Nozzles and Milling Systems · 2020. 6. 10. · nozzles, chain rotation systems and mil-ling systems for sewer cleaning jobs, the company manufactures high-end-pro-ducts e.g. cutting

Nozzles and Milling Systems

www.ibg-hydro-tech.com

IBG HydroTech Philosophy

he IBG HydroTech GmbH, based in Büdingen (Germany) has focused its activities on the development and

production of high quality products and solutions, focused onto the demands of our customers.

In addition to the well known cleaning nozzles, chain rotation systems and mil-ling systems for sewer cleaning jobs, the company manufactures high-end-pro-ducts e.g. cutting robots, rehabilitation systems such as impregnation systems and inversion drums. Furthermore, we

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Through reliability, innovative thinking and service orientation with us together to your success.

assume the complete interior construc-tion of robot and rehabilitation vehicles to individual wishes. Together with our customers and users, we continuously improve the quality of our products and develop technologically advanced solu-tions.

Each of our products is subject to care-ful performance- and quality controls. All products are manufactured at our esta-blishment in Germany under the brand IBG Hydro-Tech®.

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Sewer Cleaning Nozzels Page

KettenrotationssystemeChain Rotation SyStemS Page

Chain Rotation Systems 66

Milling Systems 66

Guide Cages 58

Accessories 70

Standard Nozzels 4Pilz | Bertsch | Smart | Wiesel | Gutter nozzle

Universal Cleaning Nozzels 10Gigant | Enorm | Favorite | Drakula

High Pressure Nozzles 14HW 70 | HW 75 | HW 100 | HW 110BK

Chisel Point Nozzles 20TriStar LAK | TriStar SAK

Flat Jet Nozzles 24Mega 3 | Mega 5 | Mega 6 | Mega 8 | SwingMax

Ejector Nozzles 32PowerJet 100 | PowerJet 500PowerJet 600

Ring Jet Nozzles 38Rondo

Vibration Nozzles 44RüMax | RotorJiggler | RDS-V

Rotation Nozzles 50RDS | Avanti | Rotor pre-jet nozzle | Rotomax

Abano Nozzles 48Abano | Front beam cap | Monte Abano

Standard Chain Rotor Combi Chain Rotor RecyclingEEL Cutter

WaMax 100WaMax 200WaMax 300

VariTurn

Nozzle DisplaysHose GuidesNozzle insertsReduction, ExpansionSwivel joints, Angular swivel jointsFlex-HosesThrust NozzlesSpray Nozzles

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Catalogue Overview

Standard nozzles

1Standard Nozzles

Pilz | Bertsch 6 Smart | Wiesel 7 Gutter nozzle 8

Applications: House connections and small pipes with limestone, soap and grease build-up. General pipe cleaning

Maximum operating pressure: 200 bar

Pilz

Smart WieselBertsch

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he standard nozzles, partly made of stainless steel, are designed for general

pipe cleaning requirements.

The IBG gutter nozzle, made of stainless

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Detail | Wiesel

Nozzle Jets | Wiesel

steel, is especially suitable for the cleaning of gutters, which are opened upwards. It has the Hydratech-water-management which ensures an optimum traction & clearing capacity.

Standard nozzles

_________________Pilz

Connection Thread 1/8“ 1/4“ 3/8“ 1/2“

Working area [mm] 10-30 50-100 50-150 50-150

Vol. Flow [l/min] 25-40 25-50 40-80 40-100

Front Jet [no. of holes] 0/1/3 0/1/3 0/1/3 0/1/3

Back Jet [no. of holes] 4/6/8 4/6/8 4/6/8 4/6/8

Jet-Angle Forwards 0°-20° 0°-20° 0°-20° 0°-20°

Jet-Angle Backwards 30° 30° 30° 30°

Dimensions [mm] L 16 / ø 14 L 21 / ø 19 L 35 / ø 22 L 35 / ø 26

Weight [kg] approx. 0,008 approx. 0,02 approx. 0,05 approx. 0,6

Order Number 12 01 01 XX 1 YY ZZ 12 01 02 XX 2 YY ZZ 12 01 03 XX 3 YY ZZ 12 01 04 XX 4 YY ZZ

_________________Bertsch

Connection Thread 1/2“ (Bertsch)

Working area [mm] 80-150

Vol.Flow [l/min] 40-100

Front Jet [no of holes] 0/1

Back Jet [no. of holes] 6

Jet-Angle Forwards 0°

Jet-Angle Backwards 25°

Dimensions [mm] L 51 / ø 30

Weight [kg] approx. 0,16

Order Number 08 07 01 01 4 06 50

Standard nozzlesPilz | BertschSmart | WieselGutter nozzle

XX=no. of Front Jets | YY=no. of Back Jets | ZZ=Diameter of Drilling

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Smart | Wiesel

Connection Thread 1/4“ (Smartincl. DEK M6)

1/2“ (Wiesel32 incl. DEK M4)

1/2“ Wiesel* 3/4“ Wiesel* 1“ Wiesel*

Working Area [mm] 50-125 50-150 80-200 80-250 100-300

Vol.Flow [l/min] 25-50 40-75 50-100 100-250 150-360

Front Jet [no of holes] 0/1 optional 0/1 optional 0/1 optional 0/1 optional 0/1 optional

Back Jet [no. of holes] 6 x M6 6 x M4 6/8 8/10 8/10

Jet-Angle Forwards - - - - -

Jet-Angle Backwards 20° 25° 20°/30° 20°/30° 20°/30°

Dimensions [mm] L 50 / ø 35 L 40 / ø 32 L 54 / ø 38 L 55 / ø 42,5 L 70 / ø 53

Weight [kg] approx. 0,2 approx. 0,12 approx. 0,24 approx. 0,3 approx. 0,62

Order number 01 07 01 01 2 06 20 53 02 01 01 4 06 25 06 04 01 XX 4 YY ZZ 06 04 02 XX 5 YY ZZ 06 04 03 XX 6 YY ZZ

XX=no. of Front Jets | YY=no. of Back Jets | ZZ=Diameter of Drilling

House Connection Set Pro

Set content• Pilz 1/4“ without Front Jet• Pilz 1/4“ with Front Jet • TriStar 1/4“, 4 x Front Jet and 6 x Back Jet• RDS 1/4“ Type B/C• Expansion 1/4“ up to 1/2“ • Flex hose 1/4“ 20m

* 3/8 Wiesel on request

Standard nozzlesPilz | BertschSmart | WieselGutter nozzle

Standard nozzles

Gutter nozzle

PowerDry

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Gutter nozzle

Connection Thread 1/2“ 3/4“ 1“ 1 1/4“

Working area [mm] 80-200 80-200 100-300 100-300

Vol.Flow [l/min] 40-80 100-250 250-360 >360

Front Jet [no. of holes] 1 x M6 1 x M6 1 x M6 1 x M6

Back Jet [no. of holes] 8 x M6 8 x M6 12 x M6 12 x M6

Jet-Angle Forwards - - - -



Weight [kg] ca. 0,3 ca. 0,3 ca. 0,6 ca. 0,8

Order number 01 08 01 01 4 08 06 01 08 02 01 5 08 06 01 08 03 01 6 12 10 01 08 04 01 7 12 05

Upgrade to Special nozzle Power-Dry 80 and 150 „Mini-Ejektor“

Connection Thread 1/2“ - 3/4“ 1“Order number 06 09 04 01 4 08 06 06 09 02 01 6 12 10

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Enorm

Universal cleaning nozzles

Applications: Cleaning of pipes where high thrust is required. For slight up to medium deposit.

Maximum operating pressure: 300 bar2

Universal Cleaning Nozzles

Gigant 12Enorm 12 Favorit 13 Drakula 13

Gigant Enorm Favorit Drakula

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his series of nozzles are manufactured with hardened stainless steel and with its big

jet-angle it is perfect for standard cleaning. T In combination with a HW nozzle it is often

possible to prevent using of mechanical cleaning devices.

Detail | Drakula

Nozzle Jets | Dracula

Enorm, DEK*

Connection Thread 3/4“

Working area [mm] 100 - 300

Vol.Flow [l/min] 100 - 250

Front Jet [no. of holes] 0/1 x M10

Back Jet [no. of holes] 6 x M10 x 1




Weight [kg] 2,0

Order number 01 04 01 01 5 06 30

Gigant, DEK*



Vol.Flow [l/min] 50 - 120




Jet-Angle Backwards 25°/30°



Order number 01 05 01 01 4 06 25

Universal cleaning nozzles

Universal Cleaning NozzlesGigantEnormFavoritDracula

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DEK*: Incl. nozzle inserts ceramic

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Dracula, DEK*

Connection Thread 1 1/4“


Vol.Flow [l/min] >350






Weight [kg] 4,0

Order number 01 02 02 02 7 12 25

Favorit, DEK*

Connection Thread 1“


Vol.Flow [l/min] >200


Back Jet [no. of holes] 8 x 1/4“




Weight [kg] 3,0

Order number 01 03 01 03 6 08 25

High efficiency nozzles

3HW 70 16 HW 75 16 HW 100 17 HW 110 17 BK 18

Applications HW: General pipe cleaning. sand and sludge removing.

Applications BK: Cleaning of pipes where high thrustis required for tough deposit.



HW 70 HW 75 HW 100 HW 110 BK

T hese high efficiency nozzles are manufactured for highly soiled

pipes with a high feed performance, and set new standards in sewer cleaning. The high

efficiency guarantees good cleaning and forward drive output. Because of the ceramic nozzle inserts and the use of hardened alloy steel the service life is very long.

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Detail | HW

Nozzle Jets | HW



High efficiency nozzlesHW 70 HW 75 HW 100 HW 110BK

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Working Area [mm] 100 - 400

Vol. Flow [l/min] >150

Front Jet [no. of holes] 0


Jet-Angle Forwards /

Jet-Angle Backwards 6° & 12°


Weight [kg] ca. 2,3

Order Number 06 03 02 01 6 08 06

HW 75, DEK*

HW 70, DEK*

Connection Thread HW35 1/2“ incl. DEK M4 3/4“

Working Area [mm] 50 - 150 100 - 300

Vol. Flow [l/min] 40 - 80 100 - 250

Front Jet [no. of holes] - 1 x M10

Back Jet [no. of holes] 6 x M4 6 / 8 x M10 x 1

Jet-Angle Forwards / /

Jet-Angle Backwards 10° 6° & 12°

Dimensions [mm] L 50 / ø 35 L 100 / ø 68

Weight [kg] 0,24 1,1

Order Number 53 01 01 01 4 06 10 06 03 01 02 5 06 06

[6 or 8-holes Back Jet]

DEK*: Incl. nozzle inserts ceramic_________________

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Weight [kg] ca. 5,2

Order Number 06 03 03 01 6 08 06


HW 100, DEK*

[reduced on 1“]

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HW 110, DEK*









Weight [kg] ca. 7,9

Order Number 06 03 06 01 7 12 12




Connection Thread 1 1/4“ 1 1/2“

Working Area [mm] 500 - 1000 500 - 1000

Vol. Flow [l/min] >400 >500

Front Jet [no. of holes] 0 0

Back Jet [no. of holes] 12 x 1/4“ 12 x 1/4“


Jet-Angle Backwards 6 x 20 °& 6 x 30° 6 x 20 °& 6 x 30°


Weight [kg] ca. 11,2 ca. 11,2

Order number 06 02 01 02 7 12 20 06 02 01 03 8 12 20


BK, DEK*

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Detail | BK

Nozzle Jets | BK

Chisel Point Nozzles

Chisel point nozzles

4Chisel Point Nozzles

Applications: Removal of heavy blockages, roots and deposits.


TriStar LAK 22 TriStar SAK 23

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he TriStar Nozzles, manufactured in hardened alloy steel, with four front jets,

are designed for high penetration power when it is crucial to break through blocked

T material. There are two designs available from 1/8“ to 1“ made of stainless steel or from 3/4“ up to 1 1/4“ as heavy drop forged nozzle (F=forged) for a long endurance.

Detail | TriStar

Nozzle Jets | TriStar

Chisel Point NozzlesTriStar LAKTriStar SAK

Chisel point nozzles

Chisel Point Nozzles

TriStar [ drilled ]

Connection Thread 1/8“ 1/4“ 3/8“ 1/2“

Working Area [mm] 20 - 50 50 - 80 80 - 150 80 - 150

Vol. Flow [l/min] 10 - 20 20 - 40 40 - 80 50 - 100

Front Jet [no. of holes] 3 4 4 4

Back Jet [no. of holes] 4/6/8 4/6/8 4/6/8 4/6/8

Jet-Angle Forwards 20° 0° & 20° 0° & 20° 0° & 20°


Dimensions [mm] L 26 / ø 16 L 33 / ø 19 L 38 / ø 22 L 47/ ø 28

Weight [kg] ca. 0,02 ca. 0,03 ca. 0,04 ca. 0,08

Order Number 12 04 01 XX 1 YY ZZ 12 04 02 XX 2 YY ZZ 12 04 03 XX 3 YY ZZ 12 04 04 XX 4 YY ZZ

TriStar, LAK*, DEK*

Connection Thread 1/2“ 1“

Working Area [mm] 80 - 150 150 - 300

Vol. Flow [l/min] 50 - 100 >120

Front Jet [no. of holes] 3 x M4 4 x M6

Back Jet [no. of holes] 3-6 x M4 8 x M6

Jet-Angle Forwards 20° 0° & 20°

Jet-Angle Backwards 20° 30°


Weight [kg] ca. 0,08 ca. 0,5

Order Number 01 06 01 02 4 06 04 01 06 03 02 6 08 04

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Chisel point nozzlesTriStar LAKTriStar SAK

Connection Thread 3/4“ 1“ 1 1/4“

Working Area [mm] 100 - 200 200 - 500 250 - 600

Vol. Flow [l/min] 100 - 250 > 150 > 200

Front Jet [no. of holes] 4 x M6 4 x M8 4 x M8

Back Jet [no. of holes] 6 x M10 6 x M12 6 x M12

Jet-Angle Forwards 0° & 20° 0° & 20° 0° & 20°

Jet-Angle Backwards 30° 30° 30°

Dimensions [mm] L 89 / ø 48 L 126 / ø 73 L 126 / ø 73

Weight [kg] 0,5 2,0 2,0

Order Number 01 06 02 01 5 06 04 01 06 03 01 6 06 04 01 06 04 01 7 06 04

LAK*: Light version with ceramic inserts

SAK*: Heavy version with ceramic inserts

TriStar F, SAK*, DEK*

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_________________ DEK*: Incl. nozzle inserts ceramic

5Flat Jet Nozzles

Applications: Various large profiles. Drains with heavy deposit.


Mega 3 26Mega 5 27Mega 6 28 Mega 8 30SwingMax 31

Flat Jet Nozzles

Flat jet nozzle

Mega 3

Mega 5 Mega 6 Mega 8

he Mega series nozzles and the SwingMax with its innovative design allows an

exceptional economic and quick cleaning of sand and debris in Ø 10“ – 100“. By using a

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Nozzle Jets | Mega 6

Detail | Mega 6

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swivel joint the performance can be increased significantly. The special arrangement of the nozzle inserts creates a fan-shaped jet, which allows an optimal covering of the pipe floor.

Mega 3, DEK* incl. swivel-joint




Front Jet [no. of holes] /

Back Jet [no. of holes] 6 x M6



Dimensions [mm] L 100 / B 90 / H 33

Weight [kg] 1,4

Order Number 53 05 01 01 4 06 15

Flat Jet NozzlesMega 3 Mega 5Mega 6 Mega 8SwingMax

DEK*: Inkl. nozzle inserts ceramic

Flat jet nozzle

Flat Jet Nozzles

DRE: Swivel Joing stainless steel

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Mega 5, DEK*

Connection Thread 3/4“ DRE






Jet-Angle Backwards 0° - 30°


Weight [kg] 12,5

Order number 10 06 01 01 7 07 07

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Mega 6, DEK*

Connection Thread 1“ DRE








Weight [kg] 21,5

Order Number 10 02 02 02 6 11 08

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Flat Jet Nozzles

Flat jet nozzle


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Connection Thread 1 1/4“ DRE








Weight [kg] 22

Order number 10 02 03 02 7 11 08

Mega 6, DEK*


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Mega 8, DEK*

Connection Thread 1“ DRE








Weight [kg] 12

Order Number 10 03 02 02 6 08 05


Flat jet nozzle

Flat Jet Nozzles


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SwingMax, DEK*

Variant Swing Max 140 Swing Max 160

Connection Thread 1“ 1 1/4“

Working Area [mm] 500 - 1000 500 - 1200


Front Jet [no. of holes] 3 x M12 3 x M12

Back Jet [no. of holes] 5 x 1/4“ + 6 x M12 7 x 1/4“ + 6 x M12

Jet-Angle Forwards 20° 20°

Jet-Angle Backwards 3 ° - 18 ° / 25° 3 ° - 18 ° / 25°


Weight [kg] 35 43,5

Order Number 06 01 01 01 6 05 05 06 01 02 01 7 07 05

Optimal application with short hose and swicel joing. Particularly suitable for Egg-Profile sewers.

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Also available with hardened wear plate for an additional charge.

Ejector Nozzles

PowerJet 100 34 PowerJet 500 35 PowerJet 600 36

Applications: Big profiles, cleaning of water bearing pipes.


Ejector nozzles

Ejector Nozzles

Detail | PowerJet

he latest generation of our ejector nozzles is specially suitable for cleaning

of waterbearing pipes and sewers from 16“ through 118“ up to megaprofiles. The increase of the performance at low power input is resulting by using the existing water in the sewer. This can ingrease the volume flow up to four times. The ejector nozzles are developed for all megaprofiles. Already at the volume stream of 280 l and 130 bar high levels of pollution (stones, mud and paper / cellulose)

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Nozzle Jet | PowerJet

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can be moved effectively. Due to the soft cleaning-method with low working pressure of about 40 bar at the end of the injector tube even older sewer-systems can be maintained without any problems and can be preserved for a longer lifetime. This way the PowerJet meets the requirements of the communities regarding the preservation of older sewer systems. To drive the ejector-systems any kind of clean water such as water recycling can be used.

PowerJet 100, DEK*

Connection Thread 1“ DRE 1 1/4“ DRE

Working Area [mm] 400 - 1000 400 - 1000

Vol. Flow [l/min] > 300 > 400

Front Jet [no. of holes] / /

Back Jet [no. of holes] 12 x M10 x 1 12 x M10 x 1


Jet-Angle Backwards / /

Dimensions [mm] L 765 / B 295 / H 245 L 765 / B 295 / H 245

Weight [kg] 35 35,5

Order Number 06 11 01 02 5 12 09 06 11 02 02 7 12 09

Ejector Nozzles PowerJet 100 PowerJet 500 PowerJet 600

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DRE: Swivel Joint stainless steel

Ejector Nozzles

Ejector nozzles

Ejector NozzlesPowerJet 100 PowerJet 500 PowerJet 600

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Working Area [mm] 800 - 2000 800 - 2000

Vol. Flow [l/min] > 300 > 400





Dimensions [mm] L 720 / B 405 / H 280 L 720 / B 405 / H 280

Weight [kg] 37 37

Order Number 06 06 01 02 6 12 10 06 06 02 02 7 12 10

PowerJet 500, DEK*

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DRE: Swivel Joint stainless steel

PowerJet 600, DEK*


Working Area [mm] 1000 - 3000 1000 - 3000

Vol. Flow [l/min] > 330 > 400





Dimensions [mm] L 730/B 500/H2 90 L 730/B 500/H 290

Weight [kg] 55 55

Order Number 06 07 01 02 6 12 08 06 07 02 02 7 12 08

_________________ DEK*: Incl. nozzle inserts ceramic


Ejector Nozzles

Ejector nozzles

Ejector nozzlesPowerJet 100 PowerJet 500 PowerJet 600

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Ejector NozzlesPowerJet 100 PowerJet 500 PowerJet 600

1 - flow rate before cleaning ( low ) 2 - Powerjet flushes in

3 - flow rate while cleaning (increased) 4 - Powerjet increases flow and debris transport

Ring Jet Nozzles

Rondo 40

Applications: Removal of soap, grease and bitumen. Preperation before video inspectation ( CCTV )


Ring Jet Nozzles

Ring jet nozzles

Detail | Rondo

Nozzle Jets | Rondo

he Rondo series nozzles perform with ne-arly the same cleaning results of rotating

nozzles, without loosing the impact force due to the spinning effect. Its fan-jets always work

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at 360˚ throughout the inside of the pipe for cleaning and removing grease and lime at the inner survace of the pipe

Accessories

• VariTurn

With the use of a guide cage an improved performance can be achieved.

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Ring Jet NozzlesRondo

Rondo, DEK*

Variant Rondo 35 (45°)


Slot area [mm²] 3,6

Vol. Flow [mm] 50 - 125

Vol. Flow [l/min] 40 - 100



Dimension [mm] L 43 / ø 35

Weight [kg] 0,22

Order Number 53 04 01 01 4 03 15

Ring jet nozzles

Ring Jet Nozzles


Rondo, DEK*



Slot area [mm²] 6






Weight [kg] 0,43

Order Number 03 00 01 01 4 06 45

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Slot area [mm²] 9,6

Vol. Flow [mm] 100 - 200





Weight [kg] 0,67

Order Number 03 00 02 01 5 09 45

Ring Jet NozzlesRondo

Rondo, DEK*

_________________Rondo, DEK*



Slot area [mm²] 27

Vol. Flow [mm] 150 - 300





Weight [kg] 1,32

Order Number 03 00 03 01 6 27 45

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Vibration Nozzles

RüMax 44 RotorJiggler 44 RDS-V 45

Applications: Pipes with heavy blockage ( not to be used in clay or sto-neware pipes ), Removal of concrete, mineral deposits, building mate-rials and slag.


Vibration nozzles

Vibration Nozzles

Ro

torJ

igg

ler

Rü

Max

RD

S-V

ith the special nozzles, RuMax, RDS-V and the RotorJiggler IBG has a new

concept for the easy removal of mineral deposits, concrete, slag, building material or comparable substances in pipe and sewer systems. Under vibration in a frequency field, the substances that have to be removed are

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Detail and Nozzle Jets | RüMax Detail and Nozzle Jets | RDS-V

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split in their structure and broken loose from the pipe or sewer wall. These nozzles make the cleaning of drainage pipes in tunnel sections possible. The use and maintenance is user orientated. A special preparation is not necessary.

Detail | RüMax Detail | RDS-V

Accessories

• Short hose from 1/2 “ -1“ [ length: 0,7 m ] | • Thrust nozzle 1/2“ - 1 1/4“

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RüMax 75 | 100, DEK*

Connection Thread 3/4“ (75) 1“ (100)

Working Area [mm] 150 - 400 300 - 600

Vol. Flow [l/min] > 130 > 250

Rotation Nozzles [no. of holes] 1 1




Dimensions [mm] L 188 / ø 82 L 210 / ø 140(bei spitzem Schlagring)

Weight [kg] 3,5 10

Order Number 05 02 01 01 5 06 00 05 02 02 01 6 06 00

RotorJiggler, DEK*

Connection Thread 1/4“ 1/2“ 3/4“ 1“

Working Area [mm] 50 -125 80 -150 150 - 300 150 - 400

Vol. Flow [l/min] 25 - 50 50 - 100 130 - 250 >150

Rotation Nozzles [no. of holes Rotor] 1 x M4 1 x M6 1 x M6 1 x M8


Jet-Angle Forwards / / / /



Weight [kg] 0,3 0,9 1,3 2,6

Order Number 05 03 01 01 2 03 02 05 03 02 01 4 06 02 05 03 03 01 5 06 02 05 03 04 01 6 06 02

Vibration NozzlesRüMaxRotorJigglerRDS-V


Vibration nozzles

Vibration Nozzles

available for Ruemax: Special head „christmas tree“ 05 02 01 01 0 00 33

Rümax Set• Rümax 100 Set 16 18 001

Rümax Kugel 1/2“• 05 04 01 01 4 06 00

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Vibration NozzlesRüMaxRotorRüttler | RotorJigglerRDS-V


Working Area [mm] 70 - 125 100 - 200 150 - 300 150 - 400

Vol. Flow [l/min] 20 - 50 75 - 120 130 - 250 >150

Rotation Nozzles [no. of holes Rotor]

1 x M4 2 x M6 2 x M6 2 x M8





Weight [kg] 0,4 1,2 1,7 3

Order Number 02 04 08 01 2 02 03 02 04 01 01 4 02 06 02 04 02 01 5 02 06 02 04 03 01 6 02 06


Working Area [mm] 70 - 125 100 - 200 150 - 300 150 - 400

Vol. Flow [l/min] 20 - 50 75 - 120 130 - 250 >150


1 x M4 2 x M6 2 x M6 2 x M8





Weight [kg] 0,5 1,3 1,8 3,1

Order Number 02 04 08 01 2 03 03 02 04 01 02 4 02 06 02 04 02 02 5 02 06 02 04 03 02 5 02 06

RDS-V, DEK*

RDS-V [HSS-Mounting, DEK*


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ABANO Nozzle Technology


9ABANO Nozzle Technology

Applications: Removal of low and medium soap and grease build-up. Perfect before TV-inspection (CCTV)

Maximum Operating Pressure: 300 bar

Abano 12-holes 48 Abano Vorstrahlkappe 48 Abano 16-holes 49 Monte Abano 49

25°

20° ws

ABANO ABANO

hen using ABANO nozzle technology about 15% less drive power is needed.

The energy saved can be used for suction work. Furthermore, the cross-sectional area of the nozzle inserts is reduced by about 15%. This means there is a huge increase of pressure at the nozzle inserts with minimum

W back pressure (approximately 1 bar). This new technology differs in design as compared with common round spray technologies on the market with increased cleaning performance whilst offering less energy requirement and material input.

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With its market entry, the Abano nozzle technology has set new standards in the field of sewer cleaning. It creates a particularly efficient cleaning result, since each nozzle insert is arranged at two different „warped“ angles.During the development phase, it was not only the requirement of a good cleaning results, other requirements have also been inplemented into the development of the nozzle technology. These were, for example, economic efficiency and the optimum ratio between inlet and outlet pressure due to the optimized water flow inside of the nozzle.Through versatile tests, the characteristics of the nozzle could always be adapted to the actual requirements of cleaning processes and a forward-looking product, which at the same time saves resources, was created.

The „blowing out of odour traps“ is also a daily problem during cleaning, which IBG HydroTech took care of. It is often considered as an underestimated risk, but cleaning work with various nozzles regularly results in odour nuisance and even soiling of sanitary rooms. Tests and pressure measurements were carried out by the „Institut für Rohrleitungsbau an der Fachhochschule Oldenburg e.V. - iro“ (Institute for Pipeline Construction at the University of Applied Sciences Oldenburg), which, together with the accompanying adjustment of the nozzle, resulted in this event almost never occurring again. The success of the Abano nozzle technology was made possible by the continuous dialogue between manufacturer and users during the development process. This means satisfied customers who can work with a product that meets all the requirements of modern sewer cleaning.

Patented cleaning technology - increased cleaning Performance

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Abano 12 x 25° x 25° ws*


Working Area [mm] 150 - 400 200 - 600



Back Jet [no. of holes] 12 x M10x1 12 x M10x1


Jet-Angle Backwards 25° x 25° ws 25° x 25° ws


Weight [kg] 4,5 5,3

Order Number 45 01 100 12 25 25 45 01 114 12 25 25

Front-jet-cap 4 x M7 für Abano 1“ & 1 1/4“


Front Jet [no. of holes] 4 x M7

Jet-Angle Forwards 1 x 0° + 3 x 15°

Order Number 45 01 04 0 003


ABANO

ABANO ABANO

Using when high risk of blow-outs of facilities or sink occurs

ws*: warped

_________________

_________________





Back Jet [no. of holes] 16 x M10x1


Jet-Angle Backwards 25° x 25° ws


Weight [kg] 4,5

Order Number 45 01 100 16 25 25

1 1/4“

200 - 600

>400

/

16 x M10x1

/

25° x 25° ws

L 151 / ø 98

5,3

45 01 114 16 25 25

Abano 16 x 25° x 25° ws*

Monte Abano 16 x 25° x 12,5° ws*

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ABANO ABANO





Back Jet [no. of holes] 16 x M10x1


Jet-Angle Backwards 25° x 12,5° ws


Weight [kg] 6,5

Order Number 45 06 100 16 25 125

1 1/4“

250 - 800

>400

/

16 x M10x1

/

25° x 12,5° ws

L 208 / ø 108

6,5

45 06 100 16 25 125

Rotation Nozzles

RDS 52 Avanti 55 Rotorvorstrahldüse 55RotoMax 56

Applications: Removal of grease, mineral deposits, limestone

Maximum operationg pressure: 250 bar

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RDSAva

nti

RD

S Stand

ard

Rotation Nozzles

Rotation nozzles

Detail | RDS Standard Detail | Avanti

Nozzle Jets | RDS Standard Nozzle Jets | Avanti

Typ B/C Typ DTyp E

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he RDS series nozzles effectively clean the inside pipe wall. The RDS nozzle is produ-

ced in 3 different types:

Typ B/C increased cleaning powerTyp D: closure removalTyp E: increased feed

T The Avanti nozzle was especially developed for remove ice in frozen waste water pipes. Of course, it can also remove comparable depo-sits, such as ease of roots, mineral deposits, etc. The milling head is made of hardened stainless steel and provides a long lifetime. For more cutting force carbide tips at the milling head are also available.

_________________RDS [drilled]

Rotation Nozzles RDSAvantiRotorvorstrahldüseRotoMax


Connection Thread 1/8“ Typ B/C 1/4“ Typ B/C

Working Area [mm] 25 - 50 50 - 80

Vol. Flow [l/min] 10 - 30 25 - 50

Rotation Nozzles [no. of holes Rotor] 2 2

Back Jet [no. of holes] 0 - 3 0 - 3




Weight [kg] 0,03 0,05

Order Number 02 00 08 02 1 04 04 02 00 15 02 2 04 12

Rotation nozzles

Rotation Nozzles

Rotation NozzlesRDSAvantiRotorvorstrahldüseRotoMax

_________________

_________________

Connection Thread 1/2“ Typ B/C 1/2“ Typ D/E

Working Area [mm] 80 - 200 80 - 200

Vol.Flow [l/min] 60 - 100 60 - 100


4 x M6 4 x M6

Back Jet [no. of holes] 6 x M6 6 x M6

Jet-Angle Forwards / 45° Typ D



Weight [kg] 0,6 0,6

Order Number 02 00 01 02 4 04 06 02 00 01 03 4 04 06

Connection Thread 3/4“ Typ B/C 3/4“ Typ D/E

Working Area [mm] 100 - 300 100 - 300

Vol. Flow [l/min] 100 - 250 100 - 250


4 x M6 4 x M6





Weight [kg] 1,06 1,06

Order Number 02 00 02 02 5 04 06 02 00 02 03 5 04 06

RDS Standard, DEK*

RDS Standard, DEK*


53

_________________

_________________

Connection Thread 1“ Typ B/C 1“ Typ D/E

Working Area [mm] 150 - 400 150 - 400

Vol. Flow [l/min] > 200 > 200


4 x M8 4 x M8





Weight [kg] 2,4 2,4

Order Number 02 00 03 02 6 04 06 02 00 03 03 6 04 06

Connection Thread 1 1/4“ Typ B/C 1 1/4“ Typ D/E

Working Area [mm] 250 - 600 250 - 600

Vol. Flow [l/min] > 300 > 300


4 x M10 x 1 4 x M10 x 1





Weight [kg] 6,3 6,3

Order Number 02 00 04 02 7 04 06 02 00 04 03 7 04 06

RDS Standard, DEK*

RDS Standard, DEK*


Rotation nozzles

Rotation Nozzles

Rotations Nozzles RDSAvantiRotorvorstrahldüseRotoMax

_________________Avanti, DEK*

Connection Thread 1/2“ 3/4“ 1“

Working Area [mm] 75 - 150 100 - 200 125 - 300

Vol. Flow [l/min] 60 - 100 100 - 250 > 200

Rotation Nozzles [no. of holes Rotor] 3 x M6 4 x M6 4 x M8


Jet-Angle Forwards / / /



Weight [kg] 0,36 1,1 2,0

Order Number 02 03 01 01 4 03 04 02 03 02 01 5 04 06 02 03 03 01 6 04 06

Order Number cabide tipped 02 03 01 02 4 03 03 02 03 02 02 5 04 06 02 03 03 02 6 04 06

_________________Forward Spinning Nozzle DEK*

Avanti, DEK*




Rotation Nozzles [no. of holes Rotor] 4 x M6


Front Jet Rotation [no. of holes] 2 x M6




Weight [kg] 0,5

Order Number 02 07 01 01 4 02 03

55

Also available as carbide tipped version


_________________RotoMax, DEK*

Variant RotoMax 50exkl. Käfig*

RotoMax 50exkl. Käfig*

RotoMax 80inkl. Käfig

RotoMax 110inkl. Käfig

Connection Thread 1/2“ 3/4“ 1“ 1 1/4“

Working Area [mm] 80 - 250 80 - 300 200 -600 250 - 600

Vol. Flow [l/min] 70 - 100 100 - 250 >250 >350

Rotation Nozzles [no. of holes Rotor 3/6 x M6 3/6 x M6 6 x M10x1 6 x M10x1

Back Jet [no. of holes] 6 x M6 6 x M6 6 x M10x1 6 x M10x1



Weight [kg] 0,97 0,97 5,4 7,3

Order Number 02 01 01 01 4 04 06 02 01 01 03 5 04 06 02 01 02 01 9 00 00 02 01 03 01 9 00 00

Special Head RotoMax 110 6 x 90°

• particularly suitable for large pipe cleaning with extensions tube and VariTurn or GP150• also ideal for manhole cleaning

Order Number: 8 028 001 114 000


Rotation nozzles

Rotation Nozzles


designed for the use with recycling water

Rotation nozzle for multi-functional use

*optional cage for Rotomax 50 Order number: 8 028 002 034 000

57


Guide Cages

Applications: The IBG Guide Cage is espacially designed to guide the Chain Rotors, RotoMax and the Rondo centrally through the pipes.11

VariTurn 59

VariTurnThe VariTurn was especially designed to gui-de different tipes of nozzles centrally through the pipes. The cages are zinc and nickel sur-face treated and therefore very robust and resistant. Through the variable and central adjustments any diameter can be locked into

Guide cages

Guide Cages

position. Especially in combination with our Ro-toMax System, this cage is suitable for intensive cleaning of the complete canal profile (e.g. pre-paration of camera inspection, rehabilitation etc.) Furthermore, chain rotors can be mounted to use with this system. We suggest the use of thrust nozzles and swivel joints.

Guide Cages

59

Connection Thread 3/4“ - 1“ 1“ - 1 1/4“ 1“ - 1 1/4“ 1“ - 1 1/2“ 1“ - 1 1/2“

Working Area [mm] 150 - 400 300 - 600 500 - 900 600 - 1200 600 - 2000

Dimensions [mm] L 420 L 640 L 1264 L 1300 L 1350

Order Number 8 012 006 015 040 8 012 007 030 060 8 012 008 050 090 8 012 011 050 120 8 012 012 050 200

Connection Thread 3/4“ - 1“ 1“ - 1 1/4“ 1“ - 1 1/4“ 1“ - 1 1/2“

Working Area

Order Number 8 013 006 015 040 8 013 007 030 060 8 013 008 050 090 8 013 011 050 120

VariTurn 3/4“ - 1 1/2“

VariTurn Egg ProfileExtension Set

_________________

_________________

Applications: Removal of deposits and roots.


12Standard Chain Rotor 62 Combi Chain Rotor Recycling 63 EEL Cutter 64

Chain Rotation Systems

Chain rotation systems


Detail | EEL Cutter

Nozzle Jets | EEL Cutter

Accessories

• VariTurn• Milling Adapter• Mitting Wheels

BG produces the chain rotating nozzle in different variations and accessories. The dif-

ference between the Combi Chain Rotor and the Standard Chain Rotor is that the Combi run with different types of chains, bicycle-

I

61

chains, linkchains or milling wheels. Standard Chainrotors can only be used with link-chains. The Recycling version has a powerful drive, which also can be used with recycled water.

_________________Standard Chain Rotor

Connection Thread 1/2 3/4“ 1“

Working Area [mm] 100 - 200 100 - 200 150 - 300

Vol. Flow [l/min] 60 - 100 100 - 250 > 200

Rotation Nozzles [no. of holes] 3 x M8 3 x M8 3 x M8





Weight [kg] 1,3 1,3 2,5

Order Number 04 02 02 01 4 03 03 04 02 03 01 5 03 06 04 02 04 01 6 03 06

Chain Rotation SystemsStandard Chain RotorCombi Chain Rotor RecyclingEEL Cutter



All Standard Chain Rotors are also available as a „SET“ in a transport case with guide cage.

Centerknives available for all Standard Chain Rotors (recommended in combination with guide cage)

_________________

Connection Thread 3/4“ 1“ 1 1/4“

Working Area [mm] 150 - 400 150 - 400 200 - 600

Vol. Flow [l/min] 130 - 250 > 200 > 350

Rotation Nozzles [no. of holes] 3 x M6 3 x M6 4 x M8

Back Jet [no. of holes] 3 x M10 3 x M10 6 x 1/4“




Weight [kg] 2,3 2,3 8,5

Order Number (without chain-set) 16 15 002 003 16 15 003 002 16 15 004 003

Combi Chain Rotor Recycling Set

Adapters and milling wheels are available for all Chain Rotor Recycling up to DN225.


63

Transport case | Standard Chain Rotor


_________________EEL Cutter

Connection Thread 1/2“ * 3/4“ 1“

Working Area [mm] 100 - 150[200 Special Cage]

100 - 150 125 - 200[250 Special Cage]

Vol.Flow [l/min] 70 - 100 100 - 250 > 200

Rotation nozzles [Anz. Löcher] 4 x M6 4 x M6 4 x M8





Weight [kg] 1,4 1,4 2,7

Order Number 16 03 001 16 03 002 16 03 003

Milling Wheels for EEL Cutters are available from DN100 - 150 (optional).

Set in transport case

• Various Brushrings• Chain Set• Tools• Multifunction Spray

* also reduced to 3/8“ available



65


Milling Systems

Applications: Removal of thick roots, mineral deposits, concre-te, protruding sockets and for preparation before rehabilitation works.


13WaMax 100 68 WaMax 200 68 WaMax 300 69

Milling Systems

Milling systems

Detail | WaMax

Milling Work | WaMax

Accessories

• Milling wheels from DN 100 - DN 1000• Skids• Extensions• Carbide Tools [concrete and limescale• Liner Knives and Rupturing Knives [liner and roots]• Tap-cutter• Saw Blade Holder and Saw Blades

Concrete CutterRoot CutterTap Cutter

67

his world wide leading milling system is used for the removal of roots, mineral deposits, concrete, protruding sockets as

well as for the preparation of rehabilitation work. These different applications are possib-le with the use of various guiding cages and milling heads.

T The WaMax system works from diameter 3“ up to 40“. Please be reminded that the WaMax sys-tem can also be used for oval profiles.

_________________WaMax 100

Connection Thread 3/4“ - 1“

Working Area [mm] DN 100 - DN 200

Diameter Motor [mm] 80 mm

Vol. Flow [l/min] > 80

Dimensions [mm] L 300

Weight [kg] ca. 7,5

Order Number 05 01 01 01 6 04 00

_________________WaMax 200


Working Area [mm] DN 150 - DN 600





Order Number 05 01 02 01 7 08 00*

The WaMax 100 is also available as set in a transport case.

Order Number: 05 01 01 02 6 04 00

milling SyStemSWaMax 100WaMax 200WaMax 300

Milling Systems

Milling systems

_________________


Working Area [mm] DN 300 - DN 1000*




Weight [kg] ca. 37,4

Order Number 05 01 03 01 7 08 00*

WaMax 300

milling SyStemSWaMax 100WaMax 200WaMax 300

69

*Order number refers only to the motor. Ask for accessories separately for each setup size!

Accessories

14Nozzledisplays 72Hose Guides 73 Nozzle Inserts 74 Reductions, Expansions 74 Swivel Joints 75Angular Swivel Joints 75 Flex-hoses 76 Thrust Nozzle 76Spray Nozzles 76

Accessories

Accessories

71

_________________Nozzledisplay 1“


Order Number 16 19 003* 16 19 004*

By request the nozzle Display can be furnished with your company logo.

aCCeSSoRieSNozzledisplays

Accessories

Accessories

*without nozzles

73

Lower Hose Guide

A B CHose size 1/4“ - 1/2“ 3/4“ - 1“ 1“ - 1 1/4“

Order Number Standard 8 010 001 014 012 8 010 002 034 100 8 010 003 100 114

Order Number Special 8 010 030 014 012 8 010 031 034 100 8 010 032 100 114

*[incl. ball-bearings for longer lifetime]

*Special with ball bearings

A

B

C

Upper Hose Guide

Order Number 8 011 001 000 000

Protection Hose „Tiger“[3/4“ - 1 1/4“]

Oder Number 09 02 001 034 114

_________________

_________________

Guide skid on request

aCCeSSoRieSHose Guides

_________________

_________________

Nozzle Inserts 1/8“ 1/4“ M6 M8 M10 x 1 M10 M12

Ø [mm] 1,0 - 4,0 1,0 - 4,0 0,8 - 2,4 0,8 - 2,4 1,0 - 4,0 1,0 - 4,0 1,0 - 4,0

Order Number 11 04002 018 0XX

11 04001 014 0XX

11 04004 006 0XX

11 04004 008 0XX

11 04003 101 0XX

11 04004 010 0XX

11 04004 012 0XX

nozzle inserts ceramic[nozzle inserts steel by request]

_________________

Reduction 1/4“è1/8“ 3/8“è1/4“ 1/2“è3/8“ 1/2“è1/4“ 3/4“è1/2“

Order Number 9 020001 014 018

9 020001 038 014

9 020001 012 038

9 020001 012 014

9 020001 034 012

Reduction 1“è3/4“ 1“è1/2“ 1 1/4“è1“ 1 1/4“è3/4“ 1 1/2“è1 1/4“

Order Number 9 020001 100 034

9 020001 100 012

9 020001 114 100

9 020001 114 034

9 020001 112 114

Redctions stainless steel[Reductions steel by request]

Accessories

Accessories

ZubehöRNozzle Inserts ReductionsExpansions

Accessories

XX = Ø [mm]

aCCeSSoRieSSwivel JointsAngular Swivel Joints

_________________

Expansion 1/4“è1“ 1/8“è1/2“ 1/8“è1/4“ 1/8“è3/8“ 1/4“è3/8“ 1/4“è1/2“ 3/8“è1/2“

Order Number 11 02001 014 100

11 02101 018 012

11 02101 018 014

11 02101 018 038

11 02001 014 038

11 02001 014 012

11 02001 038 012

Expansion 1/2“è3/4“ 1/2“è1“ 3/4“è1“ 3/4“è1 1/4“ 1“è1 1/4“ 1 1/4“è1 1/2“

Order Number 11 02001 012 034

11 02001 012 100

11 02001 034 100

11 02001 034 114

11 02001 100 114

11 02001 114 112

Expansions

75

_________________Swivel Joints

Connection Thread 3/8“ 1/2“ 3/4“ 1“ 1 1/4“ 1 1/2“

StandardOrder Number 11 00 05 02 3

02 0011 00 01 02 4 02 00

11 00 03 02 5 02 00

11 00 02 02 6 02 00

11 00 04 02 7 02 00

11 00 06 02 8 02 00

Stainless SteelOrder Number 11 00 05 01 3

01 0011 00 01 01 4 01 00

11 00 03 01 5 01 00

11 00 02 01 6 01 00

11 00 04 01 7 01 00

11 00 06 01 8 01 00

Angular Swivel Joints

Connection Thread 3/8“ 1/2“ 3/4“ 1“ 1 1/4“ 1 1/2“

Order Number 11 00 11 02 3 02 90

11 00 07 02 4 02 90

11 00 09 02 5 02 90

11 00 08 02 6 02 90

11 00 10 02 7 02 90

11 00 12 02 8 02 90

_________________

Accessories

Zubehör

aCCeSSoRieSFlex HoseThrust NozzlesSpray Nozzle

Flex Hose [1/8“ - 3/8“]

Thrust Nozzles

Connection 1/4“ 1/8“ 3/8“

Length [m] 5 | 10 | 20 | 30 | 40 | 50 10 | 20 | 30 20 | 30 | 40

Order Number 09 02 004 014 0LL 09 02 004 018 0LL 09 02 004 038 0LL

LL= Hose lenth e.g. 1/4“, 20 m Hose = 09 02 004 014 020

[by request] - combined thread sized deliverable

Connection Thread 1/2“ 3/4“ 1“ 1 1/4“ 1 1/2“

Order Number 8 015 001 012 012 8 015 001 034 034 8 015 001 100 100 8 015 001 114 114 8 015 001 112 112

_________________

_________________

Spray NozzlesConnection Thread 1/4“ 1/2“ 3/4“ 1“

Order Number 12 05 01 01 2 ZZ 00 12 05 11 01 4 ZZ 00 12 05 21 01 5 ZZ 00 12 05 31 01 6 ZZ 00

_________________

*Spray nozzle 1/2“ with changeable nozzle inserts

Accessories

77

notiZennoteS

Zubehör

79

notiZennoteS

Ihr AnsprechpartnerContact

07/2

018

www.ibg-hydro-tech.de

www.ibg-hydro-tech.de

IBG H

ydro

Tech

Gm

bH

IBG HydroTech GmbH

IBG HydroTech GmbH Seeweg 6 D-63654 Büdingen Telefon: +49 (0) 6042 / 95 64 0Telefax: +49 (0) 6042 / 95 64 19

eMail: [email protected]

IBG HydroTech GmbHSeeweg 6D-63654 BüdingenTelefon: +49 (0) 6042 / 95 64 0Telefax: +49 (0) 6042 / 95 64 19

eMail: [email protected]

The IBG Hydrotech focuses its activities on developing and manufacturing high-quality products in the field of robotics, sewer cleaning and pipe rehabilitation. The company offers products that can be customized to client needs – from the single system components up to complex equipped vehicles of all kinds. Experience over 40 years together with close team work on both national and international projects allows us to provi-de market-driven product solutions. We set high standards for ourselves and our products.

Documents

Nozzles and Milling Systems · 2020. 6. 10. · nozzles, chain rotation systems and mil-ling systems for sewer cleaning jobs, the company manufactures high-end-pro-ducts e.g. cutting