Offshore Marginal Field - 23.05.2014 (Ver2)

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    Western Offshore Marginalfield Development A

    success story

    Adesh Kumar

    DGM(P), ONGC Mumbai

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    1 Introduction

    2 Status of Marginal fields

    3 Challenges & strategy of In-house Development

    4 Producing Western Offshore Marginal fields

    Marginal fields projects under implementation5

    Presentationoverview

    6 Technology intensive marginal field B-193

    Summary & conclusions7

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    Introduction

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    MARGINAL FIELDDefinition

    A field that may not produce enough net income to make it worth

    developing at a given time; should technical or economic conditions

    change, such a field may become commercial.

    A field may be categorized as marginal under the following

    considerations:

    Reservoir size (small volume)

    Lack of infrastructure / technology

    Inaccessibility to the area- remoteness

    Fiscal policyMarket for gas

    Cost of development

    Introduction

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    Worldwide development considerations

    In-place Reserves

    Recovery

    Rate of production

    Investment

    Profit

    Introduction

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    Status of Marginal Fields

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    SL Status of Western Offshore fields Western Offshore

    1 Fields monetized in-house 25

    2FR approved/under implementation

    (offshore fields)12

    5Fields identified for outsourcing(KD, B-51, B-174, D-12, D-31, SD-4,

    SD-14, CA, CD, B-80, B-37, D-18, D-33)

    13

    6Fields under exploration/delineation(KD-1, B-147, B-45, C-37, B-9, NMT, B-15)

    7

    8 PEL surrendered (RV-1) 1

    Total 58

    Total Marginal Fields : 165

    Western Offshore : 58

    Eastern Offshore : 21

    Onshore : 86

    Statusof marginal fields

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    Western Offshore

    Total fields : 58

    On production : 25

    95.7 % of in-place is

    accounted for

    monetization

    Eastern Offshore

    Total fields : 21

    On production : 5

    63.2 % of in-place is

    accounted for

    monetization

    Statusof offshore marginal fields

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    52.54 %33.14%

    14.32%Western Offshore (Fields 58)

    Eastern Offshore (Fields 21)

    Onland (Fields 86)

    TOTAL INPLACE: 1510.79 MMT (O+OEG)

    [ULTIMATE RESERVES : 375.83 MMT (O+OEG)]

    Hydrocarbon Distribution: Area-wise

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    Challenges & strategy of in-housedevelopment

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    Fields are smaller in size with lesser in-place HC

    Short producing life

    Limited G&G and reservoir data

    Logistically difficult, Isolated areas, presence of H2S , CO2

    Short life cycle

    Overall project economics - marginal

    Challenges

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    Standalone

    Clustering

    Grouping close-by fields

    Utilizing nearby existing facilities

    for fluid processing andtransportation wherever possible

    Clubbing with redevelopment of

    brown fields

    Conversion of old Jack-up rigs as

    MOPU

    Hiring FPSO

    Sharing nearby JV facilities

    Strategy of in-house development

    MUMBAI HIGH

    BASSEIN

    HEERA

    NEELAM

    SCALE

    0 k m 1 0 k m 2 0 k m 3 0 k m 4 0 k m

    BS-13BS-16

    BS-12

    PannaField (JV)

    MuktaField (JV)

    NQO

    BHN

    ICW

    SH

    BPA

    BPBB-192

    B-45

    B-46

    B-48

    B-188

    B-105

    WO-24

    WO-16

    WO-15

    WO-5

    B-121/119

    D-1

    D-33

    D-18

    B-15

    B-157

    B-59 B-127

    B-147

    B-149

    B-55

    VASAI EAST (BSE)

    B-172

    B-178

    B-179

    B-180

    B-173A

    B-193

    B-37

    B-134

    B-22

    B-80

    B-23A

    B-28

    B-28A

    Marginal Fields around Mumbai Highand Bassein Fields

    26"GastrunklinetoUran

    24"Oil

    trunklin

    eto r

    26"Ga

    strunk

    lineto

    r

    30" X203km

    Oiltrunklineto

    Uran

    36"X

    231

    km

    Gas

    trunk

    lin

    eB

    assein

    toH

    azir

    a

    18"

    oilandgaslin

    e

    42"X

    244k

    mG

    as

    trunk

    lin

    eBPB

    toH

    azira

    BHS

    30"X142km

    SHP-HEERA

    Line

    16"X

    77km

    B-55to

    SHG

    28" X 78km SH-BPBLine

    I

    I

    I

    I

    I

    ##

    ####

    ##

    ##

    ##

    ##

    SBM

    ##

    ##

    #

    #

    #

    #

    BHE-1

    14" OIL

    12" GAS

    #

    #

    #

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    Producing western offshoremarginal fields

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    Marginal fields around B&S Asset

    14

    Bassein& Around

    North Tapti

    C-Series

    B-55

    NBP

    Gas Fields: B-55: 1.9 MMscmd

    C-Series: 1.5 MMscmd

    North Tapti: 1.25 MMscmd

    B-22/B-193 : 1.95 MMscmd

    (Associated Gas: 1.3 MMscmd)

    Oil Fields:

    NBP(D-1): 19500 bopd

    Vasai East: 5900 bopd

    SB-11 Block: 571 bopd

    B-22 / B-193: 5000 bopd

    Daman

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    Marginal fields around Mumbai High

    15

    Cluster -7

    (9000 bopd)

    WO-16A

    BHE

    (300 bopd)

    B-series

    (1 MMscmd)

    B127-cluster

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    Year Production from Offshore Marginal fields

    OilProduction

    (MMt)

    Oil ProductionRate

    (bopd)

    Gas production(MMm3)

    GasProduction

    (MMm3/d)

    2008-09 0.82 17128.4 101.71 0.279

    2009-10 0.98 20470.6 128.71 0.353

    2010-11 1.02 21306.1 722.13 1.978

    2011-12 0.91 19008.4 1078.85 2.956

    2012-13 1.017 21243.4 1767.0 4.841

    2013-14 1.374 28700 2367.6 6.487

    Annual production for the last 6 years

    16

    Current production: 40,000 bopd and 9.0 MMm3/d gas

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    Marginal field

    under implementation

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    Under implementation

    SL Field/ Fields HC Cum

    Oil/gas

    RFP Peak Development

    Cluster type MMT/

    BCM

    date Oil,

    bopd

    Gas,

    MMm3/d

    Strategy

    1 C-series

    (Phase-II)

    3 Gas 0.5/

    6.45

    May15 3.00 MoPU & Bassein P/L

    2 Cluster-7* 2 oil &gas

    9.69/4.493

    Mar15 22000 1.57 Hired FPSO, Existingfacilities of MH

    3 WO-16

    cluster

    4 oil &

    gas

    2.83/

    8.58

    June14 18000 2.36 Rig S/Samrat MOPU

    & MH facilities

    4 B-127

    cluster

    3 gas 1.836/

    2.093

    Mar15 12000 3.00 Existing EPS &

    facilities of MH/B&S

    Total 12

    * Partially being produced.

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    B-193 & B-22 Cluster: case history

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    Combined Development of B-22 & B-193 Project

    20

    Facilities:

    Process cum well platform - B-193 A (6 slots)

    Liquid handling capacity : 42000 BPD

    Gas compression capacity : 1.1 MMSCMD

    Gas sweetening facility

    Living Quarters on separate deck for 70 persons

    Nine unmanned well platforms (8 in Phase-I & 1 in Phase-II)

    B-22 A (9 slots) B-23A A (4 slots) - sweet

    BS-13 A (4 slots) B-178 A (4 slots) - sour

    B-149 A (3 Slots) B-172 A (4 slots)

    B-28A A (3 slots) sweet & sour

    B-179 A/ B-180 (3 slots) - sour

    B-28 A (3 slots) - Ph-II (after 5 yrs)

    Wells (34 in Ph-I & 2 in Ph-II) : 36 ( 21 Oil+15 Gas)

    Submarine pipelines : 200.6 Km in 13 segments

    Modification at BE,BF,BPA,BPB platforms & Tie in ICP-Heera

    trunk line

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    42X244

    B-193A

    5 oil wells

    B-172 A

    3 oil wells

    B-28A

    2 gas wells

    Ph II

    B-23AA

    3 gas wells

    B-28AA

    2 oil wells

    B-178A

    3 oil wells

    B-179A

    2 oil wells

    B-22A

    12X23 WF 12X16 WF

    12X5.5 WF

    8X7.5 WF .10X16.5 WF

    12X20 Oil

    PLEM

    30X142 ICP-Heera Oil T/L

    12X27 WF from B-22A

    To B-193A

    16X25.5 Gas/Cond

    From B-193A to BPB

    8X27 Water Inj to

    Conventional well

    Proposed line

    12

    Schematic layout and pipeline network of B-193

    100 KM

    BCPB

    BPBBC

    Gas plus Condensate

    Water InjectionWell Fluid Oil wells

    Oil to trunk line

    Hazira

    BPA

    BA

    36X230

    30

    BCP-B2

    Planned line

    Existing line BS-13

    BS-149A

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    Combined Development

    Production Scenario

    Projects B-22

    Cluster

    B-193

    Cluster

    Combined

    (B-22+B-193)

    Peak Rate

    Oil (BOPD)

    Cond (BOPD)

    Gas

    (MMSCMD)

    7900

    6680

    4.5

    28150

    1870

    1.52

    36050

    8550

    5.9

    Cumulative Prod

    Oil (MMt)

    Cond (MMt)

    Gas (BCM)

    2.46

    1.13

    6.56

    5.57

    0.75

    5.12

    8.03

    1.88

    11.68

    22

    B-193 details:H2S PPM- up to 40000, CO2 %- up to 12

    Well completion: 5 horizontal wells & 12 conventional wellsProcess facilities: B-193 Process platform

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    B-193: Glimpses of Offshore Construction

    B-193 Process Platform: Living Quarter(AQ) & the Process

    Platform(AP). The deck weight of B 193 LQ deck is 7800 Tons and process platform

    deck is 13500 tons. Both the decks were fabricated in Pasir Gudang

    yard of Sime Darby.

    The float over installation is normally carried out for the decks

    weighing more than 7000 tons.

    The integrated deck is fabricated in the yard and towed out to the pre-

    installed jackets and then floated between the jacket legs until the

    mating points between the deck and the jacket are aligned. The deck

    is then lowered onto the jacket by ballasting the barge and adjusting

    hydraulic jacks by which the deck load is progressively transferred

    from the barge to the jacket. The barge moves between the jacketduring high tide and after installation of deck and transfer of load on

    jacket , it is taken out during low tide. This process of moving the deck

    into position over the jacket is a very precise & slow operation and

    takes around 12 hours to accomplish.

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    B-193 (AQ) Float over installation

    Integrated LQ Deck stationed near pre-installed Jacket

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    Positioning of Barge between Jacket legs for process of load transfer

    B-193 (AQ) Float over installation

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    Barge leaving after completion of float over operation

    B-193 (AQ) Float over installation

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    B-193 (AQ) Float over installation

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    B-193 (AP) Float over

    28

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    B-193 (AP) Float over

    29

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    B-193 (AP) Float over

    30

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    B-193 Process Complex

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    B-193 Well cum Process Platform:Living Quarter (AQ) & Process Platform (AP) were installed on 16.12.2012 &

    27.12.2013 respectively by float-over method-First time in Western Offshore.

    Installation of structure is completed on 30.01.2013. Hook up & commissioning job

    completion: 31.05.2013

    20/34

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    Summary & conclusions

    S & l i

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    Summary & conclusions

    ONGCsapproach of offshore marginal field developmentis at par with international practices.

    96% of inplace reserves are accounted for in the in- house

    development of Western Offshore Marginal fields

    Majority of fields have been put on production and all thepossible in-house monetization efforts for 37 fields will be

    completed by March 2015.

    The current production is 40,000 bopd and 9 MMscmd of

    gas in Western Offshore. The technology induction (floatover and sour gas

    processing) will go a long way in future developments.

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    hank You

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    Production & investment details

    Field/ No of HC type Peak oil Peak gas Oil Gas Life CAPEX

    Cluster fields bopd MMm3/d MMt BCM Years Rs crores

    D-1 1 oil 36059 1.37 13.96 0.54 20 2670

    SB-11 1 oil 3000 0.07 0.47 0.17 5 220

    V-East 1 oil 11890 1.93 4.66 6.22 15 2476

    B-134 1 oil&gas 1600 0.25 0.31 0.24 8 ~ 200

    C-series* 3 gas 10290 3.19 4.90 15.14 15 3886

    C-26 cluster 3 Gas 3.00 0.50 5.94 15 2592

    B-193/28 cluster 8 oil&gas 30000 1.52 6.32 5.12 158554

    B-22 cluster 4 oil&gas 14900 4.52 3.59 6.50 10

    B-46 cluster 4 gas 2893 1.64 1.30 5.27 13 1457

    North Tapti 1 gas --- 2.00 --- 4.12 10 756

    Cluster 7 2 oil&gas 21913 1.57 9.73 4.52 16 2614

    WO cluster 4 oil&gas 18178 2.36 2.83 8.58 12 3385B-127 cluster 3 gas 12000 3.00 1.836 2.093 12 2666

    BHE 1 oil 2500 0.10 0.45 8 ~ 168

    37 20.52 48.52 68.45 31644

    Opex = 4887Revenue: Oil18.37 Billion $, Gas -

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    Fields under monetization

    Sl Field/ Fie

    lds

    HC IOIP/ RFP Peak Development

    Cluster type IGIP date Oil,bopd

    Gas,MMm3/d

    Strategy

    1 NBP-D1 1 oil Feb06 3600

    0

    1.37 MOPU/FPSO,

    Tanker

    2 SB-11 1 oil Jul07 3000 0.07 Existing BPA

    facilities

    3 Vasai

    East

    1 oil May0

    8

    1200

    0

    1.93 New processing at

    existing BPA

    facilities

    4 C-series

    - Ph-I

    - Ph-II

    3

    3

    gas

    Apr,13

    May15

    1050

    0

    3.19

    3.00

    Existing facilities at

    NQMoPU & Bassein P/L

    5 B-134 1 oil Jun

    10 1600 0.25 Integrated with

    Heera facilities

    6 B-46

    cluster

    4 gas Jul12 2900 1.64 Existing facilities at

    MHN

    7 B-193Cluster

    8 oil &as

    Dec13

    30000

    1.52 New Processing &with Bassein field

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    Fields under monetization

    Sl Field/ Fields HC IOIP/ RFP Peak Development

    Cluster type IGIP date Oil,

    bopd

    Gas,

    MMm3/d

    Strategy

    9 North

    Tapti

    1 gas Oct12 --- 2.00 Sharing existing JV

    facilities

    14 SB-14 1 Oil

    10

    Cluster-7 2

    oil &gas

    Apr

    1322000 1.57

    Hired FPSO, Existingfacilities of MH

    11 WO-16

    cluster

    4 oil &

    gas

    Jan14 18000 2.36 Rig S/Samrat MOPU

    & MH facilities

    12 BHE &

    BH-35

    1 oil Apr13 2500 0.10 Existing facilities ofMH Asset

    13 B-127cluster

    3 gas Mar15 12000 3.00 Existing EPS &facilities of MH/B&S

    Total 38 165500 23.52 Cum oil-

    Cum gas

    Investment-