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OFC Based Signaling systems Dy. CSTE/CON/SC June 17, 2022 Dy.CSTE/Con/SC 1

OFC Based Signaling systems Dy. CSTE/CON/SC 20 August 2015Dy.CSTE/Con/SC 1

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  • OFC Based Signaling systemsDy. CSTE/CON/SC*Dy.CSTE/Con/SC*

    Dy.CSTE/Con/SC

  • A signal is a device to communicate to Loco Pilot to go ahead or stop.Signalling system facilitates the safe and efficient movement of trains on the railway.

    1ROLE OF SIGNALLING IN RAILWAYS

  • Key Lock Inter locking The human element :Setting of the point and locking is entirely manual through key and lock system.Signals controlled by levers situated at the signals.

    2

  • Mechanical SignalingOperation of Points and Signals from a fixed location with group of levers through rigid connection (Rod / Wire)

    System is interlocked mechanically by grouping the levers.3

  • Electrical Signaling Panel InterlockingSignals controlled by Operation from a Panel through cables by electrical means.Each function to be operated individually Interlocking is achieved through relays.

    4

  • Route Relay Interlocking

    Individual operation is avoided.

    Final function is achieved though pre-defined automatic operation .5

  • IBS / Automatic signaling IB / Automatic Signaling enhances the section capacityAutomatic signals are self controlled and avoids human operations

    6

  • Electronic Interlocking

    Operation is done through computer or PanelMicroprocessor based interlocking systemInterlocking is achieved through Software.

    7

  • Modern signalingTPWS: Automatic train protection and prevents collision.Avoids SPAD cases.Transmits advance information to the Driver & controls the engine.

    8

  • Advanced SignalingATC-Automatic Train Control., CTC Centralized Traffic Control, Moving Block and Radio Block.

    9

  • OUTLINE on OFC based systemsIntermediate Block signals on OFC using EI.Intermediate Block Signals on OFC using UFSBI.OFC based EI working on remote/local operation.OFC based auto signaling.OFC based ASM-LC Gate Voice logging system.OFC based SP/SSP for Remote ControlCommercial exploitation on Passenger Amenities*Dy.CSTE/Con/SC*

    Dy.CSTE/Con/SC

  • OFC Based IBS using EI*Dy.CSTE/Con/SC*

    Dy.CSTE/Con/SC

  • COMMUNICATION FACILITIES REQUIRED AT IBS*Dy.CSTE/Con/SC*IB ROOMSTN-ASTN-BDN IB ACDN IB BPACUP IB PHONEUP IB ACUP IB BPACDN IB PHONERTUUP IB RESET DN IB RESET DN IB BPAC RESET UP IB BPAC RESET OFC FROM STATION TO STATION6 QUAD6 QUAD

    Dy.CSTE/Con/SC

  • COMMUNICATION FACILITIES CAN BE EXTENDED THROUGH OFC*Dy.CSTE/Con/SC*IB ROOMSTN-ASTN-BDN IB ACDN IB BPACUP IB PHONEUP IB ACUP IB BPACDN IB PHONERTUUP IB RESET DN IB RESET DN IB BPAC RESET UP IB BPAC RESET OFC FROM STATION TO STATIONALTERNATE OFCALTERNATE OFC

    Dy.CSTE/Con/SC

  • PROTOCOLS*Dy.CSTE/Con/SC*IB PHONE: VOICE COMMUNICATIONIB UNIVERSAL AXLE COUNTER: 2 wire E&M.IB DIGITAL AC: V.21 modem communication (2 wire).IB BPAC: V.21 modem communication (2 wire).IB RESET MODEM: V.21 modem communication (2 wire).RTU: Analog Channel of OFC, digital microwave and analog microwave or 64KBPS data channel on OFC or digital microwave ( 4 wire E&M)

    Dy.CSTE/Con/SC

  • INTEGRATION OF COM EQUIPMENT AT IBSMODEL-1:Using Existing STM-1s and PD MuxesMODEL-2:Using Dark fibers RAD Make MP 2104.Moxa Make Manageable Switch EDS-405A/408A Series

    *Dy.CSTE/Con/SC*

    Dy.CSTE/Con/SC

  • Model-1Using Existing STM-1

    *Dy.CSTE/Con/SC*STN-ASTN-BEXISTING OFC2 Port STM-12 Port STM-1

    Dy.CSTE/Con/SC

  • Drawbacks:Dependent on existing power supply at OFC Huts.Reliability of STMs and PDMUX for safe communication.Copper working between OFC Hut to Relay Room.Advantages:Remote Management of STMs. Alternate Path for existing telecommunication.*Dy.CSTE/Con/SC*

    Model-1Using Existing STM-1

    Dy.CSTE/Con/SC

  • Model-2 Dark Fiber*Dy.CSTE/Con/SC*

    Dy.CSTE/Con/SC

  • SPLIT CARD FILE AT IBS*Dy.CSTE/Con/SC*

    Dy.CSTE/Con/SC

  • Integration of signalingOne EI unit can maintain two discrete redundant network links:Step 1: Data packet P1 delivered by EI - A1 is duplicated and transmitted on Comm board ports E1 & E2Step 2: EI A2 Ethernet Port E2 receives data packet P1 before Ethernet Port E1Step 3: When EI A2 Ethernet Port E1 receive data packet P1 it is discarded due to duplicate ID

    *Guntakal Division*E1E2EI- A1E1E2EI A2Network - ANetwork - BP1P1P1P1P1P1P1P1Packet Discarded

    Guntakal Division

  • COMPLETE SCHEME*Dy.CSTE/Con/SC*

    Dy.CSTE/Con/SC

  • Electronic Interlocking (EI) split card file*Dy.CSTE/Con/SC*

    Dy.CSTE/Con/SC

  • EDS 408A Switches and NPort 5650I-8-DT*Dy.CSTE/Con/SC*

    Dy.CSTE/Con/SC

  • Front View of EI Card file, Multiplexer and FMS in a rack.*Dy.CSTE/Con/SC*

    Dy.CSTE/Con/SC

  • Panel Indications to ASM regarding redundant system failure even at IBS and fiber break with alarm.*Dy.CSTE/Con/SC*

    Dy.CSTE/Con/SC

  • Front view of the entire rack at Srikalahasthi station.*Dy.CSTE/Con/SC*

    Dy.CSTE/Con/SC

  • Manageable Switch EDS-408A Series2. Terminal block for power input6. Power input PWR1 LED7. Power input PWR2 LED8. Fault LED9. MSTR/HEAD: LED indicator10. CPLR/TAIL: LED indicator11. 10/100BaseT(X) ports12. TP ports 100 Mbps LED13. TP ports 10 Mbps LED14. 100BaseFX ports15. 1 FX ports 100Mbps LEDs16. Model Name*Guntakal Division*

    Guntakal Division

  • Manageable Switch EDS-408A Series1.Grounding screw2. Terminal block for power input3. Console port4. DIP switches5. Heat dissipation vents17. Screw hole for wall mounting kit18. DIN-Rail kit*Guntakal Division*MTBF: 11,02,845 hrsWarranty: 5 years

    Guntakal Division

  • Remote Monitoring UnitN Port 5650I-8-DT*Dy.CSTE/Con/SC*

    Dy.CSTE/Con/SC

  • RAD Make MP 2100*Guntakal Division*

    Guntakal Division

  • MP 2100 GENERAL VIEW16 SLOTSADAPTIVE TIMING FACILITY. CRYSTAL OSCILLATOR WITH 32PPM.POWER: 230/110 V AC, -48V/24V DC (INTERNAL JUMPER SELECTION)REDUNDNACY: One logic/power card can be removed while working.*Guntakal Division*

    Guntakal Division

  • MP2100 REAR VIEW*Guntakal Division*

    Guntakal Division

  • MP 2100 POWER SUPPLY*Guntakal Division*

    Guntakal Division

  • MP 2100 CONTROL SUBSYSTEM*Guntakal Division*ETHERNET PORTRS 232 FOR SYSTEM MANAGEMENTREPLACING CL CARD DURING FAILURE:STAND BY CARD CAN BE REPLACED WITH OUT DISRUPTING SERVICES.FIRST FLIP TO STANDBY MODULE BEFORE REPLACING ONLINE MODULE.

    Guntakal Division

  • Cost AnalysisExisting systemProposed System*Guntakal Division*Typical section length: 12KM

    S.No.Description of the itemCost in 000 of Rs.16 quad cable3000230 core cable37503Power cable15004Location boxes & accessories625Total8875

    S.NoDescription of the itemCost in 000 of Rs.1OFC cable 7802Hdpe duct6753Communication equipment12004Solid state interlocking4000Total6555

    Guntakal Division

  • Failure Analysis As Per SFROne failure for Past 20 Months.Commissioned in Nov-2012.17.04.2013: Up IB Axle Counter Failed. Reason: VR relay Contact Problem.*Dy.CSTE/Con/SC*

    Dy.CSTE/Con/SC

  • Failure Analysis IB Passing at Danger*Dy.CSTE/Con/SC*

    S.NO PB-1DATECOUNTER NUMBERSREMARKSFROMTOFROMTO121.01.1329.12.13000067000075RGM working, Duomat Machine, Cable meggering, AC o/p selection switch modification to IPS222.01.14---000075000078Cablemeggring316.05.14----000078000079B/I failed

    Dy.CSTE/Con/SC

  • Issues need to be addressedHow to bring reset command?Addition or modification of logic during redundant axle counters, IB circuit modification.MP2104 to be replaced with MP2100 for complete security.Hot Stand by conversion is not done.

    *Dy.CSTE/Con/SC*

    Dy.CSTE/Con/SC

  • Why reliability is achieved?Failure rate is proportional to number of components required to be function with in their characteristics.Normally 12 pairs of signalling cable, 4 pairs of 6 quad cable, power cable is required to be available round the clock for working of IB. This will increase the probability of failure. With OFC only two pairs are required and when path redundancy is provided the probability is also reduced by .*Dy.CSTE/Con/SC*

    Dy.CSTE/Con/SC

  • OFC BASED IBS USING UFSBI*Dy.CSTE/Con/SC*

    Dy.CSTE/Con/SC

  • OFC Based IBS using UFSBI*Dy.CSTE/Con/SC*HA SSDACHA SSDACHA SSDACHA SSDACMAPLE 4CMAPLE 4CRelay Inputs16 In / 16 OutDark FiberMain link FiberProtection Path OFCECATECATOr / Dual SSDACUFSBIUFSBI

    Dy.CSTE/Con/SC

  • Cost AnalysisExisting systemProposed System*Guntakal Division*Typical section length: 12KM

    S.No.Description of the itemCost in 000 of Rs.16 quad cable3000230 core cable37503Power cable15004Location boxes & accessories625Total8875

    S.NoDescription of the itemCost in 000 of Rs.1OFC cable 7802HDPE duct6753Communication equipment12304UFSBI1600Total4285

    Guntakal Division

  • MAPLE-4C Front and Back Plane*Dy.CSTE/Con/SC*MAPLE 4C Back PanelMax. FXO/FXS channels : 30, Max E&M channels : 24, Max V.35 channels : 3

    Dy.CSTE/Con/SC

  • E CAT-01 Black Plane*Dy.CSTE/Con/SC*BACK PANEL ECAT 01L FRONT PANEL ECAT 01L LED IndicationsE1 PortsEthernet PortOFC up links

    Dy.CSTE/Con/SC

  • Little View NMS*Dy.CSTE/Con/SC*Windows-Package based Centralized Network Management Application to manage MRO-TEK TDM products familyJava based compliant system supporting SNMPv1, v2c and v3 standardsClient-Server architecture (Multiple clients can access a single server simultaneously)Highly scalable for growing networks (Manages up to 20000 nodes)

    Dy.CSTE/Con/SC

  • OFC BASED EI WORKING ON REMOTE/LOCAL OPERATION *Dy.CSTE/Con/SC*

    Dy.CSTE/Con/SC

  • Centralized and Distributed Architecture of EIsReference: TAN No. STS/E/TAN/3008 dated 31.03.2014.Distributed architecture for EI shall be adopted by IR for Interlockings with more than 50 routes while centralized architecture may be used for interlocking routes upto 50.

    *Dy.CSTE/Con/SC*

    Dy.CSTE/Con/SC

  • Centralized and Distributed Architecture of EIsFor Green field Projects:New line, doubling, gauge conversion.Centralized EI with OCs at way side stations may be used which shall have provision of local as well as centralized operation.

    *Dy.CSTE/Con/SC*

    Dy.CSTE/Con/SC

  • Centralized and Distributed Architecture of EIsFor up gradation of interlocking on branch lines with Object controllers at way side stations and signal controlling VDU from signal control centre for operation.

    *Dy.CSTE/Con/SC*

    Dy.CSTE/Con/SC

  • Centralized and Distributed Architecture of EIsThe architecture and distribution of object controllers may be made Line/Zone wise so as to result in minimum repercussion to traffic in case of failure of any Object Control Module or the power supply or its connectivity to Electronic Interlocking.

    *Dy.CSTE/Con/SC*

    Dy.CSTE/Con/SC

  • Centralized and Distributed Architecture of EIsAll level crossing gates in the block-section, IBSs, Automatic Block Signals and BPAC may be interlocked using Distributed architecture with Object controllers.*Dy.CSTE/Con/SC*

    Dy.CSTE/Con/SC

  • Data Communication equipment shall be provided in redundant mode with fault tolerant working.Such works should be taken up on complete section as a whole.*Dy.CSTE/Con/SC*Centralized and Distributed Architecture of EIs

    Dy.CSTE/Con/SC

  • *Dy.CSTE/Con/SC*

    Dy.CSTE/Con/SC

  • Configuration of Distributed EI.Will present Parbhani to mudhked doubling CTC type architecture in next presentation.Tentative model of Centralized and Distributed Architecture of EIs submitted by medha to RDSO.*Dy.CSTE/Con/SC*Centralized and Distributed Architecture of EIs

    Dy.CSTE/Con/SC

  • OFC BASED AUTO SIGNALLING*Dy.CSTE/Con/SC*

    Dy.CSTE/Con/SC

  • OFC Based Auto Signalling*Dy.CSTE/Con/SC*

    Dy.CSTE/Con/SC

  • *Dy.CSTE/Con/SC*ECUp Entry 3Up Entry 5Up Exit 1Up Exit 3RTURTUECECOFC Based Auto Signalling

    Dy.CSTE/Con/SC

  • Cost Analysis*Dy.CSTE/Con/SC*Existing systemProposed System

    S.No.Description of the itemCost in 000 of Rs.16 quad cable550230 core cable7503Power cable3004Location boxes & accessories625Total2225

    S.NoDescription of the itemCost in 000 of Rs.1OFC cable 1562HDPE duct1353Communication equipment16004UFSBI1600Total3491

    Dy.CSTE/Con/SC

  • OFC BASED ASM-LC GATE VOICE LOGGING SYSTEM.*Dy.CSTE/Con/SC*

    Dy.CSTE/Con/SC

  • Centralized Voice Logging SystemProblems in existing system: Several unusuals were noticed in the recent past where gateman and ASMs were not following proper procedure in train operations and the level crossing gates were kept open to road traffic. A Centralized voice logging model for monitoring ASM/Gate Man Communication is developed by this unit.*Dy.CSTE/Con/SC*

    Dy.CSTE/Con/SC

  • Centralized Voice Logging System*Dy.CSTE/Con/SC*SDH Way Side StationE1Master Phone : Station MasterLC Gate PhonesPort 2Individual stations groomed into E1Voice logger with individual PortsE1FxS FxO FxO FxOE1 - 1E1 - 2E1 - 1E1 - 3E1 - 4Central SiteTapped at cable hut

    Dy.CSTE/Con/SC

  • MAPLE 4 at the OFC hut - front panelThe STM E1 is terminated in the krone available at the cable hut from where it will connected to the MAPLE 4 a 10 Way Krone is already provided at the cable.The ASM LC gate phone copper wire also goes through the cable hut which is tapped and kroned. Power Supply for MAPLE 4 is -48VDC or 230VAC at cable hut -48VDC is available.*Dy.CSTE/Con/SC*

    Dy.CSTE/Con/SC

  • MAPLE 4 at the OFC hut - Back panel*Dy.CSTE/Con/SC*E1 Port of MAPLE 4 is kroned where we have kroned the STM E1. The FxO port is kroned where we have already tapped and kroned of the ASM LC gate phone At each cable hut we will have two E1s terminated on the kroneFxO Port FxO Module

    Dy.CSTE/Con/SC

  • Central Voice logger*Dy.CSTE/Con/SC*Front Plane16 x 4 or 8 x 8 portsStorage: 500 GB x 2Compression ratio: 0.7

    Screen providing the details of recordingOff hook : starts recording, On hook: records for 7 seconds and disconnects.MAPLE 4CRecorded Audio

    Dy.CSTE/Con/SC

  • Extension of SSP/SP/TSS Communication Data on Fiber

    *Dy.CSTE/Con/SC*Station: Cable HutRTUMAPLE 4CECAT 01ECAT 01PDMUXMAPLE 4CFIBERRCControl phone: 4WECAuto PhoneSSP/SPETH4W & Phone InputEC : Emergency Socket

    Dy.CSTE/Con/SC

  • Centralized IIPS with remote diagnostics and advertising*Dy.CSTE/Con/SC*

    Dy.CSTE/Con/SC

  • ConclusionAn additional OFC shall be laid all along the section on alternate path priority wise to improve signal reliability with 2.3 lakhs per Km in all IB sections.

    *Dy.CSTE/Con/SC* Cost Break up/Km

    S.NoDescription of the itemCost in 000 of Rs.1OFC cable 782HDPE duct673Trenching, Laying and Blowing604Fixed costs/Km25Total230

    Dy.CSTE/Con/SC

  • THANK YOU*

    Dy.CSTE/Con/SC

    ****