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FAST INSTALLATION TIME-Compression style fittings make installation simple-Aluminum piping is easy to cut and lift-O-ring seals ensure a leak free system-No gluing, threading, or soldering-Installs in half the time as some traditional methods
DIVERSE-Install in small shops to industrial plants-Connect to any existing piping system-Expand or modify the system with ease
SUPERIOR AIR QUALITY-No corrosion in the pipe and fittings means longer tool life-Cools hot compressed air quickly for better filter performance
ENERGY EFFICIENT-Smooth inner wall and free flowing fittings lower compressed air costs-Sealed connections means your compressor run time is less
Today’s Improved Compressed Air Piping Method
3/4” - 2” Compression Type
(see page 10 for detailed instructions)
TECHNICAL SPECIFICATIONS-190 psi working pressure-0 Degrees F to 140 Degrees F-Compatible with all types of compressor lubricants-Compressed air, vacuum, inert gas
GENERAL SYSTEM RATINGS-Conforms to ASME B31.1-Fire resistant to flammability standard UL94HB -OSHA Compliant
ALUMINUM PIPE SPECIFICATION 3/4” THRU 2”-Alloy grade 5042-Seamless extruded to ASTM B241-Blue powder coat, color RAL5012 outside-Green powder coat, color RAL6018 outside-Non-chromate conversion coating inside
FITTINGS SPECIFICATION 3/4” THRU 2”-Nylon 6 base with fiberglass reinforcement-Bite ring: stainless steel-O-ring: Nitrile
FITTINGS PARTS BREAKDOWNA) O-RINGB) BACKERC) SS BITE RINGD) COLLETE) CONE NUTF) TENSION O-RING*
*Tension O-ring (F) is found on the 3/4” and 1” sizes only.
SPARE PARTS KIT (INCLUDES A & C)
SIZE PART NUMBER3/4”1”11/2”2”
F1076F2076F4076F5076
SIZE PART NUMBER3/4”1”
2”
F1002F2002F4002F5002
SIZE MM PART # OUTSIDE INSIDE LENGTH WEIGHT
3/4”1”
2”
F1000F2000F4000F5000
.79 in
.98 in1.57 in1.97 in
.69 in
.87 in1.43 in1.81 in
19ft 8in19ft 8in19ft 8in19ft 8in
2.6 lbs4.2 lbs8.8 lbs10.1 lbs
20mm25mm40mm50mm
SIZE MM PART # OUTSIDE INSIDE LENGTH WEIGHT
3/4”1”
2”
.79 in
.98 in .87 in1.57 in
.69 in
1.43 in
19ft 8in19ft 8in 4.2 lbs19ft 8in
2.6 lbs
8.8 lbs
20mm25mm40mm
F1000GF2000GF4000G
SIZE PART NUMBER1” x 3/4” x 1”2” x F5421
F2121F4221
SIZE PART NUMBER3/4”1”
2”
F1003F2003F4003F5003
BLUE
GREEN
PIPE
UNION
REDUCING UNION
900 ELBOW
50mm F5000G 1.97 in 1.81 in 19ft 8in 10.1 lbs
11/2”
11/2”
11/2”
11/2”11/2”
11/2”
SIZE PART NUMBER1”11/2”2”
F2004F4004F5004
900 ELBOW
900 REDUCING ELBOW NPT
SIZE
3/4”3/4”1”1”1”
F1073F1093F2073F2093F2083
1/4” NPT1/2” NPT1/4” NPT1/2” NPT3/4” NPT
DROP SIZEFEMALE PART #
SIZE PART NUMBER3/4”1”11/2”2”
F1005F2005F4005F5005
EQUAL TEE
DROP SIZE
3/4”3/4”1”1”1”11/2”11/2”2”2”
F1007F1009F2007F2009F2008F4009F4008F5009F5008
1/4” NPT1/2” NPT1/4” NPT1/2” NPT3/4” NPT1/2” NPT3/4” NPT1/2” NPT3/4” NPT
FEMALEPART
NUMBERMAINSIZE
REDUCING TEE NPT
MAINSIZE
1”11/2”11/2”2”2”
F2107F4206F4207F5206F5207
3/4”3/4”1”
3/4”1”
REDUCING TEE
DROPSIZE
PARTNUMBER
SIZE PART NUMBER1”11/2”2”
F2004F4004F5004
900 ELBOW
900 REDUCING ELBOW NPT
SIZE
3/4”3/4”1”1”1”
F1073F1093F2073F2093F2083
1/4” NPT1/2” NPT1/4” NPT1/2” NPT3/4” NPT
DROP SIZEFEMALE PART #
SIZE PART NUMBER3/4”1”11/2”2”
F1005F2005F4005F5005
EQUAL TEE
DROP SIZE
3/4”3/4”1”1”1”11/2”11/2”2”2”
F1007F1009F2007F2009F2008F4009F4008F5009F5008
1/4” NPT1/2” NPT1/4” NPT1/2” NPT3/4” NPT1/2” NPT3/4” NPT1/2” NPT3/4” NPT
FEMALEPART
NUMBERMAINSIZE
REDUCING TEE NPT
MAINSIZE
1”11/2”11/2”2”2”
F2107F4206F4207F5206F5207
3/4”3/4”1”
3/4”1”
REDUCING TEE
DROPSIZE
PARTNUMBER
CROSS
SIZE PART NUMBER1”11/2”2”
F2004F4004F5004
900 ELBOW
900 REDUCING ELBOW NPT
SIZE
3/4”3/4”1”1”1”
F1073F1093F2073F2093F2083
1/4” NPT1/2” NPT1/4” NPT1/2” NPT3/4” NPT
DROP SIZEFEMALE PART #
SIZE PART NUMBER3/4”1”11/2”2”
F1051F2051F4051F5051
EQUAL TEE
DROP SIZE
3/4”3/4”1”1”1”11/2”11/2”2”2”
F1007F1009F2007F2009F2008F4009F4008F5009F5008
1/4” NPT1/2” NPT1/4” NPT1/2” NPT3/4” NPT1/2” NPT3/4” NPT1/2” NPT3/4” NPT
FEMALEPART
NUMBERMAINSIZE
REDUCING TEE NPT
MAINSIZE
1”11/2”11/2”2”2”
F2107F4206F4207F5206F5207
3/4”3/4”1”
3/4”1”
REDUCING TEE
DROPSIZE
PARTNUMBER
EXPANSION JOINTS
SIZE PART NUMBER1”
11/2”2”
F0615F0616F0617
Female NPT X Female NPT
Any piping system will expand and contract with temperature changes, use this guide for installation of expansion joints to compensate for this movement of aluminum pipe in non-conditioned buildings
TEMPCHANGE
10°F20°F35°F55°F70°F
3/4” 1” 11/2” 2”MAXIMUM STRAIGHT RUN DISTANCE
700ft500ft350ft260ft200ft
550ft420ft280ft200ft170ft
600ft460ft310ft230ft190ft
500ft370ft250ft190ft150ft
MALETHREAD
3/4”3/4”1”1”1”
11/2”11/2”2”2”
F1018F1118F2018F2118F2218F4218F4418F5418F5518
1/2” NPT3/4” NPT1/2” NPT3/4” NPT1” NPT1” NPT
11/2” NPT11/2” NPT2” NPT
PARTNUMBER
MAINSIZE
THREADED MALE NIPPLE
LENGTH
1/2”1/2”3/4”3/4”3/4”1”1”
F0212F0213F0214F0215F0221F0216F0217
2FT3FT2FT3FT5FT2FT3FT
PARTNUMBER
MAINSIZE LENGTH
11/2”11/2”2”
F0225F0226F0227
18”36”36”
PARTNUMBER
MAINSIZE
JUMPER HOSE - RUBBER(MALE NPT X SWIVEL FEMALE NPT)
JUMPER HOSE - STAINLESS STEEL(MALE NPT X SWIVEL FEMALE NPT)
SIZE PART NUMBER3/4”1”
11/2”2”
F1111F2222F4444F5555
INLINE VALVE
EXPANSION JOINTS
SIZE PART NUMBER1”
11/2”2”
F0615F0616F0617
Female NPT X Female NPT
Any piping system will expand and contract with temperature changes, use this guide for installation of expansion joints to compensate for this movement of aluminum pipe in non-conditioned buildings
TEMPCHANGE
10°F20°F35°F55°F70°F
3/4” 1” 11/2” 2”MAXIMUM STRAIGHT RUN DISTANCE
700ft500ft350ft260ft200ft
550ft420ft280ft200ft170ft
600ft460ft310ft230ft190ft
500ft370ft250ft190ft150ft
MALETHREAD
3/4”3/4”1”1”1”
11/2”11/2”2”2”
F1018F1118F2018F2118F2218F4218F4418F5418F5518
1/2” NPT3/4” NPT1/2” NPT3/4” NPT1” NPT1” NPT
11/2” NPT11/2” NPT2” NPT
PARTNUMBER
MAINSIZE
THREADED MALE NIPPLE
LENGTH
1/2”1/2”3/4”3/4”3/4”1”1”
F0212F0213F0214F0215F0221F0216F0217
2FT3FT2FT3FT5FT2FT3FT
PARTNUMBER
MAINSIZE LENGTH
11/2”11/2”2”
F0225F0226F0227
18”36”36”
PARTNUMBER
MAINSIZE
JUMPER HOSE - RUBBER(MALE NPT X SWIVEL FEMALE NPT)
JUMPER HOSE - STAINLESS STEEL(MALE NPT X SWIVEL FEMALE NPT)
SIZE PART NUMBER3/4”1”
11/2”2”
F1111F2222F4444F5555
INLINE VALVE
SIZE PART NUMBER1”11/2”2”
F2004F4004F5004
900 ELBOW
900 REDUCING ELBOW NPT
SIZE
3/4”3/4”1”1”1”
F1073F1093F2073F2093F2083
1/4” NPT1/2” NPT1/4” NPT1/2” NPT3/4” NPT
DROP SIZEFEMALE PART #
SIZE PART NUMBER3/4”1”11/2”2”
F1005F2005F4005F5005
EQUAL TEE
DROP SIZE
3/4”3/4”1”1”1”11/2”11/2”2”2”
F1007F1009F2007F2009F2008F4009F4008F5009F5008
1/4” NPT1/2” NPT1/4” NPT1/2” NPT3/4” NPT1/2” NPT3/4” NPT1/2” NPT3/4” NPT
FEMALEPART
NUMBERMAINSIZE
REDUCING TEE NPT
MAINSIZE
1”11/2”11/2”2”2”
F2107F4206F4207F5206F5207
3/4”3/4”1”
3/4”1”
REDUCING TEE
DROPSIZE
PARTNUMBER
EXPANSION JOINTS
SIZE PART NUMBER1”
11/2”2”
F0615F0616F0617
Female NPT X Female NPT
Any piping system will expand and contract with temperature changes, use this guide for installation of expansion joints to compensate for this movement of aluminum pipe in non-conditioned buildings
TEMPCHANGE
10°F20°F35°F55°F70°F
3/4” 1” 11/2” 2”MAXIMUM STRAIGHT RUN DISTANCE
700ft500ft350ft260ft200ft
550ft420ft280ft200ft170ft
600ft460ft310ft230ft190ft
500ft370ft250ft190ft150ft
MALETHREAD
3/4”3/4”1”1”1”
11/2”11/2”2”2”
F1018F1118F2018F2118F2218F4218F4418F5418F5518
1/2” NPT3/4” NPT1/2” NPT3/4” NPT1” NPT1” NPT
11/2” NPT11/2” NPT2” NPT
PARTNUMBER
MAINSIZE
THREADED MALE NIPPLE
LENGTH
1/2”1/2”3/4”3/4”3/4”1”1”
F0212F0213F0214F0215F0221F0216F0217
2FT3FT2FT3FT5FT2FT3FT
PARTNUMBER
MAINSIZE LENGTH
11/2”11/2”2”
F0225F0226F0227
18”36”36”
PARTNUMBER
MAINSIZE
JUMPER HOSE - RUBBER(MALE NPT X SWIVEL FEMALE NPT)
JUMPER HOSE - STAINLESS STEEL(MALE NPT X SWIVEL FEMALE NPT)
SIZE PART NUMBER3/4”1”
11/2”2”
F1111F2222F4444F5555
INLINE VALVE
OUTLET SIZEFEMALE
3/4”1”
F1024F2024
(4x) 1/2” NPT(4x) 1/2” NPT
PARTNUMBER
TOPINLET
OUTLET SIZEFEMALE
3/4”1”
F1024VF2024V
(4x) 1/2” NPT(4x) 1/2” NPT
PARTNUMBER
TOPINLET
WALL OUTLET WALL OUTLET WITH SHUTOFF
Each side of outlet has an extra 1/2” NPT port2 plug included
(HAS BOTTOM MOISTURE DRAIN) (HAS BOTTOM MOISTURE DRAIN)
OUTLET SIZEFEMALE
3/4”1”
F1024WF2024W
(1x) 1/2” NPT(1x) 1/2” NPT
PARTNUMBER
TOPINLET
(KIT INCLUDES A,B,C,D,E)
THRU WALL OR OUTSIDE OUTLET
QUICK COUPLER PLUGS
30 CFM INDUSTRIAL STYLE TYPE M
70 CFM INDUSTRIAL STYLE TYPE H
QUICK COUPLER
FEMALETHREAD SIZE
K7220 1/4 NPT
PARTNUMBER
MALETHREAD SIZE
K5221 1/4 NPT
PARTNUMBER
FEMALETHREAD SIZE
K5220 1/4 NPT
PARTNUMBER
MALETHREAD SIZE
K9231K9241
3/8 NPT1/2 NPT
PARTNUMBER
FEMALETHREAD SIZE
K9230K9240
3/8 NPT1/2 NPT
PARTNUMBER
MALETHREAD SIZE
K8221K8231K8241
1/4 NPT3/8 NPT1/2 NPT
PARTNUMBER
FEMALETHREAD SIZE
K8220K8230K8240
1/4 NPT3/8 NPT1/2 NPT
PARTNUMBER
MALETHREAD SIZE
K7221K7241
1/4 NPT1/2 NPT
PARTNUMBER
TRUFLATE(AUTOMOTIVE)AROINDUSTRIAL
(MILTON M) LINCOLN
INDUSTRIAL STYLE
PROFILE THREAD THREAD
A
B
TECHNICAL BULLETIN 1-2018 ENGINEERED SPECIALTIES, LLC www.rapidairproducts.com
You will need two parts to complete the connection, a plug and a coupler
PLUG COUPLER+
QUICK COUPLER IDENTIFICATION
To order a coupler/plug you will need to know SHAPE, BODY SIZE ,THREAD SIZE, and TYPE
PROFILE: There are many different shapes, and they are not interchangeable, see below to chose
BODY SIZE: This is NOT thread size. Couplers come in 1/4, 3/8 and 1/2 body size the larger the body size the more air it will flow, body sizes do NOT interchange
1/4 body size: 30 cfm flow rate, this is the most common size 3/8 body size: 70 cfm flow rate, used for large impacts, truck shops, farm
THREAD SIZE: Couplers and plugs come in a variety of NPT thread sizes, male and female
TYPE: Couplers come as standard (hose comes out instantly when sleeve is pulled) or safety couplers (allows the air to bleed out of the hose before the hose can disconnect)
EXAMPLE ORDER: Standard or Safety coupler, industrial profile, 1/4 body size with 1/4" male npt threads Plug, industrial profile, 1/4 body size with 1/4" female npt threads
Engineered Specialties ONLY sells the Industrial profile. It is themost common.Check the measurements for 1/4 body size or 3/8 body size
The same plug will work for both the standard coupler and safety coupler
DIMENSION A B
30 CFM 1/4 BODY 5/16" 3/16" type M
70 CFM 3/8 BODY 7/16" 5/16" type H
DROPSIZE
1”11/2”11/2”2”2”
F2210F4110F4210F5110F5210
1”3/4”1”
3/4”1”
PARTNUMBER
MAINSIZE
SADDLE DROP
DROPSIZE
1”1”1”11/2”11/2”11/2”2”2”2”
F2011F2012F2112F4011F4012F4112F5011F5012F5112
1/4” NPT1/2” NPT3/4” NPT1/4” NPT1/2” NPT3/4” NPT1/4” NPT1/2” NPT3/4” NPT
PARTNUMBER
MAINSIZE
SADDLE DROP
DRILL BIT
1”11/2”2”
F2210CF4210CF5210C
9/16” F00433/4” F00443/4” F0044
GASKETMAINSIZE
-System must be depressurized before installing-To prevent chips from entering the pipe interior, stop drilling occasionally and blow out chips, grease the end of the drilling tool
1) Position saddle drop opposite the side of the pipe that needs the hole Tighten securely and mark the pipe by the raised locating mark on the fitting Mark the pipe both horizontally and vertically along the fitting edge2) Drill thru one side of pipe with the drill bit, using the hole in the fitting as a locator3) Insert the saddle drop gasket into the molded cavity4) Position the saddle drop over the drilled hole with aligning marks, tighten securely5) Attach the necessary drop pipe or threaded adapter
SADDLE DROP INSTALLATION
FEMALETHREAD
3/4”1”
11/2”
F1120F2220F4420
3/4” NPT1” NPT
11/2” NPT
PARTNUMBER
MAINSIZE
FEMALETHREAD
3/4”1”1”
11/2”
F1221F2221F2231F4231
1/2” NPT1/2” NPT3/4” NPT3/4” NPT
PARTNUMBER
MAINSIZE
THREADED FEMALE NIPPLE
END CAP
SIZE PART NUMBER3/4”1”
11/2”2”
F1006F2006F4006F5006
FASTPIPE INSTALLATION GUIDELINES
1 2 3
4 5 6
CUT PIPE TO LENGTH with tubing cutter (cut must be square)(DO NOT USE HACK SAW)
DEBURR the end of the pipe outside and inside(a smooth edge allows easy fitting assembly and no damage to the fitting 0-ring)
MARK END OF PIPE for the proper insertion depth
3/4” Fittings: 2 inches1” Fittings: 2-3/4 inches11/2” Fittings: 4 inches2” Fittings: 4-3/4 inches
WET END OF PIPE with very diluted soapy waterDO NOT USE ANY OIL OR GREASE LUBRICANT
LOOSEN FITTING CONE NUT PARTIALLYLOOK INSIDE EACH FITTING FOR INNER PARTS
(inner parts, o-ring, stainless steel bite ring)
INSERT PIPE into fitting until pipe bottoms outHAND TIGHTEN fittingFULLY TIGHTEN fitting with FASTPIPE spanner wrenches
3/4”1”11/2”2”
F0136F0137F0138F0145
PARTNUMBER
MAINSIZE
3/4”1”11/2”2”
F1020 eachF2020 eachF4020 eachF5020 each
PARTNUMBER
MAINSIZE
(2) Required
3/4” & 1” F0142F0141
PARTNUMBER
MAINSIZE
3/4” thru 2”
F0139PART NUMBER
F0140PART NUMBER
(3/4” thru 2”)
3/4” - 2”
TOOL SET SPANNER WRENCH DEBURR TOOL PIPE CUTTER
SPRAY BOTTLE
FASTPIPE INSTALLATION GUIDELINES
1 2 3
4 5 6
CUT PIPE TO LENGTH with tubing cutter (cut must be square)(DO NOT USE HACK SAW)
DEBURR the end of the pipe outside and inside(a smooth edge allows easy fitting assembly and no damage to the fitting 0-ring)
MARK END OF PIPE for the proper insertion depth
3/4” Fittings: 2 inches1” Fittings: 2-3/4 inches11/2” Fittings: 4 inches2” Fittings: 4-3/4 inches
WET END OF PIPE with very diluted soapy waterDO NOT USE ANY OIL OR GREASE LUBRICANT
LOOSEN FITTING CONE NUT PARTIALLYLOOK INSIDE EACH FITTING FOR INNER PARTS
(inner parts, o-ring, stainless steel bite ring)
INSERT PIPE into fitting until pipe bottoms outHAND TIGHTEN fittingFULLY TIGHTEN fitting with FASTPIPE spanner wrenches
3/4”1”11/2”2”
F0136F0137F0138F0145
PARTNUMBER
MAINSIZE
3/4”1”11/2”2”
F1020 eachF2020 eachF4020 eachF5020 each
PARTNUMBER
MAINSIZE
(2) Required
3/4” & 1” F0142F0141
PARTNUMBER
MAINSIZE
3/4” thru 2”
F0139PART NUMBER
F0140PART NUMBER
(3/4” thru 2”)
3/4” - 2”
TOOL SET SPANNER WRENCH DEBURR TOOL PIPE CUTTER
SPRAY BOTTLE
FASTPIPE INSTALLATION GUIDELINES
1 2 3
4 5 6
CUT PIPE TO LENGTH with tubing cutter (cut must be square)(DO NOT USE HACK SAW)
DEBURR the end of the pipe outside and inside(a smooth edge allows easy fitting assembly and no damage to the fitting 0-ring)
MARK END OF PIPE for the proper insertion depth
3/4” Fittings: 2 inches1” Fittings: 2-3/4 inches11/2” Fittings: 4 inches2” Fittings: 4-3/4 inches
WET END OF PIPE with very diluted soapy waterDO NOT USE ANY OIL OR GREASE LUBRICANT
LOOSEN FITTING CONE NUT PARTIALLYLOOK INSIDE EACH FITTING FOR INNER PARTS
(inner parts, o-ring, stainless steel bite ring)
INSERT PIPE into fitting until pipe bottoms outHAND TIGHTEN fittingFULLY TIGHTEN fitting with FASTPIPE spanner wrenches
3/4”1”11/2”2”
F0136F0137F0138F0145
PARTNUMBER
MAINSIZE
3/4”1”11/2”2”
F1020 eachF2020 eachF4020 eachF5020 each
PARTNUMBER
MAINSIZE
(2) Required
3/4” & 1” F0142F0141
PARTNUMBER
MAINSIZE
3/4” thru 2”
F0139PART NUMBER
F0140PART NUMBER
(3/4” thru 2”)
3/4” - 2”
TOOL SET SPANNER WRENCH DEBURR TOOL PIPE CUTTER
SPRAY BOTTLE
FASTPIPE INSTALLATION GUIDELINES
1 2 3
4 5 6
CUT PIPE TO LENGTH with tubing cutter (cut must be square)(DO NOT USE HACK SAW)
DEBURR the end of the pipe outside and inside(a smooth edge allows easy fitting assembly and no damage to the fitting 0-ring)
MARK END OF PIPE for the proper insertion depth
3/4” Fittings: 2 inches1” Fittings: 2-3/4 inches11/2” Fittings: 4 inches2” Fittings: 4-3/4 inches
WET END OF PIPE with very diluted soapy waterDO NOT USE ANY OIL OR GREASE LUBRICANT
LOOSEN FITTING CONE NUT PARTIALLYLOOK INSIDE EACH FITTING FOR INNER PARTS
(inner parts, o-ring, stainless steel bite ring)
INSERT PIPE into fitting until pipe bottoms outHAND TIGHTEN fittingFULLY TIGHTEN fitting with FASTPIPE spanner wrenches
3/4”1”11/2”2”
F0136F0137F0138F0145
PARTNUMBER
MAINSIZE
3/4”1”11/2”2”
F1020 eachF2020 eachF4020 eachF5020 each
PARTNUMBER
MAINSIZE
(2) Required
3/4” & 1” F0142F0141
PARTNUMBER
MAINSIZE
3/4” thru 2”
F0139PART NUMBER
F0140PART NUMBER
(3/4” thru 2”)
3/4” - 2”
TOOL SET SPANNER WRENCH DEBURR TOOL PIPE CUTTER
SPRAY BOTTLE
FASTPIPE INSTALLATION GUIDELINES
1 2 3
4 5 6
CUT PIPE TO LENGTH with tubing cutter (cut must be square)(DO NOT USE HACK SAW)
DEBURR the end of the pipe outside and inside(a smooth edge allows easy fitting assembly and no damage to the fitting 0-ring)
MARK END OF PIPE for the proper insertion depth
3/4” Fittings: 2 inches1” Fittings: 2-3/4 inches11/2” Fittings: 4 inches2” Fittings: 4-3/4 inches
WET END OF PIPE with very diluted soapy waterDO NOT USE ANY OIL OR GREASE LUBRICANT
LOOSEN FITTING CONE NUT PARTIALLYLOOK INSIDE EACH FITTING FOR INNER PARTS
(inner parts, o-ring, stainless steel bite ring)
INSERT PIPE into fitting until pipe bottoms outHAND TIGHTEN fittingFULLY TIGHTEN fitting with FASTPIPE spanner wrenches
3/4”1”11/2”2”
F0136F0137F0138F0145
PARTNUMBER
MAINSIZE
3/4”1”11/2”2”
F1020 eachF2020 eachF4020 eachF5020 each
PARTNUMBER
MAINSIZE
(2) Required
3/4” & 1” F0142F0141
PARTNUMBER
MAINSIZE
3/4” thru 2”
F0139PART NUMBER
F0140PART NUMBER
(3/4” thru 2”)
3/4” - 2”
TOOL SET SPANNER WRENCH DEBURR TOOL PIPE CUTTER
SPRAY BOTTLE
FASTPIPE INSTALLATION GUIDELINES
1 2 3
4 5 6
CUT PIPE TO LENGTH with tubing cutter (cut must be square)(DO NOT USE HACK SAW)
DEBURR the end of the pipe outside and inside(a smooth edge allows easy fitting assembly and no damage to the fitting 0-ring)
MARK END OF PIPE for the proper insertion depth
3/4” Fittings: 2 inches1” Fittings: 2-3/4 inches11/2” Fittings: 4 inches2” Fittings: 4-3/4 inches
WET END OF PIPE with very diluted soapy waterDO NOT USE ANY OIL OR GREASE LUBRICANT
LOOSEN FITTING CONE NUT PARTIALLYLOOK INSIDE EACH FITTING FOR INNER PARTS
(inner parts, o-ring, stainless steel bite ring)
INSERT PIPE into fitting until pipe bottoms outHAND TIGHTEN fittingFULLY TIGHTEN fitting with FASTPIPE spanner wrenches
3/4”1”11/2”2”
F0136F0137F0138F0145
PARTNUMBER
MAINSIZE
3/4”1”11/2”2”
F1020 eachF2020 eachF4020 eachF5020 each
PARTNUMBER
MAINSIZE
(2) Required
3/4” & 1” F0142F0141
PARTNUMBER
MAINSIZE
3/4” thru 2”
F0139PART NUMBER
F0140PART NUMBER
(3/4” thru 2”)
3/4” - 2”
TOOL SET SPANNER WRENCH DEBURR TOOL PIPE CUTTER
SPRAY BOTTLE
EXPANSION JOINTS
SIZE PART NUMBER1”
11/2”2”
F0615F0616F0617
Female NPT X Female NPT
Any piping system will expand and contract with temperature changes, use this guide for installation of expansion joints to compensate for this movement of aluminum pipe in non-conditioned buildings
TEMPCHANGE
10°F20°F35°F55°F70°F
3/4” 1” 11/2” 2”MAXIMUM STRAIGHT RUN DISTANCE
700ft500ft350ft260ft200ft
550ft420ft280ft200ft170ft
600ft460ft310ft230ft190ft
500ft370ft250ft190ft150ft
MALETHREAD
3/4”3/4”1”1”1”
11/2”11/2”2”2”
F1018F1118F2018F2118F2218F4218F4418F5418F5518
1/2” NPT3/4” NPT1/2” NPT3/4” NPT1” NPT1” NPT
11/2” NPT11/2” NPT2” NPT
PARTNUMBER
MAINSIZE
THREADED MALE NIPPLE
LENGTH
1/2”1/2”3/4”3/4”3/4”1”1”
F0212F0213F0214F0215F0221F0216F0217
2FT3FT2FT3FT5FT2FT3FT
PARTNUMBER
MAINSIZE LENGTH
11/2”11/2”2”
F0225F0226F0227
18”36”36”
PARTNUMBER
MAINSIZE
JUMPER HOSE - RUBBER(MALE NPT X SWIVEL FEMALE NPT)
JUMPER HOSE - STAINLESS STEEL(MALE NPT X SWIVEL FEMALE NPT)
SIZE PART NUMBER3/4”1”
11/2”2”
F1111F2222F4444F5555
INLINE VALVE
EXPANSION JOINTS
SIZE PART NUMBER1”
11/2”2”
F0615F0616F0617
Female NPT X Female NPT
Any piping system will expand and contract with temperature changes, use this guide for installation of expansion joints to compensate for this movement of aluminum pipe in non-conditioned buildings
TEMPCHANGE
10°F20°F35°F55°F70°F
3/4” 1” 11/2” 2”MAXIMUM STRAIGHT RUN DISTANCE
700ft500ft350ft260ft200ft
550ft420ft280ft200ft170ft
600ft460ft310ft230ft190ft
500ft370ft250ft190ft150ft
MALETHREAD
3/4”3/4”1”1”1”
11/2”11/2”2”2”
F1018F1118F2018F2118F2218F4218F4418F5418F5518
1/2” NPT3/4” NPT1/2” NPT3/4” NPT1” NPT1” NPT
11/2” NPT11/2” NPT2” NPT
PARTNUMBER
MAINSIZE
THREADED MALE NIPPLE
LENGTH
1/2”1/2”3/4”3/4”3/4”1”1”
F0212F0213F0214F0215F0221F0216F0217
2FT3FT2FT3FT5FT2FT3FT
PARTNUMBER
MAINSIZE LENGTH
11/2”11/2”2”
F0225F0226F0227
18”36”36”
PARTNUMBER
MAINSIZE
JUMPER HOSE - RUBBER(MALE NPT X SWIVEL FEMALE NPT)
JUMPER HOSE - STAINLESS STEEL(MALE NPT X SWIVEL FEMALE NPT)
SIZE PART NUMBER3/4”1”
11/2”2”
F1111F2222F4444F5555
INLINE VALVE
EXPANSION JOINTS
SIZE PART NUMBER1”
11/2”2”
F0615F0616F0617
Female NPT X Female NPT
Any piping system will expand and contract with temperature changes, use this guide for installation of expansion joints to compensate for this movement of aluminum pipe in non-conditioned buildings
TEMPCHANGE
10°F20°F35°F55°F70°F
3/4” 1” 11/2” 2”MAXIMUM STRAIGHT RUN DISTANCE
700ft500ft350ft260ft200ft
550ft420ft280ft200ft170ft
600ft460ft310ft230ft190ft
500ft370ft250ft190ft150ft
MALETHREAD
3/4”3/4”1”1”1”
11/2”11/2”2”2”
F1018F1118F2018F2118F2218F4218F4418F5418F5518
1/2” NPT3/4” NPT1/2” NPT3/4” NPT1” NPT1” NPT
11/2” NPT11/2” NPT2” NPT
PARTNUMBER
MAINSIZE
THREADED MALE NIPPLE
LENGTH
1/2”1/2”3/4”3/4”3/4”1”1”
F0212F0213F0214F0215F0221F0216F0217
2FT3FT2FT3FT5FT2FT3FT
PARTNUMBER
MAINSIZE LENGTH
11/2”11/2”2”
F0225F0226F0227
18”36”36”
PARTNUMBER
MAINSIZE
JUMPER HOSE - RUBBER(MALE NPT X SWIVEL FEMALE NPT)
JUMPER HOSE - STAINLESS STEEL(MALE NPT X SWIVEL FEMALE NPT)
SIZE PART NUMBER3/4”1”
11/2”2”
F1111F2222F4444F5555
INLINE VALVE
EXPANSION JOINTS
SIZE PART NUMBER1”
11/2”2”
F0615F0616F0617
Female NPT X Female NPT
Any piping system will expand and contract with temperature changes, use this guide for installation of expansion joints to compensate for this movement of aluminum pipe in non-conditioned buildings
TEMPCHANGE
10°F20°F35°F55°F70°F
3/4” 1” 11/2” 2”MAXIMUM STRAIGHT RUN DISTANCE
700ft500ft350ft260ft200ft
550ft420ft280ft200ft170ft
600ft460ft310ft230ft190ft
500ft370ft250ft190ft150ft
MALETHREAD
3/4”3/4”1”1”1”
11/2”11/2”2”2”
F1018F1118F2018F2118F2218F4218F4418F5418F5518
1/2” NPT3/4” NPT1/2” NPT3/4” NPT1” NPT1” NPT
11/2” NPT11/2” NPT2” NPT
PARTNUMBER
MAINSIZE
THREADED MALE NIPPLE
LENGTH
1/2”1/2”3/4”3/4”3/4”1”1”
F0212F0213F0214F0215F0221F0216F0217
2FT3FT2FT3FT5FT2FT3FT
PARTNUMBER
MAINSIZE LENGTH
11/2”11/2”2”
F0225F0226F0227
18”36”36”
PARTNUMBER
MAINSIZE
JUMPER HOSE - RUBBER(MALE NPT X SWIVEL FEMALE NPT)
JUMPER HOSE - STAINLESS STEEL(MALE NPT X SWIVEL FEMALE NPT)
SIZE PART NUMBER3/4”1”
11/2”2”
F1111F2222F4444F5555
INLINE VALVE
EXPANSION JOINTS
SIZE PART NUMBER1”
11/2”2”
F0615F0616F0617
Female NPT X Female NPT
Any piping system will expand and contract with temperature changes, use this guide for installation of expansion joints to compensate for this movement of aluminum pipe in non-conditioned buildings
TEMPCHANGE
10°F20°F35°F55°F70°F
3/4” 1” 11/2” 2”MAXIMUM STRAIGHT RUN DISTANCE
700ft500ft350ft260ft200ft
550ft420ft280ft200ft170ft
600ft460ft310ft230ft190ft
500ft370ft250ft190ft150ft
MALETHREAD
3/4”3/4”1”1”1”
11/2”11/2”2”2”
F1018F1118F2018F2118F2218F4218F4418F5418F5518
1/2” NPT3/4” NPT1/2” NPT3/4” NPT1” NPT1” NPT
11/2” NPT11/2” NPT2” NPT
PARTNUMBER
MAINSIZE
THREADED MALE NIPPLE
LENGTH
1/2”1/2”3/4”3/4”3/4”1”1”
F0212F0213F0214F0215F0221F0216F0217
2FT3FT2FT3FT5FT2FT3FT
PARTNUMBER
MAINSIZE LENGTH
11/2”11/2”2”
F0225F0226F0227
18”36”36”
PARTNUMBER
MAINSIZE
JUMPER HOSE - RUBBER(MALE NPT X SWIVEL FEMALE NPT)
JUMPER HOSE - STAINLESS STEEL(MALE NPT X SWIVEL FEMALE NPT)
SIZE PART NUMBER3/4”1”
11/2”2”
F1111F2222F4444F5555
INLINE VALVE
EXPANSION JOINTS
SIZE PART NUMBER1”
11/2”2”
F0615F0616F0617
Female NPT X Female NPT
Any piping system will expand and contract with temperature changes, use this guide for installation of expansion joints to compensate for this movement of aluminum pipe in non-conditioned buildings
TEMPCHANGE
10°F20°F35°F55°F70°F
3/4” 1” 11/2” 2”MAXIMUM STRAIGHT RUN DISTANCE
700ft500ft350ft260ft200ft
550ft420ft280ft200ft170ft
600ft460ft310ft230ft190ft
500ft370ft250ft190ft150ft
MALETHREAD
3/4”3/4”1”1”1”
11/2”11/2”2”2”
F1018F1118F2018F2118F2218F4218F4418F5418F5518
1/2” NPT3/4” NPT1/2” NPT3/4” NPT1” NPT1” NPT
11/2” NPT11/2” NPT2” NPT
PARTNUMBER
MAINSIZE
THREADED MALE NIPPLE
LENGTH
1/2”1/2”3/4”3/4”3/4”1”1”
F0212F0213F0214F0215F0221F0216F0217
2FT3FT2FT3FT5FT2FT3FT
PARTNUMBER
MAINSIZE LENGTH
11/2”11/2”2”
F0225F0226F0227
18”36”36”
PARTNUMBER
MAINSIZE
JUMPER HOSE - RUBBER(MALE NPT X SWIVEL FEMALE NPT)
JUMPER HOSE - STAINLESS STEEL(MALE NPT X SWIVEL FEMALE NPT)
SIZE PART NUMBER3/4”1”
11/2”2”
F1111F2222F4444F5555
INLINE VALVE
FASTPIPE INSTALLATION GUIDELINES
1 2 3
4 5 6
CUT PIPE TO LENGTH with tubing cutter (cut must be square)(DO NOT USE HACK SAW)
DEBURR the end of the pipe outside and inside(a smooth edge allows easy fitting assembly and no damage to the fitting 0-ring)
MARK END OF PIPE for the proper insertion depth
3/4” Fittings: 2 inches1” Fittings: 2-3/4 inches11/2” Fittings: 4 inches2” Fittings: 4-3/4 inches
WET END OF PIPE with very diluted soapy waterDO NOT USE ANY OIL OR GREASE LUBRICANT
LOOSEN FITTING CONE NUT PARTIALLYLOOK INSIDE EACH FITTING FOR INNER PARTS
(inner parts, o-ring, stainless steel bite ring)
INSERT PIPE into fitting until pipe bottoms outHAND TIGHTEN fittingFULLY TIGHTEN fitting with FASTPIPE spanner wrenches
3/4”1”11/2”2”
F0136F0137F0138F0145
PARTNUMBER
MAINSIZE
3/4”1”11/2”2”
F1020 eachF2020 eachF4020 eachF5020 each
PARTNUMBER
MAINSIZE
(2) Required
3/4” & 1” F0142F0141
PARTNUMBER
MAINSIZE
3/4” thru 2”
F0139PART NUMBER
F0140PART NUMBER
(3/4” thru 2”)
3/4” - 2”
TOOL SET SPANNER WRENCH DEBURR TOOL PIPE CUTTER
SPRAY BOTTLE
PARTNUMBER
3/4”1”11/2”2”
15/16”7/8”115/16”13/4”
F1022-10 10/pkF2022-10 10/pkF4022-10 10/pkF5022-10 10/pk
XDIMENSION
MAINSIZE
PIPE CLIP
-Hangers or mounting clips should be no more than 10 ft apart and one must be at least 6” from a fitting-Do not over tighten cantilever type tube supports, pipe must be allowed to expand and contract slightly in length-See page 6 for expansion joint guidelines
F0028PART NUMBER
3/8 Threaded Rod x 6 FT
F0029PART NUMBER
3/8 Hex Nut (100 Pack)
CANTILEVER STRUT ARM
F0021
3/4”1”11/2”2”
F0017F0022F0023F0025
-12” overall length-1 5/8” standard strut
STRUT CUSHION CLAMP
FLAT SURFACE INSTALLATION
Use pipe clips to secure pipe to any flat surface with mounting screwCeiling or wall mountClip has 5/16” thru hole and hex bore for a 5/16” hex nutHex nut serves as a backer for screwsUse #10 Drywall Screw or TapconIn horizontal installations, mount clip pivot tab up
HANGING INSTALLATION
-Beam Clamp-3/8” threaded rod-Loop hanger
-Beam clamp-Pipe Clip-5/16” threaded rod-Pipe Clip
-Thru hole design-Works for both 5/16” and 3/8” threaded rod-3/4” width opening
-For 1 5/8” standard strut-For 3/8” - 16 standard strut
F0018PART NUMBER
BEAM CLAMP
PART NUMBER
PARTNUMBER
MAINSIZE
3/4”& 1”11/2”2”
F0019F0020F0024
PARTNUMBER
MAINSIZE
LOOP HANGER
1” x 90 ft kit3 air outlets
3/4” x 90 ft kit3 air outlets F28070
F28090
1/2”, 3/4”, 1”, 2”
PORT SIZEK93215K93216K93217K93218
3/8” NPT1/2” NPT3/4” NPT1” NPT
PART NUMBER
FILTER REGULATOR
PORT SIZEK96075 3/4” NPT
PART NUMBER PORT SIZE
K94150K95150K94200K95200
11/2” NPT11/2” NPT2” NPT2” NPT
PARTNUMBER DESCRIPTION
REGULATORFILTER
REGULATORFILTER
VERTICALFILTER REGULATOR
LARGE PORTFILTER REGULATOR
PUSH ONRUBBER HOSE FEMALE SWIVEL NPT
SIZE
F0238-160F0238-FTF0250-160F0250-FT
3/8”3/8”1/2”1/2”
PARTNUMBER LENGTH
160 FTBY THE FT
160 FTBY THE FT
HOSESIZE
F0243F0244F0252
3/8”3/8”1/2”
PARTNUMBER
THREADSIZE
1/4” NPT1/2” NPT1/2” NPT
MALE NPT
F0240F0241F0242F0251
3/8”3/8”3/8”1/2”
PARTNUMBER LENGTH
1/4” NPT3/8” NPT1/2” NPT1/2” NPT
HOSESIZE
HOSE REEL
SIZE
R-03050R-03075R-05050R-05100
3/8”3/8”1/2”1/2”
PARTNUMBER LENGTH
50 FT75 FT50 FT100 FT
ALUMINUM MANIFOLDS
H-50-25-4H-50-25-5H-50-50-4H-50-50-5H-75-50-3H-75-50-4H-75-50-5H-75-75-3H-75-75-4H-75-75-5H-100-75-3H-100-75-4H-100-75-5
1/2” NPT1/2” NPT1/2” NPT1/2” NPT3/4” NPT3/4” NPT3/4” NPT3/4” NPT3/4” NPT3/4” NPT1” NPT1” NPT1” NPT
PARTNUMBER
# OFPORTS
INLETSIZE
OUTLETPORT
4545345345345
1/4” NPT1/4” NPT1/2” NPT1/2” NPT1/2” NPT1/2” NPT1/2” NPT3/4” NPT3/4” NPT3/4” NPT3/4” NPT3/4” NPT3/4” NPT
1/2”, 3/4”, 1”, 2”
PORT SIZEK93215K93216K93217K93218
3/8” NPT1/2” NPT3/4” NPT1” NPT
PART NUMBER
FILTER REGULATOR
PORT SIZEK96075 3/4” NPT
PART NUMBER PORT SIZE
K94150K95150K94200K95200
11/2” NPT11/2” NPT2” NPT2” NPT
PARTNUMBER DESCRIPTION
REGULATORFILTER
REGULATORFILTER
VERTICALFILTER REGULATOR
LARGE PORTFILTER REGULATOR
PUSH ONRUBBER HOSE FEMALE SWIVEL NPT
SIZE
F0238-160F0238-FTF0250-160F0250-FT
3/8”3/8”1/2”1/2”
PARTNUMBER LENGTH
160 FTBY THE FT
160 FTBY THE FT
HOSESIZE
F0243F0244F0252
3/8”3/8”1/2”
PARTNUMBER
THREADSIZE
1/4” NPT1/2” NPT1/2” NPT
MALE NPT
F0240F0241F0242F0251
3/8”3/8”3/8”1/2”
PARTNUMBER LENGTH
1/4” NPT3/8” NPT1/2” NPT1/2” NPT
HOSESIZE
HOSE REEL
SIZE
R-03050R-03075R-05050R-05100
3/8”3/8”1/2”1/2”
PARTNUMBER LENGTH
50 FT75 FT50 FT100 FT
ALUMINUM MANIFOLDS
H-50-25-4H-50-25-5H-50-50-4H-50-50-5H-75-50-3H-75-50-4H-75-50-5H-75-75-3H-75-75-4H-75-75-5
H-100-75-3H-100-75-4H-100-75-5
1/2” NPT1/2” NPT1/2” NPT1/2” NPT3/4” NPT3/4” NPT3/4” NPT3/4” NPT3/4” NPT3/4” NPT1” NPT1” NPT1” NPT
PARTNUMBER
# OFPORTS
INLETSIZE
OUTLETPORT
4545345345345
1/4” NPT1/4” NPT1/2” NPT1/2” NPT1/2” NPT1/2” NPT1/2” NPT3/4” NPT3/4” NPT3/4” NPT3/4” NPT3/4” NPT3/4” NPT
1/2”, 3/4”, 1”, 2”
PORT SIZEK93215K93216K93217K93218
3/8” NPT1/2” NPT3/4” NPT1” NPT
PART NUMBER
FILTER REGULATOR
PORT SIZEK96075 3/4” NPT
PART NUMBER PORT SIZE
K94150K95150K94200K95200
11/2” NPT11/2” NPT2” NPT2” NPT
PARTNUMBER DESCRIPTION
REGULATORFILTER
REGULATORFILTER
VERTICALFILTER REGULATOR
LARGE PORTFILTER REGULATOR
PUSH ONRUBBER HOSE FEMALE SWIVEL NPT
SIZE
F0238-160F0238-FTF0250-160F0250-FT
3/8”3/8”1/2”1/2”
PARTNUMBER LENGTH
160 FTBY THE FT
160 FTBY THE FT
HOSESIZE
F0243F0244F0252
3/8”3/8”1/2”
PARTNUMBER
THREADSIZE
1/4” NPT1/2” NPT1/2” NPT
MALE NPT
F0240F0241F0242F0251
3/8”3/8”3/8”1/2”
PARTNUMBER LENGTH
1/4” NPT3/8” NPT1/2” NPT1/2” NPT
HOSESIZE
HOSE REEL
SIZE
R-03050R-03075R-05050R-05100
3/8”3/8”1/2”1/2”
PARTNUMBER LENGTH
50 FT75 FT50 FT100 FT
ALUMINUM MANIFOLDS
H-50-25-4H-50-25-5H-50-50-4H-50-50-5H-75-50-3H-75-50-4H-75-50-5H-75-75-3H-75-75-4H-75-75-5
H-100-75-3H-100-75-4H-100-75-5
1/2” NPT1/2” NPT1/2” NPT1/2” NPT3/4” NPT3/4” NPT3/4” NPT3/4” NPT3/4” NPT3/4” NPT1” NPT1” NPT1” NPT
PARTNUMBER
# OFPORTS
INLETSIZE
OUTLETPORT
4545345345345
1/4” NPT1/4” NPT1/2” NPT1/2” NPT1/2” NPT1/2” NPT1/2” NPT3/4” NPT3/4” NPT3/4” NPT3/4” NPT3/4” NPT3/4” NPT
1/2”, 3/4”, 1”, 2”
PORT SIZEK93215K93216K93217K93218
3/8” NPT1/2” NPT3/4” NPT1” NPT
PART NUMBER
FILTER REGULATOR
PORT SIZEK96075 3/4” NPT
PART NUMBER PORT SIZE
K94150K95150K94200K95200
11/2” NPT11/2” NPT2” NPT2” NPT
PARTNUMBER DESCRIPTION
REGULATORFILTER
REGULATORFILTER
VERTICALFILTER REGULATOR
LARGE PORTFILTER REGULATOR
PUSH ONRUBBER HOSE FEMALE SWIVEL NPT
SIZE
F0238-160F0238-FTF0250-160F0250-FT
3/8”3/8”1/2”1/2”
PARTNUMBER LENGTH
160 FTBY THE FT
160 FTBY THE FT
HOSESIZE
F0243F0244F0252
3/8”3/8”1/2”
PARTNUMBER
THREADSIZE
1/4” NPT1/2” NPT1/2” NPT
MALE NPT
F0240F0241F0242F0251
3/8”3/8”3/8”1/2”
PARTNUMBER LENGTH
1/4” NPT3/8” NPT1/2” NPT1/2” NPT
HOSESIZE
HOSE REEL
SIZE
R-03050R-03075R-05050R-05100
3/8”3/8”1/2”1/2”
PARTNUMBER LENGTH
50 FT75 FT50 FT100 FT
ALUMINUM MANIFOLDS
H-50-25-4H-50-25-5H-50-50-4H-50-50-5H-75-50-3H-75-50-4H-75-50-5H-75-75-3H-75-75-4H-75-75-5H-100-75-3H-100-75-4H-100-75-5
1/2” NPT1/2” NPT1/2” NPT1/2” NPT3/4” NPT3/4” NPT3/4” NPT3/4” NPT3/4” NPT3/4” NPT1” NPT1” NPT1” NPT
PARTNUMBER
# OFPORTS
INLETSIZE
OUTLETPORT
4545345345345
1/4” NPT1/4” NPT1/2” NPT1/2” NPT1/2” NPT1/2” NPT1/2” NPT3/4” NPT3/4” NPT3/4” NPT3/4” NPT3/4” NPT3/4” NPT
Care must be taken on any installation of the Fastpipe system. Pipes will be carrying compressed air/gas up to 190 psi. The Fastpipe system is only as safe as a thorough installation. Read all installation instructions and watch installation videos before starting. Below are some tips for a safe installation.
We strongly recommend that the installer contact our tech department for installation questions PRIOR to the installation.
-Assemble all NPT PIPE THREADS with two wraps of Teflon tape and then pipe sealant which prevents thread galling
-Support the pipe with clips / hangers a maximum of 10 FT SPACING and on ONE SIDE OF EACH FITTING
-Any machine/compressor plumbed to the Fastpipe must have a JUMPER HOSE to reduce vibration
-Any piping system will expand and contract with temperature changes. Use EXPANSION JOINTS to compensate for this movement of aluminum pipe in non-conditioned buildings.
-DO NOT USE Fastpipe for PULSING desiccant dryers or other like equipment.
-CAUTION installing inert gas bulk tank systems, gas must be warmed up to Fastpipe temperature range
-Use a strain relief attached to the building for any rubber hose drops attached to the piping
-DO NOT connect quick couplings for air hoses to reducing elbows or tee fittings. The constant connecting/disconnecting and pulling of air hoses could loosen the fitting. Use the Fastpipe WALL OUTLET which can be secured to a wall or post. Any hoses attached in the ceiling area to a fitting must use a strain relief attached to the building structure
-CHECK that all fittings are tightened before pressurizing the system for the first time
-For initial installation, pressurize system SLOWLY to 50psi and check for leaks, then pressurize slowly to MAX 190psi
-AFTER 24 HOURS of being pressurized, depressurize the system and RETIGHTEN the compression nuts. Some settling of components may have occurred. This is not optional, it must be done.
-Make sure compressor output temperature does not exceed 140°F.
FASTPIPE INSTALLATION TIPS AND RECOMMENDATIONS:
-For underground burial-To electrically ground equipment-To be welded-To take violent impacts-To be used where the compressed air temperature is above 140 deg F-For environments of caustic or corrosive chemicals
Care must be taken on any installation of the Fastpipe system. Pipes will be carrying compressed air/gas up to 190 psi. The Fastpipe system is only as safe as a thorough installation. Read all installation instructions and watch installation videos before starting. Below are some tips for a safe installation.
We strongly recommend that the installer contact our tech department for installation questions PRIOR to the installation.
-Assemble all NPT PIPE THREADS sealant which prevents thread galling
-Support the pipe with clips / hangers a maximum of
-FASTPIPE can be bent to conform around minor obstacles to a maximum of 15 degrees. DO NOT OVERBEND
10 FT SPACING and on ONE SIDE OF EACH FITTING
-Any machine/compressor plumbed to the Fastpipe must have a JUMPER HOSE to reduce vibration
-Any piping system will expand and contract with temperature changes. Use EXPANSION JOINTS to compensate for this movement of aluminum pipe in non-conditioned buildings.
-DO NOT USE Fastpipe for PULSING desiccant dryers or other like equipment.
-CAUTION installing inert gas bulk tank systems, gas must be warmed up to Fastpipe temperature range
-Use a strain relief attached to the building for any rubber hose drops attached to the piping
-DO NOT The constant connecting/WALL OUTLET which can be
building structure
-CHECK
-For initial installation, pressurize system SLOWLY to 50psi and check for leaks, then pressurize slowly to MAX 190psi
-AFTER 24 HOURS of being pressurized, depressurize the system and RETIGHTEN the compression nuts. Some settling of components may have occurred. This is not optional, it must be done.
-Make sure compressor output temperature does not exceed 140°F.
FASTPIPE INSTALLATION TIPS AND RECOMMENDATIONS:
-For underground burial-To electrically ground equipment-To be welded-To take violent impacts-To be used where the compressed air temperature is above 140 deg F-For environments of caustic or corrosive chemicals
PRODUCTS MANUFACTURED BY THE SELLER CARRY A LIMITED ONE YEAR WARRANTY.SEE WWW.RAPIDAIRPRODUCTS.COM FOR MORE DETAILS
LIMITED WARRANTY:
PRODUCTS MANUFACTURED BY THE SELLER CARRY A LIMITED ONE YEAR WARRANTY ONLY AS FOLLOWS:
PRODUCTS MANUFACTURED BY ENGINEERED SPECIALTIES, LLC., RAPIDAIR PRODUCTS DIVISION ARE WARRANTED TO BE FREE OF DEFECTS DUE TO FAULTY MATERIAL OR WORKSMANSHIP FOR 12 MONTHS FROM THE DATE OF PURCHASE. NORMAL WEAR AND TEAR IS NOT CONSIDERED A DEFECT IN MATERIAL OR WORKSMANSHIP. LIABILITY UNDER THIS WARRANTY IS LIMITED TO THE REPLACEMENT OF THE DEFECTIVE PART PROVIDED THAT THE FOLLOWING CONDITIONS ARE MET:
SELLER MAKES NO WARRANTY OF MERCHANTABILITY OF THE GOODS OR OF THE FITNESS OF THE GOODS FOR ANY PARTICULAR PURPOSE. SELLER MAKES NO WARRANTIES THROUGH ANY COURSE OF DEALING AND/OR PERFORMANCE BETWEEN THE SELLER AND BUYER. THE SELLER WILL NOT PAY CLAIMS FOR LABOR, MATERIALS AND/OR OTHER EXPENSES REQUIRED TO REPLACE OR REPAIR A DEFECTIVE PRODUCT. THE SELLER’S LIABILITY IS LIMITED TO THE REPLACEMENT OF THE DEFECTIVE PART. SELLER RESERVES THE RIGHT TO MODIFY OR ALTER THE PRODUCT AT ANY TIME.
PRODUCTS WHICH WERE NOT MANUFACTURED BY THE SELLER ARE SUBJECT TO ONLY THE ORIGINAL MANUFACTURER’S GUARANTEE AND WARRANTIES, IF ANY. SELLER DOES NOT HAVE ANY ADDITIONAL RESPONSIBILITY IF ORIGINAL MANUFACTURER DENIES WARRANTY CLAIM. IN NO EVENT, (WHETHER A PRODUCT IS WARRANTED BY SELLER OR NOT) SHALL SELLER BE LIABLE FOR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY KIND OR NATURE WHATSOEVER, INCLUDING BUT NOT LIMITED TO LOST PROFITS ARISING FROM OR IN ANY WAY CONNECTED WITH THIS AGREEMENT OR ITEMS SOLD HEREUNDER, WHETHER ALLEGED TO ARISE FROM BREACH OF CONTRACT, EXPRESS OR IMPLIED WARRANTY, OR IN TORT, INCLUDING WITHOUT LIMITATION, NEGLIGENCE, FAILURE TO WARN OR STRICT LIABILTY.
-THE COMPANY IS PROMPTLY NOTIFIED IN WRITING OF SUCH DEFECT IMMEDIATELY UPON DISCOVERY, AND THE DEFECTIVE PRODUCT IS RETURNED FOR INSPECTION
-THE DEFECT IS NOT DUE, WITHOUT LIMITATION, TO FAULTY INSTALLATION, MISALIGNMENT OF THE PRODUCT, VIBRATION, PRESSURE PULSATIONS, ORDINARY WEAR AND TEAR, CORROSION, ULTRAVIOLET DEGRADATION, OPERATION OUTSIDE THE PRODUCT SPECIFIED LIMITS AND USING THE PRODUCT FOR USES OTHER THAN ITS INTENDED USE
BUILDINGWIDTH=
BUILDING LENGTH =
FASTPIPE
___ Self Install or ___ I need an Installer
STEEL OR WOODFRAME OR BLOCK CONSTRUCTION
SURFACE MOUNTED OR IN WALL SYSTEM
COMPRESSOR OUTLET SIZE NPT_____
# OF PEOPLE USING AIR AT THE SAME TIME___
FILTER/REGULATOR AT COMPRESSOR YES NO QUOTE ONE
BUILDING CEILING: FINISHED FLAT OR TRUSS/PERLIN
HANG MAIN PIPE FROM: CEILING OR ON WALL
AIR USE: AUTOBODY--FARM--REPAIR--MANUFACTURING--HOBBY-OTHER_______
INFO FOR SHIPPING QUOTE:
Company
Name
Shipping Address
City State Zip
Phone
Commercial or Residential Location
SKETCH ITEMS:
X = AIR OUTLET AT WORK HEIGHT
CX= AIR OUTLET ATCEILING
HR= HOSE REEL
0 = COMPRESSOR
NOTE ANY OBSTRUCTIONS
ENGINEERED SPECIALTIES, LLC WWW.RAPIDAIRPRODUCTS.COM EMAIL [email protected] PH 800-954-3310 FAX 715-869-6047
CEILING HEIGHT_________FT
MAIN PIPING HEIGHT_____FT
AIR OUTLET HEIGHT______FT
MIN TEMP IN BUILDING____F
MAX TEMP IN BUILDING____F
COMPRESSOR HP___________
I also need quoted:
____Hose Reels Size_________
____Quick Disconnects
____Air Compressor
____Other_____________
Hand Sketch Here
2/20192/2019
Design Preview In 3D Create A Parts List
RapidAir Pipe BuilderDesign your air system in minutes!
2/2019
Design Preview In 3D Create A Parts List
RapidAir Pipe BuilderDesign your air system in minutes!
