Upload
others
View
1
Download
0
Embed Size (px)
Citation preview
1
SwitzerlandOberhasli / Zurich
2
Characteristics
Private owned Family Entreprise, founded: 1968
Mid-size company, mainly export oriented
Strong in textile and coating technologies
Focus in laboratories and pilot lines
3
Bullets
Own engineering, manufacturing and assembling
Value added mainly from Switzerland
One contact during the whole project
Innovative team with solution oriented R&D
Automation inhouse with own designed HMI “Univision”
4
Globally present with 100% daughter companies in Brazil, USA and India
Over 50 carefully selected sales and service agencies
Mathis world wide
Manufacturing siteSales office
5
Markets
Battery / Fuel Cells
Membrane Drawing Systems
Technical Tapes
Textile Industry
Pharmaceutical Industry
Specialities
7
Mathis goals
Highest quality for highest demands
Flexible solutions for clients
Highly regarded customer satisfaction
Reliable partner
8
Coating Technology
− With standardized equipments for discontinousprocesses
− Customized solutions according the requirementsof the clients
9
From LAB to FAB
LTE-SM
KTF-S
BA
10
Laboratory equipmentSelection of various systems - Discontinous process
LTE-SM- Knife over roll- Convection Dryer- Discontinue process RRC-BW
- 3-roller system out of thetrough or nip
- Discontinue process
KAL- Laboratory 2-roll calender / max. = 400N- Heatable rollers- Discontinue process
11
Lab coater type KTFSelection of various coating processes - Continous process
KTF-S- with Knife over roll- 2 Convection Dryers- Continious process
12
KTF-S- with Knife over roll coating system and 1 Convection Dryer- Continious process
KTF- with Reverse roll out
of the trough
KTF- with Slot-Die
KTF-S- with Knife over roll
Lab coater type KTFSelection of various coating processes - Continous process
13
Small scale production coater, type BACustomized processes - Coating / Drying / Laminating /Winding
Design in accordance with:
- Customers URS
- Design qualification DQ
- Factory acceptance test FAT
- Installation qualification IQ
- Site acceptance test SAT
- Documentation incl. CE certificate
14
Technical HighlightsCoating processes - Coating / Drying
Automation inhouse with own designed HMI “Univision”
15
Technical HighlightsCoating processes - Coating / Drying
Combined Convection dryer with Hot air and infrared radiators
16
Technical HighlightsCoating processes - Coating / Drying
Extractable impingement nozzles for easy cleaning
17
Technical HighlightsCoating processes - Coating / Drying
Extractable impingement nozzles on top and venturi nozzles on bottom with support rollers
18
Technical HighlightsCoating processes - Coating / Drying
Shuttle coater with
650 mm roller width and exchangeable coating heads
19
Technical HighlightsCoating processes - Coating / Drying
Coating system with knife and adjustable trough
20
Technical HighlightsCoating processes - Coating / Drying
Explosion proofed coating system with support for:
A) Knife over roll and adjustable throughB) Knife over roll with overflow funnel for the low viscous coating products
C) Slot-die at 9 o’clock position
D) Various coating accessories for the coating head
A
D
CB
21
Technical HighlightsCoating processes - Coating / Drying
Universal Coating system with 3 different coating methods:
1) Knife over roll
2) Reverse roll coater
3) Slot-die
22
Technical HighlightsCoating processes - Coating / Drying
Slot Die coatingmethod on a newdesigned Mathis coating head, motorised adjustmentbetween 8 and 12 o’clock positionand motorised gapadjustment
23
Markets – Battery & AutomationWhere is coating needed
Production of Lithium Ion batteries in a reel to reelprocess for:1) Coating of the Anode
(aluminum foil with a slurry)2) Coating of the Catode
(copper foil with a slurry)3) Coating of the separator
(thin paper with silicone)4) Calendering of the coated
anode or catode after thecoating process
24
Markets – Pharmaceutical applicationWhere is coating needed
Production of TDM* in a reel toreel process for:1) Coating of drug containing
adhesive matrix and lamina-tion with protecting layer
2) Coating of adhesivematrix and lamination tofinal complex lamination
* TDM= Trans Dermal Patches
25
Markets – Pharmaceutical applicationWhere is coating needed
Production of ODF* in a reel toreel process for:
1) Coating of drug containingadhesive matrix and lamina-tion with protecting layer
* ODF = Oral Dissoluble Film
26
Markets – Technical adhesive tapesWhere is coating needed
Production in a reel to reelprocess for:1) Coating of adhesive on liner 1
and lamination with facelayer
2) Coating of adhesive on liner 2and lamination to a double side tape product
27
Markets – Steel- & Aluminium coil lacqueringWhere is coating needed
Production in a reel to reelprocess for:1) Coating of an epoxid lacquer
on the alumium coil2) Top Coating to achieve a
better protection
28
Markets – Technical textile coatingWhere is coating needed
Production in a reel to reelprocess by:1) Coating of an epoxid lacquer
on the alumium coil2) Top Coating to achieve a
better protection
Von fr:Wart Dark and User:Solipsist - based on fr:Image:Goretex schéma.gif, CC BY-SA 3.0,
https://commons.wikimedia.org/w/index.php?curid=1226837
29
Markets – Membrane manufacturingWhere is coating needed
Production in a reel to reelprocess by:1) Coating the membrane layer
on liner material2) Stabilizing through various
baths3) Squeezing / laminating /
rewinding
30
Realized ProductionCoating Lines, type BA
31
Coating line for pharma-ceutical products
BA – 16106
32
Small scale production coater, type BACustomized processes - Coating / Drying / Laminating /Winding
3D design of a continuous coating line
33
Small scale production coater, type BACustomized processes - Coating / Drying / Laminating /Winding
Customized coating line U-shaped design
34
Coating line 1100 mm roller width BA 20712
35
Small scale production coater, type BACustomized processes - Coating / Drying / Laminating /Winding
Compact lab coater with versatile coating station
3 dryers with exchangeable nozzles
36
Small scale production coater, type BACustomized processes - Coating / Drying / Laminating /Winding
Coating line for Al and steel coils
37
Small scale production coater, type BACustomized processes - Coating / Drying / Laminating /Winding
Coating line for pharmaceutical products
38
Small scale production coater, type BACustomized processes - Coating / Drying / Laminating /Winding
Production line for wound bandages.Dual application2 x 250 mm
39
Small scale production coater, type BACustomized processes - Coating / Drying / Laminating /Winding
Coating line – just completed FAT
40
Coating machine for solar glass panels
41
BA – 18309
Coating line for lacquers
42BA – 19110
Coating line forroofing material
43BA – 19210
Coating line for
Li – Ion batteries
44
Textile Technology
DiscontinousDyeing
ExhaustDyeing
ContinousDyeing
Testing & Inspection
Units
Specialities
45
Textile – Discontinous DyeingSelection of various systems
Universal Steamer type DH / DHe
Labdryer type LTE with pin frameHorizontal / Vertical padder type HVF
46
Textile – Exhaust DyeingSelection of various systems
Beaker Dying Device Labomat type BFA
Colorbobby type CB with 6 dye vessels
Beaker dyeing apparatusAIR BOY type AB
47
Textile – Continous DyeingSelection of various systems
Thermolising Range type HVF - KTF
Stenter Frame laboratory machinetype THS
Mini Pad Steam Range with6 wash troughs, type TPS
48
Textile – Testing & Inspection UnitsSelection of various systems
Light booth with 4 different light sources, type LBM-B-700
Abrasion & pilling test machine,type MAD-B
Spectrophotmetric analysis of thedye bath, type SMART LIQUOR
49
Textile – SpecialitiesCustomized solutions as per customers requirements
50
contact
Mathis AGRütisbergstrasse 3CH – 8156 Oberhasli / Zürich
phone +41 44 852 50 50Fax +41 44 850 67 07Email [email protected] www.mathisag.com
2018Pablo Bagiellaphone +41 44 852 50 47
Thank you foryour attention !