NOVA Servo Catalogue

7/31/2019 NOVA Servo Catalogue

1/7

Ulmate Energy Saver Rugged & Reliable Precise & Consistent Versale & User Friendly

Toggle Injecon Moulding Machine

50 to 200 Ton

New Generaon - Energy EfcientNew Generaon - Energy Efcient


2/7

Mul Stage Ejecon

Smooth & Fast Ejecon

Easy Access to Ejector Area

Knock Out Bar for Mul Point Ejecon

Pulsang Ejector

Robust & Rugged

Toggle Mechanism

Mono Toggle for 50-80 T &

Double Toggle for 110-200 T

Toggle Mechanism Opmized

for Fast Cycling & Reduced

Platen Deecon

Higher Mould Weight Capacity

Closed Loop PID

Temperature Control

Provides precise

Temperature Control

Excellent Process

Control & Stability

Twin Cylinder

Injecon Unit Uniform Load Distribuon

across Screw Centerline

Endura-II - Advanced

User Friendly Control

Ergonomic Layout

High Speed Microprocessor

Direct Access Menu Keys

Graphical Presentaon of Machine Features

Self Diagnosc & Fault Finding Capability

Parameter Entry in Absolute Value

Central Monitoring System

Stascal Process Control (SPC)Wide Skates for Platen Supports

Reduced Platen Deecon

Enhanced Life of Tie-bars

Higher Mould Carrying Capacity

2

4

5

6

Generous

Mould Space

Accommodates

Large Moulds

3

17

03

New Generat ion - Energy Eff ic ient

Servo Motor

Outstanding Energy Saving

Faster Response towards

Hydraulic System

Excellent Shot Weight Consistency

Reduced Noise Level

1 2

3

6

7

5

4


The All New NOVA SERVO -

Energy Saving Technology

Enhanced Specicaons & Features

with Higher Performance &

Producvity are all part of

The New NOVASERVO Package.

8

8


3/7

4 05


The All-New NOVASERVO means More Producon with Precision & Consistency.

The Toggle Clamp has a Reduced Footprint, which contributes to beer Floor Space Ulizaon.

NOVASERVOClamp provides a faster Lock Over Time to achieve Shorter Cycle Time. Large Tie Bar Distance, Long Clamp Strokes & Enhanced Minimum - Maximum Mould Height

provides exibility to accommodate variety of Moulds.

Addional Control Features Parameter Entry in Absolute Values

User Customized Menu

On Board I/O Diagnosis

Mould Data Storage - 80 Nos.

The NOVA SERVO Sets a New Standard in Toggle Technology, Provides Highest

Performance, Versality, Precision, Durability, Consistency & Producvity.

Hydraulic Valves Mounted

Close to Actuators Fast Response From Actuator

to Control Unit

Fully Guided Knock Out Bar Provides Mul Point Ejecon &

Even Ejecon Force

Finite Element Analysis (FEA)

for Machine Components Provides Maximum Strength

to Weight Rao

Reduced Heat Generaon

n Only delivers hydraulic oil as it is needed

n Reduces heat generaon in hydraulic oil

n Results in longer life for hydraulic components

& enhanced oil life

n Heat load on factory & cooling water consumpon

is reduced

n Inuence of oil temperature on machine

repeatability is reduced

n Improves cycle precision & repeatability

Servo Motor

n Improved repeatability

Closed loop system

n Reduced energy consumpon

Servo motor rpm can vary from 0 to 3000

n Increased accuracy & precision

Rotaon can be controlled to a fracon of a degree

n High response

Reduced system inera

n Noise reducon

Quiet gear pump

Variable speed operaons when required

Internal Gear Pump

n Reduced sensivity to

contaminaon

n Increased reliability &

lower maintenance costs

Only 2 moving parts

No internal wear parts

Lower cost spare parts

n Bidireconal pump for fast response in pressure control

n Pump is stopped intermiently during the cycle

n Constant & non-pulsang discharge regardless of

pressure condions

n Low operang noise

Energy Saving

Upto 50 %

Replacement of Standard Inducon Motor with Servo Motor

Servo MotorThe New Edge Technology

CAN Bus System with Servo System

Signicant eect on overall Machine Performance as

Servo System is Faster double than DFE System

Beer Energy Eciency as compare to DFE + VFD

Standard Inducon Motor(3 Phase Asynchronous Motor)

Servo Motor(3 Phase Synchronous Motor with

Permanent Magnets)


4/7

MODEL NOVA SERVO 50

INTERNATIONAL SIZE 500 - 70 500 - 140 500 - 220

POWER PACK * 8.7 KW 8.7 KW 8.7 KW

INJECTION UNIT UNIT 22 MM FRAME 28 MM FRAME 32 MM FRAME

A' A B C A' A B C A' A B C

INJECTION CAPACITY MAX. (GPPS) gm 20 30 36 49 47 64 84 106 76 99 125 171

THEORETICAL D ISPLACEMENT cc 21 32 38 52 49 67 88 112 80 104 132 180

INJECTION PRESSURE MAX. bar 2545 2072 1741 1279 2500 2068 1584 1251 2500 2074 1639 1204

INJECTION RATE cc/sec 52 78 93 127 63 87 114 144 64 85 108 147

INJECTION SCREW STROKE mm 85 85 85 85 110 110 110 110 130 130 130 130

SCREW DIAMETER mm 18 22 24 28 24 28 32 36 28 32 36 42

SCREW L / D RATIO 27 21.9 20 17 26.8 23 20 17.7 25.8 22.6 20 17

SCREW SPEED rpm 400 400 400 400 374 374 374 374 250 250 250 250

SCREW TORQUE Nm 60 120 172 172 344 425 425 425 665 665 671 671

at bar 48 95 138 138 138 170 170 170 170 170 172 172

PLASTICIZING RATE (GPPS) gm/sec 3.5 5.5 7 11 7 11 13 18 7 9 12 18

NO. OF PYROMETERS (BARREL+NOZZLE) 3+1 3+1 3+1

TOTAL HEAT CAPACITY kW 5.5 6.4 7.3

CLAMP UNIT

CLAMP FORCE ton 50 50 50

CLAMP STROKE mm 280 280 280

MAXIMUM DAYLIGHT mm 630 630 630

MINIMUM MOULD HEIGHT mm 150 150 150

MAXIMUM MOULD HEIGHT mm 350 350 350

PLATEN SIZE ( H x V ) mm 500 x 485 500 x 485 500 x 485

DISTANCE BETWEEN TIE ROD ( H x V ) mm 325 x 310 325 x 310 325 x 310

TIE ROD DIAMETER mm 55 55 55

EJECTOR STROKE mm 100 100 100

EJECTOR FORCE ton 3.2 3.2 3.2

MOULD WEIGHT CAPACITY kg 420 420 420

GENERAL

SERVO DRIVE * kW 8.7 8.7 8.7

TOTAL OIL TANK CAPACITY ltr 208 208 208

WATER REQUIREMENT (Inlet temp. 29C) lpm 40 40 40

CONNECTED LOAD kW 14.2 15.1 16

MACHINE DIMENSIONS ( L x W x H ) m 3.5 x 1.2 x 2.1 3.5 x 1.2 x 2.1 3.5 x 1.2 x 2.1

MACHINE WEIGHT kg 2465 2465 2465

* Under Specified Condition

NOVA SERVO 50

ALLDIMENSIONSAREINMM

A M16x35DP,72PLACESONBOTHPLATENS

B 103.0THRU,125H7x10DPW/OLOCATINGRING,100.0H8

WITHLOCATINGRINGINBOTHPLATENSANDM16THRUIN K/OBAR

C 27.0THRU4 PLACESINMOVINGPLATEN,

M16THRU4PLACESINK/OBAR

Technical Specicaons Technical Specicaons

6 07


MODEL NOVA SERVO 80

INTERNATIONAL SIZE 800 - 140 800 - 220

POWER PACK * 8.7 KW 8.7 KW

INJECTION UNIT UNIT 28 MM FRAME 32 MM FRAME

A' A B C A' A B C

INJECTION CAPACITY MAX. (GPPS) gm 47 64 84 106 76 99 125 171

THEORETICAL DISPLACEMENT cc 49 67 88 112 80 104 132 180

INJECTION PRESSURE MAX. bar 2500 2068 1584 1251 2500 2074 1639 1204

INJECTION RATE cc/sec 84 107 140 177 85 111 140 191

INJECTION SCREW STROKE mm 110 110 110 110 130 130 130 130

SCREW DIAMETER mm 24 28 32 36 28 32 36 42

SCREW L / D RATIO 26.8 23 20 17.7 25.8 22.6 20 17

SCREW SPEED rpm 400 400 400 400 298 298 298 298

SCREW TORQUE Nm 344 425 425 425 665 665 671 671

at bar 138 170 170 170 170 170 172 172

PLASTICIZING RATE (GPPS) gm/sec 7 11 14 19 8 11 14 22

NO. OF PYROMETERS (BARREL+NOZZLE) 3+1 3+1

TOTAL HEAT CAPACITY kW 6.4 7.3

CLAMP UNIT

CLAMP FORCE ton 80 80

CLAMP STROKE mm 310 310

MAXIMUM DAYLIGHT mm 710 710

MINIMUM MOULD HEIGHT mm 150 150

MAXIMUM MOULD HEIGHT mm 400 400

PLATEN SIZE ( H x V ) mm 610 x 565 610 x 565

DISTANCE BETWEEN TIE ROD mm 405 x 360 405 x 360

TIE ROD DIAMETER mm 70 70

EJECTOR STROKE mm 120 120

EJECTOR FORCE ton 3.4 3.4

MOULD WEIGHT CAPACITY kg 693 693

GENERAL

SERVO DRIVE * kW 8.7 8.7

TOTAL OIL TANK CAPACITY ltr 220 220

WATER REQUIREMENT (Inlet temp. 29C) lpm 40 40

CONNECTED LOAD kW 15.1 16

MACHINE DIMENSIONS ( L x W x H ) m 3.8 x 1.4 x 2.1 3.8 x 1.4 x 2.1

MACHINE WEIGHT kg 3152 3152

* Under Specified Condition

NOVA SERVO 80


A M16x40/50DP,124PLACESONBOTHPLATENS

B 103.0THRU,125H7x10DPW/OLOCATINGRING,100.0H8

WITHLOCATINGRINGINBOTHPLATENSANDM16THRUIN K/OBAR

C 27.0THRU4 PLACESINMOVINGPLATEN,

M16THRU4PLACESINK/OBAR


5/7


6/7

0 11

Technical Specicaons Technical Specicaons


NOVA SERVO 150

ALLDIMENSIONSAREIN MM

A M16x40DEEP(116HOLESONBOTHPLATEN)

B MOVINGPLATEN: 100.0THRUBOREK/OBARCENTERHOLEM16THRU

STATIONARYPLATEN: 125.0 (+0.04/-0.0)WITHLOCATINGRING,

160.0 (+0.04/-0.0)WITHOUTLOCATINGRING

C 27.0THRU,(12)HOLES& K/OBARHOLESM16x40DEEP,(12)HOLES NOVA SERVO 200


A M16x40DEEP(72HOLESONBOTHPLATEN)

B MOVINGPLATEN: 100.0THRUBOREK/OBARCENTERHOLEM16THRU

STATIONARYPLATEN: 125.0 (+0.04/-0.0)WITHLOCATINGRING,

160.0 (+0.04/-0.0)WITHOUTLOCATINGRING

C 27.0THRU,(12)HOLES&K/OBARHOLESM16x40DEEP,(12)HOLES

MODEL NOVA SERVO 150



INJECTION UNIT UNIT 610 830

A B C A B C

INJECTION CAPACITY MAX. (GPPS) gm 272 336 407 374 452 538

THEORETICAL DISPLACEMENT cc 286 353 428 393 475 565

INJECTION PRESSURE MAX. bar 2137 1731 1430 2116 1749 1469

INJECTION RATE ** cc/sec 128 158 191 202 244 291

INJECTION SCREW STROKE mm 180 180 180 200 200 200

SCREW DIAMETER mm 45 50 55 50 55 60

SCREW L / D RATIO 22 20 20 22 20 20

SCREW SPEED rpm 222 222 222 285 285 285

SCREW TORQUE Nm 1080 1080 1080 1341 1341 1341

PLASTICIZING RATE (GPPS) gm/sec 20.4 28.0 36.1 36 46 59

PLASTICIZING RATE (BARRIER) gm/sec 24.9 33.6 41.7 43 54 66


TOTAL HEAT CAPACITY kW 15 21

CLAMP UNIT







DISTANCE BETWEEN TIE ROD ( H x V ) mm 510 x 510 510 x 510



EJECTOR FORCE ton 44 44


GENERAL




CONNECTED LOAD kW 26.5 34.6


MACHINE WEIGHT kg 7200 9570

* Under Specified Condition** With Open Nozzle

MODEL NOVA SERVO 200



INJECTION UNIT UNIT 610 830

A B C A B C

INJECTION CAPACITY MAX. (GPPS) gm 272 336 407 374 452 538

THEORETICAL DISPLACEMENT cc 286 353 428 393 475 565

INJECTION PRESSURE MAX. bar 2137 1731 1430 2116 1749 1469

INJECTION RATE ** cc/sec 200 247 299 202 244 291

INJECTION SCREW STROKE mm 180 180 180 200 200 200

SCREW DIAMETER mm 45 50 55 50 55 60

SCREW L / D RATIO 22 20 20 22 20 20

SCREW SPEED rpm 305 305 305 285 285 285

SCREW TORQUE Nm 1080 1080 1080 1341 1341 1341

PLASTICIZING RATE (GPPS) gm/sec 28 38 50 36 46 59

PLASTICIZING RATE (BARRIER) gm/sec 34 46 57 43 54 66


TOTAL HEAT CAPACITY kW 15 21

CLAMP UNIT







DISTANCE BETWEEN TIE ROD ( H x V ) mm 570 x 570 570 x 570



EJECTOR FORCE ton 44 44


GENERAL




CONNECTED LOAD kW 28.6 34.6


MACHINE WEIGHT kg 9,205 9570

* Under Specified Condition** With Open Nozzle


7/7


FERROMATIK MILACRON INDIA PVT. LTD.(Formerly known as Cincinnati Milacron Ltd.)

93/2 & 94/1, Phase-I, Phone : +91-79-2589 0081, 2589 0133, 2583 0063G.I.D.C. Vatva, Fax : +91-79-2583 0125

Ahmedabad - 382 445, E-mail : [email protected]

India. Website : www.milacronindia.com

09/2012

marg

All specifications reflect average values based on typical machine layouts. Actual figures will var y depending on final machine configuration. Performance specifications are based on theoretical data. Photograph may show attachments or accessories,which may not be part of the standard scope of supply. Due to continual improvements, specifications & some components are subject to change without notice.

NEW DELHI +91-11-4630 1114/15/16 MUMBAI +91-22 4005 5459/60/61/62/66 CHENNAI+91-44-2361 3639/3319 KOLKATA +91-33-2282 2593/2909

HYDERABAD +91-40-2340 2159/60 BANGALORE +91-80-2340 8984/85 CHANDIGARH +91-172-508 6633 PUNE +91-20-3049 0990/91

VAPI +91-260-246 5150 COIMBATORE +91-94449 04912 KERALA +91-94477 21221

CONTROLS

22 Parameter Monitoring for last 1000 cycles with Graphics

10.4 TFT Color Display with Alpha - Numeric Keypad

Actual Injecon Speed & Pressure Graph Display

80 Mould Data Storage

Congurable Mullevel Password with Operators Name

Graphically Presentaon of Last 48 Hours Producon

Daily Producon Data of Last 1 Year

Customized Setup Menu

High / Low Limit Display for Each Adjustable Parameter

I / 0 diagnosis - Analog & Digital

Timer Precision in 0.01 Second

Change Log Menu: logs last 100 Set Points Changes with Time & Date

Stascal Process Control (SPC) with Graphics

Process Mode: Funcons with its Co-fucons on a Single Key Press

Note Pad & Maintenance Scheduling Freely Programmable Smart Outputs & Inputs

Over View Screen with Graphical Display of Machine Funcons

So Keys for Fast Access of Select Menus

Auto shut down

Visual & Audible Alarm

1000 Alarm History with Date & Time Log

Printer Interface with USB Port

HYDRAULICS

Energy Ecient Servo Motor & Pump

Ergonomic Hydraulic Layout for Easy Approach

Valves Placed near Actuators for Rapid Response

Pre-Heang Circuit for Hydraulic Oil

Low Oil Level Audible Alarm & Motor Shut Down

Connuous Oil Filtraon

Audible Alarm for Filter Clogging

Hydraulic Valve On / O Indicaon

AVAILABLE OPTIONS

Air Ejecon - up to 3 Stage

Hydraulic Core Pull - up to 2 Stage

Feed Throat Temperature Control

PID Oil Temperature Control

Part Drop Detect for Single Cavity

Water Baery with Temperature Indicator

Water Manifolds

Extra Heang zones

Jam Bar

T-slot Platens Interface for Ejector Retract Vericaon

Insulated Heater Band

Bimetallic Barrel & Hardened / Coated Screw

CLAMP

Robust Toggle Clamp Mechanism (Mono Toggle for 50-80 T &

Double Toggle for 110-200 T)

Quick Automac Mould Height & Tonnage seng on Screen

Adjustable Pressure seng of Closing & Opening Stage

Proporonal Speed Control with 5 Closing & 5 Opening Speed

Adjustable 2 Stage Mould Safety Pressure & 1 Stage Speed

Posion Based Ramping for Accurate Posion Switching,

Precise Speed & Pressure Control

Linear Posion Transducer for Accurate Clamp Posion Control

Sensive Mould Protecon with Try Again Circuit

Stage Wise Actual Time Display

Insert Moulding Program

Actual Tonnage Display on Screen

Automac Grease Lubricaon (110 T & above)

EJECTOR

Knock-Out Bar

2 Stage Programmable Ejector Forward Prole with So Eject

Ejector Speed & Pressure adjustable on Screen

Linear Transducer for Ejector Posion

Pulsang Ejector Strokes up to 9 Pulses

Intermediate Retract Set Point

Ejector Stay Forward & Forward Dwell Timer

INJECTION

6 Stage Injecon Velocity & 15 Stage Injecon Pressure Prole

5 Stage Screw Speed & 5 Stage Back Pressure Control (Seng)

through Screen

Digital seng of Extruder RPM & Digital Read out of Actual RPM Wide Choice of Injecon Units with A-B-C Screw/Barrel Combinaons

Switch Over from Fill to Pack based on Posion or Time

Linear Posion Transducer for Accurate Injecon Posion Control

Injecon Decompression Before / Aer Relling or Both

Semi-Auto Purge, Cold Slug removal & Intrusion Moulding Programs

Aluminum Chequered Plate below Purge Area

Sprue Break with Timer

Nozzle Contact Force by Pressure Switch

Twin Cylinder Injecon on Guide Rods

TEMPERATURE CONTROL

Actual Current Display of Barrel Heang Zones

Heater Failure & Thermocouple Open Detecon

Accurate PID Temperature Control seable on Screen

Feed Throat Temperature Indicaon Auto Heat Startup & Shutdown

Heat Standby aer set number of Cycles

Soak Timer for Cold Start Protecon

High / Low Temperature Alarm

Set & Actual Temperature Data with Bar Graph

Design Advantages & Features

Documents

NOVA Servo Catalogue