OFNA 9.5 Violater Manual - CompetitionX...• Car needs (4) four AA Ni-cad batteries 2000Mah OFNA #10196 or (4) Alkaline., Alkaline type batteries will work, but braking will be reduced

INSTRUCTION MANUALStrong Front and Rear chassis braces.Tuned Polished Dual Chamber racing pipe.Unique adjustable chassis width of 310mm or 330mm.High performance .26 engine with Shaft Start Motor handle.Full race Offset King Pin aluminum steering knuckle.Three sealed differentials with 6 steel gears.Racing X-Equal tires and V-spoke wheels.Adjustable Front and Rear roll bars.Multi disc brakes with adjustable bias.Hard Coated Threaded body oil fill shocks.5 Degree hard coated 3mm chassis.Racing 3 shoe clutch with Aluminum CNC flywheel.Steel main spur gear and center differential.Adjustable servo saver.Front CVA joint and 8mm axles.140+cc fuel tank with inside stone filter.

MUST READ THIS BEFORE RUNNING

Running a nitro kit is fun and easy, but to make this a safe • Clean oil and dirt from chassis with a degreaser.

and good experience you must observe a few rules. This Precautions

kit is extremely fast, easily over 40MPH, and can seriously • This kit is not a toy. Always run car with a second

injure someone if you are not careful.person as a spotter and pitman.

Where to run car?• Hot Parts - The pipe, manifold, engine and head are very

• Any running area you choose must be dry. Do not run hot and will cause burns.

car near any water or wet dirt.• Do not run on public streets. It is very easy to have the

• Rotating Parts - Keep hands away from the drive train, car run over or damaged by hitting the curb.

wheels, and engine when engine is running.• Do not operate car in tight confined places. The car is

very fast and will easily hit something. • Radio - Check batteries life before running the car. If • Do not run near people or animals.

radio does not have full control of the car with steering

and/or throttle/brake do not run until corrected. Failure to • Due noise, you will want to consider the surrounding

correct this will result in possible injury and damage to the area when operating the car.

car or property.• Do not operate the car at night. You will not be able to

drive it without hitting something.• Glow fuel - Do leave the glow fuel unattended with the lid

• Do not operate the car indoors. Engine exhaust is not off. Fuel contains Methanol and Nitro Methane and is

healthy.flammable and poisonous.

Glow FuelStore fuel in cool ventilated location. Refer the glow fuel • Glow fuel is poisonous!

• Glow fuel is flammable! label for additional precautions.• Do not leave in fuel bottle with lid off at any time.• Do not use any fuel other than glow fuel in this engine. • Car Fuel tank - Never store fuel in car tank, it will ruin the

engine if left in tank.First Time Starting the EngineCaution! When starting engine make sure the following is • Always turn off the car BEFORE turning off radio.observed.• Set engine Master needle to 3 turns (rich setting) • DAMAGE DUE CAR RUN AWAY IS NOT A WARRANTY • Do not do this alone, get an experienced friend to help at ISSUE.first.• Fill fuel tank, try not to spill fuel. Do not spill fuel on IF YOU DO NOT BREAK-IN ENGINE receiver

CORRECTLY, MAINLY AT LOW RPM, • Hold car off the ground, so it will not runaway when first

starts YOU WILL BREAK THE CONNECTING • Turn on Radio and check the linkage before starting

ROD!engine.• Turn on car receiver battery switch.• Always have an air filter on the carburetor to keep dirt

FAILURE TO NOT READ AND out.

FOLLOW BREAK-IN ENGINE Engine Break-in• See Engine Page.

INSTRUCTIONS WILL VOID Emergency Stopping Engine When Running• Remove air filter and cover carb. intake. WARRANTY!• Squeeze fuel line and hold until engine stops.• With a rag, cover exhaust outlet.

Storing Car After Running• Remove fuel from tank and fuel lines• Turn off radio in car• Put a few drops of after run in engine to keep it from

rusting.

The car is very fast

and will too easily hit someone.

RTR KITS - REQUIRED FOR OPERATION

THINGS NEEDED

AA Batteries ( 12 pcs )

Glow Fuel20%

TOOLS NOT INCLUDED IN KIT,BUT NEEDED TO MAINTAIN YOUR CAR.

Phillips Type Screw Drivers ( L )

Phillips Type Screw Drivers ( S )

Needle Nose Pliers

Cutter

Curved Scissors#91009 $5.95

Knife

Instant Cement

Cross Wrench#17109 $3.95

Glow Plug & 17MM Cross Wrench#10801 $6.95

Grease

You need to get batteries for the radio transmitter and the car receiver packs.• Radio TX needs (8) eight AA batteries.• Car needs (4) four AA Ni-cad batteries 2000Mah OFNA #10196 or (4) Alkaline., Alkaline type batteries will work, but braking will be reduced and 30 minute life. The best for car, is to use a 5 cell hump receiver pack for increased voltage and longer life..

Recommended Option:You may want to upgrade the car battery pack to a Ni-Cad or NiHm 5 cell type(600AE). This will give more run time. OFNA #10212 1200NiMh Hump Pack and NiHm Battery Charger #10214

You will need to buy a few items to start the engine and run the car.• Use 20% nitro CAR fuel. Do not use airplane or heli fuels, they will over heat engine.

• Buy LONG glow plugs, like OFNA/PICCO Plug (#51007 or 51008). Use plugs without idle bar. Do NOT use plugs, like the MC-59 or OS-8

In your box you will find..• #10163 - Bottle, spout top• #10219 - Red “D” size glow heater

#10212 NiHm Hump Pack,see charger 10214.

10214Over-niteCharger

MUST READ THIS BEFORE RUNNING

Running a nitro kit is fun and easy, but to make this a safe • Clean oil and dirt from chassis with a degreaser.

and good experience you must observe a few rules. This Precautions

kit is extremely fast, easily over 40MPH, and can seriously • This kit is not a toy. Always run car with a second

injure someone if you are not careful.person as a spotter and pitman.

Where to run car?• Hot Parts - The pipe, manifold, engine and head are very

• Any running area you choose must be dry. Do not run hot and will cause burns.

car near any water or wet dirt.• Do not run on public streets. It is very easy to have the

• Rotating Parts - Keep hands away from the drive train, car run over or damaged by hitting the curb.

wheels, and engine when engine is running.• Do not operate car in tight confined places. The car is

very fast and will easily hit something. • Radio - Check batteries life before running the car. If • Do not run near people or animals.

radio does not have full control of the car with steering

and/or throttle/brake do not run until corrected. Failure to • Due noise, you will want to consider the surrounding

correct this will result in possible injury and damage to the area when operating the car.

car or property.• Do not operate the car at night. You will not be able to

drive it without hitting something.• Glow fuel - Do leave the glow fuel unattended with the lid

• Do not operate the car indoors. Engine exhaust is not off. Fuel contains Methanol and Nitro Methane and is

healthy.flammable and poisonous.

Glow FuelStore fuel in cool ventilated location. Refer the glow fuel • Glow fuel is poisonous!

• Glow fuel is flammable! label for additional precautions.• Do not leave in fuel bottle with lid off at any time.• Do not use any fuel other than glow fuel in this engine. • Car Fuel tank - Never store fuel in car tank, it will ruin the

engine if left in tank.First Time Starting the EngineCaution! When starting engine make sure the following is • Always turn off the car BEFORE turning off radio.observed.• Set engine Master needle to 3 turns (rich setting) • DAMAGE DUE CAR RUN AWAY IS NOT A WARRANTY • Do not do this alone, get an experienced friend to help at ISSUE.first.• Fill fuel tank, try not to spill fuel. Do not spill fuel on IF YOU DO NOT BREAK-IN ENGINE receiver

CORRECTLY, MAINLY AT LOW RPM, • Hold car off the ground, so it will not runaway when first

starts YOU WILL BREAK THE CONNECTING • Turn on Radio and check the linkage before starting

ROD!engine.• Turn on car receiver battery switch.• Always have an air filter on the carburetor to keep dirt

FAILURE TO NOT READ AND out.

FOLLOW BREAK-IN ENGINE Engine Break-in• See Engine Page.

INSTRUCTIONS WILL VOID Emergency Stopping Engine When Running• Remove air filter and cover carb. intake. WARRANTY!• Squeeze fuel line and hold until engine stops.• With a rag, cover exhaust outlet.

Storing Car After Running• Remove fuel from tank and fuel lines• Turn off radio in car• Put a few drops of after run in engine to keep it from

rusting.

The car is very fast

and will too easily hit someone.

RTR KITS - REQUIRED FOR OPERATION

THINGS NEEDED

AA Batteries ( 12 pcs )

Glow Fuel20%

TOOLS NOT INCLUDED IN KIT,BUT NEEDED TO MAINTAIN YOUR CAR.



Needle Nose Pliers

Cutter

Curved Scissors#91009 $5.95

Knife

Instant Cement



Grease

You need to get batteries for the radio transmitter and the car receiver packs.• Radio TX needs (8) eight AA batteries.• Car needs (4) four AA Ni-cad batteries 2000Mah OFNA #10196 or (4) Alkaline., Alkaline type batteries will work, but braking will be reduced and 30 minute life. The best for car, is to use a 5 cell hump receiver pack for increased voltage and longer life..

Recommended Option:You may want to upgrade the car battery pack to a Ni-Cad or NiHm 5 cell type(600AE). This will give more run time. OFNA #10212 1200NiMh Hump Pack and NiHm Battery Charger #10214

You will need to buy a few items to start the engine and run the car.• Use 20% nitro CAR fuel. Do not use airplane or heli fuels, they will over heat engine.

• Buy LONG glow plugs, like OFNA/PICCO Plug (#51007 or 51008). Use plugs without idle bar. Do NOT use plugs, like the MC-59 or OS-8

In your box you will find..• #10163 - Bottle, spout top• #10219 - Red “D” size glow heater

#10212 NiHm Hump Pack,see charger 10214.

10214Over-niteCharger

THINGS NEED BESIDES THE KIT

RADIO CONTROL UNIT

12V Battery for Starter Box(must have)

Glow Plug Heat with Battery & Charger# 10227....$$19.95(please note OFNA Glow Heats available)

AA Batteries ( 12 pcs ) for radio

Note: Carefully read the instruction manual of your 2 channel radio controller before using.

Radio must be set at neutral positionbefore installing in the kit.

SEQUENCE TO SET NEUTRAL

Note: Pro kit does not include engine!

Glow Fuel20%

Install AA batteries in Radio.

Extend the antenna.(Transmitter)

Install batteries into Car receiver .

After installing the battery, connect the battery box.

Extend the antenna. (Receiver)

Set the trim-lever at center.

Turn on the switch. (Transmitter)

Turn on the switch. (Receiver)

Make sure the servos are in command.

When the operation stick is in neutral,servo horns must be in neutral as will. *Adjustment can be made by re- installing the servo horn.

Turn off the switch. (Receiver)

Turn off the switch. (Transmitter)

Retract the antenna. (Transmitter)

1111

12

13

NON-RTR OR PRO KITS - REQUIRED FOR OPERATION

Bottle’s with spout# 10160 - large 500cc# 10161 - large 500 ccAuto Stop# 10162 - small 250cc# 10164 - CNC spout 500CC# 10167 - CNC spout 800CC

SUITABLE SERVO SIZE

29mm - 42mm

15mm - 21mm36mm-41mm

3.5 cc (21 Class) ENGINE

REAR EXHAUST

Off-Road Starter Box, 12V motor# 10250 - 1/8 scale Starter Box# 10253 - 1/8 scale Starter Box w/ Panel

# 92571 - Power Panel Glow Heater# 92572 - Cable for Glow Plug

Off-Road Starter Box, two 550 motors# 10248 - 1/8 scale Starter Box# 10249 - 1/8 scale Starter Box,RTROptional Parts

TOOLS NOT INCLUDED IN KIT



Needle Nose Pliers

Cutter

Curved Scissors

Knife

Instant Cement



Masking Tape

Paints

Grease

Brush

More Optional Parts . . .

#10211 NiHm Battery Flat Pack .. $29.95

# 10214 NiHm Battery Pack Charger.. $7.95

# 51007 or 08 OFNA/Picoo Glow Plug .. $4.95

INCLUDED WITH KIT

Shock Oil

1.5mm Hex Wrench

Grease Box

2.5mm Hex Wrench

3mm Hex Wrench

5mmHex Wrench

7mm and 5.5mmHex Wrench

OFNA/PiccoO-1 bp#51217

40003DIFF. CASEPLASTIC PARTS

40017 GEAR BOX PLASTIC PARTS

1 3

2

PLASTIC PARTS

40015ARM HOLDER PLASTIC PARTS

40027WING SUPPORT PLASTIC PARTS

40013 & 40048FRONT BUMPER & BATTERY HOLDERPLASTIC PARTS

THINGS NEED BESIDES THE KIT

RADIO CONTROL UNIT

12V Battery for Starter Box(must have)

Glow Plug Heat with Battery & Charger# 10227....$$19.95(please note OFNA Glow Heats available)

AA Batteries ( 12 pcs ) for radio

Note: Carefully read the instruction manual of your 2 channel radio controller before using.

Radio must be set at neutral positionbefore installing in the kit.

SEQUENCE TO SET NEUTRAL

Note: Pro kit does not include engine!

Glow Fuel20%

Install AA batteries in Radio.

Extend the antenna.(Transmitter)

Install batteries into Car receiver .

After installing the battery, connect the battery box.

Extend the antenna. (Receiver)

Set the trim-lever at center.

Turn on the switch. (Transmitter)

Turn on the switch. (Receiver)

Make sure the servos are in command.

When the operation stick is in neutral,servo horns must be in neutral as will. *Adjustment can be made by re- installing the servo horn.

Turn off the switch. (Receiver)

Turn off the switch. (Transmitter)

Retract the antenna. (Transmitter)

1111

12

13

NON-RTR OR PRO KITS - REQUIRED FOR OPERATION

Bottle’s with spout# 10160 - large 500cc# 10161 - large 500 ccAuto Stop# 10162 - small 250cc# 10164 - CNC spout 500CC# 10167 - CNC spout 800CC

SUITABLE SERVO SIZE

29mm - 42mm

15mm - 21mm36mm-41mm

3.5 cc (21 Class) ENGINE

REAR EXHAUST

Off-Road Starter Box, 12V motor# 10250 - 1/8 scale Starter Box# 10253 - 1/8 scale Starter Box w/ Panel

# 92571 - Power Panel Glow Heater# 92572 - Cable for Glow Plug

Off-Road Starter Box, two 550 motors# 10248 - 1/8 scale Starter Box# 10249 - 1/8 scale Starter Box,RTROptional Parts

TOOLS NOT INCLUDED IN KIT



Needle Nose Pliers

Cutter

Curved Scissors

Knife

Instant Cement



Masking Tape

Paints

Grease

Brush

More Optional Parts . . .

#10211 NiHm Battery Flat Pack .. $29.95

# 10214 NiHm Battery Pack Charger.. $7.95

# 51007 or 08 OFNA/Picoo Glow Plug .. $4.95

INCLUDED WITH KIT

Shock Oil

1.5mm Hex Wrench

Grease Box

2.5mm Hex Wrench

3mm Hex Wrench

5mmHex Wrench

7mm and 5.5mmHex Wrench

OFNA/PiccoO-1 bp#51217

40003DIFF. CASEPLASTIC PARTS

40017 GEAR BOX PLASTIC PARTS

1 3

2

PLASTIC PARTS

40015ARM HOLDER PLASTIC PARTS

40027WING SUPPORT PLASTIC PARTS

40013 & 40048FRONT BUMPER & BATTERY HOLDERPLASTIC PARTS

PLASTIC PARTS40031SERVO SAVER PLASTIC PARTS

40047RECEIVER BOX PLASTIC PARTS

40040CENTER DIFF. MOUNT PLASTIC PARTS

40046STONE GUARD PLASTIC PARTS

40018/40029CHASSIS BRACE PLASTIC PARTS

40056SHOCK ABSORBER PLASTIC PARTS

AB

C

CHECKING ENGINE THROTTLE

* Insert into transmitter.

1. Insert AA batteries into transmitter (8 Pcs).2.Turn on transmitter.3.Turn on receiver.4.Center throttle trims as shown .

A B C

1. Pull Full Throttle. 1. Push trigger to full brake position.2. Adjust alum. Stopper to increase or decrease the brake.

Idle Position (A)

Brake (C)

Full Throttle (B)

* Align throttle servo same as shown.

ASSEMBLY OF THE THROTTLE LINKAGE SYSTEM

3X3mmSet Screw

3X3mmSet Screw

3X3mmSet Screw

Plastic Collar

* Take the plastic collar from brake system plastic parts.

Throttle Spring

#10300Alum.Stopper

#10300Alum.Stopper

* Snap On.

#30530Plastic ThrottleBall Joint

2mm Rod

Fuel Tube ( 6mm )

Idle Position

Brake

Full Throttle


A

B

C

• Full brake arm position. Spring compresses forward and brake rods pull brake levers.

• Full throttle arm position. Spring rod pulls throttle barrel open and brake rods release pressure on brake cams.

IMPORTANTCHECK RADIO THROTTLE AND STEERING SWITCHES BEFORE RUNNING CAR

#30800Plastic Throttlekit

Note: Battery life is short when using Alkaline batteries. For safety, we recommend using Alkaline batteries for only 30 minutes before testing.. Battery strength affects braking power and radio range. If voltage drops while running the car, you will loose control and destroy your car! This is NOT covered under warranty.

To increase run time, upgrade receiver battery to a 5-cell hump pack. But, the most important step you can make, “is to always use fully charged or fresh batteries when running your car”. Another choice is to use OFNA #10196 2000 mAh NiMh AA batteries in car and radio.

40029

40065 4001940065

40029

40018

PLASTIC PARTS40031SERVO SAVER PLASTIC PARTS

40047RECEIVER BOX PLASTIC PARTS

40040CENTER DIFF. MOUNT PLASTIC PARTS

40046STONE GUARD PLASTIC PARTS

40018/40029CHASSIS BRACE PLASTIC PARTS

40056SHOCK ABSORBER PLASTIC PARTS

AB

C

CHECKING ENGINE THROTTLE

* Insert into transmitter.

1. Insert AA batteries into transmitter (8 Pcs).2.Turn on transmitter.3.Turn on receiver.4.Center throttle trims as shown .

A B C

1. Pull Full Throttle. 1. Push trigger to full brake position.2. Adjust alum. Stopper to increase or decrease the brake.

Idle Position (A)

Brake (C)

Full Throttle (B)


ASSEMBLY OF THE THROTTLE LINKAGE SYSTEM

3X3mmSet Screw

3X3mmSet Screw

3X3mmSet Screw

Plastic Collar

* Take the plastic collar from brake system plastic parts.

Throttle Spring

#10300Alum.Stopper

#10300Alum.Stopper

* Snap On.

#30530Plastic ThrottleBall Joint

2mm Rod

Fuel Tube ( 6mm )

Idle Position

Brake

Full Throttle


A

B

C

• Full brake arm position. Spring compresses forward and brake rods pull brake levers.

• Full throttle arm position. Spring rod pulls throttle barrel open and brake rods release pressure on brake cams.

IMPORTANTCHECK RADIO THROTTLE AND STEERING SWITCHES BEFORE RUNNING CAR

#30800Plastic Throttlekit

Note: Battery life is short when using Alkaline batteries. For safety, we recommend using Alkaline batteries for only 30 minutes before testing.. Battery strength affects braking power and radio range. If voltage drops while running the car, you will loose control and destroy your car! This is NOT covered under warranty.

To increase run time, upgrade receiver battery to a 5-cell hump pack. But, the most important step you can make, “is to always use fully charged or fresh batteries when running your car”. Another choice is to use OFNA #10196 2000 mAh NiMh AA batteries in car and radio.

40029

40065 4001940065

40029

40018

4x4mmSet Screw

4x4mmSet Screw

ASSEMBLY OF THE DIFFERENTIAL CASE

40006Cap Joint

40006Cap Joint

360538x16mmBall bearing




400102.5x13.8mmPin

400102.5x13.8mmPin

400102.5x13.8mmPin

400102.5x13.8mmPin

40009P6 O-Ring

40009P6O-Ring

40009P6O-Ring

40009P6O-Ring

400126x15mmWasher

400126x15mmWasher

400126x15mmWasher

400126x15mmWasher

40003Diff. Case

40003Diff. Case

40005BreakCap Joint

40005BreakCap Joint

(Builds one differential for Center)

40004Diff. Gear(Large)




40004Diff. Gear(Small)





4000241T Large Bevel Gear

4903241T Large HD Bevel Gear

4000241T LargeBevel Gear

OPTION:4903243T LargeBevel Gear(must use 13t pinion)

40011Diff. Gasket

40011Diff. Gasket

3x12mmFlat HeadTapping Screw


4000147TSpur Gear

4000147TSpur Gear

*Use 6x15mm washer to adjust the gear mesh.


Note: It is very important to addor remove the #30779 washer ifthe gear mesh is too tight ortoo lose.

( Builds two differentials for front and rear.)

30779 4 x 10mm washer



30779 4 x 10mm washer 30773

4mmCross pin

307734mmCross pin

* Apply diff. gear grease to the differential during assembly.* Fill the diff. the case to approx 70% with grease.

ASSEMBLY OF THE DIFFERENTIAL GEAR

OPTION: #49001 HD STEEL GEAR SET, INSIDE DIFF.

OPTION:#49016 SPUR GEAR 50T#49031 SPUR GEAR 50T, HD SPECIAL

ASSEMBLY OF THE FRONT GEAR BOX

ASSEMBLY OF THE FRONT ARMS HOLDER

360538X16mmBall bearing....4

4002413x16x0.2mmShim..............2

4002413x16x0.2mmShim

4002114T Small Bevel Gear..............1

4002114TSmall Bevel Gear

40017Gear Box

40017Gear Box

940114x15mmTapping Screw(Small Head)


40022Front Lower ArmHolder (Front)

900265x5mmSet Screw

36730Cap Joint

36730Cap Joint................................1

40015Front Lower armHolder (Rear/Plastic)

40015Front Upper armHolder (Rear/Plastic)



4 x 16mm Flat HeadTapping Screw.......................4

4x15mm Tapping Screw........................2


900265x5mm Set Screw......1

Screw

Cement

360538X16mmBall bearing


OPTION: #49002 CNC 7075 FRONT LOWER ARM HOLDER

OPTION: #49012 PINION GEAR 13TOOTH

MISC. SCREW BAG40067

Use shims to adjust gear mesh.

4x4mmSet Screw

4x4mmSet Screw

ASSEMBLY OF THE DIFFERENTIAL CASE

40006Cap Joint

40006Cap Joint





400102.5x13.8mmPin

400102.5x13.8mmPin

400102.5x13.8mmPin

400102.5x13.8mmPin

40009P6 O-Ring

40009P6O-Ring

40009P6O-Ring

40009P6O-Ring

400126x15mmWasher

400126x15mmWasher

400126x15mmWasher

400126x15mmWasher

40003Diff. Case

40003Diff. Case

40005BreakCap Joint

40005BreakCap Joint











4000241T Large Bevel Gear

4903241T Large HD Bevel Gear

4000241T LargeBevel Gear

OPTION:4903243T LargeBevel Gear(must use 13t pinion)

40011Diff. Gasket

40011Diff. Gasket



4000147TSpur Gear

4000147TSpur Gear



Note: It is very important to addor remove the #30779 washer ifthe gear mesh is too tight ortoo lose.

( Builds two differentials for front and rear.)




30779 4 x 10mm washer 30773

4mmCross pin

307734mmCross pin

* Apply diff. gear grease to the differential during assembly.* Fill the diff. the case to approx 70% with grease.

ASSEMBLY OF THE DIFFERENTIAL GEAR

OPTION: #49001 HD STEEL GEAR SET, INSIDE DIFF.

OPTION:#49016 SPUR GEAR 50T#49031 SPUR GEAR 50T, HD SPECIAL

ASSEMBLY OF THE FRONT GEAR BOX

ASSEMBLY OF THE FRONT ARMS HOLDER

360538X16mmBall bearing....4

4002413x16x0.2mmShim..............2

4002413x16x0.2mmShim

4002114T Small Bevel Gear..............1

4002114TSmall Bevel Gear

40017Gear Box

40017Gear Box



40022Front Lower ArmHolder (Front)

900265x5mmSet Screw

36730Cap Joint

36730Cap Joint................................1

40015Front Lower armHolder (Rear/Plastic)

40015Front Upper armHolder (Rear/Plastic)



4 x 16mm Flat HeadTapping Screw.......................4



900265x5mm Set Screw......1

Screw

Cement



OPTION: #49002 CNC 7075 FRONT LOWER ARM HOLDER

OPTION: #49012 PINION GEAR 13TOOTH

MISC. SCREW BAG40067

Use shims to adjust gear mesh.

94004M3x12TP Screw

M4x15TP Screw

4mmNylon Nut

ASSEMBLY OF THE FRONT KNUCKLE ARMS

ASSEMBLY OF THE FRONT SHOCK TOWEROPTION: 49003 CNC 7075 Alum. Shock Tower

40014Front Shock Tower

LL

360538x16x5mmBal lbearing


900265mmSet Screw

36054Alum. Wheel Hub 8mm

360552.5x17mmPin

Scre

w

Cem

en

t

40103FrontKnuckle Arm 40103

FrontKnuckle Arm* "R" for right hand

side.

401058mm CVA Joint(Long/Front)


360538x16x5mmBall bearing


900265mmSet Screw


360552.5x17mmPin

Screw Cement

Assembly of the left and gight hand side are the same.


ASSEMBLY OF THE FRONT LOWER ARMS

368704X10mmSet Screw


* A 4 x 10mm set screw is used to adjust the ride height.

2mm

40102Front Lower Arm


4010410mmSteering Ball




40101Upper ArmBall End


*Notice the direction of the steering ball.


900202.5mmE-Ring

900202.5mmE-Ring

36170Arm Shalf3mmt

Assembly of the right and left hand side are the same.



40023Lower Arm Shaft (4mm)

900213mmE-Ring

900213mmE-Ring

ASSEMBLY OF THE FRONT SUSPENSION ARMS

368605x40mmTurnbuckle

ASSEMBLY OF THE FRONT UPPER ARMS

401044x16mmCap Screw


Screw

Cement

Screw

Cement

* Insert the drive shaft into cap joint before assembly.

40101Front Upper ArmBall End

40101Front Upper Arm

(Right)

(Left)

Caster Adjuster

* Insert the caster adjuster into upper arm.

10mm

0 10 20 30 40 50

mm

94004M3x12TP Screw

M4x15TP Screw

4mmNylon Nut

ASSEMBLY OF THE FRONT KNUCKLE ARMS

ASSEMBLY OF THE FRONT SHOCK TOWEROPTION: 49003 CNC 7075 Alum. Shock Tower

40014Front Shock Tower

LL



900265mmSet Screw


360552.5x17mmPin

Scre

w

Cem

en

t

40103FrontKnuckle Arm 40103

FrontKnuckle Arm* "R" for right hand

side.





900265mmSet Screw


360552.5x17mmPin

Screw Cement







2mm











900202.5mmE-Ring

900202.5mmE-Ring

36170Arm Shalf3mmt




40023Lower Arm Shaft (4mm)

900213mmE-Ring

900213mmE-Ring

ASSEMBLY OF THE FRONT SUSPENSION ARMS


ASSEMBLY OF THE FRONT UPPER ARMS



Screw

Cement

Screw

Cement

* Insert the drive shaft into cap joint before assembly.

40101Front Upper ArmBall End

40101Front Upper Arm

(Right)

(Left)

Caster Adjuster

* Insert the caster adjuster into upper arm.

10mm

0 10 20 30 40 50

mm

940043X12mmTapping Screw

* Insert the front bumper before assembly.

40013FrontBumper

40064Chassis

30341A34BStabilizer Ball..........2

ASSEMBLY OF THE FRONT STABILIZER

940193 x 10mm Flat HeadTapping Screw........2

940274 x 16mm Flat Head Tapping Screw..........4

940073 x 20mm Screw ......................2

940043 x 12mm Tapping Screw..........1

940333 x 3mm Set Screw..............4

940073x20mmScrew

940073x20mmScrew

940333x3Set Screw

940333x3Set Screw

940333x3Set Screw

40019Stabilizer

940193x10mmFlat Head Tapping Screw


40018StabilizerMount Plastic

3x8mmSet Screw40029

Stabilizer Ball End

304016mmBall End

30341Stabilizer Ball

40029StabilizerBall End(Long)

940124x20mmScrew( Small Head )

ASSEMBLY OF THE WING STAY

40027RearBody Mount

( Take the plastic part from #40027Rear Win Stay Set. )

49038Rear Shock Tower, Orange

3x12mmTapping Screw

353133mmNylon Nut

40027Wing Mount

40027Wing Mount

*Insert the 3mm nylon nut before assembly.

3x20Tapping Screw

940073x20Tapping Screw

40027Wing Stay( Left )

40027Wing Stay( Right )

40027Wing Mount

40027Wing Mount

40027Wing Stay Post

940043x12mmTapping Screw

940114x15mmTapping Screw( Small Head )


3 x 20mm Tapping Screw............6

4 x 15mm Tapping Screw( Small Head )............2


3mm Nylon Nut........2

3 x 12mm Tapping Screw........3

OPTION: #49004 CNC 7075 REAR SHOCK TOWER

OPTION: #49043 CNC ALIM. POSTS, WING MOUNT, ORANGE


940043X12mmTapping Screw

* Insert the front bumper before assembly.

40013FrontBumper

40064Chassis

30341A34BStabilizer Ball..........2

ASSEMBLY OF THE FRONT STABILIZER



940073 x 20mm Screw ......................2


940333 x 3mm Set Screw..............4

940073x20mmScrew

940073x20mmScrew

940333x3Set Screw

940333x3Set Screw

940333x3Set Screw

40019Stabilizer




3x8mmSet Screw40029

Stabilizer Ball End

304016mmBall End



940124x20mmScrew( Small Head )

ASSEMBLY OF THE WING STAY

40027RearBody Mount

( Take the plastic part from #40027Rear Win Stay Set. )

49038Rear Shock Tower, Orange

3x12mmTapping Screw

353133mmNylon Nut

40027Wing Mount

40027Wing Mount

*Insert the 3mm nylon nut before assembly.

3x20Tapping Screw

940073x20Tapping Screw

40027Wing Stay( Left )

40027Wing Stay( Right )

40027Wing Mount

40027Wing Mount

40027Wing Stay Post

940043x12mmTapping Screw



3 x 20mm Tapping Screw............6



3mm Nylon Nut........2


OPTION: #49004 CNC 7075 REAR SHOCK TOWER

OPTION: #49043 CNC ALIM. POSTS, WING MOUNT, ORANGE


ASSEMBLY OF THE REAR UPPER ARMS



368507mm Ball

368507mm Ball

368507mm Ball

(Make two upper arms for left an right hand side. )40065Upper ArmPlastic Rod End

40065Upper ArmPlastic Rod End



16mm

40023Lower Arm Shaft

900213mmE-Ring

3mm90021E-Ring

3mm90021E-Ring

3mm90021E-Ring

3mm90021E-Ring

900202.5mmE-Ring

900202.5mmE-Ring

4X10mmSet Screw

361703mmArm Shaft


360538x16x5mmBal l bearing

900265mmSet Screw

360548mmWheel Hub

360552.5x17mmPin

36081Rear Upper Right

36082Rear Wheel Shaft

3 x10x3mmPlastic Washer



4 x 10 mm Set Screw...........2

5 x 5mm Set Screw............2

2.5mm E-Ring..........4

3 mmE-Ring..........4


40102Rear Lower arm

40102Rear Lower arm

ASSEMBLY OF THE REAR GEAR BOX ONTO CHASSIS

40107Rear Driver Shaft (101mm)

* Insert rear driver shaft before assembly.

ASSEMBLY OF THE REAR AND ANTI-ROLL BAR

940333x3Set Screw

940333x3Set Screw

940333x3Set Screw

940193X10mm Flat HeadScrew


40019Stabilizer


30341Stabilizer Ball..........2


940073 x 20mm Screw ......................2


940333 x 3mm Set Screw..............2

940073 x 20mm Cap Screw..........2

900183 X 25mm Cap Screw.........2

35313M3 Nylon Nut..........2

940333 x 3mm Set Screw..........2

940353 x 8mm et Screw..........2.

940073x20mmScrew

940073x20mmScrew

353133mmNylon Nut

353133mmNylon Nut

3 x 25mmCap Screw

940073 x 20mmCap Screw

Rear Upper ArmAssembly


3x8mmSet Screw40029

Stabilizer Ball End

304016mmBall End



ASSEMBLY OF THE REAR UPPER ARMS



368507mm Ball

368507mm Ball

368507mm Ball

(Make two upper arms for left an right hand side. )40065Upper ArmPlastic Rod End




16mm

40023Lower Arm Shaft

900213mmE-Ring

3mm90021E-Ring

3mm90021E-Ring

3mm90021E-Ring

3mm90021E-Ring

900202.5mmE-Ring

900202.5mmE-Ring

4X10mmSet Screw

361703mmArm Shaft


360538x16x5mmBal l bearing

900265mmSet Screw

360548mmWheel Hub

360552.5x17mmPin

36081Rear Upper Right

36082Rear Wheel Shaft




4 x 10 mm Set Screw...........2

5 x 5mm Set Screw............2

2.5mm E-Ring..........4

3 mmE-Ring..........4


40102Rear Lower arm

40102Rear Lower arm

ASSEMBLY OF THE REAR GEAR BOX ONTO CHASSIS

40107Rear Driver Shaft (101mm)

* Insert rear driver shaft before assembly.

ASSEMBLY OF THE REAR AND ANTI-ROLL BAR

940333x3Set Screw

940333x3Set Screw

940333x3Set Screw



40019Stabilizer


30341Stabilizer Ball..........2


940073 x 20mm Screw ......................2


940333 x 3mm Set Screw..............2

940073 x 20mm Cap Screw..........2

900183 X 25mm Cap Screw.........2

35313M3 Nylon Nut..........2

940333 x 3mm Set Screw..........2

940353 x 8mm et Screw..........2.

940073x20mmScrew

940073x20mmScrew

353133mmNylon Nut

353133mmNylon Nut

3 x 25mmCap Screw

940073 x 20mmCap Screw

Rear Upper ArmAssembly


3x8mmSet Screw40029

Stabilizer Ball End

304016mmBall End



ASSEMBLY OF THE SERVO SAVER

M3 Nut

* Put the 3mm nut before assembly.

40031Servo SaverHorn A 40095

Servo SaverConnecting Plate,Orange

6x10mmPlasticBushing


Servo SaverHorn C

4x8mmPlastic flangeBushing

40037Steering Plate Hex Screw


40035Servo SaverAlum. AxleTube

40031Servo SaverHorn B

40033Servo SaverSpring

40034Servo Saver Spring TensionAdjuster

40036servo SaverPost

40036Servo SaverPost40074

6x10mmBall bearing

35313M3 Nut..........1

4x10mmScrew..........2

* Take the 4x8mm Plastic Flange bushing and Plastic Bushing from servo saver plastic parts tree

OPTION: #49014 CNC BALL BEARING AXLE TUBE

Option:400734x8mmBall bearingflange

40037Steering Plat Hex Screw....... 2

Option:400746x10mmBall bearing


940274 x 16mm Flat Head Tapping Screw

40064Chassis

4x10mmFlat HeadScrew

4x10mmScrew

4x15mmTapping Screw

40027Front BodyPost

3x12mmScrew

* Assembly the front body post before assembly the Front Plate.

ASSEMBLY OF THE SERVO SAVER ONTO THE CHASSIS



368507mm Ball

368507mm Ball

368507mm Ball

36700SteeringBall End



353133mmNylon Nut

400393mm Tapper Washer(Alum.)


40039Alum. Tapper Washer................4

3x15mmFlat Head Screw


ASSEMBLY OF THE FRONT STEERING ROD

35313M3 Nylon Nut..........2

940213 x 15mm Flat Head Screw..........4

40030Front Plate

940094x10mmScrew..........2



940264 x 10mmFlat Head Screw..........2


* Anticlockwise mark.

35.5mm

* Made two steering rods for left and right hand side.

OPTION:49005CNC 7075 Alum. Front Plate 49019Graphite Front Plate

0 10 20 30 40 50

mm

ASSEMBLY OF THE SERVO SAVER

M3 Nut

* Put the 3mm nut before assembly.

40031Servo SaverHorn A 40095

Servo SaverConnecting Plate,Orange



Servo SaverHorn C

4x8mmPlastic flangeBushing



40035Servo SaverAlum. AxleTube

40031Servo SaverHorn B

40033Servo SaverSpring

40034Servo Saver Spring TensionAdjuster

40036servo SaverPost

40036Servo SaverPost40074

6x10mmBall bearing

35313M3 Nut..........1

4x10mmScrew..........2

* Take the 4x8mm Plastic Flange bushing and Plastic Bushing from servo saver plastic parts tree

OPTION: #49014 CNC BALL BEARING AXLE TUBE

Option:400734x8mmBall bearingflange

40037Steering Plat Hex Screw....... 2

Option:400746x10mmBall bearing


940274 x 16mm Flat Head Tapping Screw

40064Chassis


4x10mmScrew

4x15mmTapping Screw

40027Front BodyPost

3x12mmScrew

* Assembly the front body post before assembly the Front Plate.

ASSEMBLY OF THE SERVO SAVER ONTO THE CHASSIS



368507mm Ball

368507mm Ball

368507mm Ball




353133mmNylon Nut



40039Alum. Tapper Washer................4




35313M3 Nylon Nut..........2

940213 x 15mm Flat Head Screw..........4

40030Front Plate

940094x10mmScrew..........2





* Anticlockwise mark.

35.5mm

* Made two steering rods for left and right hand side.

OPTION:49005CNC 7075 Alum. Front Plate 49019Graphite Front Plate

0 10 20 30 40 50

mm

* Take off the double sided paper before assembly.

ASSEMBLY OF THE BRAKE AND SPLIT CENTER DIFF. MOUNT* Make brake pads for each side.

36660Brake Pad

36661Brake Padlinings

40044Brake PadSpring




40045Brake PadAdjustment Screw


40043Center Diff. MountPost

40040Break DiscHolder

40040Brake DiskHolder

40040Brake DiscHolder

40040Center Diff.Mount40040

Center Diff.Mount

40040Center Diff.Mount


40045Brake Pad Screw...........4

40044Brake Pad Spring.........8

40043Center Diff. Mount Post...........................4

Large Hole

Small Hole

Assembly the brake disc holder in the direction shown.

*Towards the front.

*Towards the Rear.

Small hole to theOutside.

OPTION: #49030 CNC 7075 SPLIT CENTER DIFF MOUNT.

40042Brake Disk

40042Brake Disk

40042Brake Disk 40042

Brake Disk

ASSEMBLY OF THE CENTER DIFF. INTO CENTER DIFF. MOUNT

Center Diff. Assembly

3x3mmSet Screw

3x3mmSet Screw

3x10mmScrew

40031Fuel Overflow Proof Plate

30213Brake Cam

30211Plastic Bushing

Option302125X8mmBall Bearing

40096Center Diff.Plate, Orange

30171Brake Lever

30171Brake Lever..........2

30171Brake Lever

3x10mmScrew

940033x10mmScrew..........4

940333 x 3mm Set Screw..............2

Put the front brake lever asShown.

OPTION: #49008 GRAPHITE BRAKE DISKS, 2PCS.

OPTION: #49018 GRAPHITE TOP CENTER PLATE

Screw Cement

Screw Cement

* Take off the double sided paper before assembly.

ASSEMBLY OF THE BRAKE AND SPLIT CENTER DIFF. MOUNT* Make brake pads for each side.

36660Brake Pad

36661Brake Padlinings







40043Center Diff. MountPost

40040Break DiscHolder

40040Brake DiskHolder

40040Brake DiscHolder

40040Center Diff.Mount40040

Center Diff.Mount



40045Brake Pad Screw...........4

40044Brake Pad Spring.........8

40043Center Diff. Mount Post...........................4

Large Hole

Small Hole

Assembly the brake disc holder in the direction shown.

*Towards the front.

*Towards the Rear.

Small hole to theOutside.

OPTION: #49030 CNC 7075 SPLIT CENTER DIFF MOUNT.

40042Brake Disk

40042Brake Disk

40042Brake Disk 40042

Brake Disk

ASSEMBLY OF THE CENTER DIFF. INTO CENTER DIFF. MOUNT

Center Diff. Assembly

3x3mmSet Screw

3x3mmSet Screw

3x10mmScrew

40031Fuel Overflow Proof Plate

30213Brake Cam

30211Plastic Bushing

Option302125X8mmBall Bearing

40096Center Diff.Plate, Orange

30171Brake Lever

30171Brake Lever..........2

30171Brake Lever

3x10mmScrew

940033x10mmScrew..........4

940333 x 3mm Set Screw..............2

Put the front brake lever asShown.

OPTION: #49008 GRAPHITE BRAKE DISKS, 2PCS.

OPTION: #49018 GRAPHITE TOP CENTER PLATE

Screw Cement

Screw Cement

ASSEMBLY OF THE RECEIVER BOX

* Use the screw provided with your radio

10280Switch Cover

Switch, Provided by Radio

40047Receiver Box

40047Receiver BoxCover

40047Receiver Box

2x10mmTapping Screw

408982x25mmScrew

Receiver

Battery Case, Provided byRadio

30560AntennaPipe


3x10mmScrew

2 x 25mm Screw.....1

2 x10mm Tapping Screw..........2

Option:10212Hump PackBattery

*Use the original battery case or rechargeable hump pack battery.

* You must add padding for radioand battery once lid is closed.Do not let radio and/or battery beloose in box.

40028Center Drive Shaft (93mm)



3x25mmCap Screw

3mmNylon Nut

40018Center ChassisBrace( Rear )

40018Center Chassis Brace( Front )

3x12mmScrew




2.6x10mmFlat HeadTapping Screw

353133mm Nylon Nut........1


900193 X 25mm Cap Screw.........1



ASSEMBLY OF THE CENTER DIFF. ONTO CHASSIS

ASSEMBLY OF THE CENTER STIFFENERONTO CHASSIS

OPTION: 49015CNC Alum. Chassis Brace Set

ASSEMBLY OF THE STONE GUIDE

40046Stone Guard

40046Stone Guard

3x10mmScrew

3x10mmScrew

3x10mmScrew



OPTION:Stone GuardYellow . 40078Red . 40079Lime . 40080Blue . 40081Black . 40046

ASSEMBLY OF THE RECEIVER BOX

* Use the screw provided with your radio

10280Switch Cover

Switch, Provided by Radio

40047Receiver Box

40047Receiver BoxCover

40047Receiver Box

2x10mmTapping Screw

408982x25mmScrew

Receiver

Battery Case, Provided byRadio

30560AntennaPipe


3x10mmScrew

2 x 25mm Screw.....1

2 x10mm Tapping Screw..........2

Option:10212Hump PackBattery

*Use the original battery case or rechargeable hump pack battery.

* You must add padding for radioand battery once lid is closed.Do not let radio and/or battery beloose in box.




3x25mmCap Screw

3mmNylon Nut

40018Center ChassisBrace( Rear )

40018Center Chassis Brace( Front )

3x12mmScrew




2.6x10mmFlat HeadTapping Screw

353133mm Nylon Nut........1


900193 X 25mm Cap Screw.........1



ASSEMBLY OF THE CENTER DIFF. ONTO CHASSIS

ASSEMBLY OF THE CENTER STIFFENERONTO CHASSIS

OPTION: 49015CNC Alum. Chassis Brace Set

ASSEMBLY OF THE STONE GUIDE

40046Stone Guard

40046Stone Guard

3x10mmScrew

3x10mmScrew

3x10mmScrew



OPTION:Stone GuardYellow . 40078Red . 40079Lime . 40080Blue . 40081Black . 40046


* Use 4 pcs for receiver box.

* Use 4 pcs for radio tray.


40027Radio Tray Post( Plastic )


3x12mmTapping Screw

10274Servo Post

Servo Post

3x10mmTapping Screw

3x10mmTapping Screw

3x10Tapping Screw

3x10Tapping Screw

* Take the servo post from servo saver plastic part tree.

ASSEMBLY OF THE RADIO TRAY

940193 x 10mmFlat HeadTapping Screw.........8


Throttle Servo

Steering Servo

*Connect as per radio.

49039Alum.Radio Tray, Orange

3X10mmTapping Screw

40031TransponderHolder

OPTION: 49017 GRAPHITE RADIO TRAY.

OPTION:49044 CNC ALUM. POST, RADIO TRAY, ORANGE

3 X 8mm Washer

3mm Nylon Locknut

3 x 5mm Screw

3 x 20mm Cap Screw

* Place the clutch shoes with the clutch springs over the 3 pins of the flywheel. Using a screw driver as a lever, bend the small end of the clutch spring behind the clutch nut and press down to snap shoe in place.

* Fit the flywheel using a crosswrench or deep socket.

If engine turns when tightening,hold piston with large thick tie-wrapsand hard wood in exhaust port. Do not use metal, it will damage engine.

#10098SG Nut & Shim KiT

ASSEMBLY OF THE CLUTCH INTO ENGINE

3 x 10mmTapping Screw

#10016Air FilterSpongeRefills

#10017 - Blue#10018 - Yellow#10019 - Rose#10034 - ChromeFoam Air filters Unit

#10013 - Mount Wire

#10021 - Black#10027 - Yellow#10028 - Pink#10029 - BlueAir Filter Connector

Nylon Strap ( Small )


You must oil foam filter before use.Filter will not work if not oiled.

Clean with soap and water only.You will damage foam if washedif fuel!

ASSEMBLY OF THE AIR FILTER

#10102Clutch Spring

#10010Clutch ShoesBlack Type

* Shoes are trailing.

3 x 8mmWasherMisc. Hardware#10099

#341105x10x4mmBall Bearing


#10040 (stock)3 PinFlywheel, Taper#100433 PinFlywheel, Fan

#10091Clutch Nutscrew type

3 x 5mmScrew

#10330Brass, Corn(large hole)

#10329Brass, Corn(sml hole)

304813 x 20mmHex Screw



#30480Engine Mount

#10398 - 12T#10399 - 13T#10400 - 14T (stock)#10401 - 15T#10402 - 16T#10403 - 17T#10404 - 18TClutch Bells

SEE NOTESABOVE#10048OR 10049

Notes:Non-Pull Start Engines...• Alum. Washer behind the flywheel is not needed when using Force engines or similar types. O.S. Engines will require washer spacer.

• To check!..place the brass corn against the engine bearing, then flywheel. You should be covering one or two thread of the engine shaft. If this is the case, you do not need an additional washer behind the flywheel.

You must cut the engine shaft if too long. Count 6 threads in front of the flywheel and mark. This is all you need to tighten the clutch nut and mount the flywheel.

Force Pull Start Engine w/threaded shalf...• Force Pull Start Engines required NO spacer and no shaft cutting. The engines comes with an alum cast driver washer, you use this part as the spacer, not the alum. washer shown. Also, use the special flywheel brass corn. This corn fits the thread shaft diameter so you can tighten the flywheel against the drive hub.

NoteSG Shaft

ThreadedShaft

Options

Clutch Spring10100 - Springs, Polished, Med.10101 - Spring, Gray, Hard10102 - Spring, Black, Stock

Clutch Shoes, 3 shoe clutch10010 - Shoes, Carbon Material, Black10011 - Shoes, Alum. CNC Blue, Lite Weight10012 - Shoe, Alum. CNC Purple, Med. Weight

Option10799Flywheel Wrench


* Use 4 pcs for receiver box.

* Use 4 pcs for radio tray.




3x12mmTapping Screw

10274Servo Post

Servo Post

3x10mmTapping Screw

3x10mmTapping Screw

3x10Tapping Screw

3x10Tapping Screw

* Take the servo post from servo saver plastic part tree.

ASSEMBLY OF THE RADIO TRAY

940193 x 10mmFlat HeadTapping Screw.........8


Throttle Servo

Steering Servo

*Connect as per radio.

49039Alum.Radio Tray, Orange

3X10mmTapping Screw

40031TransponderHolder

OPTION: 49017 GRAPHITE RADIO TRAY.

OPTION:49044 CNC ALUM. POST, RADIO TRAY, ORANGE

3 X 8mm Washer

3mm Nylon Locknut

3 x 5mm Screw

3 x 20mm Cap Screw

* Place the clutch shoes with the clutch springs over the 3 pins of the flywheel. Using a screw driver as a lever, bend the small end of the clutch spring behind the clutch nut and press down to snap shoe in place.

* Fit the flywheel using a crosswrench or deep socket.

If engine turns when tightening,hold piston with large thick tie-wrapsand hard wood in exhaust port. Do not use metal, it will damage engine.

#10098SG Nut & Shim KiT

ASSEMBLY OF THE CLUTCH INTO ENGINE

3 x 10mmTapping Screw

#10016Air FilterSpongeRefills

#10017 - Blue#10018 - Yellow#10019 - Rose#10034 - ChromeFoam Air filters Unit

#10013 - Mount Wire

#10021 - Black#10027 - Yellow#10028 - Pink#10029 - BlueAir Filter Connector



You must oil foam filter before use.Filter will not work if not oiled.

Clean with soap and water only.You will damage foam if washedif fuel!

ASSEMBLY OF THE AIR FILTER

#10102Clutch Spring

#10010Clutch ShoesBlack Type

* Shoes are trailing.

3 x 8mmWasherMisc. Hardware#10099



#10040 (stock)3 PinFlywheel, Taper#100433 PinFlywheel, Fan

#10091Clutch Nutscrew type

3 x 5mmScrew

#10330Brass, Corn(large hole)

#10329Brass, Corn(sml hole)




#30480Engine Mount

#10398 - 12T#10399 - 13T#10400 - 14T (stock)#10401 - 15T#10402 - 16T#10403 - 17T#10404 - 18TClutch Bells

SEE NOTESABOVE#10048OR 10049

Notes:Non-Pull Start Engines...• Alum. Washer behind the flywheel is not needed when using Force engines or similar types. O.S. Engines will require washer spacer.

• To check!..place the brass corn against the engine bearing, then flywheel. You should be covering one or two thread of the engine shaft. If this is the case, you do not need an additional washer behind the flywheel.

You must cut the engine shaft if too long. Count 6 threads in front of the flywheel and mark. This is all you need to tighten the clutch nut and mount the flywheel.

Force Pull Start Engine w/threaded shalf...• Force Pull Start Engines required NO spacer and no shaft cutting. The engines comes with an alum cast driver washer, you use this part as the spacer, not the alum. washer shown. Also, use the special flywheel brass corn. This corn fits the thread shaft diameter so you can tighten the flywheel against the drive hub.

NoteSG Shaft

ThreadedShaft

Options

Clutch Spring10100 - Springs, Polished, Med.10101 - Spring, Gray, Hard10102 - Spring, Black, Stock

Clutch Shoes, 3 shoe clutch10010 - Shoes, Carbon Material, Black10011 - Shoes, Alum. CNC Blue, Lite Weight10012 - Shoe, Alum. CNC Purple, Med. Weight

Option10799Flywheel Wrench

101145mm Hex Screw for Engine Mount

38120Fuel TankPost

* Take the fuel tank post from 40047 plastic parts tree.

3x3mmSet Screw

40050Muffler MountingPost

40051MufflerWire

INSTALLATION OF THE FUEL TANKAND ENGINE ONTO CHASSIS

3X15mmTapping Screw

3X15mmTapping Screw

40066Pressure Nipple

40109Fuel Tank, 140+cc

40066Fuel Nipple

3x10mmTapping Screw

3x10mmTapping Screw

ASSEMBLY OF THE MANIFOLD ANDMUFFLER* Read this page very carefully.


5x5mm or 4x4mmSet Screw

* Tighten the strip and cut off the excess.

* Drill a hole (Size 3.5mm) in the place and align as shown. Use a two part epoxy glue to full seal the nipple base to the nipple.

3x20mmCap Screw

Note Book Paper

* Use note book paper to set gear backlash between spur gear and clutch bell. If the space is not correct the spur gear will be damaged.

Spur Gear

Clutch Bell90 Degree

* Loose or tighten 3x20mm cap screw and 5x10mm hex screw to align spur gear and clutch bell gear to 90 degree.

* Assemble the fuel tank post before assembling the fuel nipple.

#10069Manifold Adapter( Red Silicone ) #31991

Manifold, Polished

#10120 ManifoldSpring

#10184Blue, Silicone Tube

#10079Alum. CNCPressure Nipple

#31992Dual Chamber, Polished

Option:10182Silicone Tube, Red10183Silicone Tube, Yel.10184Silicone Tube, Blue

ASSEMBLY OF THE BRAKE LINKAGE

3x3mmSet Screw

3x3mmSet Screw

3x3mmset screw

10300Alum. Stopper

10300Alum. Stopper

ThrottleSlider

2mmRod

Plastic Collar

Throttle Spring

30530ThrottleBall End

ServoMount

* Cut the shaded area as shown.

3x25mmScrew

AdjustMount

361402mmAdjust Mount

2mm Rod

2mm Rod

2mmTie-RodEnd

2x6mmWasher

2x6mmWasher

2x4mmScrew

2x4mmScrew

2mmNut

2x8mmScrew


3x10mmScrew

10768Servo Horn, Yel.

#30800Brake System Plastic Parts Set


16mm

* Align the steering servo as shown.

Parallel

* Use the screw provided with your servo.

10768Servo Horn

304116mmBall

304116mmBall

3x10mmScrew

3x15mmScrew

353133mmNylon Nut

306903x30mmTie Rod

304106mmTie Rod End

304106mmTie Rod End

* Enlarge this hole.

0 10 20 30 40 50

mm

101145mm Hex Screw for Engine Mount

38120Fuel TankPost

* Take the fuel tank post from 40047 plastic parts tree.

3x3mmSet Screw

40050Muffler MountingPost

40051MufflerWire

INSTALLATION OF THE FUEL TANKAND ENGINE ONTO CHASSIS

3X15mmTapping Screw

3X15mmTapping Screw

40066Pressure Nipple

40109Fuel Tank, 140+cc

40066Fuel Nipple

3x10mmTapping Screw

3x10mmTapping Screw

ASSEMBLY OF THE MANIFOLD ANDMUFFLER* Read this page very carefully.


5x5mm or 4x4mmSet Screw

* Tighten the strip and cut off the excess.

* Drill a hole (Size 3.5mm) in the place and align as shown. Use a two part epoxy glue to full seal the nipple base to the nipple.

3x20mmCap Screw

Note Book Paper

* Use note book paper to set gear backlash between spur gear and clutch bell. If the space is not correct the spur gear will be damaged.

Spur Gear

Clutch Bell90 Degree

* Loose or tighten 3x20mm cap screw and 5x10mm hex screw to align spur gear and clutch bell gear to 90 degree.

* Assemble the fuel tank post before assembling the fuel nipple.

#10069Manifold Adapter( Red Silicone ) #31991

Manifold, Polished

#10120 ManifoldSpring

#10184Blue, Silicone Tube

#10079Alum. CNCPressure Nipple

#31992Dual Chamber, Polished

Option:10182Silicone Tube, Red10183Silicone Tube, Yel.10184Silicone Tube, Blue

ASSEMBLY OF THE BRAKE LINKAGE

3x3mmSet Screw

3x3mmSet Screw

3x3mmset screw

10300Alum. Stopper

10300Alum. Stopper

ThrottleSlider

2mmRod

Plastic Collar

Throttle Spring

30530ThrottleBall End

ServoMount


3x25mmScrew

AdjustMount

361402mmAdjust Mount

2mm Rod

2mm Rod

2mmTie-RodEnd

2x6mmWasher

2x6mmWasher

2x4mmScrew

2x4mmScrew

2mmNut

2x8mmScrew


3x10mmScrew

10768Servo Horn, Yel.

#30800Brake System Plastic Parts Set


16mm

* Align the steering servo as shown.

Parallel

* Use the screw provided with your servo.

10768Servo Horn

304116mmBall

304116mmBall

3x10mmScrew

3x15mmScrew

353133mmNylon Nut

306903x30mmTie Rod

304106mmTie Rod End

304106mmTie Rod End

* Enlarge this hole.

0 10 20 30 40 50

mm

10300Alum. Stopper

ASSEMBLY OF THE BRAKE LINKAGE INTOBRAKE ROD

*use the screw provided With your radio.

USING BREAK ADJUST NUT

3X3mmSet Screw

5mmFuelTube

5mmFuelTube

Brake

Idle Position

Full Throttle


*Snap On.

TightenLess Brake

LoosenMore Brake

TightenLoosen

* Tighten or loose the adjuster nut will change the brake.

ALIGN THROTTLE SERVO AND BRAKE SAME AS SHOWN

Brake is not on

Engine at idle

( Neutral Position )

Brake is on

Brake Adjust Nut

( Braking Position )

Brake is not on

Engine at full throttle

( Full Throttle Position )Less Brake

More Brake

TightenLoose


2. Pull down piston, attach pressure top and shock oil overflow with tissue paper.

SHOCK ASSEMBLY

FILLING THE SHOCKS WITH OIL

ASSEMBLY OF THE SPRING

1. Pull down piston and pour oil into shock cylinder. Remove air bubbles by slowly moving piston up and down. 3. Tighten up shock cap.

*Move Slowly.

*Leave 3mm.

OIL

Oil Seal

322377mm R-Ring

* Push 6mm ball joint into ball end.

2.6 x 5mmWasher

40069BlackShock Spring

40063Spring Holder

OPTION:40063 - CNC Alum Spring Holder, Orange

304116mm Ball

32033Pressure Top

40093Shock CapHard Coated

* Fit into the groove.

* Assembly 2 pieces of the shock shaft for front and rear.

40054Short Shaft

40055Short Shaft

* Long shaft for rear.

down.

UP

* Be careful not to damage shock shaft.

* Short shaft for front.

Make a PAIR for rear

4. Assembly the dust cover.

* Cut 6mm for front.

400602.5mm Nylon Nut

32235Shock Piston

40076Shock Cylinder

40077Shock Cylinder

322371mm Washer

322372mm Washer

Make a PAIR for front

Fit the O-ring into groove.

49041Spring Adjuster,Orange


J-47C Spring Adjuster....4

4005914.7mm O-Ring

322373.5mm O-Ring

40058Shock Shaft Dust Cover

32235Shock Piston.........4

4005914.7mm O-Ring....4

322371mm Washer.............4

322372mm Washer..........4

400602.5mm Nylon Nut........4

40056Shock Plastic Rod End


40052 - Front Shock Set40053 - Rear Shock Set

OPTION:40069 - Black, Stock, Spring Set40070 - Green, Soft Set40071 - Blue, Med. Set40072 - White, Hard Set

APPLY OIL TO SHOCK BODY BEFORE INSTALLING COLLAR

10300Alum. Stopper

ASSEMBLY OF THE BRAKE LINKAGE INTOBRAKE ROD

*use the screw provided With your radio.

USING BREAK ADJUST NUT

3X3mmSet Screw

5mmFuelTube

5mmFuelTube

Brake

Idle Position

Full Throttle


*Snap On.

TightenLess Brake

LoosenMore Brake

TightenLoosen


ALIGN THROTTLE SERVO AND BRAKE SAME AS SHOWN

Brake is not on

Engine at idle

( Neutral Position )

Brake is on

Brake Adjust Nut

( Braking Position )

Brake is not on

Engine at full throttle

( Full Throttle Position )Less Brake

More Brake

TightenLoose


2. Pull down piston, attach pressure top and shock oil overflow with tissue paper.

SHOCK ASSEMBLY

FILLING THE SHOCKS WITH OIL

ASSEMBLY OF THE SPRING

1. Pull down piston and pour oil into shock cylinder. Remove air bubbles by slowly moving piston up and down. 3. Tighten up shock cap.

*Move Slowly.

*Leave 3mm.

OIL

Oil Seal

322377mm R-Ring

* Push 6mm ball joint into ball end.

2.6 x 5mmWasher

40069BlackShock Spring

40063Spring Holder

OPTION:40063 - CNC Alum Spring Holder, Orange

304116mm Ball

32033Pressure Top

40093Shock CapHard Coated

* Fit into the groove.

* Assembly 2 pieces of the shock shaft for front and rear.

40054Short Shaft

40055Short Shaft

* Long shaft for rear.

down.

UP

* Be careful not to damage shock shaft.

* Short shaft for front.

Make a PAIR for rear

4. Assembly the dust cover.

* Cut 6mm for front.

400602.5mm Nylon Nut

32235Shock Piston

40076Shock Cylinder

40077Shock Cylinder

322371mm Washer

322372mm Washer

Make a PAIR for front

Fit the O-ring into groove.



J-47C Spring Adjuster....4

4005914.7mm O-Ring

322373.5mm O-Ring

40058Shock Shaft Dust Cover

32235Shock Piston.........4

4005914.7mm O-Ring....4

322371mm Washer.............4

322372mm Washer..........4

400602.5mm Nylon Nut........4



40052 - Front Shock Set40053 - Rear Shock Set

OPTION:40069 - Black, Stock, Spring Set40070 - Green, Soft Set40071 - Blue, Med. Set40072 - White, Hard Set

APPLY OIL TO SHOCK BODY BEFORE INSTALLING COLLAR

ASSEMBLY OF THE TIRES AND WHEELS

INSTANT

GLUE

* Apply instant glue into the groove of the wheel.

86062 X Equal Pin Tire

81095Inner Sponge

86035 wheel

25mm

25mm

0510152025 5 10 15 20 25

ASSEMBLY OF THE WING

* Drill two 7mm holes for mounting.

3x12mmScrew

40027CountersunkPlastic Washer

*Upper Deck Of The Wing.

40084Wing, Yellow

40083 - Wing White40084 - Wing Yellow40085 - Wing Red40086 - Wing Lime40087 - Wing White

86044 - Red86045 - White86046 - Lime86047 - Yellow86048 - Black86049 - Chrome17mm Dual Spoke, 2 pairs (4 wheels) per Bag.

* Check the hole spacing on the underside.

OPTION:49045CNC Alum. Wing WasherOrange, 2 pcs.

3 x 20mmCap Screw

3mmNylon Nut

Plastic Bushing

36610Shock Upper Fixing


36610Shock Support.....2

3x25mmCap Screw

3 x 20mmCap Screw

3mmNylon Nut

Plastic Bushing

3x25mmCap Screw

ASSEMBLY OF THE FRONT SHOCK ABSORBER

ASSEMBLY OF THE REAR SHOCK ABSORBER



35313M3 Nylon Nut..........2

307023 x 20mm Cap Screw..........2

900183 X 25mm Cap Screw..........2

* Take the plastic bushing from the shock plastic parts tree.


30051Wheel Nut

30051Wheel Nut

ASSEMBLY OF THE WHEELS ONTO FRONT KNUCKLE ARM AND REAR HUB

ASSEMBLY OF THE TIRES AND WHEELS

INSTANT

GLUE

* Apply instant glue into the groove of the wheel.

86062 X Equal Pin Tire

81095Inner Sponge

86035 wheel

25mm

25mm

0510152025 5 10 15 20 25

ASSEMBLY OF THE WING

* Drill two 7mm holes for mounting.

3x12mmScrew

40027CountersunkPlastic Washer

*Upper Deck Of The Wing.

40084Wing, Yellow

40083 - Wing White40084 - Wing Yellow40085 - Wing Red40086 - Wing Lime40087 - Wing White

86044 - Red86045 - White86046 - Lime86047 - Yellow86048 - Black86049 - Chrome17mm Dual Spoke, 2 pairs (4 wheels) per Bag.

* Check the hole spacing on the underside.

OPTION:49045CNC Alum. Wing WasherOrange, 2 pcs.

3 x 20mmCap Screw

3mmNylon Nut

Plastic Bushing



36610Shock Support.....2

3x25mmCap Screw

3 x 20mmCap Screw

3mmNylon Nut

Plastic Bushing

3x25mmCap Screw

ASSEMBLY OF THE FRONT SHOCK ABSORBER

ASSEMBLY OF THE REAR SHOCK ABSORBER



35313M3 Nylon Nut..........2

307023 x 20mm Cap Screw..........2

900183 X 25mm Cap Screw..........2

* Take the plastic bushing from the shock plastic parts tree.


30051Wheel Nut

30051Wheel Nut

ASSEMBLY OF THE WHEELS ONTO FRONT KNUCKLE ARM AND REAR HUB

31149Body Clips

31149Body Clips

MOUNTING THE BODY

3x12mmScrew

3x12mmScrew

3x12mmScrew

3x12mmScrew

FOR A STICK PACK BATTERY

40048Stick PackBattery Holder(5 Cell)

Stick PackBattery(5 Cell)( Not Included.)

* Use tape to secure the battery.

* Insert battery wire into receiver and connect to the switch.

Tape

40048Battery HolderMount


Adjustable width, lower arms.Simply cut outside 330mm pinholes.

310mm

330mm

CHANGING WIDTH FROM 330mm TO ROAR LEGAL 310mm

Soft Firm

Soft Firm

SET-UP GUIDE

RIDE HEIGHT ADJUSTMENT

2mmHex Screw

Use a 2mm hex screw to adjust the ride height.Screwing in the 4x10mm set screw....Ride height becomes lower.Uncsrewing the 4x10mm set screw..Ride height becomes higher.

1 2 3

1 2

Leave as much plastic as possible

31149Body Clips

31149Body Clips

MOUNTING THE BODY

3x12mmScrew

3x12mmScrew

3x12mmScrew

3x12mmScrew

FOR A STICK PACK BATTERY

40048Stick PackBattery Holder(5 Cell)

Stick PackBattery(5 Cell)( Not Included.)

* Use tape to secure the battery.

* Insert battery wire into receiver and connect to the switch.

Tape



Adjustable width, lower arms.Simply cut outside 330mm pinholes.

310mm

330mm

CHANGING WIDTH FROM 330mm TO ROAR LEGAL 310mm

Soft Firm

Soft Firm

SET-UP GUIDE

RIDE HEIGHT ADJUSTMENT

2mmHex Screw

Use a 2mm hex screw to adjust the ride height.Screwing in the 4x10mm set screw....Ride height becomes lower.Uncsrewing the 4x10mm set screw..Ride height becomes higher.

1 2 3

1 2

Leave as much plastic as possible

STARTING OF THE ENGINE

How to start the engine: 1. Turn on transmitter and then receiver. 2. Fill fuel tank with fuel bottle. 3. Connect 1.2V glow plug starter. 4. Start engine with 12V starter or starter box ( Note the direction of the starter.) 5. After the engine be started, remove the 1.2V glow plug starter.

1.2VGlow PlugStarter

* Follow the engine manufacturer instruction manuals regarding engine set-up, carburetor and maintenance.

Connect with 12V battery

* Note the direction of the starter.

Rubber wheel turns engineflywheel.

12V Starter

* To start the engine, use hand held startermotor or starter box.

#10250Starter Box

ENGINE BREAK-IN AND TUNNING(BREAK-IN THE ENGINE BEFORE DRIVING THE CAR!)

OPTIONAL OFNA CAR STANDS• Choose a wide clear outdoor location with low dirt and dust.• Set the car on box or holder with wheels off the ground.• Turn on radio and car. Make sure throttle is at idle position.• Fill fuel tank and set master engine needle.• Prime fuel line and Heat glow plug before pull starting engine.• When started, let engine fast idle for two tanks of fuel.

WOOD BLOCK

STARTING OF THE ENGINE

How to start the engine: 1. Turn on transmitter and then receiver. 2. Fill fuel tank with fuel bottle. 3. Connect 1.2V glow plug starter. 4. Start engine with 12V starter or starter box ( Note the direction of the starter.) 5. After the engine be started, remove the 1.2V glow plug starter.

1.2VGlow PlugStarter

* Follow the engine manufacturer instruction manuals regarding engine set-up, carburetor and maintenance.

Connect with 12V battery

* Note the direction of the starter.

Rubber wheel turns engineflywheel.

12V Starter

* To start the engine, use hand held startermotor or starter box.

#10250Starter Box

ENGINE BREAK-IN AND TUNNING(BREAK-IN THE ENGINE BEFORE DRIVING THE CAR!)

OPTIONAL OFNA CAR STANDS• Choose a wide clear outdoor location with low dirt and dust.• Set the car on box or holder with wheels off the ground.• Turn on radio and car. Make sure throttle is at idle position.• Fill fuel tank and set master engine needle.• Prime fuel line and Heat glow plug before pull starting engine.• When started, let engine fast idle for two tanks of fuel.

WOOD BLOCK

TUNING AFTER BREAK-IN

Idle adjuster screw &Barrel Stop

Lean Rich

Close master needle by turning clockwise until it stops. Then open needle by turning counterclockwise 3 turns (rich setting). When running car, adjust carb with 1/8 clockwise turns,

slowly leaner, until the top speed good. Check engine temp, if possible, for no more 250 degrees.

Adjust barrel stop so it will not close, accept for a small gap. This gap will be the idle setting. You will notice the idle will increase with a wide gap.

Adjust low end needle for best throttle response. Use only small turns. From idle, give it full throttle, if throttle is slow lean out needle until good.

APPENDIX PAGES

TUNING AFTER BREAK-IN

Idle adjuster screw &Barrel Stop

Lean Rich

Close master needle by turning clockwise until it stops. Then open needle by turning counterclockwise 3 turns (rich setting). When running car, adjust carb with 1/8 clockwise turns,

slowly leaner, until the top speed good. Check engine temp, if possible, for no more 250 degrees.

Adjust barrel stop so it will not close, accept for a small gap. This gap will be the idle setting. You will notice the idle will increase with a wide gap.

Adjust low end needle for best throttle response. Use only small turns. From idle, give it full throttle, if throttle is slow lean out needle until good.

APPENDIX PAGES

NOTICE:

SOME VIOLATOR RTR KITS WILL COME WITH “SHAFT START” (same as Rotor Start). THEREFORE, A PULL START ENGINE IS NOT USED AND THE SHAFT START BACK PLATE IS ALREADY INSTALLED.

BEFORE YOU CAN USE THE SHAFT START MOTOR HANDLE, YOU MUST FIRST GET OR BUY A STANDARD 7.2 BATTERY PACK.

AFTER POWERING UP THE MOTOR HANDLE, INSERT THE SPECIAL DOG BONE SHAFT AND TURN OVER THE ENGINE.

CHECK BEFORE STARTING:

1) IS THE FUEL LINE PRIMED?

2) IS THE CARBURETOR SET FOR BREAK-IN SETTINGS?

3) IS THE RADIO ON AND THROTTLE AND BRAKE LINKAGE CHECKED AND OKAY TO START?

4) MAKE SURE RADIO AND CAR RECEIVER BATTERY ARE ON AND WORKING WITH GOOD POWER.

5) PLACE THE GLOW HEATER ON PLUG.

6) HOLD THE CAR AND STARTUP THE ENGINE, BY PUMPING THROTTLE SLIGHTLY. DO NOT HIGH REV ENGINE WHEN IT STARTS, AT THIS TIME!

SHAFT START

Documents

OFNA 9.5 Violater Manual - CompetitionX...• Car needs (4) four AA Ni-cad batteries 2000Mah OFNA #10196 or (4) Alkaline., Alkaline type batteries will work, but braking will be reduced