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ANALYSIS INFIELD
page 2
MARINPARTNERING FOR PERFORMANCE
The independent Maritime Research
Institute Netherlands assists clients
in developing new concepts, testing
designs and solving problems.
Project management Getting the Market – Frans Swarttouw Editors Damen Communications Department, Getting the Market Text Matt Johnson, Tom Scott Design & Art Direction Damen Communications Department Photography Damen Communications Department, Ampelmann, Pon Power, Wintershall Print TuijtelDamen Shipyards Group, Avelingen-West 20, 4202 MS Gorinchem, the Netherlands, www.damen.com, [email protected] All rights reserved, Copyright Damen Shipyards Group
WINTERSHALL
MARINE ACCESS
AMPELMANN
A MATTER OF TRUST
AQUA DIVING SERVICES
DIFFERENTIATING page 5
page 6page 8 page 10
DAMEN OFFSHORE JOURNALProducts, markets and developments
from our business partners’ perspective.
INTRODUCING THE DG JACK RANGE
COLLABORATION GUSTOMSC AND DAMEN SHIPYARDS GROUP
A range of self-propelled and non-self-
propelled jack-up platforms
for the offshore industries. page 4
ISSUE 2Q4 2016
OFFSHORE JOURNAL
INFIELD SYSTEMSDEFINING KEY DRIVERS FOR THE OFFSHORE ENERGY SECTOR
Positive outlook in the medium term
It goes without saying that the price of oil is critical to the rates of activity in offshore
exploration and production. Infield / Wood Mackenzie expects the recent excess of
supply over demand to start rebalancing, with a notable impact in H2 2017 when stocks
will begin to be drawn down significantly for the first time in two years. This will support
prices and the effect will be further enhanced if OPEC can sustain the 750k barrels a day
(b/d) cut that it announced in October.
Structurally, a recovery of the oil price will be driven by anticipated annual growth in
global demand of 1m b/d plus a fall in non-OPEC production due to the recent decline
in investment hitting field production levels. This could cut as much as 2m b/d (5%) off
overall output. The result will be a typical supply gap that grows at 2-3m b/d each year.
So prices will need to recover to support future projects.
Infield / Wood Mackenzie forecasts that the oil price will around $80 a barrel by 2020.
Fracking and other ‘tight’ oil sources plus renewables will replace some of the lost
production, but new conventional projects including offshore will need to come on
stream to fill the supply gap.
Capital expenditure
New projects will mean increased rates of capital expenditure. However, these will
come slowly to the offshore sector. The onshore sector in the USA will feel the effect
first, and even there many producers will need to see their corporate balance sheets
improve before they can raise the necessary finance at reasonable rates. Investors will
need to be reassured that the new price level for crude is there to stay to support higher
capital expenditure.
As part of its forward planning, Damen consults industry experts on their assessments of
what changes lie ahead. In the offshore oil and gas industry Damen works with Infield
Systems, now a subsidiary of Wood Mackenzie, the leading provider of commercial
intelligence to the natural resources industry.
Alan Gelder
VP Refining, Chemicals and Oil markets EMEARC ResearchWood MacKenzie
2
INFIELD SYSTEMSDEFINING KEY DRIVERS FOR THE OFFSHORE ENERGY SECTOR
Corporate activity
Suppliers to the offshore oil and gas industry will also be affected by the changes in the
strategies of their clients. Infield / Wood Mackenzie anticipates three main themes in
the coming years. The first of these will be the need of production companies to access
new sources of low-cost supply. At the same time they will seek to exploit those assets
in their existing portfolios which can profitably be brought on stream in the near term.
This will mean a continued drive to push down break-even points and may also result in
the scale of projects being reduced. Lastly, Infield / Wood Mackenzie expects the oil
majors to pursue partnerships in the Middle East to exploit high volume,
underdeveloped resources that again can come on stream quickly. All these offer
opportunities for suppliers. Those that can offer competitive pricing and rapid delivery
will benefit the most, as always.
LNG
For LNG, the outlook is tougher. With large amounts of capacity still coming online,
particularly in the USA and Australia, and strong competition in Europe between USA
suppliers and Gazprom, prices are expected to remain soft until 2023-24. Investment
will inevitably fall off during the intervening period, which is to be expected following
the high levels in recent years.
Decommissioning
On the plus side, at least in north-west Europe, is the prospect of major investment in
decommissioning. Infield / Wood Mackenzie expects over $50 billion to be spent
between now and 2050 on decommissioning redundant offshore production facilities
on the UK continental shelf in the North Sea. It estimates that over 140 of the 800
existing fields will cease production over the next five years alone. Price spikes and
actual abandonment rates will affect the speed at which this happens, but as the fields
become uneconomical, even at $80 a barrel, mass closures are inevitable. This will
create many new opportunities across the wider industry.
Overall, the outlook for the offshore oil and gas market is positive in the long term, with
prices set to rise and a requirement for new sources of production. Add into that
decommissioning and the expansion of the offshore renewables sector, and the
prospects for those suppliers that listen to the needs of the sector and deliver the
pricing and quality that the customers demand look set to be on an upward trajectory.
Alan Gelder
VP Refining, Chemicals and Oil markets EMEARC ResearchWood MacKenzie
3
Nils van Nood
Managing DirectorGustoMSC
The collaboration will be based on GustoMSC’s strong
track record in the design of jack-ups and provision
of jacking systems, combined with Damen’s extensive
experience in shipbuilding and vessel optimisation,
financing and worldwide after-sales services.
GustoMSC Managing Director Nils van Nood said of
the collaboration: “We are very pleased to team-up
with Damen to provide their clients proven and reliable
jack-up solutions. These jack-ups form an expansion of
the Damen portfolio… based on GustoMSC’s proven
designs and will include GustoMSC’s proven jacking
systems.
“As a result of this collaboration the joint Damen
and GustoMSC team is fully aligned to provide an
optimised solution covering the complete lifecycle of
the units, including the design, the construction and
delivery as well as the services during operational
life. The future owners of these jack-ups will enjoy a
product of combined Damen and GustoMSC quality
and they will experience first class global services.”
This arrangement provides the market with a total
solution, drawing on the extensive experience of both
companies, and on the wealth of knowledge within
the Dutch maritime industry. Working together in this
way, GustoMSC and Damen will be able to offer total
control over the entire process, covering everything
from basic design, through construction, to after-sales
care – anywhere in the world.
Damen Chief Commercial Officer Arnout Damen
explained: “The collaboration between Damen and
GustoMSC represents a considered response to the
needs of the entire offshore industry. It provides
operators with a reliable, effective solution, combining
GustoMSC’s expertise in design and engineering with
Damen’s knowledge of construction, quality, outfitting,
after sales service and finance options.
“We are looking forward to working with GustoMSC
on the development of this range. The DG JACK will
provide a bridge between the offshore energy sectors
and offer the versatility to carry out multiple and varied
tasks, safely, efficiently and at competitive rates, in line
with market expectations.”
The decision to partner up and produce the DG JACK
range is based upon feedback from the offshore
markets. DG JACKs will operate across the offshore
spectrum, in both renewable and non-renewable sectors.
Damen Head of Business Development Peter Robert
explained that trends in the offshore wind industry
gave the DG JACK range an assured welcome: “Wind
turbine capacity has grown 41.1% from 2010 to 2015.
In 2015, the average capacity of new wind turbines
installed was 4.2 MW, a significant increase from
3.0 MW in 2010, reflecting a period of continuous
development in turbine technology to increase energy
yields at sea. The deployment of 4-6 MW turbines seen
in 2015 will be followed by the gradual introduction of
6-8 MW turbines closer towards 2018.”
Operational experience to date has shown that jack-up
vessel intervention has been required at operational
windfarms to correct failures in relation to main
components, both for isolated defects and to introduce
design improvements. Most of the interventions have
been in relation to early operational life and there is
currently only a limited experience from offshore wind
turbines on longer-term wear out rates and the typical
length of life for critical main components, including
blades, generators, transformers and gearboxes.
Consents granted to forthcoming projects indicate
that this trend of scaling up is set to continue in
the long term. Also, the fact that wind farms are
placed farther offshore and in deeper water, means
different capabilities are required than those seen
in the current fleet of jack-ups operating in offshore
wind. And, with the design life of offshore wind farms
being between 20 and 25 years, routine operation and
maintenance tasks are assured to ensure performance
optimisation.
INTRODUCING THE DG JACK RANGE
Recently, Damen Shipyards Group and GustoMSC announced the
forming of a collaboration in order to produce a range of self-propelled
and non-self-propelled jack-up platforms for the offshore industries –
the DG JACK range.
4
The jack-up advantage
Mr Frost purchased Aqua Diving’s first self-
propelled, jack-up rig some twenty years
ago. He perceived that jack-ups are not so
much vessels as mobile, stable platforms
capable of taking on a wide variety of roles
for extended periods. And with much of
the Arabian Gulf having a depth of 40
metres or less, it is ideal for jack-up
operations. The Aqua Jack-1, as the first
rig was named, was a pre-owned unit
measuring 25 x 22 metres and sleeping up
to 26 personnel, including 6 crew. Still in
use today, it taught Mr Frost and his team
a great deal about jack-ups in general and
what clients wanted from them. Armed
with this knowledge, in 2014 Aqua Diving
designed and built locally its first newbuild.
29 x 19 metres and built to RINA Class, the
Aqua Lift-II sleeps up to 80 personnel and
was fitted out to an exceptionally high
standard. She has worked continuously
since build and has proved very
satisfactory to the client.
Creating a home away from home
“Our experience has taught us that what
clients want is a really good quality living
and working environment. This means
efficient air-conditioning and heating,
en-suite facilities in every room and
internet on every floor,” says Mr Frost,
“also good food and space to relax. A high
quality environment increases morale and
improves the productivity of the
workforce, making extended stays on
board much more bearable. The Aqua
Lift-II delivers all that along with a stable
platform which is also much more
comfortable than a rolling ship.
”Since its delivery, the rig has been on
long-term charter to a major Saudi-
Arabian production company, and has
received numerous messages of
appreciation for the all-round comfort
that she provides.
Following that success, Aqua Diving has
now designed its third jack-up rig which
builds on the knowledge gained from the
Aqua Lift-II. Despite the downturn in the
global oil market, Mr Frost sees increasing
demand in the region for small, very
specialised rigs that provide a high class
environment to work in. “The yard that
built the Aqua Lift-II was not big enough to
to build what we needed,” he continues,
“so I walked into Damen Shipyards Sharjah
one day and told them what I wanted.”
Their immediate response was both
enthusiastic and professional, with the
team keen to construct a type of vessel
that this particular Damen yard had not
built before."
The Aqua Rise III will be 36 x 26 metres
and have first-class accommodation for
126 personnel, 350m² of deck space, a
helipad, life boats and two cranes rated at
45 tonnes each. Additional facilities will
include a gym and large recreation room.
She will be able to work in waters of up to
130 metres.
“Damen was supportive from the start,”
says Mr Frost. “As a family-owned
business, Damen has an entrepreneurial
spirit and a long-term view which means
they understand companies like ours,
especially in difficult times. They
recognise the risks involved.”
After much design approval work, the first
steel was cut in mid-September in a
ceremony which involved all the staff and
substituted coconut milk for champagne,
along with Hindu blessings and plenty of
incense. Aqua Diving has also started
using Damen Shipyards Sharjah for
repairs to its other vessels and is
discussing additional projects including a
fourth jack-up rig for its growing fleet.
“We already have offshore construction
work lined up for the Aqua Rise III when
we take delivery in February 2018. We are
confident that Damen will deliver on
time,” Mr Frost continues. “The demand
for these quality niche rigs looks good,
and for us with our experience we make
them economical to operate and easy to
maintain, when compared to
conventional OSVs/DP2s. This is yet
another advantage at a time when
operators are doing everything to
minimise their costs and increase their
production.
“Damen is helping us to achieve exactly
what we want, to the standards that we
know our clients will appreciate,” he
concludes. “This will strengthen our
future endeavours by keeping our clients
as happy as we are!”
Aqua Diving Services was founded in Sharjah in 1975 by
Clive Frost, who owns and manages it to this day. After
40 years, it still provides diving services but has also
expanded into other offshore support activities. With
offices around the Arabian Gulf, its client base is a
roll-call of the leading offshore oil and gas production
and support companies operating in the region.
Clive Frost
DirectorAqua Diving Services
AQUA DIVING SERVICESDIFFERENTIATING IN A DIFFICULT MARKETNils van Nood
Managing DirectorGustoMSC
INTRODUCING THE DG JACK RANGE
5
AMPELMANNIT’S A MATTER OF TRUST
Offshore access: getting a closer look at Ampelmann
Ampelmann is a name synonymous with motion compensated offshore access. The
company’s foundations lie firmly in offshore wind, on the realisation that, as the
market developed, there was going to be an increasing need to transfer personnel
safely from ship to turbine. CEO Jim Craig answers some questions about the
company’s success and how the system fits in to today’s market.
What is the reason behind Ampelmann’s success?
Ampelmann started with a small, talented team and a goal to make offshore access
as easy as crossing the street. The basis was effectively an inverted hexapod similar
to a flight simulator which negated the seas' movement completely. We turned this
into a product that our customers trusted. This is probably one of the biggest factors
in our success; customers put their most important asset – their people – across our
systems. To date almost 3 million people on over 150 projects have walked to work
safely.
How has the company’s focus changed over the years?
Ampelmann's goal of ‘making offshore access as easy as crossing the street’ was
focused initially on the user – the person crossing to the platform. However, over
the last two years we have been increasingly focused on making it easy for our
customers to get a complete solution whenever they want it, wherever they are in
the world with the same high quality service.
Describe Ampelmann’s relevance in today’s market conditions?
The current market is incredibly challenging for the whole supply chain. The benefits
of a product like ours become even more apparent in today’s market. Customers see
that this is more than just about safety. By getting people safely to work in all sea
conditions we help the energy company reduce Opex, increase time on tools and
increase production.
6
How do you cope with the increasing amount of competition?
It keeps us sharp. There are several companies coming to the market, but I think they
have seen that it is not easy to develop a system with such redundancy, safety and
performance. We have set the bar pretty high – there is still no other solution that
fully compensates the movement of the seas. Furthermore our service model means
we provide a worldwide service with trained operators and certified systems.
Is this service model linked to the fact that most Ampelmann
systems are for rental use?
It's a tough time to be a vessel owner; buying a motion compensated gangway is a
major capital investment. Why would you want to own, maintain, operate and certify
a gangway when you can pay for one just when you need it? Short term deployments
are an attractive option for many vessel owners and end users. It's about making life
easy for our customers – not just using it but also paying for it.
Damen and Ampelmann recently joined forces to test your L-Type system on board
their Fast Crew Supplier 5009. How will this cooperation benefit the end client?
We are very excited to work together with Damen. They have revolutionised the
shipbuilding industry and I think we are doing the same with offshore access.
Combining two great products delivers a solution that the customer really needs.
Operators can improve safety, performance and efficiency while reducing interfaces
and costs.
What are Ampelmann’s ambitions for the future?
There are a number of areas where we want to grow and develop; in cargo transfer
and with systems that can transfer a larger amount of people. The possibility of
providing a complete integrated ‘crew change solution’ is interesting too. Trust plays
an important role – we want to become the default choice for our customers – such
that they don't want or need to go anywhere else!
Jim Craig
CEOAmpelmann Operations
7
MARIN RESEARCH & DEVELOPMENT
“We want to contribute to optimal and sustainable maritime structures as well as safe
and efficient operations. We strive to be a world leader in development, application
and transfer of hydrodynamic and nautical knowledge, and the pairing of this
knowledge to other technological areas,” states Mr Buchner.
Traditionally MARIN has played a predominantly design verification and advisory role,
however, due to changes in the industry emphasising innovative solutions and safe
operations, MARIN’s role has changed. With an 80-year track record of expertise and
combination of tools available, MARIN recognised that its role could be applied much
earlier in the concept development process of ships and offshore structures, ultimately
allowing for greater freedom to apply changes.
MARIN has been involved in testing and simulation projects for Damen designs ranging
from naval ships to tug boats and fast patrol vessels. In 2015, after extensive testing,
MARIN confirmed the efficiency of the first LNG-powered Damen EcoLiner tanker -
Europe’s greenest inland vessel. Developed to improve fuel economy while reducing
emissions, the vessel reduces fuel costs by up to 15%. The design combined the world’s
first installations of the Air-Lubricated Hull (ACES), a gas-electrical shaft propulsion
system, and one of the first Van der Velden FLEX Tunnel installations
“A ship like the EcoLiner is an example of the fact that MARIN and Damen’s cooperation
is wider than just working on specific designs. The air lubrication concept was
developed in a long-term cooperation with many European partners. Together we
studied the technology needed and problems to be solved before an actual ship could
be built,” states Mr Buchner. Testing of the innovative design ranged from simulations
to model tests and even full-scale trials.
Equipped with MARIN’s verification, Damen confidently placed the 3,040 m3 capacity
EcoLiner on the market. The potential to drastically reduce inland shipping costs and
establish sustainable operations generated a great deal of interest among operators
especially with inland emissions regulations on the horizon.
Additionally, in 2016, Damen commissioned MARIN to perform model tests on a Wind
Farm Service Vessel (WSV) equipped with a with a DP system, enabling the vessel to
maintain its position during transfer operations. The DP tests were conducted to
determine vessel behaviour in operating conditions and to verify the predicted DP
control strategy for reducing the vessel’s travel time to a wind turbine. Both station
keeping and transit tests were performed in environments which combined current,
irregular waves and wind. During the transit tests, three approach and departure
variations were tested using the DP control strategy to get a clear indication of the
most effective approach.
In addition to direct collaborations, MARIN and Damen are members of the
Cooperative Research Ships (CRS) - an international organisation aimed at jointly
carrying out projects on ship hydromechanics such as powering, seakeeping,
manoeuvring and ship operations. Members gather annually and vote on research
programmes for the next few years, with an average of 10-15 projects running
simultaneously.
“Although members pay an annual membership fee, membership is achieved by active
participation in projects. This highlights the unique character and success of the CRS:
researching its members' ship hydromechanics, for the members and by the members,”
says Mr Buchner. Damen is also involved in MARIN’s Joint Industry Projects , which in
comparison to the CRS, focus on one issue and jointly solve a problem and develop a
new methodology.
The future for MARIN shows a strong development in the role of Computational Fluid
Dynamics (CFD) in the maritime industry. “We have always been involved in the
development, validation and application of CFD for the maritime sector. As a result, we
have our own CFD tools as well as expertise in the interpretation of the results,” says Mr
Buchner. In order to accommodate several current projects requiring a combination of
calculations and model testing, MARIN has recently invested in a large (4000 core)
computer cluster. The combination of a CFD code and large computer cluster will see a
new virtual CFD facility for the maritime sector take shape. This new facility will allow
MARIN to continue to conduct the most complex and advanced CFD calculations and
undoubtedly cross paths with Damen in the future as well.
The independent Maritime Research Institute Netherlands (MARIN)
assists clients in developing new concepts, testing designs and solving
problems. “We want to be a reliable, innovative, independent service provider
for the maritime industry and society as a whole,” says MARIN President Bas Buchner.
Through sophisticated model testing facilities, simulators and full-scale
trials, MARIN’s objective is clear – making ships cleaner safer and smarter.
Bas Buchner
PresidentMARIN
PARTNERING FOR PERFORMANCE
8
“The industry moved away from corrective maintenance many years ago,” begins Mr Neuteboom. “It was followed by preventative maintenance, and now we are moving into the early phases of condition-based maintenance.” How does he see that happening? “Data is the future,” he answers. “Caterpillar has established Marine Asset Intelligence (MAI), a completely new division.” The new programme is based on extensive data collection to build an enormous database that will serve as the baseline for comparison analysis.
Defining data
“MAI is about the continuous measurement of many components that are installed on a vessel,” he explains. “It goes well beyond monitoring just the engine. This is about collecting data from all the systems and equipment on a vessel – compressors, oil separators, HVAC, radar. This is really a big step – it’s total vessel monitoring.”The key to MAI is the way the data are analysed: “The power of this system is that data is collected and then compared to baseline measurements. For example, it’s not just comparing engine injector data from one engine, not from the whole fleet, but from the entire database.”
Secret combination
Furthermore, by combining various sets of data and looking for relationships between them, the system becomes even smarter, creating an overall picture of the vessel’s operating state. Mr Neuteboom tells of one real-life example of this all-inclusive
approach: “The port engine of the vessel was running at just a slightly higher load, its rudder angles had slightly changed and the vessel’s position in the water had also altered.”
Nothing remarkable about any one of those snippets of information, but when viewed as a whole it’s a different story. “By combining these three small pieces of information, we could alarm the owner of a problem. Divers inspected the vessel and found a rope on the prop shaft – its timely removal saved thousands of dollars.” By comparing and combining data, it’s clear that taking quick action can prevent substantial damage.
Taking control
Looking specifically at the offshore market, with its high day rates, such an advanced service programme could be a way to extend and optimise maintenance on increasingly complex vessels. “This system is for companies that have safety and reliability as priorities.”
With MAI now in the pilot stage, Caterpillar is talking to leading maritime companies, including Damen, about the setup. “It will be up to the owner to decide the scope of coverage – which systems and components to monitor,” says Mr Neuteboom. “After all, this is more than preventing breakdowns, it’s about owners gaining control and being able to plan their maintenance schedule for their whole fleet to maximise their uptime. This can only work if it’s beneficial to the customer.”
INTELLIGENT MAINTENANCETHE EVER INCREASING IMPORTANCE OF TECHNOLOGY
IN MARITIME SERVICE
Gone are the days of fixing assets after they broke down. This way of doing things is considered as ‘too little,
too late’. The maritime service and maintenance sector is ever-progressing, constantly looking for ways to
increase uptime and reduce costs. In the last decades, the role of technology has become more and more
important, and this trend is showing no sign of slowing down. To learn more about the latest developments,
Damen Offshore Journal caught up with Jochem Neuteboom, Commercial Director Marine at Pon Power, the
Netherlands-based Caterpillar dealer.
Jochem Neuteboom
Commercial Director Marine,Pon Power
9
MARINE ACCESS WORKING WITH OPERATORS TO CUT THE COST
Rob Molenaar
Logistics SuperintendentWintershall
Over that half century the company has seen many changes. The North Sea was where
the offshore oil and gas industry began, and now in the second decade of the 21st
century it is where producers are developing the technology and techniques for
managing oil fields and production platforms that are nearing the end of their lives or
developing marginal fields.
Cutting OpEx the key to survival
The fall in productivity from declining fields, the high cost of maintaining expensive
assets in a hostile environment and the low cost of oil and gas are all combining to make
many North Sea fields uneconomic. 20% of the oil and gas fields currently in operation
are expected to cease production in the coming years, and many more will struggle
unless they can sharply reduce their operating costs.
“We all need to innovate if we are to cut our expenditure,” says Rob Molenaar, Logistics
Superintendent at Wintershall, “particularly on the marginal fields. Reducing the
maintenance and operational costs of those platforms is a big issue now.” Traditionally,
producers have used helicopters to ferry personnel to and from offshore platforms.
They are fast and able to operate in a wide range of weather conditions, but with high
operating costs of their own, they are relatively expensive to charter.
Walk 2 Work
“Everyone is looking at ways of reducing the reliance on helicopters for moving
personnel and materials to and from the platforms,” continues Mr Molenaar, “which is
why the Walk 2 Work (W2W) concept is very attractive.” W2W is the idea of designing
new vessels specifically for deploying and retrieving personnel and equipment in a
much wider range of weather conditions than has been previously possible.
Since September 2015, Wintershall has been chartering a Damen Fast Crew Supplier
(FCS) 2610, called the Merel G, owned by Groen offshore. Part of its role has been
servicing the company’s L6-B unmanned mini-platform producing natural gas in the
Dutch zone of the North Sea.
“We have learned a great deal from the Merel G,” says Mr Molenaar. “There is a mix of
needs that require different solutions. For example, in a swell of more than 1.5 metres
we found that it became difficult to gain safe access and with our more distant facilities
it would take up to 10 hours to reach them.
Helicopters will still be needed for rapid, long range operations, but ideally used only
when a W2W vessel is unable to meet the need.” Moreover, the cost-savings are
apparent once W2W is applied on a bigger scale and the installation of motion-
compensated transfer systems means that the new generation of W2W vessels may
have a much wider operating window.
Its time is coming
“Everyone in the industry realises that the W2W concept has a major role to play in the
future,” he goes on, “but with only a few such vessels in operation, availability at short
notice is an issue so take up is slow. Demand will develop as the need for such vessels
arises and people see other operators using them. It’s like electric cars; it’s taking a
while to build trust in a new idea as people are unfamiliar with the technology and
infrastructure. Lots of evaluation is going on as companies assess the costs and benefits
and everyone is watching each other.”
Mr Molenaar thinks that the upcoming move to close platforms prior to
decommissioning may be a further catalyst for the widespread adoption of W2W
vessels. “Even when a platform is closed it will require regular maintenance of critical
equipment. W2W vessels will be perfect for low-cost, low-frequency, pre-scheduled
maintenance stops, and also ideal for the actual decommissioning operations.”
It is good to see that even after 40 years, the North Sea oil and gas industry continues
to lead the way in developing innovative solutions to the new challenges that
continually arise.
Wintershall is Germany’s largest internationally active producer of crude
oil and natural gas, with operations around the world. One of its key
areas of operations is the North Sea. With over 40 years of experience in
those waters, there are few other companies that have been there longer.
10
DECOMMISSIONINGGETTING READY FOR A NEW ERA
This is expected to be a lengthy process, with the gradual
dismantling of the North Sea oil and gas industry
expected to continue up to 2050 and beyond. However,
it is estimated that in the next five years alone around
140 of the total of 800 fields currently in operation will be
closed. Where closure occurs, decommissioning and
dismantling will follow on close behind. This will bring
with it many challenges, but also many opportunities.
Analysts predict that around €50 billion will need to be
spent on decommissioning over the next 35 years.
Dismantling the production facilities and transporting
their structures and components back to the shore for
recycling is going to be a major endeavour. Amongst the
range of off and onshore infrastructure that will be
required will be a new generation of vessels to undertake
the work. Here as elsewhere cost minimisation will be
vital in what will be a non-profit making activity for the oil
majors paying the bills.
Getting ready for the next stage
Damen is already making plans for this new offshore
industry. It recently announced that it is developing
specialist decommissioning concept vessels that
anticipate the demands that will be made on them.
Firstly, they must be capable of taking on multiple roles;
dismantling offshore structures is a highly complex
business that at first sight will require a wide variety of
specialist vessels that can between them undertake roles
such as providing craneage for the removal of
components, deck space for transport to land and
accommodation for personnel working on-site.
Damen however is proposing modular vessels that can
be quickly fitted out with mission-specific modules. This
allows an individual hull to offer a range of specialist
capabilities, resulting in maximum usage and reduced
investment. Damen intends to focus on the middle
market, leaving the largest platforms to the specialists
with their very large vessels. It calculates that vessels
capable of lifting up to 1,600 tonnes will cover 85% of
the offshore structures in the North Sea.
Cooperation is the key
This work is part of a broader move across the industry to
develop collectively the tools and techniques that will be
needed in the decades ahead. Damen is working with its
customers and suppliers to determine what equipment
will be required and the tasks that will be need to be
addressed in an era of high volume decommissioning.
The Damen vessel concepts are intended to stimulate
debate and encourage cooperation so that the industry
is prepared for the future. Existing vessels such as
Damen’s SOV, the first of which is currently in build for
Bibby Marine Services, as the Bibby WaveMaster 1, will
also have a role to play. Originally designed to provide
advanced marine access to wind turbines, its attributes
are just those that will be required in the labour-intensive
business of decommissioning.
It is early days yet, but the race is on to get ready for the
new offshore era. Those who start preparing now will be
best positioned to take advantage of the opportunities
that are just around the corner.
11
Platform Supply Vessels:
Highly efficient, large-capacity ships, especially suited for transport of crew and supplies to and from offshore structures. The vessels may be optionally fitted with: Fire Fighting, Oil Recovery and/or high class DP installations. The vessel design provides a safe and comfortable working environment.
Well Stimulation Vessel: Increasing the production performance of deteriorated oil wells is often performed by old PSVs which have been retrofitted with the required pumping and mixing equipment. Damen has designed a versatile well-stimulation vessel in recognition of the fact that purpose-built vessels are increasingly coming to be seen as safer and more economical.
Service Operations VesselDesigned to provide motion compensated transfers for personnel and equipment, while facilitating optimum logistic flows for carrying out maintenance and repairs for the Offshore Wind industry, as well as for unmanned offshore installations.
Well-appointed accommodation for 45 maintenance personnel plus 15 crew.
Fast Crew Supplier 2610:
More than 80 vessels featuring the unique Damen Sea Axe, ranging from 19 meters to to 70 meters, have been supplied. Operating in the marine logistics, these vessels can be equiped with gangway for marine access solutions.
Fast Crew Supplier 5009:
The vessel with 240 m2 deck area is well equipped for fast, safe and comfortable transfer of crew and cargo. Additionally, the vessel is capable of emergency towage and crane handling functionality. The Sea Axe design offers unprecedented seakeeping characteristics. Besides, this very slender hull shape is very fuel efficient.
Damen Offshore Carrier: A 7,500 – 10,000 dwt range multi-purpose vessel with heavylift, RO-RO and offshore installation capabilities. It features 65 days endurance, 2,300m2 of deck area, and deck strength of 20t/m2. The vessel can be fitted with the Damen Deep Dredge system, for mining and dredging.
Offshore Heavy Lift Vessel 1800:
A DP2 ship with two 900 tonnes mast cranes, 3,100m2 of free deck space and 20,000m2 of adjustable cargo hold. This vessel can work in water depths of up to 3,000m.
Oil Spill Response Vessel:
An increasing demand for vessels which are able to respond to environmental disasters is expected, especially after the Macondo disaster. Having built a number of dedicated Oil Spill Response Vessels, Damen is working on a new type for this market. Like the CSV and the AHTS, this vessel is fit for the Brazilian market and incorporates Petrobras’ OSRV-requirements.
Emergency Response Vessel 5412
In order to stay connected to ever-changing offshore requirements we have developed a new ERV design. Based on the successful T-class vessels the 5412 concept takes the lessons learned alongside the discussions with the operators. It has resulted in a new enhanced industry
standard for a dedicated Safety Standby vessel.
DAMEN OFFSHORE PORTFOLIO
DISCOVER THE WHOLE DAMEN PORTFOLIO AT PRODUCTS.DAMEN.COM