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2019/5/2
1
Confidential
MalaysiaApril, 2019
OCTG Connections
Confidential
Confidential
OCTG Connections
Oilfield tubulars require a method of joining individual lengths together.
Transportation limitations, handling on location, and rig capacity for running or pulling tubulars dictate that in order to install a string that is thousands of feet in length hundreds of connections must be made at the location.
Unfortunately every connection is effectively a potential leak path.
So the ability of threaded connections to support string loads and not leak cannot be over estimated.
2
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Service Loads
3
Internal Pressure – Pipes are subjected to high internal pressures during: Drilling operations, loss of circulation Encountering high pressure formationsWell Control events, tubing failures Production flow High pressure fraq’s or well stimulations Pumping cement or green cement tests
Internal Pressure – Pipes are subjected to high internal pressures during: Drilling operations, loss of circulation Encountering high pressure formationsWell Control events, tubing failures Production flow High pressure fraq’s or well stimulations Pumping cement or green cement tests
External Pressure – External pressure loads can be encountered during: Drilling – Evacuated casing Annular leaks from internal strings Formation Pressures Cementing
External Pressure – External pressure loads can be encountered during: Drilling – Evacuated casing Annular leaks from internal strings Formation Pressures Cementing
Confidential
Service Loads - Tension
4
Tension loads can occur when: Running tubulars due to string weight Over pull for landing the string Pulling pipe Stuck strings Ballooning during high pressure fracturing Contraction when well is shut in
The effects of tension loads on connections must be taken into consideration, particularly for connections weaker than the pipe body.
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Service Loads – Compression
5
Compression loads can loads occur when: Running tubulars due to Buoyancy or stuck pipe
Setting down hole tools Stuck pipe or tight spots Compaction due to subsidence String lengthening due to thermal expansion during
production Negative ballooning due to high external pressure
The effects of compression loads on connections must also be taken into consideration, due to effects on sealing
Confidential
Performance Calculations
6
DkfP twallymniYAPI /)(2
Internal Pressure – Equation 10
)875.0(WallMinAPIforFactork
DiameterPipeD
ThicknessWallPipet
StrengthYieldPipef
wall
ymn
Example 7” 35# Q-125 (nominal wall 0.498” wt)
psiPiYAPI 562,157498.0875.0000,1252
Pipe Body Yield Strength - Equation 11
pymnYAPI AfF
diameterinsidePiped
DiameterPipeD
dDAPipeofAreaA
StrengthYieldPipef
pp
ymn
224,
Example 7” 35# Q-125 (nominal wall 0.498” wt)
kip
lbsFYAPI
272,11000558,271,1
558,271,11725.10000,125
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Performance Calculations
7
External (Collapse) Pressure
Collapse pressure is determined by one of four equations:• Yield Strength Collapse – Uses pipe yield strength.• Plastic Collapse – Based on physical tests.• Transition Collapse – Based on physical tests.• Elastic Collapse – Based on elastic instability of steel and
Young’s Modulus (independent of material yield strength).
The equation to be used is based on the D/t ratio of the pipe body.
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Performance Calculations
8
API Collapse is divided into 4 categories based on D/t ratio.
D/t
Co
llap
se P
ress
ure
YieldCollapse
PlasticCollapse
TransitionCollapse
ElasticCollapsePYp = 2fymn[(D/t) - 1]/[(D/t)2]
PP = fymn[Ac/(D/t) - Bc] - Cc
PT = fymn[Fc/(D/t) - Gc]
PE = 46.95x106/[(D/t)(D/t – 1)2]Reach the yield point before collapse
Collapse with plastic property
Collapse between plastic and elastic property
fyms: SMYSA,B,C,F,G: Polynomial of fyms
(theoretical formula)
(empirical formula)
(empirical formula)
Collapse with elastic property
Independent of YS
Smaller ODThicker WT
Larger ODThinner WT
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Performance Calculations
9
Example 7” 35# Q-125 (nominal wall 0.498” wt)
Looking through tables 5, 6, 7 and 8 in API 5C3 section 8, you will see that thisD/t ratio for 7” 35# Q125 material falls under plastic collapse in table 6.
056.14/
000,125
"498.0
"7
tD
psif
t
D
ymn
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Performance Calculations
10
0582.0239.3/0895.0106.2
/
106.2}239.3/0895.02/239.3/0895.301
239.3/0895.0239.3/0895.02/239.3/0895.03000,125/239.3/0895.02/239.3/0895.031095.46
/2//31//2//3//2//31095.46
3301000,1251036989.0000,1251010483.0000,125030867.093.465
1036989.01010483.0030867.093.465
0895.0000,1251050609.0026233.0
1050609.0026233.0
239.3000,1251053132.0000,1251021301.0000,1251010679.08762.2
1053132.01021301.01010679.08762.2
(53) formula collapse API historicalin constant Empirical
(52) formula collapse API historicalin constant Empirical
(51) formula collapse API historicalin constant Empirical
(50) formula collapse API historicalin constant Empirical
(49) formula collapse API historicalin constant Empirical
2
36
236
31327
31327
6
6
316265
3162105
c
cccc
c
ccccccccccymnccccc
c
ymnymnymnc
c
ymnc
c
ymnymnymnc
ymn
c
c
c
c
c
G
ABFG
F
ABABABABABfABABF
C
fffC
B
fB
A
fffA
StrengthYieldPipef
G
F
C
B
A
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Performance Calculations
11
API collapse Pressure
Plastic collapse pressure equation 37
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Service Loads - Triaxial
12
Radial Stress
Hoop Stress
Axial Stress
r
In a given string of pipe, the string and the connections are subjected to three types of stresses depending on the loads and location in the string
Internal and external pressure loads
Tension, compression and bending
These three dimensional (triaxial) stresses can be plotted as a Von Mises Ellipse (VME) and compared to the pipe body.
This triaxial loading is the basis for connection testing and qualification
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Von Mises Ellipse (VME)
13
Quadrant 2Internal Pressure + Compression
Quadrant 1Internal Pressure + Tension
Quadrant 3External Pressure + Compression
Quadrant 4External Pressure + Tension
95% Test Load
Pipe Body VME Test Load Points
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Types of Connections
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Definition of Connections
15
Category Feature
Non-Premuim
Thread seal connection API connections
Semi-Premium
Thread seal connectionwith some extrafeatures
Hunting BossGeoConn
Premium Connection withmetal to metal Seal
JFEBEARJFELIONVAM-TOPVAM21Tenaris BlueHydril 500
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Types of Connections
• API connections
– Threaded and coupled only – Limits on joint strength which may be less than pipe body yield strength.
– Thread seal – Helical path sealed by lubricant is not guaranteed to be gas tight
– No ratings for compression loads
– Eight round (8rd) has lower joint strength on casing sizes but for upset (EUE) has joint strength equal to pipe body
– Buttress has higher joint strength than 8rd but lower sealability
– API connections have higher stress levels compared to shouldered premium joint (PJ) connections. This can lead to thread galling and/or coupling failures under even mild sour environments
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Types of Connections
• Premium connections
– Threaded and coupled – Normally equal to pipe body YS
– Integral flush or semi-flush for greater clearance
– Metal seals for gas tightness
– Torque shoulder adds seal energy and reduces hoop stresses
– High bending and high compression up to pipe body
– Availability of dope elimination option
– High torque options
– Computer controlled make-up
17
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Types of Connections
API vs. Premium Joints
18
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Types of Connections
19
Designation Thread form TPI Taper
Casing4 ½”~
20”
STC (Short thread & coupled ) 8 Round thread 8 1 /16
LTC (Long thread & coupled ) 8 Round thread 8 1 /16
BTC (Buttress thread & coupled ) ≤ 13 3/8” Buttress thread 5 1 /16
BTC (Buttress thread & coupled ) ≥ 16” Buttress thread 5 1/12
Tubing~4 ½”
NUE (Non-upset end) 10 Round thread 10 1 /16
EUE (Upset end) 8 Round thread 8 1 /16
7.6
56
STC CPLGcenter
LTC CPLGcenter
LTC CPLG L = 9.0"
STC LTC
STC CPLG L = 7.25"
CPLG L = 10.0"
BTC
• American Petroleum Institute (API) specifies Connections for Oil & Gasindustries. API connections are utilized world wide.
EUE
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Joint Strength of 8 Round Threads
20
- Joint Strength is a very important factor for well design
- Joint Strength of 8 round threads is lower than Pipe Body Yield (PBY)
- Larger sizes have relatively lower joint strength than PBY
Table. Joint Strength of API LTC, STC
Size Thread GradePipe Body
Yield Strength
API Joint Strength ( kips )
Joint strength/ Body Yield Fracture
StrengthPull-outStrength
4.5" x 11.6# LTC K55 183.5 211.8 179.7 0.98
7" x 26# LTC K55 415.0 541.3 401.0 0.97
9.625" x 40# LTC K55 629.6 840.7 561.2 0.89
13.375" x 61# STC K55 961.3 1,309.5 632.9 0.66
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Joint Strength of BTC Thread
21
Table. Joint Strength of API BTC
Size Thread GradePipe body
Yield Strength
API Joint Strength (kips) Joint strength
/ Body YieldPinStrength
CouplingStrength
9.625" x 47# BTC L80 1,086 1,122 1,670 1.03
13.375" x 72# BTC K55 962 1,170 2,293 1.22
13.375" x 72# BTC L80 1,399 1,389 2,293 0.99
18.625" 87.5# BTC J55 1,367 1,328 3,574 0.97
Joint Strength of BTC is higher than Pipe Body Yield (PBY), but some large size such as 13-3/8” and larger have lower Joint Strength (JS) than Pipe Body Yield (PBY)
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Calculation of Joint Strength
22
Most of the cases failures are Jump Out
Ajp Cross section on Pin Lastengaged thread
D Pipe OD
L Engaged thread length
Yp Yield strength
Up Ultimate Tensile strength
Round thread takes the lower value from the following equations
LTC LTC LTC LTC LTC LTC STC
OD in 4 1/2 4 1/2 7 7 9 5/8 9 5/8 13 3/8
Weight lbs/ft 11.6 11.6 26 26 47 47 61
WT in 0.25 0.25 0.36 1.36 0.47 1.47 0.43
Grade K55 L80 K55 L80 K55 L80 L80
Cplg OD in 5.000 5.000 7.875 7.875 10.625 10.625 14.375
Fracture kips 212 212 541 541 1,032 1,032 1,309
Pull-out kips 180 223 401 511 689 893 839
Yield kips 183 267 415 604 746 1,085 1,398
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Calculation of Joint Strength
23
Most cases Pin thread strength is lower , but Special clearance coupling may havelower coupling strength
Buttress thread takes whichever lower value of following equations
OD in 4 1/2 4 1/2 7 7 9 5/8 9 5/8 13 3/8 13 3/8
Weight lbs/ft 11.6 11.6 26 26 47 47 68 68
WT in 0.25 0.25 0.36 1.36 0.47 1.47 0.43 0.43
Grade K55 L80 K55 L80 K55 L80 K55 L80
Cplg OD in 5.000 5.000 7.875 7.875 10.625 10.625 14.250 14.250
Fracture kips 277 291 592 641 999 1,122 1,300 1,545
Pull-out kips 409 409 1,073 1,073 1,670 1,670 2,040 2,040
Yield kips 184 267 415 604 746 1,086 1,069 1,556
Pin critical
Cplg critical
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Leak Resistance of API Connections
24
b) Thread interference ・Make up distance from hand tight to power tight・Machining tolerance of thread pitch diameter
1. Too low interference→ Leakage
2. Too high interference→ High hoop stress on Cplg
or Deformation of Pin
Hand Tight
Power Tight
CouplingPin
Thread Interference
Make-up distance
Factors that affect leak resistance of thread seal connections
Dope trapped in the thread gap has quite high sealability againstfluid, but limited to gas pressure
a) Thread compound (Dope )
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Leak Resistance of API Connections
25
ThreadThread form and
engagementFlank angle
(deg. )Height
(in)Pros Cons
8 Round 30/30 0.071High leakresistance
Prone to jump out
Buttress3/10 0.062
High jump outstrength
Low leak resisatnce
When pin is made up to box, thread interference induces contact pressure on the flanks of threads and dope trapped in the gap provides leak resistance against internal pressure
<8 round thread>Both of load and stabbing flanks contact and thread interference simply energize contact pressure on both flanks
<Buttress thread>Pin tooth moves in the groove of box thread and high contact pressure cannot be energized
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Hoop Stress on Coupling
26
One of feature on API connection is that make up distance = thread interference is same for all sizes ( from 5" to 13.375" )
Hand tight
Power tight
Thread interference
MU Distance
Hoop Stress of API BTC
0
20,000
40,000
60,000
80,000
100,000
120,000
0.000 1.000 2.000 3.000 4.000 5.000
Dist from cplg face ( inch )
Hoo
p st
ress
( p
si )
4.5"
5.5"
7"
9.625"
13.375"
Contact Pressure of API BTC
0
2,000
4,000
6,000
8,000
10,000
12,000
14,000
16,000
0.000 1.000 2.000 3.000 4.000 5.000
Dist from cplg face ( inch )
Con
tact
Pre
ssur
e (
psi )
4.5"
5.5"
7"
9.625"
13.375"
These analysis were done with elastic model to show the difference clearly.BTC were made up to the base of triangle mark
This causes the following problems ;- Small sizes have high hoop stress - Large sizes do not have enough leak resistance
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Comparison of API v’s Premium Joint
27 27
API connection Premium Joint
Structure Thread only Thread, Seal, Shoulder
Seal mechanism Thread and Lubricant Seal individual from thread
Application Oil ・Oil (High temp. and/or High pressure well)
・Gas
Feature ・Standard product (Commodity)
・Interchangeability even among different mill’s product
・Individual development by each mill
・No interchangeability among PJs provided by different mills
Hydraulic seal using thread compound (Limited gas sealing)
Non-streamlined internal profile
Gas tight metal-to-metal radial seal
Internal torque shoulder for controlled make-up position and low hoop stress
Negative load flank angle threads for tension > PBYS, High angle stab flank for ease of running
Streamlined internal profile, reduced turbulence, better flow
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API 8rd Connections
28
API 8rd connections are made up in the field using torque measuring and hopefully torque control
Torque values for 8rd connections can be obtained from API 5C1 or from manufacturers or tong companies
API 8rd optimum torques are roughly equal to 1% of the connection joint strength
Optimum make up position for 8rd connections is to cover the “last scratch” or make up to the L4 position from API 5B (next slide). This can be accomplished by making up 3 turns past hand tight (4 ½” – 7”) or 3 ½ turns past hand tight (7 5/8” and larger except for 9 5/8” and 10 ¾” P110 grade which should be 4 turns past hand tight)
OD Weight Grade 8rd LTC Jt. Strength
Optimum Torque
5 ½ 20.00 P110 548 Kips 5470 ft-lbs7 29.00 P110 797 Kips 7970 ft-lbs
7 5/8 39.00 P110 1066 Kips 10,660 ft-lbs9 5/8 53.50 P110 1422 Kips 14,220 ft-lbs
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API 8rd Connections
29
Optimum make-up position for 8rd (API 5B)
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API BTC Connections
30
API BTC connections are made up in the field by position relative to the make-up triangle on the pin end, table 9 API 5B.
API RP 5C1:“4.4.1.b For buttress thread casing connections in sizes 4 1/2 through 13 3/8 OD, makeup torque values should be determined by carefully noting the torque required to make up each of several connections to the base of the triangle; then using the torque value thus established, make up the balance of the pipe of that particular weight and grade in the string.”
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API Connections
31
In General, API connections are used more for surface casing, intermediate casing, and for tubing where pressures are lower.
API connections are readily available and can be repaired or get accessories machined locally/globally.
API connections are machined with wider tolerance ranges than premium joint connections so actual performances are more variable
In many cases, API connections have lower performance properties for tension and internal pressure than the pipe body
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Premium Connections
32
Threaded and Coupled (T&C)Strongest in tension and Compression. Requires larger hole size, Mill make-up of couplings, Collar elevators for lifting jointsNo stress relieve
Semi-Flush (SF)Stronger in tension and compression, Requires less hole size, No couplings required, Stress relieving Required, Special running tools (lift subs)
Flush (F)Lowest in tension and Compression, Requires least hole size, No couplings Required, Stress relieving may be required, Special running tools (lift subs)
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Selection Criteria for Premium Joints
33
Premium connections are normally selected based on the application and acceptable risksProduction casing and tubingProduction tubing in gas wells with high internal pressure
and or critical fluids (H2S, CO2)Metal seals provide positive gas sealingStreamlined or flush ID reduces turbulence (corrosion,
energy loss)Production casingMust act as full back to production tubing in case of
tubing failure. Connections and materials must be able to withstand tubing pressures and fluids
Casing and tubing for horizontal wellsMust be able to accommodate high bending angles (dog legs)
Risk tolerance
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Factors to Consider for Premium Joints
34
•Application Tubing Intermediate casing Production casing Liner/tieback
• Well Type Exploratory or
Development• String length (weight)• Hole Clearance• Environment (sour, sweet, etc)• Special loads Torque Compression Bending
• Cost
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Parts of a Premium Joint
35
Thread areaSLIGHT DAMAGE MAY BE REPAIRABLE
Metal to Metal seals NO REPAIR OR DAMAGE PERMITED
Torque shouldersSLIGHT DAMAGE MAY BE REPAIRABLE
ANY REPAIRS SHOULD ONLY BE MADE BY TRAINED SERVICE PERSONNEL
Confidential
Semi-flush Premium Joint
36
Box is expanded and stress relieved
Pin is slightly swagedInternal metal seal for internal pressure only
Center torque shoulder
External metal seal for external pressure only
Two or One thread sections
Pipe body internal and external pressure ratingGood clearance Joint strength ~70% to 80%
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Flush Premium Joint
37
Internal metal seal for internal pressure only
Single thread section
External metal seal for external pressure only
External torque shoulder
Pipe body internal and external pressure ratingBest clearance Joint strength ~60% to 65%
API vs. Premium Joints
8rd Buttress T&C Semi-Flush Flush
T&C YES YES YES NO NO
SEAL THREAD THREAD METAL METAL METAL
GAS TIGHT NO NO YES YES YES
TORQUE SHOULDER NO NO YES YES YES
SPECIAL CLEARANCE NO NO YES N/A N/A
INTERNAL PRESSURE PIPE BODY PIPE BODY PIPE BODY PIPE BODY PIPE BODY
EXTERNAL PRESSURE NO RATING NO RATING PIPE BODY PIPE BODY PIPE BODY
COMPRESSION RATING NO NO YES YES YES
BENDING RATING NO NO YES YES YES
HIGH TORQUE NO NO YES YES YES
CONTROLLED HOOP STRESS NO NO YES YES YES
DOPE FREE OPTION NO NO YES YES YES
TORQUE TURN RECOMMENDED NO NO YES YES YES
API Connections Premium Connections
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API vs. PREMIUM CONNECTIONS
39
API 8rd API BTCFlush
PremiumSemi-flush premium
T&C Premium
Initial Cost
Gas sealing
Tension
External pressure
Bending
High Torque
Hoop stress level
Compression
Clearance
Least attractive Most attractive
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Advantages of Premium Joints
40 40
1) Gas leak resistance ・In case of API connection (thread seal), dope trapped in the thread gap acts as sealant against liquid such as water or oil
・But, gas has much smaller molecules than liquid, and easily penetrate through trapped dope and cause leakage.
・To shut the gas pressure, metal to metal seal provided in Premium Joint is required
2) Low hoop stress due to low thread interference・Ordinary Premium Joint has thread interference half of API connection because seal function at thread is not needed
・As result, low thread interference provides low hoop stress and low risk of SSC.
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Fatigue Testing Premium Connections
41
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Fatigue Testing
42
FATIGUE PERFORMANCE S-N CURVE (STRESS v’s Number of Cycles
The general procedure involves.
1.Make-up the samples to the specified torque.
2.Label the strain gage locations and measure the wall and outer diameter at each strain gage location.
3.Fill the sample with water and install the strain gages to monitor the fatigue strains.
4.Load the sample in the fatigue test machine.
5.Apply internal pressure.
6.Zero the strain gages.
7.Adjust the rpm of the test machine to achieve the desired strain range.
8.Cycle until the sample leaks.
9.Mark the location of the leak and remove the sample from the machine.
10.Break out the connector and MPI the pins to locate cracks.
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Fatigue Testing
43
Peening causes a thin layer of the surface to be placed in uniform compression. This compressively stressed surface counteracts tensile stresses and effectively enhances fatigue life.
Enhancing Fatigue Life Through Shot Peening
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Fatigue Testing
44
FATIGUE PERFORMANCE S-N CURVE (STRESS v’s Number of Cycles)
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Fatigue Testing
45
Most failures occur in the imperfect threaded area of the pin connection as can be seen in the photo below.
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Fatigue Testing
46
THROUGH WALL CRACK AT TONG MARKS OF PIN
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Connection Qualification Testing
47
MTS Houston Texas
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History of Industry Test Protocol and JFE’s PJ
48
JFETIGERTM
7”〜 9-7/8”
JFELIONTM
2-3/8”〜 14”
1984
1999
2009
2011
JFE has been providing own PJ corresponding to the latest test protocol
EXXON MOBIL (2001)Connection Evaluation Program
ISO13679: 2002Petroleum and natural gas industries – Procedures for testing casing and tubing connections
ISO13679: DIS2009
ISO13679: FDIS2011JFEBEARTM
2-3/8”〜 9-5/8”Market in 1999
Market in 2011
Market in 2012 2017
API 5C5 2017
Market in 1984
The latest connection test protocol is API 5C5 4th Edition - published in 2017
FOXTM
2-3/8”〜 13-3/8”NAM TEO/3 (1991)
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History of Industry Test Protocol and JFE’s PJ
49
Chamberfor external pressure
Tension/Compression
End cap for connecting sample with Test frame Hydraulic jack for bending
PipeCoupling
Test frame
InternalPressure
ExternalPressure
Equivalent to 100% PBYS
API Collapse
Q1Q2
Q3 Q4TensionCompression
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Three Type of Test Series in ISO 13679
50
Test Series A Test Series B Test Series CInternal+External PressureTension+Compression
Internal PressureTension+CompressionBend
Internal PressureTensionThermal Cycles
TensionCompression
InternalPressure
ExternalPressure
95% VME
API Collapse
50
Each test series prescribed in ISO13679 has different combined load condition to be applied to specimens
Q1Q2
Q3 Q4
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Comparison Between ISO 13679 & API 5C5
51 51
Test Series A (TS-A) :Tension/Compression + Internal/External Pressure
Test Series B (TS-B) :Tension/Compression + Internal Pressure + Bending
Test Series C (TS-C) :Tension + Internal Pressure + Thermal Cycle
Compression
Protocol VMEProperties in Test Series Applied tests
for each sampleCross section area
for axial loadTS‐A TS‐B TS‐C
ISO13679:2002
95% Ambient Ambient
AlmostEqual
A or B orA→C or B→C
Calculated withMin. WT
API 5C5:2017
90%/95%
Ambient&
Elevated
Ambient&
ElevatedB→C→A
Calculated withAvg. WT
→ about 5% increaseof axial load
Tension
Internal Pressure
External Pressure
Compression Tension
Internal Pressure
External Pressure
Compression Tension
Internal Pressure
External Pressure
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Comparison Between ISO 13679 & API 5C5
52 52
Key Load Points(1) High risk of leakage with internal pressure(2) High risk of leakage with external pressure(3) High plastic deformation around seal area
ProtocolVisit number at key point Axial
LoadPressure
(1) (2) (3)
ISO13679:2002 5 3 3 Base Base
API 5C5:2017 17 6 11 Equivalent Equivalent
Size 5-1/2"×26#YS SMYS 110 ksi
AYS 110 ksiWT Specified 0.476"
Min. *) 0.452"Avg. 0.476"
< Conditions >
*) Min. WT is set as followsMin. WT = Specified WT×0.95
-20
-15
-10
-5
0
5
10
15
20
-1000 -500 0 500 1000
Inte
rnal
/Ext
erna
l P
ress
ure
[ksi
]
Axial Tensile/Compressive Load [klbf]
ISO13679:2002ISO13679:FDIS2011API 5C5:2017
(1)
(2)(3)
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53
JFELIONTM Test Status Chart
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
2 3 4 5 6 7 8 9 10 11 12 13 14Size(inch)
t/O.D
.
53.5#
43.5#
23.0#17.0#
26.0#
38.0# 79.3#(SC75)
85.3#(SC84)
88.2#
72#
74.2#
61.4#110.4#
6.4#9.2#
12.6#
18.9#
14.3#
68.0#
131#
57.4#(SC82)
74.6#
91.8#23.7#
JFELION Product line
100#
Completed on ISO:2002 + FDIS2011
Completed on FDIS2011
Completed on ISO:2002
Complete on ExxonMobil
20#
29#
60.7#
JFE completed the Product-line on JFELION to both ISO:2002 and FDIS2011connection test protocol in 2016
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JFE Premium Connections Lineup
54
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JFEBEAR™ Connection Perfromance
55 55
Connection performance
With high sealablity
Tensile Efficiency
100%
Compression Rating
80%
Internal Yield Pressure
Same as Pipe Body
Collapse pressure
Same as Pipe Body
JFEBEARTM connection rating envelope
Tension
InternalPressure
ExternalPressure
100% VME
API Collapse
Compression Rating 80%
Tension rating 100%
Compression rating
JFEBEAR 80%
・The performance level targeted for JFEBEAR: ・ISO13679 CAL4 2002
・Compression condition : 80% rating
・The applied size of JFEBEAR:・Size : 2 3/8” 〜 9-5/8”
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JFEBEAR™ Design Features
56
DESIGN ADVANTAGE
• Reduced Gap between Stabbing Flanks on the Pipe and Coupling Thread
• Superior bending capability due to hook threads
• -5° Negative Load Flank Angle on Threads
• Excellent stabbing performance due to high stabbing flank angle
• 25° Angle for Thread Stabbing Flank
• High compression rating and galling resistance due to optimum gap between pin and box stabbing flanks
• Contour metal to metal seal between Pin and Coupling
• Galling resistance due to point seal type
3°
15°
Thread form
25°
-5°
3°3°Seal geometry
2 3/8”, 2 7/8” 8TPI3 ½”, 4” 6TPI4 ½” and above 5 TPITaper 1:16
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JFETIGER™
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JFE Premium Connections Lineup
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・The performance level targeted for JFETIGER: ・ISO13679 CAL4 2002 and DIS2009・Compression condition : 95% rating
・The applied size of JFETIGER :・Size : 7”〜9-7/8”
Connection performance
With high sealablity
Tensile Efficiency
100%
Compression Rating
95%
Internal Yield Pressure
Same as Pipe Body
Collapse pressure
Same as Pipe BodyJFETIGERTM connection rating envelope
Tension
InternalPressure
ExternalPressure
100% VME
API Collapse
Compression Rating 95%
Tension rating 100%Compression rating
JFEBEAR 80%
JFETIGER 95%
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JFETIGER™ Design Features
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DESIGN ADVANTAGE
• Reduced Gap between Stabbing Flanks on the Pipe and Coupling Thread
• High Compression Rating of 95% Test Load Envelope
• Negative Load Flank Angle on Threads
• Gas Tight Sealing under Bending Load
• 25° Angle for Thread Stabbing Flank
• Quick Make Up
• Radial Metal to MetalSeal between Pin andCoupling
• Tight Seal Systemagainst Pressure
Thread form
Seal geometry
17°
25°
-5°
3°• Excellently Improved
Plating Technology• Highly Accomplished
Anti-Galling Performance
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JFELION™
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JFELION™ Connection Performance
61
TensionCompression
InternalPressure
ExternalPressure
100% VME
API Collapse
・The performance level targeted for JFELION:・ISO13679 CAL4 2002, FDIS2011 and API 5C5 ・Compression condition : 100% rating
・The applied size of JFELION :・Size : 2-3/8”〜14”
Connection performance
With high sealablity
Tensile Efficiency
100%
Compression Rating
100%
Internal Yield Pressure
Same as Pipe Body
Collapse pressure
Same as Pipe Body
CompressionRating 100%
JFEBEAR 80%
JFETIGER 95%
JFELION 100%
Compression rating
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JFELION™ Connection Performance
62
DESIGN ADVANTAGE
Thread form
Seal geometry
10°(CSG)
15°
-5°
4.7°(CSG)
Negative Load FlankAngle on Threads
Perpendicular StabbingFlank Angle on Thread
and Shoulder Angle
Superior Sealabilityunder Bending Load
High CompressionResistance
Optimized ContactPressure Distribution
on Seal Area byComplex Formed Seal
Excellently ImprovedPlating Technology
Stable Sealabilityagainst Axial Movement
Extremely LoweredAnti-Galling Tendency
Co
nta
ctP
ress
ure
JFELION OptimizedContact Pressure
Conventional
Widely Contacted Area→ Stable Sealbility
Gal
lin
g T
end
ency
Lo
wH
igh
Decreasing Peak Pressure→ Lower Galling Tendency
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JFELION™ HW
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JFELION™ HW Design Features
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Thread form
Seal geometry
4.7°
15°
-2°
10°
3.0
°
ADVANTAGE
• Negative Load Flank Angle on Threads ・Superior Seal-ability
under bending load• 15°Angle for Thread
Stabbing Flank ・High Compressionresistance
• Radial metal to metal seal between Pin and Coupling
• Multi Radii Seal shape
・ Superior Seal-ability with Ideal contact pressure distribution
・Tight seal system for large OD and HighGrade
・Specifically designed for heavy wall casing
• Thread crests and roots parallel to pipe axis
• Thread taper based on pipe thickness (1:6, 1:8)
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Selection Guidance JFELION™ HW
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JFE will recommend appropriate JFELION HW according to the requirement of casing design and external pressure from customers
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
2 3 4 5 6 7 8 9 10 11 12 13 14
Size OD, inch
t/D
Standard JFELION Product-line (1/16 Thread Taper)
JFELION HW8
JFELION HW6
■ : LION HW6◆ : LION HW8
This selection guidance is information purpose only, please contact JFETC JFE connection design will be optimized due to the casing and application requirements
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JFE Premium Joints Overview
6666
Design and Concept TargetComp.Rating
ISO13679(FDIS2011)CAL IV
100%
ISO13679(DIS2009)CAL IV
95%
2‐3/8”〜9‐5/8”
ISO13679latest(2002)
≦7": CAL IV9 5/8":CAL II
80%
2 3/8" ~ 14"
7" ~ 10"
25deg
Easy StabbingNegative Angle
-5degPoint Seal
17deg
Long Seal Area
Easy StabbingNegative Angle
15deg
Negative Angle
Good Stabbing and High Compression Performance
Radial Seal
10deg
High CompressionPerformance
Long Seal Area
Radial Seal
Ro
bu
st S
eal D
esig
n a
gai
nst
Co
mp
ress
ive
Def
orm
atio
n
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67
Clear-Run™ Technology
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CLEAR-RUNTM
High Anti-Corrosion&
Anti-Galling PerformancePlating Technology
+ =
Environment Friendly &
Clean Compound Technology
Advanced 'Dope-Free'&
High PerformanceTubular System
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CLEAR-RUNTM
Conventional API Dope CLEAR-RUNTM
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Feature / Advantage of CLEAR-RUNTM
FEATURE ADVANTAGE
Low Usage Amount
Clear Appearance
Free from Formation & Contamination on Well-Bore
Enable to Inspect w/o Removing Compound
→ Accomplish Highly Efficient RunningApplicable for
Storage and Make Up &
Supplied "Make-Up State"
Environmentally FriendlyYellow Rated Compound
Reduce Manual HandlingSignificantly
→ Achieve High Performanceand Safer Running
Greatly Reduce the Risk of Residual Environment Impact
Free from Slip Hazard &Enable Safer Work Space
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JFE premium joints with CLEAR-RUN:
Benefit for our customer
No thread compound to pollute well or environmentRig ready – no need to clean and re-dopeExcellent make-up characteristicsSafe working environmentOne solution for storage and runningCan inspect connections without cleaningIncrease torque capacity vs. API mod
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www.jfetc.com
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www.jfetc.com
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Confidential
CDS Generator
74
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CDS Generator
75
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Connection Data Sheet
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Material Yield Strength
Connection Dimensions
Pipe Dimensions and Performances
Connection Performances
Field Make-up Torque
Selected Bevel is displayed
Colour code for selected grade
Example torque turn graph
Size, weight, grade, coupling type and FF
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www.jfetc.com
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Confidential
Technical Documents
78
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Technical Documents
79
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Field Service Handbook
80
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Technical Documents
81
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Thank you for your attention