・　INDEX

・　Attention to Safety

・　Attention to Use

・　Name of Each Parts

・ Preparation

・　Maintenance

・　Technical Data

・　Solution to Problems

・ Options ＋Nondurable Goods

・　How to Order

・　Contact

NOZZLE CLEANER（NCAM-03）

USER'S MANUAL

Please read this user's manual befpore using NCAM-03.

2014/10/02

Ⓡ

TIPMAN 1

　　

1.0 Attention to Safety 3

2.0 Name of Each Parts 5

3.0 Preparation3.1 Installation 6

3.2 Isometric Drawing 7

3.3 Power Supply Wiring 8

3.4 The Position of the Reamers and Rollers 9

3.5 Make Teaching to Nozzle Cleaner 9

4.0 Maintenance

4.1 Guide for "How to Change the Spatter Case" for "How to Change the Spatter Case" 10

4.2 How to Change Reamer 11

4.3 How to Change Roller 12

4.4 How to Change Switch Unit 13

5.0 Technical Data

5.1 Kinds of Reamer 14 5.2 Kinds of Roller 14

5.3 List of Correspondence Nozzle 15

5.4 Parts List 16

6.0 Solution to Problem 17

7.0 Options ＋　Nondurable Goods

7.1 Wire Cutter 19

7.2 Nondurable Goods 20

7.3 Switch Unit 21

7.4 Stand 22

7.5 Hose 23

8.0 How to Order 24

I N D E X

TIPMAN 2

　　

Absolutely never diassemble or reconfigure this machine or its parts.

This could result in mechanical malfunction, ignition or injury.

This could result in mechanical malfunction.

　Be sure that the air supply is stopped before make teaching.

It may cause serious injury at nozzle inserting by hand.

　Do not use any reamer other than that is intended and specified in this manual.

Use of an unspecified reamer, it could result in damage.

　

Do not soak Nozzle Cleaner in watwer heavily (0.07L/min) for over

　Prohibition

10minuites.

1.0 ATTENTION TO SAFETY

NCAM-02DSM is designed only to remove spatters from the nozzles at arc welding. Do not use for any other purpose. If you misused the product, serious failure or injury may be caused., and we do not bear any responsibility.

Caution Be careful to follow directions as specified, as an error could lead to

Notice

Be careful to follow directions as spacified, as an error could lead to malfunction and serious damage.

This symbol indicates operations that should not be done.

This symbol indicates operations that should be done.

ATTENTION TO USE

TIPMAN 3

　　

　Do not rotate the reamer in the wrong direction other than specified in this manual.

It may cause damage or accident.

　Do not allow power supply wiring to become damaged.　　

Wiring damage could result in mechanical malfunction and ignition.

　Do not insert finger or hand into nozzle insert shaft or any

This will result in serious injury.

　Do not insert metaric articles such as pins or needles in the rotationg part or gaps of clamp rollers while operation.

This could result in mechanical malfunction or injury.

　Do not install or use Nozzle Cleaner slanted over 45 degrees at any direction.

This could result in mechanical malfunction, damage or accident.

　Do not use acidic or chlorine detergents for maintenance 　 porposes.

Poisonous gas may be generated from the detergents, causing a possible health risk.

　Do not insert any nozzle other than that is intended and specified. Use proper-rollers and a reamer designed for nozzle diameter.

Use of unspecified nozzles could result in damage and accident.

　Turn off the power or air when changing ,instqalling and removing-the clamp roller.

It becomes an important accident resulting in injury or death.

　 Firmly fix Nozzle Cleaner to the stand.

If Nozzle Cleaner is not fixed tightly, poor cleaning and other problems could occur.

　Remove any volatile liquid / oil that may accumulate on Nozzle- Cleaner.　

Spatter could cause ignition and possible injury.

　Avoid spatters fall down on the air piping.

The pipe may be melted and the compressed air can leak from the damaged part.

Remove the spatter which covers Nozzle Cleaner periodically.

Spatter build-up can casuse merchanical malfunction or ignition resulting in injury.

always check.

Attention

Prohibition

　gaps of mechine while in poeration.

※After reading, this manual should be placed where the person who use or manage this machine can

TIPMAN 4

　　

2.0 Name of Each Parts

Air Supply

Top Guide

Spatter Case

Air Motor

Top Cover

Base Plate

Reamer

Nozzle

Insert

TIPMAN 5

　　

3.1 INSTALLATION

1. Just install where needed in the robot's reachable area. For dimensions of the install

　 plate, please　see attached "Guide for teaching"

4. Use an oiler with the air supply pipe. If an oiler cannot be installed on the air route ,

　 apply oil such as Spindle oil(♯60 or less) to the airｍmotor directly once a month.

5. Connect a hose to the spatter case and set a container to collect spatters.

Hose and Hose Band are available as option.

6. Connect to the air source.

Through hole for bolt

※Please have 220mm inerspace from installation part※Please cut out hatching part

2. Prepare for 4pcs of M6 bolts to fix Nozzle Cleaner straight.

3.0 PREPARATION

TIPMAN 6

　　

3.2 Isometric Drawing ※UNIT: mm

Depth12

※1 Vibration Rubber(Option) ※2 Prepare for 4pcs of M6 bolts

TIPMAN 7

　　

3.3 Air Piping

※The flow of air is shown from ① to ⑧.

※Primary air side

Please prepare the socket corresponding to 1 / 4 sizes.

Recommended Air hose : Please use internal diameter 　　 　　 overφ８ air hose

Recommended Air pressure：Over 5㎏/㎠

①

②

③

④

⑤ ⑥ ⑦

⑧

Safety Valve

Switch Mechanical Valve

Regurate Valve

The Primary Side Of a Coupler For Air Power Input

※Piping Size:1/4

TIPMAN 8

　　

3.4 Position of Reamer and Roller

The drwawings from the nozzle Insert Ｘ-axis Roller

Y-axis Roller

Reamer

3.5 Order for Teaching

Cautions and Preparations Before Operations

1. Be sure to turn off the air source in inserting the nozzles with bare hands.

2. Confirm that the body is fastened firmly to the stand.

3. Confirm that the nozzle's inner diameter and the reamer's outer diameter fit each other.

4. Check the connection of the compressed air.

5. After inserting the nozzle by hand, connect the air and the reamer revolved.

　 Never touch the nozzle until stop the air supply.

6. Be sure to assemble spatter case after teaching..

　

Start of the Operation

1. Insert the welding nozzle into the guide rollers.

2. The reamer starts revolving as pushing down the cam for a switch by the nozzle.

3. Insert the nozzle at the point 1-3mm upper from the contact point of the reamer, then pull up

the nozzle.

4. Stop the reamer revolving. Nozzle Cleaning completed.

Points for Operation

1. Set the nozzle at the center of the reamer at teaching.

2. Standard movement speed of: Pressing down the nozzle is less than 1m/min.

3. Either stop for a moment and/or move up a little and then back down for the better results.

4. Do not insert the nozzle too deep.(Max. 1-3mm upper from the contact point of the nozzle/

contact　tip and the reamer)

TIPMAN 9

　　

        Tips for Maintenance

1. Confirm the motion of the cam part of switch unit. In case of the motion is stiff,

remove the spatters after confirming.　　　

2. Confirm that the reamer is not damaged.

3. Confirm that inside of theb reamer is not clogged with spatters or dusts.

4. Confirm the inside of spatter case is clogged with spatters or not.In case of it is clogged,

please remove.

4.1 How to Change Spatter Case

1.　Turn off the air source.

2.　Remove the edge part of the top guide(NCAM02DH-TG）

3.　Remove the bolt of 4 pcs(M6*15) of the top cover（NCAM02DH-TC）

　　（On that occasion, it does not matter whether the air pipe is assemled or not.

4.　Remove the air hose assembled to the spatter case.

5.　Remove the spatter case. (In case of the spatter remains, sometimes it can be

　　difficult to remove it)

6.　Assemble the new spatter case after it is cleaned up.

7.　Assemble the Duct Hose　⇒　Assemble the Top Cover　⇒　Assemble the Top Guide⇒

　　Turn on the Air Source

4.0 MAINTENANCE

TIPMAN 10

　　

4.2 How to Change Reamer

1.　Turn off the Air Source.

2.　Remove the edge parts of the top guide(NCAM02DH-TG).

3.　Remove the bolts (4pcs of M6*15) for the Top Cover.

　　（On this occasion, it can not be problem with the air pipe assembled.）

4.　Pull out of the spatter case. In case An occasion, it can be difficult to pull out

5.　Remove the reamer's body by rotating counterclockwise with the pliers or equal itemes

　 In case of the reamer spin around, fix the mounts of the reamer

by inserting the wrench (W14) to the lower mount part of it, and rotate the uncounterclockwise.　　

6.　Set the new reamer twisting clockwise and fasten as tight as possible.

　　

7.　Assemble the Top Cover　⇒　Assemble the Top Guide　⇒　Turn on the air source.

8.　Insert the nozzle by the robot and confirm the reamer revolving by operating the switch lever.

＊  Be careful of injury. Do not change the reamer with bare hands, as it is sharp.

＊  Changing the reamer once in half a year is recommended even if the reamer is not damaged yet.

Fasten clockwise

　

Fix with a thin (Thickness:5 mm or less )

wrench 14

TIPMAN 11

　　

4.3 How to Change Roller

Ｘ-axis Clamp Roller

Top Guide

　

　

Ｙ-axis Shaft

Cap Bolt

Ｙ axis Clamp Roller Unit

Hollow set screw

Ｘ-axis Shaft

TIPMAN 12

　　

4.4 How to Change Switch Unit

1.　Turn off the Electrical Power.

2.　Remove the both edge of Top Guide.(NCAM02DH-TG）

3.　Remove the Air Hose(#2～#5） assembled safety valve and mechanical valve.

　

4.　Remove the cap bolt (2pacs of M5*20 )assembled to side part.The body of Unit is removed.

　

5.　Assemble the New Switch Unit with the cap bolt(2 pcs of M5*20), and connect the Air Hose

　 （#2～#5）numerical order.　　（If it is not be connected numerical order, operation problems may occur.)

6.　Turn on the air source.

7.　Insert the switch cam manually with the nozzle, and confirm the reamer's rotation.

(Be sure not to insert the nozzle with bare hands because it is dangerous)

#4

#5

#2

#3

TIPMAN 13

　　

5.1 Kinds of Reamer

　　ReamerNO Nozzle I.D Reamer O.D Inscription

1 　　　　　NCAM-AR12 Φ12 Φ10.4 AR１２2 　　　　　NCAM-AR13 Φ13 Φ11.4 AR１３3 　　　　　NCAM-AR14 Φ14 Φ12.4 AR１４4 　　　　　NCAM-AR15 Φ15 Φ13.4 AR１５5 　　　　　NCAM-AR15.5 Φ15.5 Φ14.0 AR１５．５

6 　　　　　NCAM-AR16 Φ16 Φ14.4 AR１６7 　　　　　NCAM-AR17 Φ17 Φ15.4 AR１７8 　　　　　NCAM-AR18 Φ18 Φ16.4 AR１８9 　　　　　NCAM-AR19 Φ19 Φ17.4 AR１９

5.2 Kinds of Roller

　　　　　Ｘ axis RollerＸ axis Clamp Roller NO Nozzle O.DInscription

1 Φ 20 Ｘ２０2 Φ 21 Ｘ２１3 Φ 22 Ｘ２２4 Φ 23 Ｘ２３5 Φ 24 Ｘ２４6 Φ 25 Ｘ２５7 Φ 26 Ｘ２６8 Φ 27 Ｘ２７9 Φ 28 Ｘ２８10 Φ 29 Ｘ２９11 Φ 30 Ｘ３０

　　　　　Ｙ axis RollerNO Part Number Nozzle O.DInscription1 Φ 15 Ｙ１５2 Φ 16 Ｙ１６3 Φ 17 Ｙ１７4 Φ 18 Ｙ１８5 Φ 19 Ｙ１９6 Φ 20 Ｙ２０7 Φ 21 Ｙ２１8 Φ 22 Ｙ２２9 Φ 23 Ｙ２３10 Φ 24 Ｙ２４

Ｙ axis Clamp Roller 11 Φ 25 Ｙ２５12 Φ 26 Ｙ２６13 Φ 27 Ｙ２７14 Φ 28 Ｙ２８

Paert Number

NCAM-Y17NCAM-Y18

NCAM-Y24NCAM-Y25NCAM-Y26

NCAM-Y15NCAM-Y16

NCAM-Ｘ27NCAM-Ｘ28NCAM-Ｘ29NCAM-Ｘ30

Paert NumberNCAM-Ｘ20NCAM-Ｘ21NCAM-Ｘ22

NCAM-Y19NCAM-Y20

NCAM-Ｘ23NCAM-Ｘ24NCAM-Ｘ25NCAM-Ｘ26

NCAM-Y27NCAM-Y28

NCAM-Y21NCAM-Y22NCAM-Y23

5.0 Technique Data

TIPMAN 14

　　

5.3 List of Available Nozzle

NCAM-02DSM is designed for the straight nozzle with 20mm in its outer diameter and 16 mm in its

inner diameter as standard model but also corresponds other types of nozzles.

Please refer to the chart below and select proper nozzle type.

　

·  Nozzle Type: Straight （Ｓ-type）、Taper （Ｔ-type）、Taper （ＴＬ-type）、

Setback Taper Nozzle （Ｄ-type）

·  Nozzle's outer Diameter (A): 20mm to 30 mm

·  Nozzle's outer Diamer(B): 15 mm to 28 mm

·  Nozzle's Inner Diameter : 12 mm to 19 mm

·   Pleae confirm that the diameter of Isolation Cylinder / Torch is the same

(or less than + 1 mm)as the nozzle's diameter or thinner.

・ In case it is thicker than the nozzle's diameter, unless the length of the nozzle

is less than 90 mm, standard model can be used.

　

　　　　　　使　用　可　能　ノ　ズ　ルNozzle Application

O.D.ＡΦ Φ20　～　Φ30

O.D.ＢΦ Φ15　～　Φ28 Carbon Nozzle

I.D.ＣΦ Φ12　～　Φ19

Copper,brass, aluminum Max. 20mm from Tip of

Cleaning RangeCorrespond range（mm） Material of Nozzle

(S-Type) (T-Type) (TL-Type) (D-Type)

O.D Bφ O.D O.D

O.D O.D Bφ O.D Bφ

I.D Cφ I.D Cφ I.D Cφ I.D Cφ

O.D Aφ

D=(20mm) D=(20mm) D=(20mm)

TIPMAN 15

　　

5.4 Parts List （NCAM-03）　

　　　Parts ListNo Item Name

1 Air Motor2 Valve Plate3 Base Plate4 Flame Shaft5 Motor Spacer6 Motor Spacer cover

7 Spatter Grinder8 Spatter Case9 Reamer10 Top Cover11 Switch Unit12 Clamp Roller X13 Clamp Roller Y14 Top Guide

14

12

11

11

13

3

9

7

6

　

58

41 3

2

NCAM02DH-FS

NCAM02DH-BP

NCAM02DSM-MS

NCAM-X20～30

NCAM03-SSC

NCAM-Y15～28

TypeNCAM03-AM

NCAM-02-017

NCAM02DHM-FY

NCAM02DHM-SC

NCAM-AR12～19

NCAM02DH-TC

NCAM03-SWU

NCAM02DH-TG

TIPMAN 16

　　

Reamer does not rotate. 1. Air is not supplied. Confirm the manometer and

correct.

2. Failure of Motor. Confirm the motor motion and

change.

3. Failure of Switch Unit. Confirm by using nozzle and

change.

4. Lack of the Supply Pressure Confirm the manometer and

correct.

Air motor does not rotate. 1. Air is not supplied. Confirm the manometer and

correct.

2. Failure of the Motor Confirm the notor motion and

change.

3. Failure of the Switch Unit Confirm by using nozzle and

change.

4. Lack of the Air Supply Pressure Confirm the manometer and

correct.

Unable to remove spatter 1. Nozzles and Reamers do not fit Confirm the nozzle's number

attached to the inside of each other. and reamer and correct.

nozzle. Confirm the nozzle's number and

do not fit each other roller and correct.

3. The Reamer has broken off. Confirm the reamer by inspection

and change.

4. Failure of the Switch Unit Confirm by using nozzle and

change.

5. Foreign body was mixed to the Make the motor counterrotating.

air motor.

1. The nozzle's fall position of Confirm the position by repeating

is high. teaching and correct.

Confirm the number of nozzles

fit each other. and rollers and correct.

3. Motor is not rotating. Confirm the motion of the motor

and check.

1. Incorrect teaching. Confirm the position by reteaching

and correct.

reacts. Confirm the number of the nozzles

fit each other. and reamers and correct.

3. The nozzle's inside is clogged Confirm the nozzle's inside by

with spatters. visual inspection and clean up.

4. Reamer has broken off. Confirm the reamer by inspection

and change.

5. The stand is rocking, or has Confirm the stand and

loosened. reinstallation.

Confirm the body and reinstallation.

1. Nozzles and remers do not fit Confirm the number of nozzles

each other. and reamers and correct.

Confirm the number of nozzles

fit each other. and remaers and correct.

3. Reamers have broken off. Confirm the reamer by inspection

and change.

4. Failure of the Switch Unit Change the switch unit.

5. Short of the air pressure or the Confirm the air manometer and

flow. correct.

Confirm the body and reinstallation.

2. Roller and the nozzle's D.O do notmatch each other.

6. The body is not fastened firmly

Reamer stops suddenly while

Problem PROBLEMS AND COUNTER-MEASURE　

6. The body is not fixed tightly

2. Roller and the nozzle's O.D

the Arc Robot's shock sensor 　　　　　　　　　　　　　　　　　　　　　　　　　　　　

Spattar remains at the point of

2. Roller and nozzle D.O do not

Unable to Clean up because

it is being cleaned up.

to the stand.

to the stand.

the tip of nozzle.2. Roller and the nozzle D.O do not

Counter-measureExpection Cause

6.0 SOLUTION TO PROBLEMS

TIPMAN 17

　　

1. Nozzle and Reamer does not fit Confirm the number of nozzle and

each other. reamer.

Confirm the nozzle and roller

not fit each other. number and correct.

3. Reamer hits inside of the nozzle. Revise the reamer's length.

4. Nozzle's inside is clogged with the Confirm the inside of nozzle by

spatters. visual inspection and clean up.

1. The spout of spatter case is clogged Confirm the nozzles' inside and

with spatters. remove.

2. Spatter grinder is broken. Check the grinder and exchange it to new one

3. The hose's inside is clogged with Confirm the hose's inside and

spatters. remove.

Unable to insert the Nozzle to

the end.

Unable to discharge smoothly fromthe spatter case after cleaningup.

2. Rollers and the nozzle D.O do not

TIPMAN 18

　　

7.1 Wire Cutter ＆　Spray system

＊　We are entirely at your service.

7.2 Nondurable Goods

　 ・Spatter Case (NCAM02DHM-SC)

・Clamp Roller (NCAM-X　or　Y)

　

・Reamer (NCAM-AR)

・Spatter grinder (NCAM02DHM-FY)

NCOP-WC03D NCOP-SP03

7.0 Option

Ｎｏ Ｉ/Ｏ ｃｏｎｎｅｃｔｉｏｎ

TIPMAN 19

　　

7.3 Switch Unit　（NCAM03-SWU）

Switch Unit consists of the parts below

（＊Please note that the selling Unit is available, but each parts' sales and fixing are not

　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 out of our service.)

No Parts Name Product Number

①②③④⑤⑥⑦

①⑦

②　

⑤

④⑥

⑥

＊　This parts have passed a durability test for over ten thousand times solid in durability experiments.

　

　　　Switch Unit（NCAM03-SWU）

VM1000-４N-00VM1010-４N-01

Switch Spring

Switch Case

Switch Cam　　　

Dowel pin one side of screw male

Mechanical Valve　　

Safety Valve

NCAM02DH-SW1

NCAM02DH-SW4

NCAM02DH-SW2NCAM03-SW3

Prevention boad for spatter NCAM02DHM-SW1-C

NCAM03-SWU

TIPMAN 20

　　

7.4 Stand (OPTION)※UNIT: mm

7.5 Hose (OPTION)

＊Total Length: 100mm, With Hose Band

TIPMAN 21

　　

　－　○○　　　　　　―　○○　　― 　○○　　― 　A○○

Nozzle I.D　ΦＣ（12～19）

The outer diameter of the nozzle

ΦＢ（15～28）

Outer diameter of the Nozzle　　ΦＡ（20～30）

Nozzle Type 4 kinds; Ｓ type、Ｔ type、ＴＬ type、Ｄ type

Nozzle Cleaner Type　

【　EXAMPLE　】

　-ＴＬ　　　　　　―　２０　　― 　１８　　― A14

The inner diameter of the nozzle

ΦＣ

　The outer duameter of the nozzle 　

　 ΦＢ

Outer diameter of the nozzle 　　

ΦＡ

　　　　Nozzle type

Nozzle Cleaner type

※When you place an order, please advice us of the product number as below.

We may ask you to fill in an order sheet," Nozzle Cleaner Order Sheet" in order to avoid any

misunderstanding or confusion.　　　

NCAM-03

NCAM-03

8.0 HOW TO ORDER

TIPMAN 22

　　

TIPMAN CO.,Ltd.

ZIP CODE 470-0162

1-1244 Haruki shiratsuchi, Togo-cho, Aichi -gun, Aichi

TEL：052-804-1871

FAX：052-804-6660

http://www.tipman.jp

【　GROUP COMPANY　】

KYOKUTOH CO; LTD.

ZIP CODE 458-0808

2-2225 Higashi-kaminokura, Midori-ku Nagoya City, Aichi,

Japan

TEL　052-879-2223　　FAX　052-879-6223

E-mail：sales@kyokutoh.com

http://www.kyokutoh.com

CHANGER　＆　DRESSER CORPORATION

1527　ITC Way, Anniston, AL 36207 U.S.A

TEL　+1-256-832-4392　　FAX　+1-256-832-4393

http://www.changer-dresser.com

KYOKUTOH CHINA CO., LTD

Xinzhuang Village Section Furong Town,Furong Street,

Huadu District Guangzhou City, China 510860

TEL　+86-20-86980880 FAX　+86-20-86980890

http://www.kyokutoh.com.cn

KYOKUTOH EUROPE

♯003,Radlkoferstr,2;81373;Munchen;Germany

TEL　+49-89-7411-85313 FAX　+49-89-7411-85315

http://www.kyokutoh.de/

KYOKUTOH THAILAND

339/2 Soi Phattanakarn 69,Phattanakar Road, Prawet,

Bangkok 10250,Thailand

TEL　+66-02-721-6282 FAX　+66-02-721-6284

http://www.kyokutoh.co.th

KYOKUTOH KOREA

174-80, Jonam-dong, Siheung City,

Gyeonggi-do ,South Korea 429-870

TEL　+82-31-414-8730　FAX　+82-31-414-8731

TIPMAN 23

http://www.tipman.jp/http://www.kyokutoh.com/http://www.changer-dresser.com/http://www.changer-dresser.com/http://www.kyokutoh.de/http://www.kyokutoh.co.th/