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Novel Cosmetic Surfactant Systems Cosmetic Formulation Perry Romanowski Element 44 Inc. May 3, 2015

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Page 1: Novel Cosmetic Surfactant Systems - Scientific …scientificspectator.com/documents/surfactant spectator/New... · Novel Cosmetic Surfactant Systems Cosmetic Formulation Perry Romanowski

Novel Cosmetic Surfactant Systems

Cosmetic Formulation

Perry Romanowski Element 44 Inc.

May 3, 2015

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Novel Cosmetic Surfactant Systems

Cosmetic Formulation

Perry Romanowski Element 44 Inc.

May 3, 2015

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Perry Romanowski

• Element 44 Inc. • Brains Publishing Inc. • Cosmetic Chemist

– Formulator – Inventor

• Writer • Instructor • Professional Blogger

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http://thebeautybrains.com

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http://chemistscorner.com

Presenter
Presentation Notes
The most interesting project I’m working on now is Chemists Corner. It’s a new resource for cosmetic chemist. You’ll find training information, career info, and all kinds of advice for becoming a better, more innovative cosmetic chemist.
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http://chemistscorner.com/members

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Vice President Brains Publishing Inc. Email: [email protected] LinkedIn: PerryRomanowski Phone: 708-207-7642 Twitter: @chemistscorner Facebook

Contact

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Objectives

• Learn about cosmetic technologies • Understand the raw materials used • Learn the different formulation forms • Cover specific formulations

– Cleaning products – Moisturizing products

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Agenda

• 9:00 – 9:30 Introduction to cosmetics • 9:30 – 10:30 Cosmetic ingredients • 10:30 – 10:45 Break • 10:45 – 11:45 Cosmetic formulations • 11:45 – 12:30 Formulation process

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My mission

Educate Inspire Entertain

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Cosmetics

Presenter
Presentation Notes
Cosmetics are all about changing biological surfaces. Specifically skin and hair
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Purposes of Cosmetics

• Improve your…

• Appearence • Skin Feel • Odor

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What are Cosmetics?

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Articles intended to be rubbed, poured, sprinkled or sprayed on or introduced into or otherwise applied to the human body or any part thereof for cleansing, beautifying,

or promoting the attractiveness , or altering the appearance, and articles

intended for use as a component of any such articles; except that such term shall

not include soap -FDA CFR

Presenter
Presentation Notes
Legal definition. Read by the puppet
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Image of color cosmetics

Color Cosmetics

Presenter
Presentation Notes
What are cosmetics? Color cosmetics – makeup, foundation, rouge, eye liner, blush
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Image of hair products

Hair Products

Presenter
Presentation Notes
Hair Products – shampoos, conditioner, styling products, relaxers, perms, colors
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Skin Products

Presenter
Presentation Notes
Skin Products
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Perfume & Fragrances

Presenter
Presentation Notes
Fine Fragrances
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Oral care Products

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Cosmetics aren’t drugs

Drugs = Treat disease

Cosmetics = Improve appearance Can't interfere with metabolism

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http://www.fda.gov/Cosmetics

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Personal Care Products Council

Presenter
Presentation Notes
PCPC – (Formerly the CTFA) is responsible for naming all the cosmetic ingredients
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International Regulatory bodies

• European Commission • Health Canada • Ministry of Health

(Japan) • Department of Health

& Ageing (Australia) • CFDA - China

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General Problems addressed by cosmetics

• Appearance • Feel • Smell

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Top 10 skin problems 1. Dry itchy skin 2. Wrinkles 3. Acne 4. Sagging Skin 5. Age spots 6. Skin lightening 7. Tattoo removal 8. Eczema / Dermatitis 9. Psoriasis 10. Cellulite

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Top 10 hair problems 1. Hair Loss 2. Unwanted Hair 3. Gray Hair 4. Hair color change 5. Hair feels bad 6. Frizzy, unruly hair 7. Thinning hair 8. Lack of volume 9. Shine 10. Time needed to style

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Strategies for Improving Appearance

• Remove dirt from surface – Cleansing products

• Change the surface – Exfoliating products

• Leave color behind – Make-up

• Change color of surface – Self tanning products

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Strategies for Improving Feel

• Materials that make skin & hair feel better – Oils and emollients

• Water attracting compounds – Moisturizers

• Conditioning products – Film forming material

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Strategies for Improving Odor

• Clean odor materials off body

• Cover odors with fragrance

• Kill microbes that cause odor

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Lots of interest in Natural Formulating

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Greenwashing

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Natural has no legal definition

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Natural Standards Groups

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Major US Natural Standards Groups

• USDA • National Sanitation Foundation • National Product Association • OASIS

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International Natural Standards

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COSMOS Standards

• Promote organic agriculture • Use natural resources • Clean processing and manufacture • “Precautionary Principle” • Integrate Green Chemistry principles

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Principles of Green Chemistry

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Basic Definition of Natural

• Not Synthetically Derived or Synthetically processed

• If it’s not from a plant, it’s not natural

• USDA definition

• Other standards are not as strict

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Common Standards

• Water is natural • Mineral ingredients are natural • Physically processed agro-

materials are natural • Some chemical processing of

agro materials • Some synthetics allowed

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Some Prohibited Ingredients

• Parabens • Formaldehyde Donors • Petrolatum & petroleum derived • Propylene glycols • Sodium Lauryl Sulfate • Ethanolamines • Synthetic Silicones • Synthetic Fragrances • Synthetic Polymers • EDTA

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Some Chemistry Allowed

• Distillation • Esterification & Etherification • Expression • Extraction • Fat Splitting • Fermentation • Hydrogenation • Protein Hydrolysis • Saponification • Sulfation – (no SLS)

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Cosmetic Science Quiz

• Which ingredient is not in the top 10 most vilified cosmetic ingredients?

– 1. Methyl Paraben

– 2. Mineral Oil

– 3. Titanium Dioxide

– 4. Sodium Laureth Sulfate

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Most Vilified Ingredients on the Internet

1. Sulfates – SLS / SLES 2. Parabens 3. Talc 4. Petrolatum 5. Mineral Oil 6. Propylene Glycol 7. DEA 8. Formaldehyde 9. Aluminum 10.Fragrance

Presenter
Presentation Notes
Top 10 most vilified cosmetic ingredients
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Cosmetic Raw Materials

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Raw Material Cladistics

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Cosmetic Raw Materials

• Functional – Provide the product benefit

• Aesthetic – Improve the aesthetics of the functional ingredients

• Claims – Included to help sell the product

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Functional Raw Materials

• Ingredients that make cosmetics work

• Cleansers • Conditioners • Film formers • Drug actives • Reactants • Colorants • Fragrances

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Cleansers

• Ingredients that remove surface dirt / oil • Some oil based cleansers • Surfactants

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Surfactants

Compatible With Water

Compatible With Oil

Hydrophillic Lipophillic

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Surfactant Structures

• Structure Factors • Surfactant type • Oil type • Concentration • Ionic character

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Surfactant Functions • Cosmetic Benefits

– Cleaning / Detergency – Conditioning – Foaming

• Aesthetic benefits

– Emulsification – Wetting / Dispersing – Thickening – Penetration enhancement – Antimicrobial activity – Opacification

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Types of Surfactants

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Anionic Surfactants

• These are the primary cleansing surfactants • Alkyl Sulfates

– Examples – SLS and ALS

• Alkyl Ether Sulfates - Ethoxylated – Example – SLES and ALES

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Anionic Surfactants • Other types

– Sulfosuccinates – Alkylbenzene

Sulfonates – Acyl Methyltaurates – Acyl Sarcosinates

– Acyl Isethionates – Acyl Polypeptide Condensates – Monoglyceride Sulfates – Fatty Glyceryl Ether

Sulfonates

Sodium Lauryl Sarcosinate

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Anionics

• Why use them? – Excellent detergency – Relatively inexpensive – Good foaming – Highly stable

• Drawbacks

– Can be irritating – Drying to hair

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Sulfates and Naturals

• Unacceptable for cleansing surfactants for natural products – Sulfosuccinates – Sulfonates – Alkyl sulfates

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What is used instead • Sultaines

• Mild secondary surfactant, more stable and better viscosity builder • e.g. Cocamidopropyl

Hydroxysultaine

• Acyl Sarcosinates • High foaming secondary

surfactant • e.g. Sodium Lauryl Sarcosinate

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Natural Surfactant Options

• Alkyl Polyglucoside • Natural primary surfactant derived from

coconut and sugar • Does not build viscosity as well • Does not foam as well • Higher cost • e.g. Lauryl Glucoside

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Natural Cleansing Surfactants

• Saponins – Cleansing Surfactants • Source: plants – marine derived

– Quillaja saponaria Molina • Difficult to purify • Too expensive • Not as effective • ~40% less foam • Highly colored

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Commercially Available Saponins

• Bio-Saponins (Bio-Botanica) – mix of Sarsparilla, Wild Yam, Quillaja and Yucca

extracts.

• Neo Actipone Soap Nutshell (Symrise) – Soap Nut tree (Sapindus Mukurossi) extract.

• Andean QD Ultra & Ultra Organic (Desert King) – Chilean soap bark tree (Quillaja Saponaria Molina)

extract.

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Amphoteric Surfactants

• Can have a positive or negative charge depending on the pH of the solution

• Zwitterionic

• Types – Cocamidopropyl Betaine – Sodium Lauraminopropionate

Positive Negative

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Amphoteric Surfactants

• Why use them? – Good Detergency – Less Irritating than anionics – Helps thicken system – Helps improve foam

• Drawbacks

– More expensive – Do not foam well enough on their own

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Non Ionic Surfactants

• Surfactant molecules with no charge • Types

– Fatty Alcohol – Fatty amines

• Lauramide DEA – Amine Oxides

• Lauramine Oxide • Polysorbates

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Non Ionic Surfactants • Why use them?

– Foam enhancer – Reduce irritation – Conditioning effect – Solubilize fragrances – Emulsifiers

– Gentle Cleansers

• PEG-80 Sorbitan Laurate • Drawbacks

– More expensive – Do not foam well on their own

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Functional Raw Materials Conditioners & Moisturizers

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• Defined

– Ingredients that improve condition of hair or skin – Must be substantive to work

Functional Raw Materials Conditioners & Moisturizers

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Moisturizing Ingredients

• Quats • Cationic Polymers • Silicones • Occlusives • Humectants • Emollients

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Quats

• Cationic Surfactants – Hydrophobic tail – Hydrophilic head

Cetrimonium Chloride

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Quats • Examples

– Cetrimonium Chloride – Stearalkonium Chloride – Dicetyldimonium Chloride – Behentrimonium Chloride

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Quats

• How do they work? – Electrostatic Attraction – More damage = more substantivity – Longer chain length = more conditioning

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Quats • Benefits

– Effective – Easy to work with – Less expensive

• Drawbacks – Can be irritating – Not compatible with anionics

• % Used if formula

– Up to 5%

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Cationic Polymers

• Large molecules with multiple, positively charged sites

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Cationic Polymers

• Common Examples – Polyquaternium 4 – Polyquaternium 7 – Polyquaternium 10 – Guar Hydroxypropyltrimonium Chloride

Positive

Negative

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Cationic Polymers

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Cationic Polymers

• Benefits – Effective at low levels – Compatible with anionics

• Drawbacks

– Can build-up

• % Used if formula – Up to 5% – Usually 1% or less

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Silicones • Compounds containing silicone

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Varieties of Silicones

Dimethicone Copolyol

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Silicones • Benefits

– Increased shine – Increased lubricity – Works on undamaged hair – Synergistic with cationics

• Drawbacks

– Build-up – Weigh down hair

• % Used if formula

– Up to 2%

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Humectants

• Ingredients that attract water • Usually water soluble

– Glycerin – Propylene Glycol – Sorbitol – Types of proteins

• Use level – 0.5% - 15.0%

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How Occlusives Work

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Occlusive Agents

• Water-insoluble materials • Examples

– Petrolatum – Mineral Oil – Dimethicone

• Use Level – 5% to 70%

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Emollients

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Emollients

• Light coating on skin • Used to improve feel • Examples

– Coconut oils – Almond oil – Esters – Silicones

• Use level – 5% - 25%

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Functional Ingredients Cosmetic Colorants

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Cosmetic Colorants

Pigments / Dyes Provide color & shine Color formulations

Two main types Mineral pigments Organic pigments

Limited by regulations Strictly controlled by FDA

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Functional Raw Materials Active Ingredients

• Proven to have an effect on cells or fight disease

• Classified as OTC Drugs – FDA Monograph – In US & elsewhere

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OTC “cosmetic” Active Ingredients

• Sunscreens • Anti-acne • Anti-perspirants • Anti-dandruff • Anti-cavity • Anti-fungal • Anti-microbial • Hair growth • Skin bleaching • Wart Remover

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Functional Raw Materials Film Forming Polymers

• Polymers – Long chain molecules made up of repeating unit molecules (monomers)

• Wide range of uses – Thickeners – Conditioning / moisturizers – Hair colors – Styling polymers

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Functional Raw Materials Reactive Ingredients

• Ingredients that chemically react to produce an effect

• Hair colorants • Relaxers • Perms • Sunless Tanners • Depilatories

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Cosmetic Chemistry Quiz

Which ingredient is NOT something you could possibly find in a cosmetic? •Whale Vomit •Sheep placenta •Cow bone marrow •Bull Semen

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Break

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Aesthetic Raw Materials

• Solvents • Emulsifiers • Adjusters • Preservatives • Thickeners • Fragrance • Fillers • Delivery Systems

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Solvents

• Ingredients that dilute functional ingredients • Aid in delivery • Low cost • Non-reactive / Compatible • Most common

– Water – Alcohol – Mineral Oil – Propylene Glycol

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Emulsifiers

• Ingredients that create oil & water mixtures • Basis for all creams & lotions • Emulsions consist of

– Internal phase – External phase – Emulsifier

• Very few natural emulsifiers

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Standard Emulsifiers to Avoid for Natural products

Type INCI Name Reason to exclude

Anionic Triethanolamine Stearate (Also known as TEA Stearate)

TEA (stearic acid may be animal derived)

Potassium Cetyl Phosphate Phosphate content Nonionic PEG-100 Stearate Ethoxylated

Ceteareth-20 Ethoxylated Steareth-2 Ethoxylated

Bis-PEG/PPG-14/14 Dimethicone

Silicone & PEG based

Polyacrylate-13 Synthetic polymer Cationic Palmitamidopropyl-

trimonium chloride Quaternary

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Natural Emulsifiers – What To Use

• Esters - glyceryl caprylate • Lecithin

• Challenging to formulate with • Beeswax/Borate combination

• Heavy/greasy/unstable • Soaps • Saponins • Polysorbates

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Formulation Aids

• Ingredients that adjust formulation properties – pH – Viscosity – Solubilizers

• Acids, bases or salts • Chelating agents • Nonionic surfactants

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Preservatives

• Compounds that prevent contamination – Bacteria – Molds – Psuedomonas

• Sources of contamination

– Equipment – Ingredients – Post-manufacture – Consumer

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Cosmetic Preservatives

• Parabens – Propylparaben – Ethylparaben – Methylparaben

• Formaldehyde donors • Phenol derivatives

– Phenoxyethanol • Quats • Alcohol • Organic compounds

– Methylchloroisothiazolinone

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“Natural” Preservatives

• Benzoic acid • Boraxitrus seed extracts • Copper salts • Fragrance oils • Glycerin • Hinokitiol • Honey • Japanese Honeysuckle

extracts • Melaleucol (Tea Tree) oil

• Perillic acid • Salicylic acid • Salt • Silver Chloride • Sodium Gluconate • Sorbic acid • Sugar • Usnic acid • Wasabi extract • Zinc Salts

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Aesthetic Raw Materials

• Thickeners – Ingredients that increase the thickness of a formula

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Lipid Thickeners

• Composed of lipophilic materials • Solid at room temperature • Liquid when heated, solid when cooled

• Examples

– Carnauba wax – Cetyl Alcohol – Stearyl Alcohol

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Thickening Technology

• Cellulose & Carbohydrate thickeners

• Examples – Carrageenan – Xanthan gum – Hydroxyethyl Cellulose

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Cellulose & Carbohydrate thickeners • How they work

– Absorb water – Internal hydrogen bonding

• Benefits / drawbacks

– High viscosity – Good spreadability – Sticky, stringy, cloudy

• Formula use %

– Low levels to prevent stickiness – 1% or less

Xanthan Gum

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Mineral Thickeners

• Mined ingredients that hold water • Different feeling formula • Can be used to thicken non-aqueous formulas

• Examples

– Silica – Bentonite – Magnesium Aluminum Silicate

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Acrylic Thickeners

• Acrylate thickeners • Examples

– Carbomer

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Carbomer Thickeners

• How they work • Polymer freely

moves in solution (Acidic)

• pH is neutralized – TEA or AMP

• Cross-linking bonds

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Fragrances

• Used to improve the odor of formula / surface

• Blend of aromatic compounds. – Essential oils / naturals – Synthetics

• Creation requires art and science

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Fillers Used to extend colors Choice based on cost & formula needs Examples

Talc Mica Kaolin Bismuth oxychloride Calcium Carbonate

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Appearance Modifiers

• Pearling Agents – Opacify formula • Suspended beads • Texture modifiers

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Delivery Systems

• Ingredients used to better deliver functional ingredients to skin & hair

• Cyclodextrins • Matrix Polymers • Liposomes

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Marketing Ingredients

• Added to support a marketing story • Generally have some functionality • High concentrations are too expensive • Give a measure of differentiation • Recognizable by consumers

– Positive reception – Seem like good ingredients

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Marketing Raw Materials

• Vitamins • Botanical Extracts • Proteins • Anti-Aging

• Used at low levels • Minimal impact on

performance

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Natural Raw Materials

• Depends on Standards • Don’t expect them to work

as well • They will cost more • Consumers want products

that work

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Cosmetic Formulations

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Cosmetic Formulation Types

• Solutions • Emulsions • Gels • Sticks • Powders • Aerosols

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Solutions

Simplest formulation Mixture of compounds Examples • Shampoo • Skin oils • Aftershave

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Solution Technology

• Ingredients in Shampoo formulation

• Functional Ingredients – 10-20% – Cleansing Surfactants – Conditioners

• Aesthetic ingredients – 80 – 90% • Marketing ingredients – 0 – 5%

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Example Solution - Shampoo formula

Shampoo

Water 75.60Sodium Lauryl Sulfate 12.00Sodium Laureth Sulfate 5.00Cocamide DEA 3.00Hydroxyethylcellulose 0.50Hydrolyzed Keratin 0.50Hydroxpropyl Guar Trimonium Chloride 0.20Sodium Chloride 2.00DMDM Hydantoin 0.20Fragrance 1.00Color qs

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Natural - Shampoo

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Natural Body Wash Ingredient Function Wt, %

Sodium Coco Sulfate Primary Surfactant 10.4

Coco Glucoside Secondary surfactant 15.4

Lauryl Glucoside Secondary surfactant 4

Xanthan Gum Thickener 1.6

Apple Juice Marketing ingredient 3

Sodium Benzoate Preservative 0.5

Citric Acid pH adjustment QS

Sodium Chloride Viscosity adjustment QS

Fragrance Fragrance QS

Water Carrier QS to 100

* Meets NaTrue Standard

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Emulsions

Mix of Oil & Water Held together with Emulsifier Examples • Lotions • Conditioners • Moisturizers

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Emulsions Components

• Internal phase – Discontinuous

phase

• External phase – Continuous

phase

• Emulsifier

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Emulsions Types

• Configuration – Oil in Water (O/W) – Water in Oil (W/O) – Multiple emulsions (W/O/W)

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Multiple Emulsions

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Emulsions Particles

• Classified by particle size – Solutions <5 nm – Micelles 5 – 10 nm – Microemulsions 10 – 100 nm

• Clear • Stable

– Macroemulsions >100nm • Opaque • Unstable

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Emulsions Particles

• Particle size is determined by – Amount of agitation – Temperature – Component concentration – Type of emulsifier and oil

• Generally, smaller particles are more stable

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General Moisturizing Cream

• Functional ingredients – 10 – 50% • Aesthetic ingredients – 50 – 90% • Marketing ingredients – 0 – 5%

• Oil in Water emulsion – O/W • Water in oil emulsion – W/O

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Creating a formula

• Pick oil phase • Pick appropriate emulsifier

– HLB method for choosing

• Decide on formula structure – O/W – less greasy but less effective – W/O – more effective, more expensive

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Moisturizing Cream Formula

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Natural Body Lotion Ingredient Function %

Water Diluent QS to 100

Glycerin Humectant 3

Sodium Stearoyl Glutamate Emulsifier 0.5

Dehydroacetic Acid (and) Benzyl Alcohol

Preservative 0.8

Xanthan Gum Thickener 1.0

Cetearyl Alcohol Emulsifier 2

Polyglyceryl-2 Dipolyhydroxystearate Secondary emulsifier 2

Glyceryl Stearate Secondary emulsifier 1

Dicaprylyl Ether Emollient 5

Oleyl Erucate Emollient 2

Olive Oil (Organic certified) Emollient 5

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Gel formula

• Thickened solution or emulsion

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Types of Gel

• Styling Gels • Normal Hold • Extra Hold

• Shaving gel • Hand gels

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Gel formulas

• Ingredients in gel formulas

• Functional Ingredients – 10-30% – Styling Polymers – Conditioning Ingredients

• Aesthetic ingredients – 70 – 90% • Marketing ingredients – 0 – 5%

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Example Styling Gel

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Natural Styling Gel

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Cosmetic Chemistry Quiz

Which one is the FAKE beauty gadget? • Ceramic unipolar magnet that controls acne • Wand that shoots oxygen into your skin to smooth, tone &

stimulate

• Hand held laser that makes your hair grow

• Electronic headband that relaxes muscles to remove wrinkles

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Creating Cosmetic Formulas

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Sources for Starting Formulas

1. Patents 2. Books

1. Harry’s Cosmeticology 3. Chemical suppliers

1. Prospector.com 4. Trade journals

1. Happi.com 5. Colleagues 6. Ingredient lists – LOIs

http://bit.ly/NluE3l

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Getting information from patents

• Google patents • Sections of patent • Finding formulas • Finding testing ideas • Working around patents

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Relevant Parts of a patent

• Title / Abstract • Background – good historical info here • Summary / Description – Good background • Claims – Most important

– Gives details %, ingredients, etc.

• Examples – The formulas, tests

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Using Ingredient Lists as Starting Formulas

• Look at the LOI of competitive products • Sources of LOI and claims information

– http://drugstore.com – http://ulta.com

• Use the 1% line exercise to guess at formula

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How to read cosmetic ingredient lists

• Ingredient Labeling • Legal requirement • Use standardized names (INCI) • Proper order

– In order above 1% – Below 1% is mostly arbitrary (colors at the end)

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Ingredient listing tips

• Fragrance is rarely over 1% • Adjustment ingredients are low • Natural sounding ingredients are usually

below 1% • Ingredients over 1% are most important in the

formula

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Ingredient list example

• Identify formula type • Guess the 1% line • Identify key ingredients, guess at % levels • Ignore below 1% ingredients in first formula

efforts

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Ingredient list example Skin lotion

Water, Safflower Seed Oil, Glyceryl Stearate, Glycerin, Jojoba Seed Oil, Borage Seed Oil, Cetyl Alcohol, Vitamin E Acetate, Dimethicone, Aloe Vera Gel, Shea Butter, Sodium Ascorbyl Phosphate (Vitamin C), Phenoxyethanol, L Ergothioneine, Ethylhexyl Glycerin

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Possible Starting Formula

• Water 86.0 • Safflower Seed Oil 5.0 • Glyceryl Stearate 3.0 • Glycerin 3.0 • Jojoba Seed Oil 1.0 • Borage Seed Oil 1.0 • Cetyl Alcohol 1.0 • Preservative qs

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Where is the 1% line?

• Hair Shampoo formula – Water, Ammonium Lauryl Sulfate, Ammonium Laureth Sulfate,

Sodium Chloride, Cocoamide MEA, Glycol Distearate, Dimethicone, Ammonium Xylenesulfonate, Vanilla Planifolia Fruit Extract, Cocos Nucifera Milk Coconut, Fragrance, Cetyl Alcohol, Polyquaternium-10, Sodium Citrate, Sodium Benzoate, Disodium EDTA, PEG-7M, Citric Acid, Propylene Glycol, Methylchloroisothiazolinone, Methylisothiazolinone, Blue No. 1

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Possible Starting Formula

• Water 77.9 • Ammonium Lauryl Sulfate 8.0 • Ammonium Laureth Sulfate 7.0 • Sodium Chloride 1.8 • Cocoamide MEA 1.8 • Glycol Distearate 1.5 • Dimethicone 1.0 • Ammonium Xylenesulfonate 1.0 • Preservative qs

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• Hair Conditioner formula – Water (aqua), Cetearyl Alcohol, Glycerin,

Cyclomethicone, Behentrimonium Methosulfate, Behentrimonium Chloride, Cetyl Alcohol, Wheat Germ Oil (triticum vulgare), Hydrolyzed Silk, Panthenol, Tocopheryl Acetate, Jojoba Oil (buxus chinensis), Aloe Barbadensis Leaf Juice, Fragrance, Propylene Glycol, Methylparaben, Propylparaben, Diazolidinyl Urea, Citric Acid, Red 33, Blue 1

Where is the 1% line? Where is the 1% line?

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Possible Starting Formula

• Water 87.0 • Cetearyl Alcohol 5.0 • Glycerin 3.0 • Cyclomethicone 2.0 • Behentrimonium Methosulfate 1.0 • Behentrimonium Chloride 1.0 • Cetyl Alcohol 1.0

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Use Knock-out Experiments

• Objective: To figure out the function & effect of ingredients in a formulation

• Procedure: – Create a series of formulas substituting main

solvent for one ingredient – Evaluate effect on specification tests, stability,

performance

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Knock-out Example

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Knock-out Experiment shortcuts

• Ingredients you don’t have to knockout • Dyes • Feature ingredients • Preservatives

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Knock-out Experiment Example 2

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Knock-out Experiment Example 2

15 batches total

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Knock-out Experiment Simplified

10 batches total

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Knockout experiment Case Study

• Test a shampoo formula • See what you can learn from the study • Things to test • Specification

– pH – Viscosity

• Performance – Foam – Conditioning

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Knockout experiment Case Study

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Knockout Results

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Using Knockout Results

• pH is off… – Too high add SLS or SLMS – Too low add Cocamide DEA

• Viscosity is off… – Too high add fragrance – Too low can try SLS, SLMS, Salt, Cocamide DEA

• Foam is off… – Too low can try SLS, SLMS, Cocamide DEA

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Knockout Limitations & DOE

• Limitations – Too many batches to make – Miss synergistic effects – Results in unrealistic results

• DOE – Design of Experiment – More thorough study – Understand synergies between ingredients – Not as useful for cosmetics

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Morning Session Summary

• Introduction to cosmetics • Review of cosmetic ingredients • Review of cosmetic formulation types • Beginning steps in creating new formulas

• This afternoon will focus on creating more

optimal formulations

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Questions?

Presenter
Presentation Notes
Why??? How do we know what we know? There are 3 methods of learning.
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Cosmetics

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Purposes of Cosmetics

• Improve your…

• Appearence • Skin Feel • Odor

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What are Cosmetics?

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Articles intended to be rubbed, poured, sprinkled or sprayed on or introduced into or otherwise applied to the human body or any part thereof for cleansing, beautifying,

or promoting the attractiveness , or altering the appearance, and articles

intended for use as a component of any such articles; except that such term shall

not include soap -FDA CFR

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Skin Products

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Perfume & Fragrances

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Oral care Products

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Cosmetics aren’t drugs

Drugs = Treat disease

Cosmetics = Improve appearance Can't interfere with metabolism

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International Regulatory bodies

• European Commission • Health Canada • Ministry of Health

(Japan) • Department of Health

& Ageing (Australia) • CFDA - China

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General Problems addressed by cosmetics

• Appearance • Feel • Smell

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Top 10 skin problems 1. Dry itchy skin 2. Wrinkles 3. Acne 4. Sagging Skin 5. Age spots 6. Skin lightening 7. Tattoo removal 8. Eczema / Dermatitis 9. Psoriasis 10. Cellulite

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Strategies for Improving Appearance

• Remove dirt from surface – Cleansing products

• Change the surface– Exfoliating products

• Leave color behind – Make-up

• Change color of surface – Self tanning products

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Strategies for Improving Feel

• Materials that make skin & hair feel better – Oils and emollients

• Water attracting compounds– Moisturizers

• Conditioning products – Film forming material

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Strategies for Improving Odor

• Clean odor materials off body

• Cover odors with fragrance

• Kill microbes that cause odor

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Greenwashing

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Natural has no legal definition

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Major US Natural Standards Groups

• USDA • National Sanitation Foundation • National Product Association • OASIS

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International Natural Standards

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COSMOS Standards

• Promote organic agriculture • Use natural resources • Clean processing and manufacture • “Precautionary Principle” • Integrate Green Chemistry principles

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Principles of Green Chemistry

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Common Standards

• Water is natural • Mineral ingredients are natural • Physically processed agro-

materials are natural • Some chemical processing of

agro materials • Some synthetics allowed

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Some Prohibited Ingredients

• Parabens • Formaldehyde Donors • Petrolatum & petroleum derived • Propylene glycols • Sodium Lauryl Sulfate • Ethanolamines • Synthetic Silicones • Synthetic Fragrances • Synthetic Polymers • EDTA

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Some Chemistry Allowed

• Distillation • Esterification & Etherification • Expression • Extraction • Fat Splitting • Fermentation • Hydrogenation • Protein Hydrolysis • Saponification • Sulfation – (no SLS)

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Cosmetic Science Quiz

• Which ingredient is not in the top 10 most vilified cosmetic ingredients?

– 1. Methyl Paraben

– 2. Mineral Oil

– 3. Titanium Dioxide

– 4. Sodium Laureth Sulfate

– 3. Titanium Dioxide

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Cosmetic Raw Materials

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Raw Material Cladistics

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Cosmetic Raw Materials

• Functional – Provide the product benefit

• Aesthetic – Improve the aesthetics of the functional ingredients

• Claims – Included to help sell the product

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Functional Raw Materials

• Ingredients that make cosmetics work

• Cleansers • Conditioners • Film formers • Drug actives • Reactants • Colorants • Fragrances

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Surfactants

Compatible With Water

Compatible With Oil

Compatible

Hydrophillic Lipophillic

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Types of Surfactants

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Anionic Surfactants

• These are the primary cleansing surfactants • Alkyl Sulfates

– Examples – SLS and ALS

• Alkyl Ether Sulfates - Ethoxylated – Example – SLES and ALES

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Anionic Surfactants • Other types

– Sulfosuccinates – Alkylbenzene

Sulfonates – Acyl Methyltaurates – Acyl Sarcosinates

– Acyl Isethionates – Acyl Polypeptide Condensates – Monoglyceride Sulfates – Fatty Glyceryl Ether

Sulfonates

Sodium Lauryl Sarcosinate

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Anionics

• Why use them? – Excellent detergency – Relatively inexpensive – Good foaming – Highly stable

• Drawbacks

– Can be irritating– Drying to hair

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Sulfates and Naturals

• Unacceptable for cleansing surfactants for natural products – Sulfosuccinates – Sulfonates – Alkyl sulfates

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What is used instead • Sultaines • Mild secondary surfactant, more

stable and better viscosity builder • e.g. Cocamidopropyl

Hydroxysultaine

• Acyl Sarcosinates• High foaming secondary

surfactant • e.g. Sodium Lauryl Sarcosinate

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Natural Surfactant Options

• Alkyl Polyglucoside • Natural primary surfactant derived from

coconut and sugar • Does not build viscosity as well • Does not foam as well • Higher cost • e.g. Lauryl Glucoside

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Natural Cleansing Surfactants

• Saponins – Cleansing Surfactants • Source: plants – marine derived

– Quillaja saponaria Molina • Difficult to purify • Too expensive • Not as effective • ~40% less foam • Highly colored

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Amphoteric Surfactants

• Can have a positive or negative charge depending on the pH of the solution

• Zwitterionic

• Types – Cocamidopropyl Betaine – Sodium Lauraminopropionate

Positive Negative

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Non Ionic Surfactants

• Surfactant molecules with no charge • Types

– Fatty Alcohol – Fatty amines

• Lauramide DEA – Amine Oxides

• Lauramine Oxide • Polysorbates

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Non Ionic Surfactants • Why use them?

– Foam enhancer – Reduce irritation – Conditioning effect – Solubilize fragrances – Emulsifiers

– Gentle Cleansers

• PEG-80 Sorbitan Laurate

• Drawbacks – More expensive – Do not foam well on their own

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Functional Raw Materials Conditioners & Moisturizers

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Moisturizing Ingredients

• Quats • Cationic Polymers • Silicones • Occlusives • Humectants • Emollients

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Quats

• How do they work? – Electrostatic Attraction – More damage = more substantivity – Longer chain length = more conditioning

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Cationic Polymers

• Common Examples – Polyquaternium 4 – Polyquaternium 7 – Polyquaternium 10 – Guar Hydroxypropyltrimonium Chloride

Positive

Negative

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Cationic Polymers

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Cationic Polymers

• Benefits – Effective at low levels – Compatible with anionics

• Drawbacks

– Can build-up

• % Used if formula – Up to 5% – Usually 1% or less

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Silicones • Benefits

– Increased shine – Increased lubricity – Works on undamaged hair – Synergistic with cationics

• Drawbacks

– Build-up – Weigh down hair

• % Used if formula

– Up to 2%

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Humectants

• Ingredients that attract water • Usually water soluble

– Glycerin – Propylene Glycol – Sorbitol – Types of proteins

• Use level – 0.5% - 15.0%

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How Occlusives Work

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Occlusive Agents

• Water-insoluble materials • Examples

– Petrolatum – Mineral Oil – Dimethicone

• Use Level – 5% to 70%

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Emollients

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Emollients

• Light coating on skin • Used to improve feel • Examples

– Coconut oils– Almond oil – Esters – Silicones

• Use level – 5% - 25%

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Functional Raw Materials Active Ingredients

• Proven to have an effect on cells or fight disease

• Classified as OTC Drugs – FDA Monograph – In US & elsewhere

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OTC “cosmetic” Active Ingredients

• Sunscreens • Anti-acne • Anti-perspirants • Anti-dandruff • Anti-cavity • Anti-fungal • Anti-microbial • Hair growth • Skin bleaching • Wart Remover

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Functional Raw Materials Film Forming Polymers

• Polymers – Long chain molecules made up of repeating unit molecules (monomers)

• Wide range of uses – Thickeners – Conditioning / moisturizers – Hair colors – Styling polymers

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Functional Raw Materials Reactive Ingredients

• Ingredients that chemically react to produce an effect

• Hair colorants • Relaxers • Perms • Sunless Tanners • Depilatories

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Cosmetic Chemistry Quiz

Which ingredient is NOT something you could possibly find in a cosmetic? •Whale Vomit •Sheep placenta •Cow bone marrow •Bull Semen

•Cow bone marrow

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Aesthetic Raw Materials

• Solvents • Emulsifiers• Adjusters • Preservatives • Thickeners • Fragrance • Fillers • Delivery Systems

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Solvents

• Ingredients that dilute functional ingredients • Aid in delivery • Low cost • Non-reactive / Compatible • Most common

– Water – Alcohol – Mineral Oil – Propylene Glycol

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Emulsifiers

• Ingredients that create oil & water mixtures • Basis for all creams & lotions • Emulsions consist of

– Internal phase – External phase – Emulsifier

• Very few natural emulsifiers

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Formulation Aids

• Ingredients that adjust formulation properties – pH – Viscosity – Solubilizers

• Acids, bases or salts • Chelating agents • Nonionic surfactants

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Cosmetic Preservatives

• Parabens – Propylparaben – Ethylparaben – Methylparaben

• Formaldehyde donors • Phenol derivatives

– Phenoxyethanol • Quats • Alcohol • Organic compounds

– Methylchloroisothiazolinone

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Aesthetic Raw Materials

• Thickeners – Ingredients that increase the thickness of a formula

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Lipid Thickeners

• Composed of lipophilic materials • Solid at room temperature • Liquid when heated, solid when cooled

• Examples

– Carnauba wax – Cetyl Alcohol – Stearyl Alcohol

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Appearance Modifiers

• Pearling Agents – Opacify formula • Suspended beads • Texture modifiers

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Delivery Systems

• Ingredients used to better deliver functional ingredients to skin & hair

• Cyclodextrins • Matrix Polymers • Liposomes

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Marketing Raw Materials

• Vitamins • Botanical Extracts• Proteins • Anti-Aging

• Used at low levels • Minimal impact on

performance

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Natural Raw Materials

• Depends on Standards • Don’t expect them to work

as well • They will cost more • Consumers want products

that work

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Solutions

Simplest formulation Mixture of compounds Examples • Shampoo • Skin oils • Aftershave

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Natural - Shampoo

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Emulsions

Mix of Oil & Water Held together with Emulsifier Examples • Lotions • Conditioners • Moisturizers

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Emulsions Components

• Internal phase – Discontinuous

phase

• External phase – Continuous

phase

• Emulsifier

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Emulsions Types

• Configuration – Oil in Water (O/W) – Water in Oil (W/O) – Multiple emulsions (W/O/W)

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Multiple Emulsions

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Gel formula

• Thickened solution or emulsion

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Types of Gel

• Styling Gels • Normal Hold • Extra Hold

• Shaving gel • Hand gels

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Natural Styling Gel

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Cosmetic Chemistry Quiz

Which one is the FAKE beauty gadget? • Ceramic unipolar magnet that controls acne • Wand that shoots oxygen into your skin to smooth, tone &

stimulate

• Hand held laser that makes your hair grow

• Electronic headband that relaxes muscles to remove wrinkles

• Ceramic unipolar magnet that controls acne

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Creating Cosmetic Formulas

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Sources for Starting Formulas

1. Patents 2. Books

1. Harry’s Cosmeticology 3. Chemical suppliers

1. Prospector.com 4. Trade journals

1. Happi.com 5. Colleagues 6. Ingredient lists – LOIs

http://bit.ly/NluE3l

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Getting information from patents

• Google patents • Sections of patent • Finding formulas • Finding testing ideas • Working around patents

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Knockout Results