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Novelis Heat Exchanger Aluminum Improving the value and sustainability performance of our customers

Novelis Heat Exchanger Aluminum

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Page 1: Novelis Heat Exchanger Aluminum

NovelisHeat Exchanger Aluminum

Improving the value and sustainability performance of our customers

Page 2: Novelis Heat Exchanger Aluminum

About Novelis heat exchanger aluminumWith more than 45 years of experience we are among the world’s leading suppliers of high-quality aluminum rolled products for heat exchanger manufacture. We specialize in the production of rolled aluminum coils with unique product or processing technical advantages, and have the ability to alloy special material properties to specific customer applications.

We deliver many specialized alloys, and can provide these in a large variety of cladding combinations and ratios. We have been providing aluminum heat exchanger material globally for many years and to many end-user applications, and we understand the complexity of vacuum, fluxed and flux-free controlled atmosphere brazing, as well as the corrosion protection and strength requirements associated with modern heat exchanger design. We work continually to offer new and innovative aluminum solutions to the global heat exchanger market.

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Novelis is helping our customers meet regional demand through four plants in Koblenz (Germany), Oswego, Fairmont and Clayton (USA).

Novelis supplies the global heat exchanger industry with advanced aluminum materials of the highest quality, which meet not only the industry’s high standards but also individual customer specifications.

NOVELIS’ ADVANTAGES AND CAPABILITIES INCLUDE

• A broad standard and advanced alloy portfolio

• Coil production in wide dimensional ranges

• Specialties: complex cladding, asymmetrical cladding, multi-cladding, Fusion™ clads, clad and unclad fin production

• Local production in Europe and the US

Global presence to enable efficient supply chains

Four heat exchanger sites –global supply possibilities

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Oswego, Clayton and Fairmont,USA Koblenz,

Germany

Page 4: Novelis Heat Exchanger Aluminum

About us in Germany

Founded in 1964, our plant in Koblenz (Germany) has more than 55 years of experience and know-how in serving a variety of end-user industries and is among the world’s leading suppliers of high-quality aluminum rolled products to heat exchanger manufacturers. We specialize in the production of rolled aluminum coil with unique advantages, e.g. quality, strength, corrosion life, processing and forming characteristics, and our ability to alloy special material properties to meet specific customer applications and needs.

The Koblenz plant delivers plate, sheet and coil in more than 130 alloys, and in large variety of alloy combinations and clad ratios. Our customers come from many different industries, such as aerospace, automotive, transportation, marine, molding and tooling, as well as other industrial sectors. We have been providing aluminum heat exchanger material world-wide for more than 45 years. We understand the importance of clad materials for vacuum and controlled atmosphere brazing, as well as heat exchanger corrosion protection requirements. We strive to continually offer new aluminum solutions to the global market, and it is our

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primary objective to work together with our customers around the world to realize their technical and sustainability needs. As a result of continuous improvement and investment in state-of-the-art production facilities, research and development, quality assurance, as well as the ongoing education and training of our employees, our products are of the highest standards worldwide. These improvements enable us to supply innovative aluminum materials of the highest quality, which fulfill the most demanding international industry standards and individual customer specifications, with respect to their dimensions, properties and quality characteristics.

Novelis’ know-how is in developing niche products in various alloys – like core and clad materials for heat exchangers – which can fully satisfy the requirements of this challenging industry. Koblenz is a fully integrated operation. A comprehensive quality management system has been established in Koblenz, to ensure the entire manufacturing process is continuously controlled and documented, to guarantee the most stringent customer and industry requirements are met, for all relevant material properties.

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In North America, Novelis supplies aluminum heat exchanger material from our sites in Oswego (New York), Fairmont (West Virginia), and Clayton (New Jersey). Together, these sites combine technical expertise, exceptional service, and a legacy of high-quality to serve customers across a wide variety of end-use markets.

Opened in 1963, Oswego is Novelis North America’s first and largest wholly-owned facility. The site is dedicated to produces high quality aluminum sheet. It is the only facility in North America that supplies three value streams: automotive, beverage can and high-end specialty products. As a fully integrated operation, Oswego’s capabilities include aluminum scrap remelting / recycling, ingot casting, hot and cold rolling, and finishing. Oswego pioneered the Novelis Fusion™ process, which uses breakthrough liquid metal technology to offer the market a multi-alloy brazing sheet and clad finstock.

About us in the USA

Clayton, New Jersey, USA Fairmont, West Virginia, USA

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Our plant in Fairmont works in partnership with Oswego to supply the heat exchanger market. Fairmont uses cold rolling and finishing capabilities to manufacture a large variety of products for appr. 70 domestic and international customers. End-use products include radiators, condensers, evaporators, heater cores, air conditioning, and container foil. With more than 180 employees, the plant dates back over 100 years, when it started as a brass factory. Since then, it has evolved into a world-class leader in light gauge aluminum production, earning several awards in recent years from its customers.

At Novelis’ facility in Clayton, more than 100 employees produce and supply foil and light-gauge, non-heat treatable material for containers, HVAC&R, automotive fin stock, phamaceutical packaging, and spiral duct stock. The site features re-rolling, precison sliting and coating capabilities focused on serving broad heat exchanger market needs. Clayton also has unique finishing capabilities allowing it to create premium aluminum foil for special applications.

Oswego, New York, USA

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Typical technical capabilities (EU)

Clad material % One side clad / clad ratio 4 - 20

Both sides clad / clad ratio 4 - 15 per side

Coil dimensions mm inThickness 0.2 - 3.175 0.008 - 0.125

Coil width 24 - 1,650 0.94 - 64.96

Coil inner diameter 250 - 600 9.84 - 23.62

Coil outer diameter (max.) 1,770 69.68

Typical technical capabilities (USA)

Clad material % Both sides clad / clad ratio 7 - 16 per side

Coil dimensions mm inThickness 0.045 - 1.6 0.0018 - 0.063

Coil width 14 - 1,730 0.55 - 68.11

Coil inner diameter 153 - 508 6 - 20

Coil outer diameter (max.) 1,930 76

Other dimensions, coils and sheets on request

Customer specific brazing coils can be delivered in a large variety of alloy combinations, clad ratios, thicknesses and widths, as well as coil diameters.

Our customers are supported by our dedicated team, world class logistics and strict quality controls (during all steps of our production).

We can advise you further on process steps and tempers, if required. Please see our contact details on the back page.

Technical capabilitiesfor clad and core materials

Clad thickness depending on alloy combination and thickness

clad

core

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The FusionTM technology, developed and patented by Novelis Inc. is a unique variant of the direct chill (DC) casting process whereby two different alloys can be cast simultaneously, producing a laminate (or composite) aluminum ingot.

This process offers some distinct advantages over current aluminum clad sheet processing routes.

The composite ingots produced via Fusion™ casting can be rolled down to thin-gauge aluminum ‘clad’ sheet without the need for secondary clad liner plate production.

Since the core / clad metallurgical, oxide-free bond is formed during the ingot casting step, a scalping step is saved on one side of each ingot, thus reducing scrap volume and increasing overall process efficiency and yield. The smaller number of steps involved in the produc-tion of a clad material creates a product with less potential for quality defects. Smaller Si particles in the clad alloy promote a uniform and faster wetting of the fin / tube joint.

Novelis Fusion™ brazing sheet meets or exceeds all criteria necessary for customers to produce strong, durable and corrosion resistant heat exchangers for the automotive and associated industries. Even more encouraging, Novelis Fusion™ opens the door for greater alloy development for next generation products.

It should be noted Novelis offers both Fusion™ and conventional clad assembly techniques, depending on the clad package production location and design requirements.

Advantages using Novelis Fusion™ brazing sheet:

• Flat interface• Continuous interface• No oxide inclusion• No porosity• Minimum alloys mixing

Results in: Perfect metallurgical bonding

Novelis Fusion™ cladding technology

Uniform and continuous interface between liner and core alloys

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Novelis is able to offer this engineered material solution as the result of many years of extensive and customer focused R&D. Due to our commitment to more sustainability, our goal is to offer this state-of-the art alloy family so that customers get tangible product and environmental benefits.

A fully non-fluxed brazing sheet that can be processed in existing controlled atmosphere and vacuum brazing operations. We are capable of supporting both prototype and full-scale production tests.

WHY FLUX-FREE?

Removing the need for flux and the flux application process offers a number of significant benefits to the industrial user of brazing materials:

• Process safety and efficiency, including the environmental impact of

operations• Product design complexity, core alloy

selection and performance• Plant energy usage, layout and costs

in terms of (but not limited to) reduced spending on:

• Capital investment in flux application equipment • Bill of material costs for flux usage and purchase administration etc. • Furnace and braze hardware maintenance • Logistics (incl. storage / waste streams) • Personal protective equipment, occupational health monitoring, etc.

There are additional potential advantages to be gained by the customer due to improved internal cleanliness and the elimination of the possible interactions between residual flux and cooling media.

CUSTOMER SUPPORT

Novelis has extensive laboratories with brazing and testing equipment which we can offer to support customer trials and validation of our flux-free materials:

• Glass tube furnaces• CAB batch furnaces• Corrosion cabinets• Post-braze / post-testing metallographic assessments

Flux-free brazing

No Flux No Flux

Example of acceptable brazed filletsNovelis flux-free clad 3xxx LL tube materialCAB brazed to 3003 fin0 g/m2 flux loadtypical industrial profile

Example of poor brazed filletsNovelis standard 4045 clad 3xxx LL tube material CAB brazed to 3003 fin0 g/m2 flux loadtypical industrial profile

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Example of Novelis flux-free materialCAB brazed to typical industrial profileNo flux0.8 mm wire gauge gap

Example of Novelis standard 3xxx materialCAB brazed to typical industrial profile 5 g/m2 fluxed0.8 mm wire gauge gap

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Clad chemical composition [all data on weight -%]Alloy Specification Chemical elements each total designation Si Fe Cu Mn Mg Cr Zn Ti Zr 0.05 0.15For controlled atmosphere brazing with flux

4343 AA; EN 573-3 Min. 6.8 - - - - - - - - - -

Max. 8.2 0.8 0.25 0.10 - - 0.20 - - 0.05 0.15

Hogal 4433 4433 Min. 8.2 - - - - - - - - - -

Max. 8.9 0.8 0.25 0.10 0.035 - 0.2 - - 0.05 0.15

4045 AA; EN 573-3 Min. 9.0 - - - - - - - - - -

Max. 11.0 0.8 0.30 0.05 0.05 - 0.10 0.20 - 0.05 0.15

4047A AA; EN 573-3 Min. 11.0 - - - - - - - - - -

Max. 13.0 0.6 0.30 0.15 0.10 - 0.20 0.15 - 0.05 0.15

For flux-free controlled atmosphere brazing without fluxFFMC - Min. Details on request

Max.

For vacuum brazing4004 AA; EN 573-3 Min. 9.0 - - - 1.0 - - - - - -

Max. 10.5 0.8 0.25 0.1 2.0 - 0.20 - - 0.05 0.15

4104 1) AA; EN 573-3 Min. 9.0 - - - 1.0 - - - - - -

Max. 10.5 0.8 0.25 0.10 2.0 - 0.20 - - 0.05 0.15

4004 mod. 4403 Min. 9.0 - - - 0.45 - - - - - -

Max. 10.5 0.8 0.25 0.10 0.75 - 0.20 - - 0.05 0.15

4104 mod.1) 4411 Min. 9.0 - - - 0.60 - - - - - -

Max. 10.5 0.80 0.25 0.10 0.80 - 0.20 - - 0.05 0.15

Hogal 4450 2) 4450 Min. 9.0 - - - 0.16 - - - - - -

Max. 11.0 0.30 0.30 0.05 0.25 - 0.10 0.20 - 0.05 0.15

Hogal 4470 3) 4470 Min. 11.0 - - - 0.15 - - - - - -

Max. 14.0 0.30 0.30 0.15 0.25 - 0.20 - - 0.05 0.15

Zn containing 4)

Hogal 4436 5) 4436 Min. 6.8 - - - - - 0.4 - - - -

Max. 8.2 0.25 - 0.10 - - 0.6 - - 0.05 0.15

Hogal 4437 6) 4437 Min. 6.8 - - - - - 0.9 - - - -

Max. 8.2 0.8 0.25 0.10 - - 1.1 - - 0.05 0.15

Hogal 4438 7) 4438 Min. 6.8 - - - - - 2.75 - - - -

Max. 8.2 0.8 0.25 0.10 - - 3.25 - - 0.05 0.15

Hogal 4453 8); X467 4453 Min. 9.0 - - - - - 0.9 - - - -

Max. 11.0 0.8 0.30 0.05 0.05 - 1.1 0.2 - 0.05 0.15

Hogal 4472 9) 4472 Min. 10.8 - 1.2 - - - 1.0 - - - -

Max. 11.7 0.3 1.6 0.1 0.1 - 1.4 - - 0.05 0.15

For corrosion protection 10)

1050 EN 573-3 Min. - - - - - - - - - - -

Max. 0.25 0.35 0.05 0.05 0.05 - 0.07 0.05 - 0.05 0.15

1145 AA Min. - - - - - - - - - - -

Max. Si + Fe max. 0.55 0.05 0.05 0.05 - 0.05 0.03 - 0.05 0.15

7072 AA Min. - - - - - 0.8 - - - -

Max. Si + Fe max. 0.7 0.10 0.10 0.10 - 1.3 - - 0.05 0.15

7072 mod. AA Min. - - - - - - - - - -

Max. Si + Fe max. 0.7 0.10 0.10 0.10 - 0.5 - - 0.05 0.15

1) Bi 0.02 - 0.20%2) Hogal 4450 is similar to AA4045 + max. 0.25% Mg3) Hogal 4470 is similar to AA4047 + max. 0.25% Mg4) Higher Zn concentrations are available on request5) Hogal 4436 is similar to AA4343 + 0.5% Zn6) Hogal 4437 is similar to AA4343 + 1% Zn7) Hogal 4438 is similar to AA4343 + 3% Zn8) Hogal 4453 is similar to AA4045 + 1% Zn9) Low melt CAB cladding10) 3xxx series alloys (with and without Zn) are available for corrosion protection on request

Further options on request

Chemical composition of clad…

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Core chemical composition [all data on weight -%]Alloy Specification Chemical elements each total designation Si Fe Cu Mn Mg Cr Zn Ti Zr 0.05 0.15

3003; X301 AA; EN 573 - 3 Min. - - 0.05 1.0 - - - - - - -

Max. 0.6 0.7 0.20 1.5 - - 0.10 - - 0.05 0.15

3005 AA; EN 573 - 3 Min. - - - 1.0 0.20 - - - - - -

Max. 0.6 0.7 0.30 1.5 0.6 0.10 0.25 0.10 - 0.05 0.15

3103 AA; EN 573 - 3 Min. - - - 0.9 - - - - - - -

Max. 0.50 0.7 0.10 1.5 0.30 0.10 0.20 0.10 - 0.05 0.15

Hogal 3190 3190 Min. - - 0.2 1.0 0.40 - - - - - -

Max. 0.4 0.70 0.5 1.5 0.70 0.10 0.25 - - 0.05 0.15

X3341) Min. - - 0.05 1.30 - - - - - - -

Max. 0.80 0.70 0.25 1.80 - - 0.1 - - 0.05 0.15

Hogal 3527 3527 Min. 0.45 0.34 0.6 0.9 - 0.05 - - - - -

Max. 0.65 0.44 1.0 1.5 0.1 0.15 0.1 0.1 0.05 0.05 0.15

Hogal 3529 3529 Min. 0.45 0.34 0.6 0.9 - 0.05 - - - - -

Max. 0.65 0.44 1.0 1.5 0.03 0.15 0.1 0.1 0.05 0.05 0.15

Hogal 3532 3532 Min. - - 0.5 0.65 0.1 - - 0.08 - - -

Max. 0.3 0.5 0.7 1.00 0.3 - 0.10 0.10 - 0.05 0.15

Hogal 3534 3534 Min. - - 0.5 0.65 - - - 0.08 - - -

Max. 0.3 0.5 0.7 1.00 0.02 - 0.10 0.10 - 0.05 0.15

Hogal 3536 3536 Min. - - 0.80 0.75 0.15 - - - 0.05 - -

Max. 0.3 0.5 1.00 1.00 0.24 0.05 - 0.10 0.15 0.05 0.15

Hogal 3537 3537 Min. 0.45 0.34 0.90 1.10 - 0.10 - - 0.05 - -

Max. 0.65 0.44 1.10 1.3 0.1 0.25 0.10 0.05 0.15 0,05 0.15

Hogal 3541 3541 Min. - - 0.45 1.3 0.05 - - - - - -

Max. 0.15 0.25 0.75 1.8 0.15 - - 0.10 - 0,05 0.15

Hogal 3542 3542 Min. - - 0.40 0.90 0.20 - - 0.08 - - -

Max. 0.10 0.25 0.60 1.2 0.30 0.05 0.05 0.10 - 0.05 0.15

Hogal 3546 3546 Min. - - 0.45 1.3 0.05 - 2.3 - - - -

Max. 0.15 0.25 0.75 1.8 0.15 - 2.7 0.05 - 0.05 0.15

Hogal 3548 3548 Min. - - 0.5 0.9 0.12 - - 0.08 - - -

Max. 0.1 0.25 0.7 1.2 0.18 0.03 0.05 0.10 - 0.05 0.15

Hogal 3551 3551 Min. 0.5 - 0.1 0.5 - 0.05 - - 0.05 - -

Max 1.25 0.5 0.6 1.25 0.25 0.20 0.25 0.20 0.20 0.05 0.15

Hogal 3559 3559 Min. - - - 1.6 - - - - - - -

Max. 0.70 0.50 0.05 1.9 0.30 - 0.10 0.10 - 0.05 0.15

Hogal 3572 3572 Min. 0.30 - 0.60 1.00 0.27 - - - - - -

Max. 0.70 0.40 0.90 1.40 0.32 - 0.15 0.05 - 0.05 0.15

X3731) Min. - - 0.05 1.00 - - 1.4 - - - -

Max. 0.60 0.70 0.20 1.50 - - 1.60 - - 0.05 0.15

X3741) Min. - - 0.05 1.30 - - 1.4 - - - -

Max. 0.80 0.70 0.25 1.80 - - 1.60 - - 0.05 0.15

6060 EN 573 - 3 Min. 0.30 0.10 - - 0.35 - - - - - -

Max. 0.6 0.30 0.10 0.10 0.6 0.05 0.15 0.05 - 0.05 0.15

6063 AA; EN 573 - 3 Min. 0.20 - - - 0.45 - - - - - -

Max. 0.6 0.35 0.10 0.10 0.9 0.10 0.10 0.10 - 0.05 0.15

X709 Min. 0.35 - - 1.25 - - 2.3 - - - -

Max. 0.55 0.7 - 1.55 - - 2.7 - - 0.05 0.15

X710 3003+Zn Min. - - 0.05 1.0 - - - - - - -

Max. 0.6 0.7 0.20 1.5 - - 0.10 - - 0.05 0.15

X900 Min. - - 0.45 1.35 0.10 - - - - - -

Max. 0.10 0.25 0.65 1.65 0.30 - - - - 0.05 0.15

X901 ~Hogal 3541 Min. - - 0.45 1.35 0.05 - - - - - -

Max. 0.10 0.25 0.65 1.65 0.15 - - - - 0.05 0.15

X902 Min. - - 0.45 1.35 - - - - - - -

Max. 0.10 0.25 0.65 1.65 - - - - - 0.05 0.15

1) Alloy is typically used for bare finstock production.

Some alloys requires a minimum order tonnage for quotation. Other alloys or combinations are available on request.You are welcome to discuss these with us – please see our contact details on the back page.

and core material

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clad

length

core

Corrosion potential [mV] -680 -690 -700 -710 -720 -730

0 50 100 150

depth [µm]

Aluminum heat exchangers are subject to a wide range of severe environmental conditions, e.g. de-icing road salt, grit, acid exhaust fumes and others. The heat exchanger can be protected against aggressive external and internal corrosion attacks using the principle of galvanic protection for critical components and through suitable alloy selection.

A less noble (anodic) alloy will corrode preferentially to a noble (cathodic) alloy when in contact via a corrosive medium.This principle can be applied to the individual components of a heat exchanger (e.g. tubes, headers, tanks, etc.), and it can also be applied to the heat exchanger alloy system itself.

Hogal 3532

Hogal 3190

ENVIRONMENTALLY FRIENDLY MATERIAL SOLUTIONS IN ALUMINUM

In addition to the galvanic protection principle, the micro-structure of Novelis’ brazing alloys have been engineered to improve their corrosion life. This alloy development process is ongoing through our continuous R&D activities, and has to date produced a series of “Long-Life” alloys and multi-clad materials.

We can advise you further on alloy selection and compatibiltiy, if required.

Corrosion resistance and strength

Example of a post-corrosion test sample

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1st Generation: Long-life alloys

2nd Generation: Age hardening / high strength alloys

3rd Generation: Eco friendly alloys

4th Generation: Multi-clad alloys

5th Generation: Sustainable brazing alloys

The use of Cu in these alloys (e.g. Hogal 3572, 3536) creates an additional corrosion protection mechanism in these materials, after brazing a Cu depleted band which is less noble compared to the core material also protects against external corrosion penetrating through the material.

This generation of alloys (e.g. Hogal 3551 and 3527) have been designed to provide an economically optimized solution between the performance of the 2nd generation alloys and the cost of the 1st generation alloys. This has been achieved by enhancing the chemistry of these materials to make them both more cost effective and environmentally friendly, as they can require less primary (pure) aluminum in their initial processing.

Novelis is at the forefront of the development and application of multi-clad materials for brazed heat exchangers. These complex material solutions have been designed for severe corrosion environments in both CAB and vacuum brazing applications, using cutting edge metallurgical processes and state-of-the-art rolling equipment. We can produce asymmetrical clad packages, where each layer has its own function, working together to meet your increasingly difficult product needs. Our R&D has developed in-house test methods to assess and optimize the design of our multi-clads, in terms of alloy chemistries, combinations and thicknesses, so we are able to tailor our solutions to individual customer needs.

In a continued effort to develop our eco friendly alloys, and to support the end-user OEM‘s increasing need for sustainable materials, Novelis as the No.1 aluminum recycling company is continuing to develop new alloy solutions with a low carbon footprint and environmental impact for the future, using less energy intensive primary aluminum and increasing the use of recycled material. If this is of interest to you, Novelis is your partner of choice.

The special chemical compositions and thermo-mechanical processing of these alloys (e.g. Hogal 3190, 3532, 3534, 3542), have been designed by Novelis to give both high corrosion performance and high strength. On brazing Si diffuses from the clad into the core, where small particles of α-Al(MnFe)Si precipitate along the clad / core interface, this band has a corrosion potential lower than the core and acts to sacrificially protect it against external corrosion penetrating through the material depth. In H24 temper these alloys have elongated grains after brazing, which are also advantageous for corrosion, as they create longer grain boundaries compared to other material tempers.

Standard 3xxx alloy AA3003, 4xxx clad Grain structure of Long-life 3xxx alloy

Long-Life

alloyLong-Life

alloy

Long-Life 3xxx alloy, 4xxx clad

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The Novelis global research & development is a collective exercise and is based on a close cooperation between R&D teams in our plants, at our customers and with external partners. Our R&D activities focus on the development of innovative technologies to improve both products and processes, to meet today’s and to shape tomorrow’s heat exchanger material requirements.

Our Global Research & Technology Center serves as the hub of the company’s extensive R&D capabilities, as well as the central point for broader technical activities. These include global engineering, EHS and manufacturing excellence leadership. This state-of-the-art facility develops world class solutions for our automotive, aerospace, can and specialty product customers, and for our critical rolling & finishing process technologies. The researchers utilize extensive analytical, characterization and testing capabilities in a suite of laboratories and have access to pilot line equipment & simulation capabilities, some unique to our industry. We have dedicated brazing laboratory facilities in Europe and the US, staffed by researchers experienced in heat exchanger material development and characterization, and supported by plant metallurgy experts in a variety of relevant disciplines.

AREAS OF RESEARCH:

• Alloy and technology development• Casting technology• Hot and cold rolling technology• Optimization of heat treatment

processes• Pilot production capabilities• Numerical and physical modelling of

processes and product performance• Corrosion and surface technology,

including SWAAT, OY & OCP capabilities

• Forming technology and simulation• Welding technology (e.g. RLW, FSW)• Other joining techniques (adhesive

bonding, mechanical joining)• Material testing and characterization

techniques• Product design support in close

cooperation with customers

Global research and technology – Our new product development pipeline

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Furthermore we have a network of broader Novelis expertise, external partners and outside resources that we utilize when specific capabilities can enhance our research and development efforts. Our expertise is not only in metallurgy and materials engineering but also in the processes and needs of our customers, through a team of field engineers to offer focused customer technical developmental support.

Novelis is always striving to develop new and innovative products, we use state-of-the-art processing and hot rolling facilities.

Novelis is a market leader in the development and application of complex clad materials, with proven production capabilities and qualified multi-clad materials already in the market.

Novelis is able to offer both standard and customer specific combinations – using best-in-class material solutions.

Novelis has extensive expertise and know-how for heat exchanger materials, our R&D plays a key role in the continuous improvement of our products and processes to meet your current requirements and future needs.

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The quality concept is an essential element of our company policy. Its objectives are a continuous improvement in the quality of Novelis’ products and services to fulfil all customer requirements. The quality principles are formulated by the company management, implemented and known by all employees within the company.

To ensure these quality principles, a documented quality system has been implemented. The first quality manual was established in 1979 in Koblenz based on the requirements set by the aerospace industry. Since then the quality system has been continuously updated and expanded in scope. Our three plants in the US have also implemented similar stringent qualitysystems.

Process control ensures that production takes place under controlled conditions.

Quality inspections are regularly carried out in the various production facilities.Certified external testing laboratoriescan conduct testing for us according to national and international standards and specifications.

The quality philosophy means “zero defects”. The quality system takes into account the customers continuously rising requirements and specific quality standards as well as legislative and regulatory measures which may have an additional effect.

Koblenz:• QQ-A• ASTM B209• ASTM B928• DIN EN ISO 9001 : 2015• DIN EN ISO 14001• EN 15088• EN 485-2• ISO/TS 16949• Nadcap for heat – treatment and NDT• PED 97/23/EC• Rules ABS, BV, DNV, GL, KRS, NK• ASI member

Oswego:• IATF 16949 • ISO 14001• ISO 45001

Fairmont:• IATF 16949• ISO 14001• ISO 45001

Clayton:• ISO 9001

Quality AssuranceApprovals – Our Brand is Quality

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Not just aluminum,Novelis Aluminum.TM

Novelis Inc. is driven by its purpose to shape a sustainable world together. As a global leader in innovative products and services and the world’s largest recycler of aluminum, we partner with customers in the aerospace, automotive, beverage can and specialties industries to deliver solutions that maximize the benefits of lightweight aluminum throughout North America, Europe, Asia and South America. Novelis is a subsidiary of Hindalco Industries Limited, an industry leader in aluminum and copper, and the metals flagship company of the Aditya Birla Group, a multinational conglomerate based in Mumbai, India.

Aleris Rolled Products Germany GmbHCarl-Spaeter-Straße 1056070 Koblenz · GermanyTel. +49 (0) 261 891 0

Visit novelis.com or [email protected] to learn more.

Novelis Inc.3560 Lenox Road, Suite 2000Atlanta, GA 30326 · USATel. +1 404 760 4000

novelis.com

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