©2015 Fenner Dunlop Engineered Conveyor Solutions FDECSNC0915

®

Splice NovaCore®

with Fenner Dunlop’s High Integrity Finger Splice!

Only available from Fenner Dunlop!

NovaCore® Specification Table - “Imperial” NovaCore® Specification Table - “Metric”GENERAL DATA GENERAL DATACarcass Style NovaCore NovaCore NovaCore Carcass Style

F3 F4 F6 F3 F4 F6Belt Style 1-300 1-400 1-600 Belt Style 1-300 1-400 1-600Number of Plies 1 1 1 Number of Plies 1 1 1

NovaCore NovaCore NovaCore

Carcass Gauge3 (in) 0.105 0.14 0.18 Carcass Gauge3 (mm) 2.67 3.56 4.57Carcass Weight4 (lb/in/ft) 0.035 0.04 0.06 Carcass Weight4 (Kg/m2) 1.71 2.03 2.90Elastic Modulus (lbs/in) 30,000 35,000 40,000 Elastic Modulus (N/mm) 5,254 6,129 7,005 Carcass Safety Factor 10:1 10:1 10:1 Carcass Safety Factor 10:1 10:1 10:1

CONVEYOR BELT SPECIFICS CONVEYOR BELT SPECIFICSMax Tension Rating2 (PIW) 300 400 600 Max Tension Rating2 (N/mm) 53 70 105

Troughing/Empty1 - Min Belt Width (in) Troughing/Empty1 - Min Belt Width (mm)20 degree idlers 18 20 24 20 degree idlers 457 508 61035 degree idlers 20 24 30 35 degree idlers 508 610 76245 degree idlers 24 30 36 45 degree idlers 610 762 914

Load Support1 – Max Belt Width (in) Load Support1 – Max Belt Width (mm)20 deg idlers 0 – 40 lbs/ft3 72 84 84 20 deg idlers 0 – 640 kg/m3 1829 2134 213420 deg idlers 41 – 80 lbs/ft3 66 72 72 20 deg idlers 641 - 1280 kg/m3 1676 1829 182920 deg idlers 81 – 120 lbs/ft3 60 66 72 20 deg idlers 1281 – 1920 kg/m3 1524 1676 182920 deg idlers over 120 lbs/ft3 48 60 66 20 deg idlers over 1920 kg/m3 1219 1524 1676

35 deg idlers 0 – 40 lbs/ft3 66 72 72 35 deg idlers 0 – 640 kg/m3 1676 1829 182935 deg idlers 41 – 80 lbs/ft3 54 60 66 35 deg idlers 641 - 1280 kg/m3 1372 1524 167635 deg idlers 81 – 120 lbs/ft3 48 54 60 35 deg idlers 1281 – 1920 kg/m3 1219 1372 152435 deg idlers over 120 lbs/ft3 42 48 54 35 deg idlers over 1920 kg/m3 1067 1219 1372

45 deg idlers 0 – 40 lbs/ft3 54 60 66 45 deg idlers 0 – 640 kg/m3 1372 1524 167645 deg idlers 41 – 80 lbs/ft3 48 54 60 45 deg idlers 641 - 1280 kg/m3 1219 1372 152445 deg idlers 81 – 120 lbs/ft3 42 48 54 45 deg idlers 1281 – 1920 kg/m3 1067 1219 137245 deg idlers over 120 lbs/ft3 36 42 48 45 deg idlers over 1920 kg/m3 914 1067 1219

Minimum Pulley Diameters (in) Minimum Pulley Diameters (mm)81 – 100% belt rated tension 18 20 24 81 – 100% belt rated tension 457 508 61061 – 80% belt rated tension 16 18 20 61 – 80% belt rated tension 406 457 50841 – 60% belt rated tension 14 16 18 41 – 60% belt rated tension 356 406 457

ELEVATOR BELT SPECIFICS ELEVATOR BELT SPECIFICSMaximum Tension Rating (PIW) Maximum Tension Rating (N/mm)“Grain, Wood Chip” Service (50 lb/ft3) 240 320 480 “Grain, Wood Chip” Service (800 kg/m3) 42 56 84“Industrial” Service (100 lbs/ft3) 210 280 420 “Industrial” Service (1600 kg/m3) 37 49 74

Minimum Pulley Diameters (in) Minimum Pulley Diameters (mm)81 – 100% belt rated tension 18 20 24 81 – 100% belt rated tension 457 508 61061 – 80% belt rated tension 16 18 20 61 – 80% belt rated tension 406 457 50840 – 60% belt rated tension 14 16 18 40 – 60% belt rated tension 356 406 457

Maximum Bucket Projection (in) Maximum Bucket Projection (mm)“Centrifugal” Elevators 10 10 12 “Centrifugal” Elevators 254 254 305“Continuous” Elevators 10 10 12 “Continuous” Elevators 254 254 305

1. Troughability and Load Support values can be in influenced by certain cover gauge and compound 1. Troughability and Load Support values can be in influenced by certain cover gauge and compoundcombinations used. When in doubt, please contact your FDA representative for selection guidance. combinations used. When in doubt, please contact your FDA representative for selection guidance.

2. NovaCore tension ratings reach a minimum 10:1 safety factor through the 600 PIW offerings. 2. NovaCore tension ratings reach a minimum 10:1 safety factor through the 105 N/mm offerings.With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved. safety factors can be achieved.

3. Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 3. Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness.

4. Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight. 4. Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight.

Contact your local Fenner Dunlop Distributor or call Fenner Dunlop Industrial Sales at

800-661-2358 to place your orders today!

To �nd your local distributor, visitwww.fennerdunlopamericas.com

Crimped Warp polyester yarns provide high strength and low stretch

Binder yarns lock the carcass together

Applications:Underground: Copper, Gold, Limestone, Potash, SaltAbove Ground: Coal-�red Power Plants, Coal Preparation Plants, Rock and Aggregate Mining

Fill yarns provide strength and stability under load for excellentrip, tear and impact resistance

A �exible belt core and technologically advanced solution for faster, more reliable bulk material conveyors.

Key Features

®

Excellent resistance to rip, tears, impacts and punctures using a technologically advanced and patented belt fabric design.

The unique fabric weave allows for improved mechanical fastener retention and splice life.

The smaller gauge of the NovaCore® carcass compared to similar tension rated multi-plied fabric belting allows for smaller diameter pulleysthroughout the conveyor system as well as superior troughability, tracking and load support.

The fabric construction and treatment process result in enhanced resistance to edge ravel, moisture, mildew and acid mine water.

Can be used with all Fenner Dunlop cover compounds.

Now available with Giant XE, a premium Grade 1 ARPM cover compound with high durability, low extraction, and excellent abrasion resistance.

Available in 300, 400, and 600 PIW.

Impact damage

to multi ply 440.

A damaged carcass

will lead to the loss

of the belt cover.

This can lead to

premature belt failure.

No such damage

on NovaCore

with identical impact.

NovaCore's

crimped warp design

allows for high tear

and rip resistance.

Competitors’ 440 Average

Tensile Strength (lbs/in)

Tear (lbs)

Rip (lbs)

Cross Tear (lbs)

Fenner DunlopNovaCore F4

Equal

3.3x Better

1.8x Better

Equal