OG-300 External Brazed Plate Heat Exchanger Solar Hot

OG-300 External Brazed Plate Heat Exchanger Solar Hot Water Systems

Schematics and Parts Lists

(Revision 1.0 - May 2011)

IMPORTANT INFORMATIONDiagrams are conceptual only and not to scale.!Final system design must adhere to all relevant codes, regulations and guidelines and may require the approval and stamp of a licensed engineer. It is the responsibility of the installer/contractor to ensure that the system design meets all relevant standards, regulations and guidelines and is safe and operating correctly. Any installer/contractor must be legally certified to install solar water heating systems and have attended an accredited Apricus training session before completing the installation of any Apricus products.

The installation of Apricus products must be in accordance with guidelines outlined in the latest version of the Apricus installation manual.!For the latest version of the manual contact your local Apricus agent or email [email protected].

mailto:[email protected]

mailto:[email protected]

Table of Contents

......................................................................................................................................Naming Convention Overview ! 1...............................................................................................................................................................Symbol Guide! 2

.........................................................................................System Schematic: APSS_CLOSED_BPHE_AP30_FTD-E! 3

.........................................................................................System Schematic: APSS_CLOSED_BPHE_AP60_FTD-E! 3...................................................................................System Schematic: APSS_CLOSED_BPHE_AP30_DT-FTD-E! 5...................................................................................System Schematic: APSS_CLOSED_BPHE_AP60_DT-FTD-E! 5

.........................................................................System Schematic: APSS_CLOSED_BPHE_AP30_DT-FTD_STD-E! 7

.........................................................................System Schematic: APSS_CLOSED_BPHE_AP60_DT-FTD_STD-E! 7

.........................................................................System Schematic: APSS_CLOSED_BPHE_AP30_DT-FTD_STD-G! 9

.........................................................................System Schematic: APSS_CLOSED_BPHE_AP60_DT-FTD_STD-G! 9...............................................................................System Schematic: APSS_CLOSED_BPHE_AP30_FTD_TBGT! 11...............................................................................System Schematic: APSS_CLOSED_BPHE_AP60_FTD_TBGT! 11

.........................................................................System Schematic: APSS_CLOSED_BPHE_AP30_DT-FTD_TBGT! 13

.........................................................................System Schematic: APSS_CLOSED_BPHE_AP60_DT-FTD_TBGT! 13...............................................................................System Schematic: APSS_CLOSED_BPHE_AP30_FTD_PBGT! 15...............................................................................System Schematic: APSS_CLOSED_BPHE_AP60_FTD_PBGT! 15

.........................................................................System Schematic: APSS_CLOSED_BPHE_AP30_DT-FTD_PBGT! 17

.........................................................................System Schematic: APSS_CLOSED_BPHE_AP60_DT-FTD_PBGT! 17

Naming Convention Overview

Apricus uses the following format coding to describe the systems in this document:

NAME_TYPE_EXHE_TUBE_1STTANK_2NDTANK_EXTBOOST

The following information describes the different options.

NAME: This describes the type of system!! APSS - Apricus solar system

TYPE: This describes the type of system being installed

! DIRECT !! - Direct flow solar thermal system! CLOSED ! - Closed loop solar thermal system

EXHE1: This describes the type of external heat exchanger

! BPHE! ! - Dual wall brazed plate heat exchanger with leak detection

TUBE: This describes the number of tubes installed

! AP-30! ! - One AP-30 collector with 30 tubes total! AP-60! ! - Two AP-30 collectors with 60 tubes total

1stTANK: This describes the type of tank the solar thermal system is connected to

! FTD! ! - Direct flow tank (no heat exchanger)! FTB! ! - Internal coil tank! FTW! ! - Dual internal coil tank! DT-XXX!! - Tank has a dip tube solar connection! XXX-E! ! - Tank has an electric element

2ndTANK1: This describes the second tank in series in the solar thermal system

! STD-E! ! - Standard electric water heater! STD-G! ! - Standard gas water heater

EXTBOOST1: This describes the type of external auxiliary heating

! PBGT! ! - Tankless water heater! TBGT! ! - Top boosted by pumped tankless water heater! TBGB! ! - Top boosted by indirect boiler

Example:

APSS_CLOSED_BPHE_AP30-DT-FTD-PBGT:

! Apricus closed loop solar thermal system with external heat exchanger, one AP-30 with a dip tube connection to a standard tank feeding a tankless water heater.

Notes:1. Depending on the type of system this position may not be filled.

Copyright © 2010 - Apricus Inc. Doc: A7-05.4.10-PB-1.0 Page 1 of 43

Symbol Guide

System Symbols used in Diagrams

Air Vent

Drain Valve

Drain Valve (on tank)

Flow Meter

Check Valve

Ball Valve

Circulation Pump

Anti-scald Valve

3 Way Solenoid Valve

Expansion Tank

T = 180 C / 360 FP = 10 bar / 150 psi

Quick-connect Fitting

Temperature & Pressure Relief Valve

Pressure Relief Valve

Copyright © 2010 - Apricus Inc. Doc: A7-05.4.10-PB-1.0 Page 2 of 43

System Schematic: APSS_CLOSED_BPHE_AP30_FTD-E System Schematic: APSS_CLOSED_BPHE_AP60_FTD-E

T=

180

C /

360

FP

= 10

bar

/ 15

0 ps

i

T1

n/o

n/o

T3 T2

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for m

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rmat

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Rev

isio

n: 1

.5C

reat

ion

Dat

e: 2

9th

July

09

Dra

win

g B

y: M

H

1. A

uto

Air

vent

can

be

rem

oved

afte

r in

itial

ble

edin

g.2.

May

be

requ

ired

by lo

cal r

egul

atio

ns.

Alw

ays

requ

ired

if ch

eck

valv

e in

stal

led

on c

old

supp

ly li

ne.

3. E

lem

ent s

houl

d be

set

to o

pera

te

base

d on

ther

mos

tatic

set

tings

of t

he

cont

rolle

r.

Not

e 1

Not

e 2

Not

e 3

Apr

icus

AP

-30

Sol

ar C

olle

ctor

5

Des

crip

tion

3 4S

olar

Rea

dy S

tora

ge T

ank

Hig

h A

mp

Rel

ay fo

r Ele

ctric

al E

lem

ent

Apr

icus

Bra

zed

Pla

te H

eat E

xcha

nger

Kit

(Dou

ble

Wal

l with

P2)

Apr

icus

Clo

sed

Loop

Pum

p S

tatio

n w

ith P

11 2No.

Con

trol S

yste

m S

ettin

g: 1

Func

tion

Set

tings

Pro

tect

ion

Func

tions

- M

ax T

emp

= no

- C

oolin

g =

no -

Ove

rhea

t pro

tect

ion

= no

- F

reez

e pr

otec

tion

= ye

s (-

40oF

)Fl

ow M

eter

= e

nter

flow

rate

(gal

/min

)P

ump

P1

= P

hAC

SC

Set

ting

Men

uM

axte

mp

tank

1 =

176o

Fdt

Max

tank

1 =

20oF

dtM

in ta

nk1

= 5o

FM

in re

v pu

mp

= 50

%M

inte

mp

Col

lect

or =

85o

F

Ext

ra F

unct

ions

Ther

mos

tat F

unct

ion

- S

tart

= 12

5oF

- H

yste

resi

s =

30oF

4

5

2

3

1

Copyright © 2010 - Apricus Inc. Doc: A7-05.4.10.2-PB-1.0 Page 3 of 43

OG300 Parts List

System APSS_CLOSED_BPHE_AP30_FTD-E APSS_CLOSED_BPHE_AP60_FTD-E

Collector Apricus AP-30 2x Apricus AP-30

Pump P1: Grundfos UPS 15-58FCP2: Grundfos UPS 15-29SF

P1: Grundfos UPS 15-58FCP2: Grundfos UPS 15-29SF

Controller Watts Radiant Solar Control Watts Radiant Solar Control

Tank A.O.Smith ProMax SUN-80Bradford White Solar Saver MS80R6SS

Rheem Solaraide 81VR80-1

A.O.Smith ProMax SUN-120Bradford White Solar Saver MS120R6SS


Expansion Tank Watts Radiant ETX 30 Watts Radiant ETX 30

Expansion Tank Watts PLT-12 (Potable Water) Watts PLT-12 (Potable Water)

Heat Exchanger Hrale B3-14DW-12-3.0 (Dual Wall) Hrale B3-14DW-12-3.0 (Dual Wall)

Heat Transfer Fluid

Whitlam Solar Hi-TempDowfrost HD

Clariant SOL HT


Clariant SOL HT

Piping Copper or Stainless Steel Copper or Stainless Steel

Check Valve NSF/CSA Approved 3/4” Valve NSF/CSA Approved 3/4” Valve

Mixing Valve NSF/CSA Approved 3/4” Anti-Scald Valve NSF/CSA Approved 3/4” Anti- Scald Valve


Watts 3/4” Pressure Relief Valve, 75psi Watts 3/4” Pressure Relief Valve, 75psi

Insulation Outdoor: UV protected 7/8x1” Closed Cell EPDM Insulation >R-3.6

Indoor: 7/8x1” Closed Cell EPDM Insulation >R3.6

Outdoor: UV protected 7/8x1” Closed Cell EPDM Insulation >R-3.6


Air Vent Watts Regulator HAV Air Vent Watts Regulator Air Vent

Isolation Valve Watts 600/800 WOG Watts 600/800 WOG

Drain Valve Watts Radiant Drain Valve Watts Radiant Drain Valve

Flow Control Valve

Watts Radiant Flow Guard Watts Radiant Flow Guard

Instrumentation Watts Radiant DPTG-3 Temperature & Pressure Gauge

Watt Radiant DPTG-3 Temperature & Pressure Gauge


System Schematic: APSS_CLOSED_BPHE_AP30_DT-FTD-E System Schematic: APSS_CLOSED_BPHE_AP60_DT-FTD-E

T=

180

C /

360

FP

= 10

bar

/ 15

0 ps

i

T1

n/o

n/o

T3 T2

GRUNDFOS

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()()

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+*+*+0+

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Col

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Apr

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by

a pl

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insp

ecto

r pr

ior

to

com

miss

ioni

ng.

Plea

se c

onta

ct y

our l

ocal

aut

horit

ies

for m

ore

info

rmat

ion.

Rev

isio

n: 1

.5C

reat

ion

Dat

e: 2

9th

July

09

Dra

win

g B

y: M

H

1. A

uto

Air

vent

can

be

rem

oved

afte

r in

itial

ble

edin

g.2.

May

be

requ

ired

by lo

cal r

egul

atio

ns.

Alw

ays

requ

ired

if ch

eck

valv

e in

stal

led

on c

old

supp

ly li

ne.

3. E

lem

ent s

houl

d be

set

to o

pera

te

base

d on

ther

mos

tatic

set

tings

of t

he

cont

rolle

r.

Not

e 1

Not

e 2

Not

e 3

Apr

icus

AP

-30

Sol

ar C

olle

ctor

5

Des

crip

tion

3 4S

olar

Rea

dy S

tora

ge T

ank

Hig

h A

mp

Rel

ay fo

r Ele

ctric

al E

lem

ent

Apr

icus

Bra

zed

Pla

te H

eat E

xcha

nger

Kit

(Dou

ble

Wal

l with

P2)

Apr

icus

Clo

sed

Loop

Pum

p S

tatio

n w

ith P

11 2No.

Con

trol S

yste

m S

ettin

g: 1

Func

tion

Set

tings

Pro

tect

ion

Func

tions

- M

ax T

emp

= no

- C

oolin

g =

no -

Ove

rhea

t pro

tect

ion

= no

- F

reez

e pr

otec

tion

= ye

s (-

40oF

)Fl

ow M

eter

= e

nter

flow

rate

(gal

/min

)P

ump

P1

= P

hAC

SC

Set

ting

Men

uM

axte

mp

tank

1 =

176o

Fdt

Max

tank

1 =

20oF

dtM

in ta

nk1

= 5o

FM

in re

v pu

mp

= 50

%M

inte

mp

Col

lect

or =

85o

F

Ext

ra F

unct

ions

Ther

mos

tat F

unct

ion

- S

tart

= 12

5oF

- H

yste

resi

s =

30oF

4

5

2

3

1


OG300 Parts List

System APSS_CLOSED_BPHE_AP30_DT-FTD-E APSS_CLOSED_BPHE_AP60_DT-FTD-E





Tank American #SE62-80H-045SA.O.Smith ProMax SUN-80

Bradford White Solar Saver MS80R6SSRheem Solaraide 81VR80TC-1

American #SE62-119R-045SA.O.Smith ProMax SUN-120





Heat Transfer Fluid


Clariant SOL HT


Clariant SOL HT













Flow Control Valve





System Schematic: APSS_CLOSED_BPHE_AP30_DT-FTD_STD-ESystem Schematic: APSS_CLOSED_BPHE_AP60_DT-FTD_STD-E

T=

180

C /

360

FP

= 10

bar

/ 15

0 ps

i

T1

n/o

T3

T2

n/o

n/o

Col

d In

Hot

Out

n/c

n/o

n/o

GRUNDFOS

!"#$%& '

()()

*+*+*,-

('+*

+*+*,-+

(.+*

+*+*,-+

/)+*

+*+*+0+

/1+*

+*+*+0

('++++++++++++(.

GRU

NDFO

S

Isol

atio

n Va

lves:

n/o

Drai

n va

lves:

n/c

Copy

right

© 2

009

Apr

icus

Sola

r Co.

, Ltd

Not

es

Sugg

este

d C

ontr

olle

r Set

tings

(refe

r also

to c

ontro

ller m

anua

l)

Syst

em C

ode:

n/c

= va

lve n

orm

ally

close

dn/

o =

valve

nor

mal

ly op

en

IMPO

RTAN

TSy

stem

sch

emat

ics a

re p

rovid

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s a

guid

e on

ly.

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us d

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uara

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sch

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cura

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mee

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tom

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requ

irem

ents

or a

dher

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code

. A

ny s

yste

ms

desig

ned

and

inst

alle

d m

ust a

dher

e to

loca

l cod

es a

nd re

gula

tions

, and

may

ne

ed t

o be

app

rove

d by

a li

cens

ed e

ngin

eer,

and

chec

ked

by

a pl

umbi

ng

insp

ecto

r pr

ior

to

com

miss

ioni

ng.

Plea

se c

onta

ct y

our l

ocal

aut

horit

ies

for m

ore

info

rmat

ion.

Rev

isio

n: 1

.3C

reat

ion

Dat

e: 2

9th

July

09

Dra

win

g B

y: M

HAP

SS

_CLO

SE

D_B

PH

E_A

P_D

T-FT

D_S

TD-E

1. A

uto

Air

vent

can

be

rem

oved

afte

r in

itial

ble

edin

g.2.

May

be

requ

ired

by lo

cal r

egul

atio

ns.

Alw

ays

requ

ired

if ch

eck

valv

e in

stal

led

on c

old

supp

ly li

ne.

3. U

se c

old

dip

tube

and

cut

to a

bout

3/

4 or

igin

al le

ngth

.

Not

e 1

Not

e 2

Apr

icus

AP

-30

Sol

ar C

olle

ctor

5

Des

crip

tion

3 4S

tora

ge T

ank

Exi

stin

g E

lect

ric W

ater

Hea

ter (

stan

dard

boo

stin

g)

Apr

icus

Bra

zed

Pla

te H

eat E

xcha

nger

Kit

(SW

or D

W)

Apr

icus

Clo

sed

Loop

Pum

p S

tatio

n 1 2No.

Con

trol S

yste

m S

ettin

g: 1

Func

tion

Set

tings

Pro

tect

ion

Func

tions

- M

ax T

emp

= no

- C

oolin

g =

no -

Ove

rhea

t pro

tect

ion

= no

- F

reez

e pr

otec

tion

= ye

s (-

40oF

)Fl

ow M

eter

= e

nter

flow

rate

(gal

/min

)P

ump

P1

= P

hAC

SC

Set

ting

Men

uM

axte

mp

tank

1 =

176o

Fdt

Max

tank

1 =

20oF

dtM

in ta

nk1

= 5o

FM

in re

v pu

mp

= 50

%M

inte

mp

Col

lect

or =

85o

F

4 5

2

3

1

Not

e 3

Tank

Inle

t

Apr

icus

Clo

sed

Loop

Pum

p S

tatio

n w

ith P

1A

pric

us B

raze

d P

late

Hea

t Exc

hang

er K

it (D

oubl

e W

all w

ith P

2)


OG300 Parts List

System APSS_CLOSED_BPHE_AP30_DT-FTD_STD-E APSS_CLOSED_BPHE_AP60_DT-FTD_STD-E












Heat Transfer Fluid


Clariant SOL HT*


Clariant SOL HT*













Flow Control Valve





System Schematic: APSS_CLOSED_BPHE_AP30_DT-FTD_STD-G System Schematic: APSS_CLOSED_BPHE_AP60_DT-FTD_STD-G

T=

180

C /

360

FP

= 10

bar

/ 15

0 ps

i

T1

n/o

T3

T2

n/o

n/o

Col

d In

Hot

Out

n/c

n/o

n/o

GRUNDFOS

!"#$%& '

()()

*+*+*,-

('+*

+*+*,-+

(.+*

+*+*,-+

/)+*

+*+*+0+

/1+*

+*+*+0

('++++++++++++(.

GRU

NDFO

S

Isol

atio

n Va

lves:

n/o

Drai

n va

lves:

n/c

Copy

right

© 2

009

Apr

icus

Sola

r Co.

, Ltd

Not

es

Sugg

este

d C

ontr

olle

r Set

tings

(refe

r also

to c

ontro

ller m

anua

l)

Syst

em C

ode:

n/c

= va

lve n

orm

ally

close

dn/

o =

valve

nor

mal

ly op

en

IMPO

RTAN

TSy

stem

sch

emat

ics a

re p

rovid

ed a

s a

guid

e on

ly.

Apric

us d

oes

not g

uara

ntee

sch

emat

ic ac

cura

cy, t

hat

they

mee

t you

r cus

tom

ers

requ

irem

ents

or a

dher

e to

lo

cal

code

. A

ny s

yste

ms

desig

ned

and

inst

alle

d m

ust a

dher

e to

loca

l cod

es a

nd re

gula

tions

, and

may

ne

ed t

o be

app

rove

d by

a li

cens

ed e

ngin

eer,

and

chec

ked

by

a pl

umbi

ng

insp

ecto

r pr

ior

to

com

miss

ioni

ng.

Plea

se c

onta

ct y

our l

ocal

aut

horit

ies

for m

ore

info

rmat

ion.

Rev

isio

n: 1

.3C

reat

ion

Dat

e: 2

9th

July

09

Dra

win

g B

y: M

HAP

SS

_CLO

SE

D_B

PH

E_A

P_D

T-FT

D_S

TD-G

1. A

uto

Air

vent

can

be

rem

oved

afte

r in

itial

ble

edin

g.2.

May

be

requ

ired

by lo

cal r

egul

atio

ns.

Alw

ays

requ

ired

if ch

eck

valv

e in

stal

led

on c

old

supp

ly li

ne.

3. U

se c

old

dip

tube

and

cut

to a

bout

3/

4 or

igin

al le

ngth

.

Not

e 1

Not

e 2

Apr

icus

AP

-30

Sol

ar C

olle

ctor

5

Des

crip

tion

3 4S

tora

ge T

ank

Exi

stin

g G

asW

ater

Hea

ter (

stan

dard

boo

stin

g)

Apr

icus

Bra

zed

Pla

te H

eat E

xcha

nger

Kit

(SW

or D

W)

Apr

icus

Clo

sed

Loop

Pum

p S

tatio

n 1 2No.

Con

trol S

yste

m S

ettin

g: 1

Func

tion

Set

tings

Pro

tect

ion

Func

tions

- M

ax T

emp

= no

- C

oolin

g =

no -

Ove

rhea

t pro

tect

ion

= no

- F

reez

e pr

otec

tion

= ye

s (-4

0oF)

Flow

Met

er =

ent

er fl

ow ra

te (g

al/m

in)

Pum

p P

1 =

PhA

C S

C

Set

ting

Men

uM

axte

mp

tank

1 =

176o

Fdt

Max

tank

1 =

20oF

dtM

in ta

nk1

= 5o

FM

in re

v pu

mp

= 50

%M

inte

mp

Col

lect

or =

85o

F

4 5

2

3

1

Not

e 3

Tank

Inle

t

Apr

icus

Clo

sed

Loop

Pum

p S

tatio

n w

ith P

1A

pric

us B

raze

d P

late

Hea

t Exc

hang

er K

it (D

oubl

e W

all w

ith P

2)


OG300 Parts List

System APSS_CLOSED_BPHE_AP30_DT-FTD_STD-G APSS_CLOSED_BPHE_AP60_DT-FTD_STD-G












Heat Transfer Fluid


Clariant SOL HT*


Clariant SOL HT*













Flow Control Valve





System Schematic: APSS_CLOSED_BPHE_AP30_FTD_TBGT System Schematic: APSS_CLOSED_BPHE_AP60_FTD_TBGT

T=

180

C /

360

FP

= 10

bar

/ 15

0 ps

i

T1

n/o

n/o

T3 T2

GRUNDFOS

Gas

Tank

less

Wat

erHe

ater

℃50

.5

Gas

Sup

ply

n/o

n/o

Col

d In

Hot

Out

n/o

!"#$%& '

()()

*+*+*,-

('+*

+*+*,-+

(.+*

+*+*,-+

/)+*

+*+*+0+

/1+*

+*+*+0

('++++++++++++(.

GRU

NDFO

S

Isol

atio

n Va

lves:

n/o

Drai

n va

lves:

n/c

Copy

right

© 2

009

Apr

icus

Sola

r Co.

, Ltd

Not

es

Sugg

este

d C

ontr

olle

r Set

tings

(refe

r also

to c

ontro

ller m

anua

l)

Syst

em C

ode:

n/c

= va

lve n

orm

ally

close

dn/

o =

valve

nor

mal

ly op

en

IMPO

RTAN

TSy

stem

sch

emat

ics a

re p

rovid

ed a

s a

guid

e on

ly.

Apric

us d

oes

not g

uara

ntee

sch

emat

ic ac

cura

cy, t

hat

they

mee

t you

r cus

tom

ers

requ

irem

ents

or a

dher

e to

lo

cal

code

. A

ny s

yste

ms

desig

ned

and

inst

alle

d m

ust a

dher

e to

loca

l cod

es a

nd re

gula

tions

, and

may

ne

ed t

o be

app

rove

d by

a li

cens

ed e

ngin

eer,

and

chec

ked

by

a pl

umbi

ng

insp

ecto

r pr

ior

to

com

miss

ioni

ng.

Plea

se c

onta

ct y

our l

ocal

aut

horit

ies

for m

ore

info

rmat

ion.

Rev

isio

n: 1

.3C

reat

ion

Dat

e: 2

9th

July

09

Dra

win

g B

y: M

H

AP

SS

_CLO

SE

D_B

PH

E_A

P_F

TD_T

BG

T

1. A

uto

Air

vent

can

be

rem

oved

afte

r in

itial

ble

edin

g.2.

May

be

requ

ired

by lo

cal r

egul

atio

ns.

Alw

ays

requ

ired

if ch

eck

valv

e in

stal

led

on c

old

supp

ly li

ne.

3. T

ankl

ess

wat

er h

eate

r sho

uld

be s

et

to 1

40oF

to e

nsur

e w

ater

is h

ot e

noug

h to

kill

Leg

ione

lla b

acte

ria.

Not

e 1

Not

e 2

Gas

Tan

kles

s W

ater

Hea

ter (

sola

r rea

dy)

6

Apr

icus

AP

-30

Sol

ar C

olle

ctor

5

Des

crip

tion

3 4S

olar

Rea

dy S

tora

ge T

ank

Sin

gle

Spe

ed P

otab

le W

ater

Circ

ulat

ion

Pum

p

Apr

icus

Bra

zed

Pla

te H

eat E

xcha

nger

Kit

(SW

or D

W)

Apr

icus

Clo

sed

Loop

Pum

p S

tatio

n1 2No.

1

2

3

4

5

Con

trol S

yste

m S

ettin

g: 1

Func

tion

Set

tings

Pro

tect

ion

Func

tions

- M

ax T

emp

= no

- C

oolin

g =

no -

Ove

rhea

t pro

tect

ion

= no

- F

reez

e pr

otec

tion

= ye

s (-

40oF

)Fl

ow M

eter

= e

nter

flow

rate

(gal

/min

)P

ump

P1

= P

hAC

SC

Set

ting

Men

uM

axte

mp

tank

1 =

176o

Fdt

Max

tank

1 =

20oF

dtM

in ta

nk1

= 5o

FM

in re

v pu

mp

= 50

%M

inte

mp

Col

lect

or =

85o

F

Ext

ra F

unct

ions

Ther

mos

tat F

unct

ion

- S

tart

= 12

5oF

- H

yste

resi

s =

30oF

6 N

ote

3

Tank

Inle

t

P3

Apr

icus

Clo

sed

Loop

Pum

p S

tatio

n w

ith P

1A

pric

us B

raze

d P

late

Hea

t Exc

hang

er K

it (D

oubl

e W

all w

ith P

2)


OG300 Parts List

System APSS_CLOSED_BPHE_AP30_FTD_TBGT APSS_CLOSED_BPHE_AP60_FTD_TBGT


Pump P1: Grundfos UPS 15-58FCP2: Grundfos UPS 15-29SFP3: Grundfos UP 15-100F

P1: Grundfos UPS 15-58FCP2: Grundfos UPS 15-29SFP3: Grundfos UP 15-100F






Tankless Heater Quietside ODW-99ATakagi T-Kjr.

Takagi T-H1Takagi T-K3-SP




Heat Transfer Fluid


Clariant SOL HT


Clariant SOL HT













Flow Control Valve





System Schematic: APSS_CLOSED_BPHE_AP30_DT-FTD_TBGT System Schematic: APSS_CLOSED_BPHE_AP60_DT-FTD_TBGT

T=

180

C /

360

FP

= 10

bar

/ 15

0 ps

i

T1

n/o

T3

T2

n/o

Gas

Tank

less

Wat

erHe

ater

℃50

.5

Gas

Sup

ply

n/o

n/o

GRUNDFOS

Col

d In

Hot

Out

n/o

!"#$%& '

()()

*+*+*,-

('+*

+*+*,-+

(.+*

+*+*,-+

/)+*

+*+*+0+

/1+*

+*+*+0

('++++++++++++(.

GRU

NDFO

S

Isol

atio

n Va

lves:

n/o

Drai

n va

lves:

n/c

Copy

right

© 2

009

Apr

icus

Sola

r Co.

, Ltd

Not

es

Sugg

este

d C

ontr

olle

r Set

tings

(refe

r also

to c

ontro

ller m

anua

l)

Syst

em C

ode:

n/c

= va

lve n

orm

ally

close

dn/

o =

valve

nor

mal

ly op

en

IMPO

RTAN

TSy

stem

sch

emat

ics a

re p

rovid

ed a

s a

guid

e on

ly.

Apric

us d

oes

not g

uara

ntee

sch

emat

ic ac

cura

cy, t

hat

they

mee

t you

r cus

tom

ers

requ

irem

ents

or a

dher

e to

lo

cal

code

. A

ny s

yste

ms

desig

ned

and

inst

alle

d m

ust a

dher

e to

loca

l cod

es a

nd re

gula

tions

, and

may

ne

ed t

o be

app

rove

d by

a li

cens

ed e

ngin

eer,

and

chec

ked

by

a pl

umbi

ng

insp

ecto

r pr

ior

to

com

miss

ioni

ng.

Plea

se c

onta

ct y

our l

ocal

aut

horit

ies

for m

ore

info

rmat

ion.

Rev

isio

n: 1

.3C

reat

ion

Dat

e: 2

9th

July

09

Dra

win

g B

y: M

H

AP

SS

_CLO

SE

D_B

PH

E_A

P_D

T-FT

D_T

BG

T

1. A

uto

Air

vent

can

be

rem

oved

afte

r in

itial

ble

edin

g.2.

May

be

requ

ired

by lo

cal r

egul

atio

ns.

Alw

ays

requ

ired

if ch

eck

valv

e in

stal

led

on c

old

supp

ly li

ne.

3. U

se c

old

dip

tube

and

cut

to a

bout

3/

4 or

igin

al le

ngth

.4.

Tan

kles

s w

ater

hea

ter s

houl

d be

set

to

140

oF to

ens

ure

wat

er is

hot

eno

ugh

to k

ill L

egio

nella

bac

teria

.

Not

e 1

Not

e 3

Gas

Tan

kles

s W

ater

Hea

ter (

sola

r rea

dy)

6

Apr

icus

AP

-30

Sol

ar C

olle

ctor

5

Des

crip

tion

3 4S

tora

ge T

ank

Sin

gle

Spe

ed P

otab

le W

ater

Circ

ulat

ion

Pum

p

Apr

icus

Bra

zed

Pla

te H

eat E

xcha

nger

Kit

(SW

or D

W)

Apr

icus

Clo

sed

Loop

Pum

p S

tatio

n1 2No.

1

2

3

4

5

Con

trol S

yste

m S

ettin

g: 1

Func

tion

Set

tings

Pro

tect

ion

Func

tions

- M

ax T

emp

= no

- C

oolin

g =

no -

Ove

rhea

t pro

tect

ion

= no

- F

reez

e pr

otec

tion

= ye

s (-

40oF

)Fl

ow M

eter

= e

nter

flow

rate

(gal

/min

)P

ump

P1

= P

hAC

SC

Set

ting

Men

uM

axte

mp

tank

1 =

176o

Fdt

Max

tank

1 =

20oF

dtM

in ta

nk1

= 5o

FM

in re

v pu

mp

= 50

%M

inte

mp

Col

lect

or =

85o

F

Ext

ra F

unct

ions

Ther

mos

tat F

unct

ion

- S

tart

= 12

5oF

- H

yste

resi

s =

30oF

6

Not

e 2

Not

e 4

Tank

Inle

t

P3

Apr

icus

Clo

sed

Loop

Pum

p S

tatio

n w

ith P

1A

pric

us B

raze

d P

late

Hea

t Exc

hang

er K

it (D

oubl

e W

all w

ith P

2)


OG300 Parts List

System APSS_CLOSED_BPHE_AP30_DT-FTD_TBGT APSS_CLOSED_BPHE_AP60_DT-FTD_TBGT


Pump P1: Grundfos UPS 15-58FCP2: Grundfos UPS 15-29SFP3: Grundfos UP 15-100F

P1: Grundfos UPS 15-58FCP2: Grundfos UPS 15-29SFP3: Grundfos UP 15-100F










Heat Transfer Fluid


Clariant SOL HT*


Clariant SOL HT*













Flow Control Valve





System Schematic: APSS_CLOSED_BPHE_AP30_FTD_PBGT System Schematic: APSS_CLOSED_BPHE_AP60_FTD_PBGT

T=

180

C /

360

FP

= 10

bar

/ 15

0 ps

i

T1

n/o

n/o

T3 T2

GRUNDFOS

!"#$%& '

()()

*+*+*,-

('+*

+*+*,-+

(.+*

+*+*,-+

/)+*

+*+*+0+

/1+*

+*+*+0

('++++++++++++(.

GRU

NDFO

S

Isol

atio

n Va

lves:

n/o

Drai

n va

lves:

n/c

Gas

Tank

less

Wat

erHe

ater

℃50

.5

n/c

Hot O

ut

Gas

Sup

ply

n/o

n/o

Cold

In

Copy

right

© 2

009

Apr

icus

Sola

r Co.

, Ltd

Not

es

Sugg

este

d C

ontr

olle

r Set

tings

(refe

r also

to c

ontro

ller m

anua

l)

Syst

em C

ode:

n/c

= va

lve n

orm

ally

close

dn/

o =

valve

nor

mal

ly op

en

IMPO

RTAN

TSy

stem

sch

emat

ics a

re p

rovid

ed a

s a

guid

e on

ly.

Apric

us d

oes

not g

uara

ntee

sch

emat

ic ac

cura

cy, t

hat

they

mee

t you

r cus

tom

ers

requ

irem

ents

or a

dher

e to

lo

cal

code

. A

ny s

yste

ms

desig

ned

and

inst

alle

d m

ust a

dher

e to

loca

l cod

es a

nd re

gula

tions

, and

may

ne

ed t

o be

app

rove

d by

a li

cens

ed e

ngin

eer,

and

chec

ked

by

a pl

umbi

ng

insp

ecto

r pr

ior

to

com

miss

ioni

ng.

Plea

se c

onta

ct y

our l

ocal

aut

horit

ies

for m

ore

info

rmat

ion.

Rev

isio

n: 1

.3C

reat

ion

Dat

e: 2

9th

July

09

Dra

win

g B

y: M

H

AP

SS

_CLO

SE

D_B

PH

E_A

P_F

TD_P

BG

T

1. A

uto

Air

vent

can

be

rem

oved

afte

r in

itial

ble

edin

g.2.

May

be

requ

ired

by lo

cal r

egul

atio

ns.

Alw

ays

requ

ired

if ch

eck

valv

e in

stal

led

on c

old

supp

ly li

ne.

3. T

ankl

ess

wat

er h

eate

r sho

uld

be s

et

to 1

40oF

, and

mus

t be

able

to a

ccep

t ho

t wat

er u

p to

160

oF.

4. M

ust b

e A

nti-s

cold

, not

just

mix

ing

valv

e an

d m

ust b

e N

SF

certi

fied.

Not

e 1

Not

e 2

Apr

icus

AP

-30

Sol

ar C

olle

ctor

5

Des

crip

tion

3 4S

olar

Rea

dy S

tora

ge T

ank

Gas

Tan

kles

s W

ater

Hea

ter (

sola

r rea

dy)

Apr

icus

Bra

zed

Pla

te H

eat E

xcha

nger

Kit

(Dou

ble

Wal

l with

P2)

Apr

icus

Clo

sed

Loop

Pum

p S

tatio

n w

ith P

11 2No.

Con

trol S

yste

m S

ettin

g: 1

Func

tion

Set

tings

Pro

tect

ion

Func

tions

- M

ax T

emp

= no

- C

oolin

g =

no -

Ove

rhea

t pro

tect

ion

= no

- F

reez

e pr

otec

tion

= ye

s (-

40oF

)Fl

ow M

eter

= e

nter

flow

rate

(gal

/min

)P

ump

P1

= P

hAC

SC

Set

ting

Men

uM

axte

mp

tank

1 =

176o

Fdt

Max

tank

1 =

20oF

dtM

in ta

nk1

= 5o

FM

in re

v pu

mp

= 50

%M

inte

mp

Col

lect

or =

85o

F

2

1

3

4

5

Not

e 3

Not

e 4


OG300 Parts List

System APSS_CLOSED_BPHE_AP30_FTD_PBGT APSS_CLOSED_BPHE_AP30_FTD_PBGT














Heat Transfer Fluid


Clariant SOL HT*


Clariant SOL HT*













Flow Control Valve





System Schematic: APSS_CLOSED_BPHE_AP30_DT-FTD_PBGT System Schematic: APSS_CLOSED_BPHE_AP60_DT-FTD_PBGT

T=

180

C /

360

FP

= 10

bar

/ 15

0 ps

i

T1

Gas

Tank

less

Wat

erHe

ater

℃50

.5

n/c

Hot O

ut

Gas

Sup

ply

n/o

n/o

Cold

In

Not

e 2 n/

o

T3

T2

n/o

GRUNDFOS

!"#$%& '

()()

*+*+*,-

('+*

+*+*,-+

(.+*

+*+*,-+

/)+*

+*+*+0+

/1+*

+*+*+0

('++++++++++++(.

GRU

NDFO

S

Isol

atio

n Va

lves:

n/o

Drai

n va

lves:

n/c

Copy

right

© 2

009

Apr

icus

Sola

r Co.

, Ltd

Not

es

Sugg

este

d C

ontr

olle

r Set

tings

(refe

r also

to c

ontro

ller m

anua

l)

Syst

em C

ode:

n/c

= va

lve n

orm

ally

close

dn/

o =

valve

nor

mal

ly op

en

IMPO

RTAN

TSy

stem

sch

emat

ics a

re p

rovid

ed a

s a

guid

e on

ly.

Apric

us d

oes

not g

uara

ntee

sch

emat

ic ac

cura

cy, t

hat

they

mee

t you

r cus

tom

ers

requ

irem

ents

or a

dher

e to

lo

cal

code

. A

ny s

yste

ms

desig

ned

and

inst

alle

d m

ust a

dher

e to

loca

l cod

es a

nd re

gula

tions

, and

may

ne

ed t

o be

app

rove

d by

a li

cens

ed e

ngin

eer,

and

chec

ked

by

a pl

umbi

ng

insp

ecto

r pr

ior

to

com

miss

ioni

ng.

Plea

se c

onta

ct y

our l

ocal

aut

horit

ies

for m

ore

info

rmat

ion.

Rev

isio

n: 1

.3C

reat

ion

Dat

e: 2

9th

July

09

Dra

win

g B

y: M

H

AP

SS

_CLO

SE

D_B

PH

E_A

P_D

T-FT

D_P

BG

T

1. A

uto

Air

vent

can

be

rem

oved

afte

r in

itial

ble

edin

g.2.

May

be

requ

ired

by lo

cal r

egul

atio

ns.

Alw

ays

requ

ired

if ch

eck

valv

e in

stal

led

on c

old

supp

ly li

ne.

3. T

ankl

ess

wat

er h

eate

r sho

uld

be s

et

to 1

40oF

, and

mus

t be

able

to a

ccep

t ho

t wat

er u

p to

160

oF.

4. M

ust b

e A

nti-s

cold

, not

just

mix

ing

valv

e an

d m

ust b

e N

SF

certi

fied.

Not

e 1

Apr

icus

AP

-30

Sol

ar C

olle

ctor

5

Des

crip

tion

3 4S

tora

ge T

ank

Gas

Tan

kles

s W

ater

Hea

ter (

sola

r rea

dy)

Apr

icus

Bra

zed

Pla

te H

eat E

xcha

nger

Kit

(Dou

ble

Wal

l with

P2)

Apr

icus

Clo

sed

Loop

Pum

p S

tatio

n w

ith P

11 2No.

Con

trol S

yste

m S

ettin

g: 1

Func

tion

Set

tings

Pro

tect

ion

Func

tions

- M

ax T

emp

= no

- C

oolin

g =

no -

Ove

rhea

t pro

tect

ion

= no

- F

reez

e pr

otec

tion

= ye

s (-

40oF

)Fl

ow M

eter

= e

nter

flow

rate

(gal

/min

)P

ump

P1

= P

hAC

SC

Set

ting

Men

uM

axte

mp

tank

1 =

176o

Fdt

Max

tank

1 =

20oF

dtM

in ta

nk1

= 5o

FM

in re

v pu

mp

= 50

%M

inte

mp

Col

lect

or =

85o

F

2

1

3

4

5 N

ote

3

Not

e 4


OG300 Parts List

System APSS_CLOSED_BPHE_AP30_DT-FTD_PBGT APSS_CLOSED_BPHE_AP60_DT-FTD_PBGT














Heat Transfer Fluid


Clariant SOL HT*


Clariant SOL HT*













Flow Control Valve





Document Summary

Author: Eric S

Creation Date: April 2010

Document Name: OG300 Systems manual

Revision History:

1.0. Breakout from A7-05.4.10 to only contain BPHE systems

Documents

OG-300 External Brazed Plate Heat Exchanger Solar Hot