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Offshore Drilling C.J. (Chuck) Griffith Product Definition Manager, Offshore Drilling

Offshore Drilling C.J. (Chuck) Griffith Product Definition Manager, Offshore Drilling

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Offshore Drilling

C.J. (Chuck) GriffithProduct Definition Manager, Offshore

Drilling

Agenda

3500 Offshore Drilling Modules C175-16 Offshore Drilling Module C280 Offshore Generator Sets

35003500

C175C175

C280C280

M32M32

3500 Offshore Drilling Modules

3500 Offshore Drilling Module Ratings

3500C Introduced in 2006– 80% reduction in particulate matter over the 3500 MUI engine– 70% reduction in NOx over the 3500 MUI engine– IMO Tier I, 2007 EPA Marine Tier 2, 2006 EPA Non-Road

Mobile Tier 2, and CARB emissions compliance– Similar or better fuel consumption over the 3500B– Similar heat rejection to the 3500B– No increase in engine envelope over the 3500B

bkW Rating bhp Rating Speed3516C HD 1603 2150 12003516C HD 1383 1855 12003512C 1100 1476 1200

60 Hz – EPA Marine Tier 2

Engine

3500 Offshore Drilling Module Features

Cat® 3500 Offshore Drilling Engines are Designed Specifically for Offshore Drill Rigs

– Gas-tight and heat-shielded exhaust manifolds help to keep the engine room safe and comfortable

– Aftercooler core is epoxy coated to resist corrosion in a salt-mist environment

– Designed to fit in the envelope of a D300 series– Oversized generators designed to meet the rugged requirements of

the offshore drilling industry– Single point electrical connection for controls and low voltage– Single lift, easy-to-install drilling modules– Proven heavy-duty workhorse

3500 Experience

Order of Magnitude– More than 10,000 diesel 3500s sold into petroleum applications – Hundreds of millions of hours of operation– More than 14 million total bhp

C175-16 Offshore Drilling Module

C175-16 Offshore Drilling Module Ratings

Engine Platform for the Future– Emissions– Higher power density– Better fuel consumption– Reliability and durability of the 3500– Allow for immediate growth and

future capability– Reduced overall installation costs

bkW Rating bhp Rating SpeedC175-16 1930 2586 1200

60 Hz – EPA Marine Tier 2

Engine

The Future – C175-16Meeting Market Requirement for Increased 1200 rpm Power

0

500

1000

1500

2000

2500

3000

3500

D398 D399 3516 3516B 3516B HD C175-16

Early 1960's Late 1960's 1985 1997 2000 2010

Model

Year

Engi

ne P

ower

(bhp

)

C175 and 3500 Drilling Electric

Model

Displacement

Bore (mm)

Stroke (mm)

Engine Weight (kg)

BSFC (g/kW-hr)

Power Output (hp)

C175-16 3516C HD

85 L

175

220

10,200

191 205

2,586 2,150

8,400

78 L

170

215

C175 3500B

C175 Petroleum EngineAir System

Separate Circuit

Aftercooler Pulse Exhaust

Manifold

Intake Manifold

Turbocharger

Exhaust

C175 Air SystemCylinder Head

Crossflow Design

Lower pumping losses

Higher power density

Lower fuel consumption

Advantages

Unit Head Construction

Exhaust Intake

Cat® Common Rail Fuel System

High Pressure Rail

High Pressure Injection Pump

Advanced Efficiency Secondary Fuel Filters Fuel Tank

Cooler(optional

)

Primary Fuel Filter/Water Separator

Cat Common Rail Fuel System

Meets emissions

Lower fuel consumption

Better transient response

Advantages

Power Increase for 4-Engine Jack-Up Rig

4 x 3516C HD (2150 hp) Total hp: 8,600

4 x C175-16 (2586 hp) Total hp: 10,344

1744 More hp (+20%)

C175 Spec Sheet (LEHW6097-05)

Systems Capacity Performance Data

– Fuel consumption– Heat rejection– Generator performance data

Overall Dimensions and Weight

Typical Scope of Supply

C175 Offshore Drilling Module

20% More Installed Power over Current 3516– Deeper drilling– Higher mud pump loading

Compact Footprint (Identical to 3516C HD) Significant Weight Savings Compared to Medium Speed Fuel Efficient Minimum Overhead Height Full Feature, Open Architecture Control System

– Easy interface with local rig network– Remote control and monitoring

Same Durability as Current 1200 rpm 3516

C175: The Next Generation of Drilling Module for the Next Generation of Rig

C280 Offshore Generator Sets

C280 Offshore Generator Set Ratings

3600 Launched in 1984 – First offering of a medium speed 280 mm bore engine– Sold first 3600 into an offshore drilling rig in 1988

3600 Becomes the C280– Electronic version of the 3600– IMO Tier 1 and 2007 EPA Marine Tier 2– IMO Tier 2 (available in 2010)

ekW Rating bkW Rating SpeedC280-16 4840 5060 900C280-12 3640 3800 900C280-8 2420 2530 900C280-6 1820 1900 900

60 Hz – EPA Marine Tier 2

Engine

C280 Petroleum Packages

Industry standardlifting lugs

Jacket Water/LubeOil Heater

Factory InstalledCooling Systems

Easy to PlumbConnections

Fuel CoolerInstalled

C280 Petroleum Packages

RedundantPrelube

Front Mounted TurboAvailable on 16-cyl.Fuel/Water Separator

Installed

Single Lift Installation

GeneratorLube Module

FlangedFuel Connections

Generator Lube Module (GLM) Redesign(For Kato Generators)

Previous Design GLM installed behind genset base Increased package length Platforms and walkways require

modifications Disconnect and re-connect for test cell Shipped loose and re-installed at shipyard

Updated Design GLM tank is integral to base Shortened package length No mods to platforms and walkways Lifts with package for movement to test cell Ships complete Reduced installation time and complexity

Installation Drawing ExampleRear Mounted Turbo

Controls and Monitoring

Enhanced Local Display– Remote display option– Single point of connection

Redundant Package Control Monitoring Sensed Engine/

Generator Parameters, Alarms, Logged Events

– Power monitor• 3Ø voltage and current

Marine Alarm and Protection Modbus Communication Std Fiber Optic Converter for

Noise IsolationPackage 2

Engine Generator

Package 1

dECM

Package 3

Package 4

Power monitorRTD connectionsSpace heater

JW Heater

Optional RemoteDisplay

Load Share Modules

DVR

Enhanced Display Modbus/Fiber optic

Customer

Cat Supply

Cat Supply

Subject to Availability

Package Testing

Two Independent, Indoor Package Test Bays

Package Test Galley for Customer Witness Tests

Regulation Compliance

Marine Societies Currently Granting Approval– ABS – American Bureau of Shipping (USA) – BV – Bureau Veritas (France) – CCG – Canadian Coast Guard (Canada) – CCRS – China Corporation Register of Shipping (Taiwan) – CCS – China Classification Society (China) – CR – Croatian Register of Shipping (Croatia) – DnV – Det norske Veritas (Norway) – GL – Germanischer Lloyd (Germany) – KR – Korean Register of Shipping (Korea) – LR – Lloyd's Register of Shipping (Great Britain) – NK – Nippon Kaiji Kyokai (Japan) – PR – Polish Register (Poland) – RINa – Registro Italiano Navale (Italy) – RS – Maritime Register of Shipping (Russia)

C280/3600 Experience

Order of Magnitude– Over 120 million hours of

accumulated engine running time– Over 2,140 diesel 3600 engines sold– Over 722 sold to generator set

applications

Rig Type Rig Name Engine Qty Engine Model Current Owner Year In Service

Jackup GSF Monitor 4 3606 Transocean 1989

Jackup GSF Galaxy I 4 3606 Transocean 1991

Jackup GSF Magellan 4 3606 Transocean 1992

Jackup Rowan Gorilla V 5 3608 Rowan 1998

Jackup Rowan Gorilla V 1 3608 Egen Rowan 1998

Jackup ENSCO 76 4 3606 ENSCO 2000

Jackup Rowan Gorilla VI 5 3608 Rowan 2000

Jackup Rowan Gorilla VI 1 3608 Egen Rowan 2000

Jackup Rowan Gorilla VII 5 3608 Rowan 2002

Jackup Rowan Gorilla VII 1 3608 Egen Rowan 2002

Rig Type Rig Name Engine Qty Engine Model Current Owner Year In Service

Jackup GSF Monitor 4 3606 Transocean 1989

Jackup GSF Galaxy I 4 3606 Transocean 1991

Jackup GSF Magellan 4 3606 Transocean 1992

Jackup Rowan Gorilla V 5 3608 Rowan 1998

Jackup Rowan Gorilla V 1 3608 Egen Rowan 1998

Jackup ENSCO 76 4 3606 ENSCO 2000

Jackup Rowan Gorilla VI 5 3608 Rowan 2000

Jackup Rowan Gorilla VI 1 3608 Egen Rowan 2000

Jackup Rowan Gorilla VII 5 3608 Rowan 2002

Jackup Rowan Gorilla VII 1 3608 Egen Rowan 2002

Reference ListJack-Up Rigs

Reference ListSemi-Submersible Rigs

Rig Type Rig NameEngine

QtyEngine Model Current Owner Year In Service

Semisubmersible Sedco 702 6 3612 Transocean 2007

Semisubmersible Blackford Dolphin 4 3612 Dolphin 1974

Semisubmersible Sedco 706 6 3612 Transocean 2007

Semisubmersible Sedco 707 6 3612 Transocean 1997

Semisubmersible Songa Mercur 4 3606 Songa Offshore 1999

Semisubmersible Pride North America 3 3608 Pride 1999

Semisubmersible Scarabeo 7 2 3612 Saipem 1999

Semisubmersible Noble Paul Wolff 7 3616 Noble 1999

Semisubmersible Pride Brazil 6 3612 Pride 2001

Semisubmersible Pride Carlos Walter 6 3612 Pride 2001

Semisubmersible Ocean Confidence 3 3616 Diamond Offshore 2001

Semisubmersible Cajun Express 6 3616 Transocean 2001

Semisubmersible Sedco Energy 6 3616 Transocean 2001

Rig Type Rig NameEngine

QtyEngine Model Current Owner Year In Service

Semisubmersible Sedco 702 6 3612 Transocean 2007

Semisubmersible Blackford Dolphin 4 3612 Dolphin 1974

Semisubmersible Sedco 706 6 3612 Transocean 2007

Semisubmersible Sedco 707 6 3612 Transocean 1997

Semisubmersible Songa Mercur 4 3606 Songa Offshore 1999

Semisubmersible Pride North America 3 3608 Pride 1999

Semisubmersible Scarabeo 7 2 3612 Saipem 1999

Semisubmersible Noble Paul Wolff 7 3616 Noble 1999

Semisubmersible Pride Brazil 6 3612 Pride 2001

Semisubmersible Pride Carlos Walter 6 3612 Pride 2001

Semisubmersible Ocean Confidence 3 3616 Diamond Offshore 2001

Semisubmersible Cajun Express 6 3616 Transocean 2001

Semisubmersible Sedco Energy 6 3616 Transocean 2001

Rig Type Rig NameEngine

QtyEngine Model Current Owner Year In Service

Semisubmersible Sedco Express 6 3616 Transocean 2001

Semisubmersible Pride Portland 6 3612 Pride 2004

Semisubmersible Pride Rio de Janeiro 6 3612 Pride 2004

Semisubmersible GSF DD I 8 3612 Transocean 2005

Semisubmersible GSF DD II 8 3612 Transocean 2005

Semisubmersible West Taurus 8 3616 Seadrill 2008

Semisubmersible West Sirius 8 3616 Seadrill 2008

Semisubmersible Ocean Courage 8 C280-16 Diamond Offshore 2009

Semisubmersible Ocean Valor 8 C280-16 Diamond Offshore 2009

Semisubmersible DD III 1 C280-16 Transocean 2009

Semisubmersible PetroRig III 8 C280-16 Larsen Oil & Gas 2010

Semisubmersible West Orion 8 C280-16 Seadrill 2010

Semisubmersible Atwood Osprey 4 C280-16 Atwood 2011

Rig Type Rig NameEngine

QtyEngine Model Current Owner Year In Service

Semisubmersible Sedco Express 6 3616 Transocean 2001

Semisubmersible Pride Portland 6 3612 Pride 2004

Semisubmersible Pride Rio de Janeiro 6 3612 Pride 2004

Semisubmersible GSF DD I 8 3612 Transocean 2005

Semisubmersible GSF DD II 8 3612 Transocean 2005

Semisubmersible West Taurus 8 3616 Seadrill 2008

Semisubmersible West Sirius 8 3616 Seadrill 2008

Semisubmersible Ocean Courage 8 C280-16 Diamond Offshore 2009

Semisubmersible Ocean Valor 8 C280-16 Diamond Offshore 2009

Semisubmersible DD III 1 C280-16 Transocean 2009

Semisubmersible PetroRig III 8 C280-16 Larsen Oil & Gas 2010

Semisubmersible West Orion 8 C280-16 Seadrill 2010

Semisubmersible Atwood Osprey 4 C280-16 Atwood 2011

Reference ListSemi Submersible Rigs

Thank You

Information contained in this publication may be considered confidential.Discretion is recommended when distributing.

Materials and specifications are subject to change without notice.CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow” and the “Power Edge” trade dress, as well as corporate

and product identity used herein, are trademarks of Caterpillar and may not be used without permission.

LESW0019-00 (11/09) 2009 CaterpillarAll rights reserved.