12
General Description The 2 inch (DN50) Model DV-2 Deluge Valve is a quick opening, hydraulically operated differential type valve de- signed for fire protection system serv- ice. It is used as an “automatic water control valve” in deluge, preaction, and special types of fire protection sys- tems. The Model DV-2 Deluge Valve also provides for actuation of fire alarms upon system operation. Operation of the DV-2 Valve is pro- vided by an actuation (detection) sys- tem that is separate from the normally dry system piping. Trim configuration options for automatic operation of the DV-2 include wet pilot actuation, dry pilot actuation, and electric actuation. Trim arrangements also provide for lo- cal emergency (manual) release of the Model DV-2 Deluge Valve. The Model DV-2 Deluge Valve is a re- designation for the Gem Model B Flooding Valve and Star Model B Del- uge Valve. WARNING The Model DV-2 Deluge Valve de- scribed herein must be installed and maintained in compliance with this document, as well as with the applica- ble standards of the National Fire Pro- tection Association, in addition to the standards of any other authorities hav- ing jurisdiction. Failure to do so may impair the integrity of this device. The owner is responsible for maintain- ing their fire protection system and de- vices in proper operating condition. The installing contractor or sprinkler manufacturer should be contacted relative to any questions. Technical Data Approvals: UL and C-UL Listed (wet pilot, dry pi- lot, or electric actuation). FM Approved (wet pilot, dry pilot, or electric actuation). LPCB Approved (wet pilot or dry pilot actuation). Deluge Valve: The Model DV-2 Deluge Valve is to be installed vertically, as shown in Fig- ures 1 and 2, with the inlet connection at the bottom and the outlet connec- tions to the side. It is rated for use at a maximum service pressure of 175 psi (12,1 bar). Installation dimensions are shown in Figure 1. The Model DV-2 Deluge Valve may be arranged for a 1-1/2 inch (DN37), 2 inch (DN50), or 2-1/2 inch (DN65) dis- charge outlet. In the case of 2 or 2-1/2 inch discharge, either the 2 or 2-1/2 Inch Discharge Trim shown in Figure 3 is utilized. The approximate friction losses based on the Hazen and Williams formula and expressed in equivalent length of Schedule 40 outlet pipe with C=120 are as follows: 10 feet of 1-1/2 inch pipe, 30 feet of 2 inch pipe, and 68 feet of 2-1/2 inch pipe. The equivalent feet of pipe for the 2 and 2-1/2 inch outlet size pipe includes friction loss for the DV-2 Valve plus the Discharge Trim shown in Figure 3. Components for the DV-2 are shown in Figure 1. The Body and Cover are natural finish bronze castings with in- tegral machined seats for the Center Valve Assembly, and the Body Gasket is neoprene. The Center Valve Assem- bly consists of a bronze Center Valve, a flexible EPDM Diaphragm held in place by a bronze Diaphragm Retain- ing Ring assembled with three self- locking Flat Head Machine Screws, as well as an EPDM Facing held in place by a stainless steel Washer assembled with a self-locking stainless steel Hexagon Machine Screw. Correct alignment of the Center Valve assem- bly and the machined seats with the Body is maintained by the bronze Guide Rod which is screwed into the Cover. Valve Trim The Basic Trim, Alarm & Test Trim, Dry Pilot Actuation Trim, and Electric Ac- tuation Trim illustrated in Figures 2, 4, 5, and 6 form a part of the laboratory listings and approval of the Model DV-2 Deluge Valve and are necessary for proper operation of the Model DV-2 Deluge Valve. The trim packages pro- vide for the following items: Water Supply Pressure Gauge Upper Chamber Pressure Gauge Chamber Connections Actuation Devices (as applicable) Main Drain Valve Alarm Test Valve Alarm Control Valve Automatic Drain Valve Model DV-2 Deluge Valve 2 Inch (DN50), 175 psi (12,1 bar) Thread x Thread Technical Services: Tel: (800) 381-9312 / Fax: (800) 791-5500 Page 1 of 12 TFP1340 JANUARY, 2004 OBSOLETE

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Page 1: OBSOLETE - Tyco Fire

GeneralDescriptionThe 2 inch (DN50) Model DV-2 DelugeValve is a quick opening, hydraulicallyoperated differential type valve de-signed for fire protection system serv-ice. It is used as an “automatic watercontrol valve” in deluge, preaction, andspecial types of fire protection sys-tems. The Model DV-2 Deluge Valvealso provides for actuation of firealarms upon system operation.

Operation of the DV-2 Valve is pro-vided by an actuation (detection) sys-tem that is separate from the normallydry system piping. Trim configurationoptions for automatic operation of theDV-2 include wet pilot actuation, drypilot actuation, and electric actuation.Trim arrangements also provide for lo-cal emergency (manual) release of theModel DV-2 Deluge Valve.

The Model DV-2 Deluge Valve is a re-designation for the Gem Model BFlooding Valve and Star Model B Del-uge Valve.

WARNINGThe Model DV-2 Deluge Valve de-scribed herein must be installed andmaintained in compliance with thisdocument, as well as with the applica-ble standards of the National Fire Pro-tection Association, in addition to thestandards of any other authorities hav-ing jurisdiction. Failure to do so mayimpair the integrity of this device.

The owner is responsible for maintain-ing their fire protection system and de-vices in proper operating condition.The installing contractor or sprinklermanufacturer should be contactedrelative to any questions.

TechnicalDataApprovals:UL and C-UL Listed (wet pilot, dry pi-lot, or electric actuation).

FM Approved (wet pilot, dry pilot, orelectric actuation).

LPCB Approved (wet pilot or dry pilotactuation).

Deluge Valve:The Model DV-2 Deluge Valve is to beinstalled vertically, as shown in Fig-ures 1 and 2, with the inlet connectionat the bottom and the outlet connec-tions to the side. It is rated for use at amaximum service pressure of 175 psi(12,1 bar). Installation dimensions areshown in Figure 1.

The Model DV-2 Deluge Valve may bearranged for a 1-1/2 inch (DN37), 2inch (DN50), or 2-1/2 inch (DN65) dis-charge outlet. In the case of 2 or 2-1/2inch discharge, either the 2 or 2-1/2Inch Discharge Trim shown in Figure 3is utilized.

The approximate friction losses basedon the Hazen and Williams formulaand expressed in equivalent length ofSchedule 40 outlet pipe with C=120are as follows: 10 feet of 1-1/2 inchpipe, 30 feet of 2 inch pipe, and 68 feetof 2-1/2 inch pipe. The equivalent feetof pipe for the 2 and 2-1/2 inch outletsize pipe includes friction loss for theDV-2 Valve plus the Discharge Trimshown in Figure 3.

Components for the DV-2 are shown inFigure 1. The Body and Cover arenatural finish bronze castings with in-tegral machined seats for the CenterValve Assembly, and the Body Gasketis neoprene. The Center Valve Assem-bly consists of a bronze Center Valve,a flexible EPDM Diaphragm held inplace by a bronze Diaphragm Retain-ing Ring assembled with three self-locking Flat Head Machine Screws, as

well as an EPDM Facing held in placeby a stainless steel Washer assembledwith a self-locking stainless steelHexagon Machine Screw. Correctalignment of the Center Valve assem-bly and the machined seats with theBody is maintained by the bronzeGuide Rod which is screwed into theCover.

Valve TrimThe Basic Trim, Alarm & Test Trim, DryPilot Actuation Trim, and Electric Ac-tuation Trim illustrated in Figures 2, 4,5, and 6 form a part of the laboratorylistings and approval of the Model DV-2Deluge Valve and are necessary forproper operation of the Model DV-2Deluge Valve. The trim packages pro-vide for the following items:

• Water Supply Pressure Gauge

• Upper Chamber Pressure Gauge

• Chamber Connections

• Actuation Devices (as applicable)

• Main Drain Valve

• Alarm Test Valve

• Alarm Control Valve

• Automatic Drain Valve

Model DV-2 Deluge Valve2 Inch (DN50), 175 psi (12,1 bar)Thread x Thread

Technical Services: Tel: (800) 381-9312 / Fax: (800) 791-5500

Page 1 of 12 TFP1340JANUARY, 2004

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Wet PilotActuation(Basic Trim plus Alarm & TestTrim)Wet Pilot Actuation provides for con-nection of a detection system consist-ing of pilot sprinklers (heat detectors)and manual control stations intercon-nected with minimum 1/2 inch (DN15)Schedule 40 steel pipe. The pilot lineis connected to the “Connection For

Following Releasing Devices:” shownin Figure 2.

Pilot sprinklers are to be minimum 1/2inch (15 mm) orifice listed or approvedautomatic sprinklers, and remote man-ual pull stations, where required, are tobe Model MC-1 Manual Control Sta-tions.

The maximum height of a wet pilot lineabove the Model DV-2 Deluge Valvemust not exceed the limitations givenin Graph A as a function of the mini-mum water supply pressure to the

Model DV-2 Deluge Valve and thelength of the pilot line to the most re-mote pilot sprinkler.

Provision must be made for installinga 1/2 inch (DN15) orifice Inspector’sTest Connection at the most hydrauli-cally demanding location of a wet pilotline (usually adjacent to the highestand most remote wet pilot sprinkler ormanual control station).

Operation of a pilot sprinkler or open-ing of a manual control station resultsin a rapid pressure drop in the Upper

FIGURE 12 INCH (DN50)

MODEL B DELUGE VALVE

NO. DESCRIPTION . . . QTY. P/N

1 Body . . . . . . . . . . 1 NR2 Center Valve

Assembly . . . . . . . . 1 92-020-1-0142a Self Locking

MachineScrew . . . . . . . . . . 3 (Item 2)

2b DiaphragmRetaining Ring . . . . . 1 (Item 2)

2c Diaphragm . . . . . . . 1 (Item 2) or Kit2d Center Valve2e Facing . . . . . . . . . . 1 (Item 2) or Kit2f Washer . . . . . . . . . 1 (Item 2)2g Self Locking

Cap Screw . . . . . . . 1 (Item 2)3 Body Gasket . . . . . . 1 Kit4 Cover . . . . . . . . . . 1 92-020-1-0025 Hex Head Cap Screw

1/2"-13 UNC x 1-1/4" . . 4 CH6 Guide Rod . . . . . . . 1 92-020-1-005

Repair Kit(Items 2c, 2e, and 3) . . 1 92-020-1-116

NR: Not ReplaceableCH: Common Hardware

FRONTLEFT SIDE

A

D

B

C

B

E F

Dimension . . . . . . Inches MM

A Take Out for InletConnection . . . . . 2-5/8 66,5

B Take Out forDischargeConnections . . . . 2-1/2 63,5

C To Left Outsideof Trim . . . . . . . 8-1/2 215

D To Outside of MainControl Valve . . . 12 300

E To Back ofTrim . . . . . . . . 8-1/2 215

F To Front ofTrim . . . . . . . . 6 150

Page 2 of 12 TFP1340

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Chamber of the Model DV-2 DelugeValve, and the force differential holdingthe Model DV-2 Deluge Valve in the setposition is eliminated.

NOTESWet Pilot Lines must be maintained ata minimum temperature of 40°F/4°C.

It is recommended that internally gal-vanized pipe and cast iron fittings beused for wet pilot lines.

Dry PilotActuation(Basic Trim plus Alarm & TestTrim plus Dry Pilot Actuation Trim)Dry Pilot Actuation provides for instal-lation of a detection system consistingof pilot sprinklers (heat detectors) andmanual control stations intercon-nected with minimum 1/2 inch (DN15)steel pipe. The pilot line, which is to bepressurized with air or nitrogen, is con-nected to the “Dry Pilot Line Connec-tion” shown in Figure 5. Provision mustbe made for a 1/2 inch (15 mm) orifice,

Inspector’s Test Connection at themost remote location from the ModelDV-2 Deluge Valve.

The Dry Pilot Actuation Trim is pro-vided with a listed and approved ModelDP-1 Dry Pilot Actuator. The Actuatoris rated for use at a maximum pilotservice pressure of 50 psi (3,4 bar)and a maximum water supply servicepressure of 175 psi (12,1 bar).

Operation of a pilot sprinkler or open-ing of a manual control station re-leases pneumatic pressure from thepilot line. In turn, the Dry Pilot Actuatoropens, resulting in a rapid pressure

FIGURE 2BASIC TRIM (P/N 52-120-2-001)

NO. DESCRIPTION . . . QTY. P/N

1 1/4" Gauge Test Valve . 1 46-005-1-0022 300 lb. Water

Pressure Gauge . . . . 2 92-343-1-0033 Model MC-1

Manual Control Station . 1 52-289-2-0014 1/2" Y-strainer . . . . . 1 52-353-1-0055 1/2" Ball Valve . . . . . 1 46-050-1-0026 1/2" Spring Loaded

Check Valve . . . . . . 1 92-322-1-0027 Model AD-1

Automatic Drain Valve . 1 52-793-2-0048 Priming Supply

Restriction . . . . . . . 1 92-020-1-0099 3/4" Angle Valve . . . . 1 46-048-1-00510 3/4" Globe Valve . . . . 1 46-047-1-00511 Drip Funnel . . . . . . . 1 92-343-1-00712 Drip Funnel Bracket . . 1 92-211-1-00313 Bracket Connector . . . 1 92-211-1-00514 1/2" x 1/4" Hex Bushing 1 CH15 1/4" Plug . . . . . . . . 1 CH16 1/2" 90° Elbow . . . . . 5 CH18 1/2" Tee . . . . . . . . . 3 CH19 1/2" Union . . . . . . . 1 CH20 3/4" x 3/4" x 1/2" Tee . . 1 CH21 3/4" x 1/2" x 3/4" Tee . . 1 CH22 3/4" x 1/4" x 3/4" Tee . . 1 CH23 1-1/2" x 3/4" x 1-1/2"

Tee . . . . . . . . . . . 1 CH24 2" x 2" x 1/2" Tee . . . . 1 CH25 1/2" Tubing Connector . 1 CH26 1/2" Tube, 12" long . . . 1 CH27 2" x 4" Nipple . . . . .

w/ 3/4" welded outlet . . 1 92-020-2-01628 1/4" x 1" Nipple . . . . . 1 CH29 1/4" x 1-1/2" Nipple . . . 4 CH30 1/2" x 2" Nipple . . . . . 3 CH31 1/2" x 3-1/2" Nipple . . . 3 CH32 1/2" x 5" Nipple . . . . 1 CH33 1/2" x 9" Nipple . . . . . 1 CH34 3/4" x 1-1/2" Nipple . . . 5 CH35 1-1/2" x 2 Nipple . . . . 1 CH36 2" x close Nipple . . . . 1 CH

CH: Common HardwareNipples and fittings are galvanized.

Page 3 of 12TFP1340

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drop in the Upper Chamber of theModel DV-2 Deluge Valve, and theforce differential holding the ModelDV-2 Deluge Valve in the set positionis eliminated.

Dry pilot sprinklers are to be minimum1/2 inch (15 mm) orifice listed or ap-proved automatic sprinklers, and re-mote manual pull stations, where re-quired, are to be Model MC-1 ManualControl Stations.

Graph B shows the “minimum pilot lineservice pressure” as a function of thewater supply pressure. The pressure inthe dry pilot actuation system must beautomatically maintained using one ofthe following maintenance devices, asappropriate.

• Model AMD-1 Air Maintenance De-vice (pressure reducing type), referto Technical Data Sheet TFP1221.

• Model AMD-2 Air Maintenance De-vice (compressor control type), referto Technical Data Sheet TFP1231.

• Model AMD-3 Nitrogen Mainte-nance Device (high pressure reduc-ing type), refer to Technical DataSheet TFP1241.

NOTESThe dewpoint of the pilot line air pres-sure must be maintained below thelowest ambient temperature to whichthe dry pilot actuation system will beexposed. Accumulation of water in thepilot line connection to the Actuator willlower the air pressure at which theActuator will open and possibly pre-vent proper operation. Also, introduc-tion of moisture into the pilot lines ex-posed to freezing temperatures cancreate an ice buildup which could pre-vent proper operation of the Actuator.

An air dryer must be installed wherethe moisture content of the air supplyis not properly controlled at less thanthe required value.

It is recommended that an AMD-3 Ni-trogen Maintenance Device be utilizedin dry pilot actuation system applica-tions where the dewpoint must bemaintained below -20°F/-29°C. SeeTechnical Data Sheet TFP1241.

It is recommended that internally gal-vanized pipe and cast iron fittings beused for dry pilot lines.

Supervision of the pressure in the drypilot actuation system and/or alarmthat separately indicates operation ofthe detection system is recommendedand may be required by the authorityhaving jurisdiction. A dual setting lowpressure alarm switch, such as thePotter Electric PS40-2A, is suitable forthe service. The recommended pres-sure settings are as follows:

• Low pressure alarm setting at ap-proximately 6 psi (0,4 bar) below theminimum pilot line service pressurerequirement shown in Graph B.

• Fire alarm setting at approximately15 psi (1,0 bar) below the minimumpilot line service pressure require-ment shown in Graph B.

The Pressure Relief Valve (Ref. Item 4- Fig. 5 ) is factory set to relieve at apressure of approximately 45 psi (3,1bar); however, it may be field adjustedto a lower pressure if required.

ElectricActuation(Basic Trim plus Alarm & TestTrim plus Electric Actuation Trim)Electric Actuation is required for elec-tric operation of the Model DV-2 Del-uge Valve by a detection system con-sisting of electrical devices such asheat sensitive thermostats, smoke de-tectors, and/or electric manual pull sta-tions. Information on the various typesof separately ordered Solenoid Valvesthat may be used with the Electric Ac-tuation Trim is given in Technical DataSheet TFP2180.

NOTEApproval by Factory Mutual is contin-gent on the use of an FM Approved24VDC Solenoid Valve. FM only ap-proves solenoid valves for use in non-hazardous locations.

The Electric Actuation Trim is only tobe used in conjunction with an electricdeluge valve releasing panel (auto-matic control unit) that is listed or ap-proved (as appropriate) for fire protec-tion system releasing service. Inaddition, the deluge valve releasingpanel is only to be operated by listedor approved (as appropriate) fire de-tectors.

Operation of an electrical device suchas heat sensitive thermostat, smokedetector, or electric manual pull stationsignals the deluge valve releasingpanel to energize the Solenoid Valve.In turn, the energized Solenoid Valveopens resulting in a rapid pressuredrop in the Upper Chamber of theModel DV-2 Deluge Valve, and theforce differential holding the ModelDV-2 Deluge Valve in the set positionis eliminated.

NOTEConsult with the Authority Having Ju-risdiction regarding installation criteriapertaining to electric actuation cir-cuitry.

OperatingPrinciplesThe Model DV-2 Deluge Valve is a dif-ferential valve that depends uponwater pressure in the Upper Chamberto hold the Center Valve Assemblyclosed against the water supply pres-sure. The nominal trip ratio is 2.5 to 1,i.e., the Model DV-2 Deluge Valve op-erates (opens) when the pressure inthe Upper Chamber is reduced to ap-proximately 40 percent of the watersupply pressure.

When the Model DV-2 Deluge Valve isset for service, the Upper Chamber ispressurized through the trim connec-tions from the inlet side of the system’smain control valve (Fig. 2). Opening ofan actuation device, for example thesolenoid valve in the Electric ActuationTrim (Fig. 6), releases water from theUpper Chamber faster than it can bereplenished through the 1/8" (3,2 mm)Restriction in the Upper Chamber Sup-ply Connection (Item 8 - Fig. 2). Thisresults in a rapid pressure drop in theUpper Chamber and the force differen-tial holding the Center Valve Assemblydown in the set position is eliminated.The water supply pressure then forcesthe Center Valve Assembly open, per-mitting water to flow into the systempiping, as well as through the Alarm &Test Trim (Fig. 4) to actuate systemalarms.

Page 4 of 12 TFP1340

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Page 5 of 12TFP1340

2" DISCHARGE TRIM

NO. DESCRIPTION . . . QTY. P/N

1 2" x 1-1/2" 90°Elbow . . . . . . . . . . 1 CH

2 2" 90° Elbow . . . . . . 1 CH3 2" Tee . . . . . . . . . . 1 CH4 2" x 1-1/2" 90°

Elbow . . . . . . . . . . 1 CH5 1-1/2" Union . . . . . . 1 CH6 1-1/2" x close Nipple . . 1 CH7 2" x 12" Nipple . . . . . 18 2" x 2-1/2" Nipple . . . . 1 CH9 2" x 3" Nipple . . . . . . 1 CH10 1-1/2" x close Nipple . . 1 CH11 1-1/2" x 9" Nipple . . . . 1 CH

2-1/2" DISCHARGE TRIM

NO. DESCRIPTION . . . QTY. P/N

1 2-1/2" x 1-1/2" 90°Elbow . . . . . . . . . . 1 CH

2 2-1/2" 90° Elbow . . . . 1 CH3 2-1/2" Tee . . . . . . . 1 CH4 2-1/2" x 1-1/2" 90°

Elbow . . . . . . . . . . 1 CH5 1-1/2" Union . . . . . . 1 CH6 1-1/2" x 2" Nipple . . . . 1 CH7 2-1/2" x 12" Nipple . . . 1 CH8 2-1/2" x 3" Nipple . . . . 1 CH9 2-1/2" x 2-1/2" Nipple . 1 CH10 1-1/2" x close Nipple . . 1 CH11 1-1/2" x 9" Nipple . . . . 1 CH

CH: Common HardwareNipples and fittings are galvanized.

FIGURE 3DISCHARGE TRIM

2 INCH (P/N 52-121-2-009)2-1/2 INCH (P/N 52-121-2-010)

A B

C D

E

6

8

1

7

3

2

9

4

10

5

11

GRAPH AWET PILOT LINE DESIGN DATA FOR MODEL DV-2 DELUGE VALVE

GRAPH BDRY PILOT ACTUATOR PRESSURE CURVES

2 Inch ConnectionsDim. Inches MMA 6.00 152,4B 5.50 139,7C 5.75 146,0D 5.75 146,0E 15.00 381,0

2-1/2 Inch ConnectionsDim. Inches MMA 5.50 139,7B 6.50 165,1C 5.75 146,0D 6.25 158,8E 15.00 381,0

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Page 6 of 12 TFP1340

FIGURE 4ALARM & TEST TRIM (P/N 52-120-2-005)

NO. DESCRIPTION . . . QTY. P/N

1 1/2" Ball Valve . . . . . 2 46-050-1-0022 3/32" Vent Fitting . . . . 1 92-032-1-0044 1/2" Tee . . . . . . . . . 1 CH5 1/2" x 1/2" x 3/4" Tee . 1 CH6 1/2" 90° Union Elbow . 1 CH7 3/4" x 1/4" x 3/4" Tee . 1 CH8 3/4" Plug . . . . . . . . 1 CH10 1/4" Tube, 10" long . . . 1 CH11 1/2" x close Nipple . . . 3 CH12 1/2" x 1-1/2" Nipple . . . 1 CH13 1/2" x 2" Nipple . . . . . 2 CH14 3/4" x 1-1/2" Nipple . . . 1 CH

CH: Common HardwareNipples and fittings are galvanized.

FIGURE 5DRY PILOT ACTUATION TRIM (P/N 52-120-2-010)

NO. DESCRIPTION . . . QTY. P/N

1 Model DP-1Dry Pilot Actuator . . . 1 52-280-1-001

2 250 lb. AirPressure Gauge . . . . 1 92-343-1-012

3 1/4" Gauge Test Valve . 1 46-005-1-0024 1/4" Pressure Relief

Valve . . . . . . . . . . 1 92-343-1-0205 1/2" Globe Valve . . . . 1 46-047-1-0046 1/2" Tubing Connector . 1 CH7 1/2" Tube, 24" long . . . 1 CH8 1/2" 90° Elbow . . . . . 1 CH9 1/2" x 1/2" x 1/4" Tee . 2 CH10 1/2" Tee . . . . . . . . 2 CH11 1/4" Plug . . . . . . . . 1 CH12 1/4" x 1-1/2" Nipple . . 1 CH13 1/2" x 1-1/2" Nipple . . 5 CH14 1/2" x 3-1/2" Nipple . . 1 CH15 1/2" x 5" Nipple . . . . . 1 CH

CH: Common HardwareNipples and fittings are galvanized.

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InstallationNOTES

Proper operation of the Model DV-2Deluge Valve depends upon its trimbeing installed in accordance with theinstructions given in this TechnicalData Sheet. Failure to follow the ap-propriate trim diagram may preventthe Model DV-2 Deluge Valve fromfunctioning properly, as well as voidlistings, approvals, and the manufac-turer’s warranties.

The Model DV-2 Deluge Valve must beinstalled in a readily visible and acces-sible location.

The Model DV-2 Deluge Valve, asso-ciated trim, and wet pilot lines must bemaintained at a minimum temperatureof 40°F/4°C.

Heat tracing of the Model DV-2 DelugeValve or its associated trim is not per-mitted. Heat tracing can result in theformation of hardened mineral depos-its which are capable of preventingproper operation.

The Model DV-2 Deluge Valve is to beinstalled in accordance with the follow-ing criteria:

Step 1. All nipples, fittings, and de-vices must be clean and free of scaleand burrs before installation. Use pipethread sealant sparingly on male pipethreads only.

NOTEIt is recommended that internally gal-vanized pipe and cast iron fittings beused for wet or dry pilot lines.

Step 2. Refer to Figure 3 for installa-tion of either the 2 or 2-1/2 inch Dis-charge Trim, as applicable. If a 1-1/2inch discharge is required, the 1-1/2inch outlet connection on the righthand side of the Model DV-2 DelugeValve must be plugged.

Step 3. The Model DV-2 Deluge Valvemust be trimmed in accordance withFigures 2 and 4, as well as Figures 5and 6 as applicable. The Basic Trimhas been designed to facilitate use ofa gate valve having an end-to-end di-mension of 3-7/8 inches. If anothertype of main control valve is to beused, the connection to the UpperChamber Supply Control Valve may bemodified accordingly.

Step 4. Care must be taken to makesure that check valves, strainers,globe valves, etc. are installed with theflow arrows in the proper direction.

Step 5. Drain tubing to the drip funnelmust be installed with smooth bendsthat will not restrict flow.

Step 6. The main drain and flow testdrain may be interconnected to thedrip funnel drain provided a checkvalve is located at least 12 inches (300mm) below the drip funnel.

Step 7. Suitable provision must bemade for disposal of drain water.Drainage water must be directed suchthat it will not cause accidental dam-age to property or danger to persons.

Step 8. An Inspector’s Test Connec-tion, as described in the Wet Pilot Ac-tuation or Dry Pilot Actuation section,must be provided for Wet or Dry PilotActuation.

Step 9. An Air Maintenance Device, asdescribed in the Dry Pilot Actuationsection, must be provided for Dry PilotActuation.

Step 10. A desiccant dryer, whenspecified for Dry Pilot Actuation, is tobe installed between a drip leg and theAir Maintenance Device.

Step 11. The Low Pressure AlarmSwitch for Dry Pilot Actuation is to beadjusted as follows:

• Low pressure alarm setting at ap-proximately 6 psi (0,4 bar) below theminimum pilot line service pressurerequirement shown in Graph B.

• Fire alarm setting at approximately

15 psi (1,0 bar) below the minimumpilot line service pressure require-ment shown in Graph B.

Step 12. Unused pressure alarmswitch connections must be plugged.

Step 13. The Pressure Relief Valveprovided with the Dry Pilot ActuationTrim is factory set to relieve at a pres-sure of approximately 45 psi (3,1 bar),which can typically be used for a maxi-mum normal dry pilot actuation systempressure of 40 psi (2,8 bar). The Pres-sure Relief Valve may be reset; how-ever, it must be be reset to relieve at apressure that is in accordance with therequirements of the authority havingjurisdiction.

To reset the Pressure Relief Valve, firstloosen the jam nut and then adjust thecap accordingly — clockwise for ahigher pressure setting or counter-clockwise for a lower pressure setting.After verifying the desired pressuresetting, tighten the jam nut.

Step 14. Conduit and electrical con-nections are to be made in accordancewith the requirements of the authorityhaving jurisdiction and/or the NationalElectric Code.

Page 7 of 12TFP1340

FIGURE 6ELECTRIC ACTUATION TRIM (P/N 52-120-2-002)

NO. DESCRIPTION . . . QTY. P/N

1 1/2" 90° Elbow . . . . . 3 CH2 1/2" Tubing Connector . 1 CH3 1/2" Tube, 9" long . . . 1 CH4 1/2" x 1-1/2" Nipple . . . 1 CH5 1/2" x 3-1/2" Nipple . . . 1 CH6 1/2" x 4" Nipple . . . . . 1 CH7 1/2" x 4-1/2" Nipple . . . 1 CH

CH: Common HardwareNipples and fittings are galvanized.

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SettingProcedureSteps 1 through 12 are to be per-formed when initially setting the ModelDV-2 Deluge Valve; after an opera-tional test of the fire sprinkler system;or, after system operation due to a fire.

Step 1. Close the Upper ChamberSupply Control Valve (Fig. 2).

Step 2. Close the Main Control Valve.If the system is equipped with Dry PilotActuation, close the Air Supply ControlValve (Fig. 5).

Step 3. Open the Main Drain Valve(Fig. 2), Flow Test Valve (Fig. 2), andall auxiliary drains in the system. Closethe Main Drain Valve and auxiliarydrain valves after water ceases to dis-charge. Leave the Flow Test Valveopen.

Step 4. Depress the plunger of theAutomatic Drain Valve (Fig. 2) to verifythat it is open and that the Model DV-2Deluge Valve is completely drained.

Step 5. Clean the Strainer (Fig. 2) inthe Upper Chamber Supply Connec-tion by removing the clean-out plugand strainer basket. The Strainer maybe flushed by momentarily opening theUpper Chamber Supply Control Valve.

Step 6. Open the Alarm Control Valve(Fig. 4) if it was closed to silence localalarms.

It is recommended that the Alarm Con-trol Valve be wire sealed in the openposition with a No. 16 twisted wire, theends of which are secured by a leadseal. The wire seal should be loopedthrough the hole in the handle andtightly twisted around the pipe nippleadjacent to the handle.

Step 7. Reset the actuation system.

Manual Actuation — Reset the ManualControl Station (Fig. 2); however, donot close the hinged cover at this time.

Wet Pilot Actuation — Replace oper-ated pilot sprinklers and/or reset themanual control stations.

Dry Pilot Actuation — Replace oper-ated pilot sprinklers and/or reset themanual control stations. Re-establishdry pilot pneumatic pressure.

Electric Actuation — Reset the electricdetection system in accordance withthe manufacturer’s instructions to de-energize the solenoid valve.

NOTEIn order to prevent the possibility of asubsequent operation of an over-heated solder type sprinkler, any sol-

der type sprinklers that were possiblyexposed to a temperature greater thantheir maximum rated ambient must bereplaced.

Step 8. Remove the Cover from theModel DV-2 Deluge Valve, and thenremove the Center Valve Assembly.Thoroughly clean and inspect the Cen-ter Valve Assembly for wear or dam-age, as well as all interior surfaces ofthe Valve Body and Cover. Specialconsideration should be given to thecondition of the Diaphragm and Fac-ing. The Diaphragm and/or Facingshould be replaced if there are anysign of deterioration due to age orchemicals in the water. If the watersupply contains chemicals which tendto attack an EPDM type rubber, thenthe frequency of the Diaphragm andfacing inspection should be increasedto at least annually.

Worn or damaged parts must be re-placed and the Model DV-2 DelugeValve must be reassembled in accord-ance with Figure 1. The Cap Screwssecuring the Cover should be uni-formly tightened using a cross-drawsequence.

Step 9. Open the Upper ChamberSupply Control Valve (Fig. 2) and allowtime for full pressure to build up in theUpper Chamber.

Step 10. Operate (open) the ManualControl Station (Fig. 2) to vent trappedair from the Upper Chamber. If neces-sary, first open the hinged cover, andthen fully pull down on the operatinglever. SLOWLY close the operatinglever, by pushing it up after aeratedwater ceases to discharge from theManual Control Station drain tubing.Close the hinged cover and insert anew break rod in the small holethrough the top of the enclosing box.

If wet pilot actuation is being used,crack open the Inspector’s Test Con-nection and any other vent valves, torelieve trapped air. After the dischargeof air has stopped, close the ventvalves and the Inspector’s Test Con-nection.

Step 11. Inspect drain connectionsfrom the Manual Control Station, Sole-noid Valve, Dry Pilot Actuator, andAlarm Devices, as applicable. Anyleaks must be corrected before pro-ceeding to the next step.

Step 12. Slowly open the Main ControlValve. Close the Flow Test Valve (Fig.2) as soon as water discharges fromthe Flow Test Valve. Observe the Auto-matic Drain Valve (Fig. 2) for leaks. Ifthere are leaks, determine/correct thecause of the leakage problem. If thereare no leaks, the Model DV-2 DelugeValve is ready to be placed in service

and the Main Control Valve must thenbe fully opened.

NOTEAfter setting a fire protection system,notify the proper authorities and ad-vise those responsible for monitoringproprietary and/or central stationalarms.

Care andMaintenanceThe following procedures and inspec-tions must be performed as indicated,in addition to any specific require-ments of the NFPA, and any impair-ment must be immediately corrected.

The owner is responsible for the in-spection, testing, and maintenance oftheir fire protection system and de-vices in compliance with this docu-ment, as well as with the applicablestandards of any authorities having ju-risdiction. The installing contractor orproduct manufacture should be con-tacted relative to any questions.

It is also recommended that automaticspr inkler systems be inspected,tested, and maintained by a qualifiedInspection Service.

NOTESSome of the procedures outlined inthis section will result in operation ofthe associated alarms. Consequently,notification must be given to the ownerand the fire department, central sta-tion, or other signal station to which thealarms are connected.

Before closing a fire protection systemmain control valve for maintenancework on the fire protection system thatit controls, permission to shut down theaffected fire protection systems mustfirst be obtained from the properauthorities and all personnel who maybe affected by this decision must benotified.

Drop In Water Supply Pressure Be-low Normal Range

NOTEIf the water supply pressure is signifi-cantly reduced below the normally ex-pected static pressure range (as couldoccur in the case of a water main breakor repair), and there is a subsequentdrop in the upper chamber water pres-sure below its normal range (due, forexample, to a leak in a piping connec-tion to or from the upper chamber or, aleak in the upper chamber check valvecaused by dirt or debris in the checkvalve seal area), a deluge valve suchas the Model DV-2 could inadvertently

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trip if its water supply pressure isquickly restored.

A drop in the water supply pressurebelow its normal range (as in the caseof an interrupted water supply condi-tion) constitutes an emergency impair-ment as defined by NFPA 25. Shouldthis condition occur, immediatelyclose the main control valve and util-ize the following procedure to reset thesystem:

Step 1. Prior to the water supply pres-sure being restored to the closed maincontrol valve, note the pressure indi-cated by the upper chamber pressuregauge and, whether the pressure iswithin the normally expected range.

Step 2. If the upper chamber pressureis below the normal range, check forand correct any source of leakagefrom the upper chamber, prior to reset-ting the system.

Step 3. After the water supply pres-sure is restored to the main controlvalve, reset the Model DV-2 DelugeValve in accordance with the ValveSetting Procedure section.

NOTEFor fire protection systems subject toan emergency impairment caused byan interrupted water supply condition,it is recommended that considerationbe given to installing a low water sup-ply pressure switch, with the appropri-ate alarm/indications, to monitor thewater supply pressure

Annual Operation Test ProcedureProper operation of the DV-2 Valve(i.e., opening of the DV-2 Valve as dur-ing a fire condition) must be verified atleast once a year as follows:

Step 1. If water must be preventedfrom flowing beyond the riser, performthe following steps.

• Close the Main Control Valve.

• Open the Flow Test Valve.

• Open the Main Control Valve oneturn beyond the position at whichwater just begins to flow from theFlow Test Valve.

• Close the Flow Test Valve.

Step 2. Determine the type of actua-tion/detection system, and operate theDV-2 Valve accordingly.

NOTEBe prepared to quickly perform Steps3, 4, and 5, if water must be preventedfrom flowing beyond the riser.

• Wet Pilot Actuation — Open theInspector’s Test Connection.

• Dry Pilot Actuation — Open theInspector’s Test Connection.

• Electric Actuation — Test the del-uge releasing panel (automatic con-trol unit) in accordance with themanufacturer’s instructions to ener-gize the solenoid valve.

Step 3. Verify that the DV-2 Valve hastripped, as indicated by the flow ofwater into the system.

Step 4. Close the Upper ChamberSupply Control Valve.

Step 5. Close the system’s Main Con-trol Valve.

Step 6. Reset the DV-2 Valve in ac-cordance with the Valve Setting Proce-dure.

Quarterly Waterflow Alarm TestProcedureTesting of the the system waterflowalarms must be performed quarterly.To test the waterflow alarm, close theAlarm Control Valve and then open theAlarm Test Valve, allowing a flow ofwater to the Pressure Alarm Switchand/or Water Motor Alarm. Upon satis-factory completion of the test, closethe Alarm Test Valve and then open theAlarm Control Valve.

It is recommended that the Alarm Con-trol Valve be wire sealed in the openposition with a No. 16 twisted wire, theends of which are secured by a leadseal. The wire seal should be loopedthrough the hole in the handle andtightly twisted around the pipe nippleadjacent to the handle.

Quarterly Solenoid Valve TestProcedure For Electric ActuationProper operation of the Solenoid Valvefor electric actuation must be verifiedat least quarterly as follows:

Step 1. Close the Main Control Valve.

Step 2. Open the Flow Test Valve.

Step 3. Test the automatic control unit(deluge releasing panel) in accord-ance with the manufacturer’s instruc-tions to energize the solenoid valve.

Step 4. Verify that the flow of waterfrom the Solenoid Valve drain connec-tion increases to a full flow.

Step 5. Verify that the Upper Chamberpressure has decreased to below 25%of the water supply pressure.

Step 6. Reset the electric detectionsystem in accordance with the manu-facturer’s instructions to de-energizethe solenoid valve. Check the SolenoidValve drain for leaks. Any leaks mustbe corrected before proceeding to thenext step.

Step 7. Slowly open the Main Control

Valve. Close the Flow Test Valve assoon as water discharges from thedrain connection. Observe the Auto-matic Drain Valve for leaks. If there areleaks, determine/correct the cause ofthe leakage problem. If there are noleaks, the DV-2 Valve is ready to beplaced in service and the Main ControlValve must then be fully opened.

Quarterly Dry Pilot Actuator TestProcedure For Dry Pilot ActuationProper operation of the Dry Pilot Ac-tuator for dry pilot actuation must beverified at least quarterly as follows:

Step 1. Close the Main Control Valve.

Step 2. Open the Flow Test Valve.

Step 3. Open the Inspector’s Test Con-nection on the Dry Pilot Line.

Step 4. Verify that the flow of waterfrom the Dry Pilot Actuator drain con-nection increases to a full flow.

Step 5. Verify that the Upper Chamberpressure has decreased to below 25%of the water supply pressure.

Step 6. Close the Inspector’s TestConnection and allow the dry pilot linepressure to re-establish. Check theDry Pilot Actuator drain for leaks. Anyleaks must be corrected before pro-ceeding to the next step.

Step 7. Slowly open the Main ControlValve. Close the Flow Test Valve assoon as water discharges from thedrain connection. Observe the Auto-matic Drain Valve for leaks. If there areleaks, determine/correct the cause ofthe leakage problem. If there are noleaks, the Model DV-2 Deluge Valve isready to be placed in service and theMain Control Valve must then be fullyopened.

Quarterly Low Pressure AlarmTest Procedure And CondensateDrain Procedure For Dry PilotActuationFor Dry Pilot Actuation, testing of theLow Pressure Alarm Switch and drain-age of the pilot line condensate mustbe performed quarterly as follows.

Step 1. Close the Upper ChamberSupply Control Valve.

Step 2. Close the Main Control Valve.

Step 3. Open the Flow Test Valve.

Step 4. Drain the dry pilot line conden-sate as follows:

• Close the Gauge Test Valve locatedbelow the Dry Pilot Line PressureGauge.

• Remove the 1/4" Plug from theGauge Test Valve.

• Crack Open the Gauge Test Valve

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and allow all condensate, if any, todrain.

• Close the Gauge Test Valve, re-place the Plug, and then open theGauge Test Valve.

Step 5. Open the Inspector’s Test Con-nection, and slowly relieve pneumaticpressure. Verify that the Low pressureAlarm Switch is operational and thatthe low pressure set points are as fol-lows:

• Low pressure alarm setting at ap-proximately 6 psi (0,4 bar) below theminimum pilot line service pressurerequirement shown in Graph B.

• Fire alarm setting at approximately15 psi (1,0 bar) below the minimumpilot line service pressure require-ment shown in Graph B.

Step 6. Close the Inspector’s TestConnection, and allow the Dry PilotLine to automatically repressurize.

Step 7. Open the Upper ChamberSupply Control Valve.

Step 8. Slowly open the Main ControlValve. Close the Flow Test Valve assoon as water discharges from thedrain connection. Observe the Auto-matic Drain Valve for leaks. If there areleaks, determine/correct the cause ofthe leakage problem. If there are noleaks, fully open the Main ControlValve.

LimitedWarrantyProducts manufactured by Tyco FireProducts are warranted solely to theoriginal Buyer for ten (10) yearsagainst defects in material and work-manship when paid for and properlyinstalled and maintained under normaluse and service. This warranty will ex-pire ten (10) years from date of ship-ment by Tyco Fire Products. No war-ranty is given for products orcomponents manufactured by compa-nies not affiliated by ownership withTyco Fire Products or for products andcomponents which have been subjectto misuse, improper installation, corro-sion, or which have not been installed,maintained, modified or repaired in ac-cordance with applicable Standards ofthe National Fire Protection Associa-tion, and/or the standards of any otherAuthorities Having Jurisdiction. Mate-rials found by Tyco Fire Products to bedefective shall be either repaired orreplaced, at Tyco Fire Products’ soleoption. Tyco Fire Products neither as-sumes, nor authorizes any person toassume for it, any other obligation inconnection with the sale of products orparts of products. Tyco Fire Productsshall not be responsible for sprinklersystem design errors or inaccurate orincomplete information supplied byBuyer or Buyer’s representatives.

IN NO EVENT SHALL TYCO FIREPRODUCTS BE LIABLE, IN CON-TRACT, TORT, STRICT LIABILITY ORUNDER ANY OTHER LEGAL THE-ORY, FOR INCIDENTAL, INDIRECT,SPECIAL OR CONSEQUENTIALDAMAGES, INCLUDING BUT NOTLIMITED TO LABOR CHARGES, RE-GARDLESS OF WHETHER TYCOFIRE PRODUCTS WAS INFORMEDABOUT THE POSSIBILITY OF SUCHDAMAGES, AND IN NO EVENTSHALL TYCO FIRE PRODUCTS’ LI-ABILITY EXCEED AN AMOUNTEQUAL TO THE SALES PRICE.

THE FOREGOING WARRANTY ISMADE IN LIEU OF ANY AND ALLOTHER WARRANTIES EXPRESS ORIMPLIED, INCLUDING WARRANTIESOF MERCHANTABILITY AND FIT-NESS FOR A PARTICULAR PUR-POSE.

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OrderingProcedureThe following items must be orderedseparately:

1. Model DV-2 Deluge Valve, Figure 1.

2. Basic Trim, Figure 2.

3. Discharge Trim, Figure 3,as applicable.

4. Alarm and Test Trim , Figure 4.

5. Actuation Trim, Figure 5 or 6,as applicable (not required for wetpilot actuation).

6. Accessories, as applicable.

Model DV-2 Deluge ValveSpecify: 2 Inch, Model DV-2 DelugeValve, P/N 52-020-1-009.

Basic TrimSpecify: Galvanized Basic Trim forModel DV-2 Deluge valve,P/N 52-120-2-001.

Discharge TrimSpecify: (specify size) Galvanized Dis-charge Trim for Model DV-2 Delugevalve, P/N (specify).

2 Inch . . . . . . . . . . . . . . . . . P/N 52-121-2-0092-1/2 Inch . . . . . . . . . . . . . . P/N 52-121-2-010

Alarm & Test TrimSpecify: Galvanized Alarm & Test Trimfor Model DV-2 Deluge valve,P/N 52-120-2-005.

Actuation TrimSpecify: Galvanized (specify type) Ac-tuation Trim for Model DV-2 DelugeValve, P/N (specify).

Dry Pilot Actuation . . . . . . . P/N 52-120-2-010Electric* Actuation . . . . . . . P/N 52-120-2-002

*Solenoid Valve Ordered Separately

AccessoriesOrder as necessary:

Solenoid Valve forElectricActuation . . . . . . . . . . . See TFP2180

Model PS10-2APotter ElectricWaterflowPressureAlarm Switch . . . . . . . . P/N 2571

Model PS40-2APotter ElectricDry Pilot Low AirPressureAlarm Switch . . . . . . . . P/N 2573

Model WMA-1 WaterMotor Alarm . . . . . . . . . P/N 52-630-1-001

Model AMD-1Air MaintenanceDevice. . . . . . . . . . . . . . P/N 52-324-2-002

Model AMD-2Air MaintenanceDevice. . . . . . . . . . . . . . P/N 52-326-2-001

Model AMD-3NitrogenMaintenanceDevice. . . . . . . . . . . . . . P/N 52-328-2-001

Model MC-1 (Gav.)Manual ControlStations for remotewet or dry pilotactuation. . . . . . . . . . . . P/N 52-289-2-001

Replacement Valve Parts:Specify: (description) for use with(specify) size Model DV-2 DelugeValve, P/N (see Figure 1).

Replacement Trim Parts :Specify: (description) for use withModel DV-2 Deluge Valve, P/N (seeFigures 2, 4, 5, and 6).

Weights:The following are the nominal weightsfor the valves and trim:

2 Inch Deluge Valve. . . . . . . . . . . . 18 lbs. (8,2 kg)2 Inch DischargeConnection Trim Valve . . . . . . . . .22 lbs. (10,0 kg)2-1/2 Inch DischargeConnection Trim Valve . . . . . . . . .28 lbs. (12,7 kg)Basic Trim . . . . . . . . . . . . . . . . . . .28 lbs. (12,7 kg)Alarm & Test Trim . . . . . . . . . . . . . 5 lbs. (2,3 kg)Dry Pilot Actuation Trim . . . . . . . . . 12 lbs. (5,5 kg)Electric Actuation Trim . . . . . . . . . 3 lbs. (1,4 kg)

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