Nouvelle Brochure Btt

8/8/2019 Nouvelle Brochure Btt

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we just give a bit more energy to the air

Aircooled Heat Exchangers

Energy TechnologyDivision

Btt - Batignollestechnologies thermiques


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GEA Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.3

GEA Btt at a glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.4

GEA Btts products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.8

- Air Fin Coolers- Air Cooled Condensers- Finned tubes

Your partner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.12

- to define your project- to execute your project

Field Activities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.22

Products and markets . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.25

- Oil- Petrochemical

- Gas- Energy and other fields

Summary

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GEA Group

The GEA Group is a leading global technology group withmore than 250 companies operating in approximately 50countries. GEA stands for Global Engineering Alliance. Ourcore competences are specialty mechanical engineering andplant engineering. In 90 percent of our businesses we rankamong the worldwide market and technology leaders.

In 2005 more than 17,500 employees generated Group salesof 4.5 billion Euros. The GEA Group is listed in the MDAX.

The Energy Technology Division of GEA is by tradition a world-wide player in the heat transfer industry. We serve our clientsin the power generation business and all traditional areas ofthe process industries such as chemical and petrochemical

plants

as

well as

refineries

. Our produc

t portfolioincludes products and systems for :

- Direct Dry Cooling ( Air Fin Coolers )- Direct Condensing ( Air Cooled Condensers )- Wet Cooling ( Natural Draft Cooling Towers, Cell Cooling

Towers, Hybrid Cooling Towers )- Indirect Dry Cooling ( mainly Heller Systems )- Special Applications ( Surface Condensers, Desublimators,

Post Reactors, Shell & Tube Heat Exchangers, BoPEngineering )

- Servic

es

.

CustomizedSystems

ProcessEquipment

ProcessEngineering

PlantEngineering

Air TreatmentProcess

EquipmentEnergy

Technology

LurgiOil, Gas,

Chemicals

RefrigerationMechanicalSeparation

ProcessEngineering

Lurgi LentjesEnvironmentalEngineering

Dairy FarmSystems

ZimmerPolymers, Fibers

Gas Cleaning

GEA Power Cooling

Inc. (GPC)

Batignolles Technologies

Thermiques

S.A.S. (BTT)

EGI Engineering/

Contracting Ltd.(EGI)Polacel b.v

(PCL)

Power Process HellerIndustrialProducts

GEA Energietechnik

GmbH (GET)

GEA Rainey

Corporation (GRC)

2H Kunststoff

GmbH (ZHK)

Beijing GEA

Energietechnik Co.

GEA Iberica S.A.

(GIB)

GEA Scambiatori

di Calore S.r.l. (GSC)

GEA Luftkhler GmbH

(GLK)

GEAAircooled

Systems (Pty.)

Ltd.(GAS)

E-DivisionGEA Energy Technology


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1958: the start of the design and manufacturing of the firstAPI aircooler in France under the name of Creusot Loire.

GEA Btt at a glance

1985: GEA takes over Bttand supports Btt to become the world leader in the API 661 Aircooled HeatExchangers market, including Aircooled Steam Condensers for oil and gasapplications.

2006: Btt is a worldwide leader for process aircooled heat exchangers market withover 150 Mo euros yearly sales and the lead unit of the Process Business Unit of GEATechnology Division.

GEA RaineyUSA

Through the Process Business Unit ofGEAs Energy Technology DivisionGEA is also serving this market withthe following operations:- GEA Rainey Corp in the USA for theAmerican market,- GEA Iberica in Spain for the Spanishmarket,-GEA Aircooled Systems in SouthAfrica for the South African market.

HOUSTON


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A worldwide presence since 1958 in oil, gas, energy and petrochemical sectors

GEA Aircooled SystemsSouth Africa

Btt ChangshuChina

GEA Btt NantesFrance GEA Iberica

Spain

PARIS

SHANGHAI

RIYAD

BEIJING

MADRID

GEA Btt has partnership agreements inSouth Korea, Indonesia and Australia.For specific projects, local partnerships

may be developed to provide a localcontent.

To respond to the increasing demandof the Middle East and Asian markets,Btt is operating 2 workshops in Qatarand China.These new facilities are operatingbased upon Btts technology andquality and are 100% Bttssubsidiary.

Btt DOHA

Qatar

GEABochumGermany


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Large facilities to serve a growing world demand

in France

China capacity:

- 30 km/week of extruded finned tubes- 25 km/week of L and G finned tubes- 500 tube bundles per year

in China


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Qatar capacity:

- 30 km/week of extruded finned tubes- 25 km/week of L and G finned tubes- 500 tube bundles per year

France capacity:

- 75 header boxes per week- 55 km/week extruded finned tubes- 50 km/week L and G finned tubes- 1200 tube bundles per year

in Qatar


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GEA Btts products

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Air Fin Coolers (AFC) use the ambient air to cool industrial fluids.

Air Fin Coolers and Air Cooled Condensers

Products manufactured by GEA Btt respect the environment.

Individual solutions forrefineries, gas treatmentstat ions , petrochemicalplants and some industrial

plants.

Air Cooled Condensers (ACC) use the ambient air to condensate turbine exhaust steam under vacuum.

Complete system includingvacuum units, condensate tanks,pumps, control devices installedbehind generator or compressordriven steam turbines in oil andgas industries and other auxiliaryplants.

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Finned tubes

Atmosphericcorrosionresistance

Mechanical resistance

Price index

Maximum workingtemperature

Bimetallic extruded G (embedded) L (wrap-on) Knurled L Double LL

300C/750F 400C/750F 120C/250F 250C/480F 120C/250F

Excellent Acceptable Medium Medium

Excellent Acceptable Poor Acceptable Poor

125 105 100 102 105

Poor


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Headers

The plug header is the most commonly used up to250 bar working pressure

The cover plate header is used for fluids with highfouling factors up to 30 bars when a frequentmechanical cleaning is necessary.

The pipe header is used for working pressure over200 bars when no inner access is necessary.

The welded bonnet header is used for ammoniacondensers and aircooled steam condensers. Theadvantage is the full welded constructions,suitable for vacuum applications.


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GEA Btt is your partner to define your projectThermal Design

- In-house design and costing software- International recognized thermal software

(Xace from HTRI)- Fan suppliers sizing softwares- Computational Fluid Dynamicssoftware

Tools

A dedicated team deals with customer technical requirements:

- Heat duty- Maximum tubeside pressure drop- Maximum noise level- Plot plan restriction- Electrical power consumption- Extreme environmental conditions- Any specific request

and on the other hand with the associated costing in order to

provide customer with the most optimized solution.


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As part of a global organization specializing in heatexchangers, GEA Btt is involved in development programsaiming at increasing efficiency and performance throughcollaboration with experts.

- Member of HTRI communication Committee- Member of ISO Technical Committee- Member of ASME Committee for testing procedure validation

(PTC 30)

Tests are regularly performed in close partnership with ourcustomers and our suppliers to test and validate new designsor new equipment.

Testing facilities have been specifically developed :

- Tube tester- Bundle tester

CFD software has been used and further developed to study

- Hot air recirculation- Multiphase distribution inside the exchanger- Tubeside flow and heat transfer

Research and Development


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Design ofTOTING

TOTING is an in-house developedsoftware which can generate

preliminary engineering at anearly stage of the project.

Arrangement drawings and

loading data can be submittedto the customer during the pre-engineering phase to optimize

the plantc

os

t.

Bill of materials allows us to

optimize our cost calculation.

The detail engineering phase can

be launched immediately afterorder placement.

In-house developed finite elementcalculation methods certified byASME authorised inspection agenciesare used for header design as perASME VIII div.1 App. 13.

Finite Element specific softwares

and models are used for nozzlestress analysis under pipingloads.

Design of Headers


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steel structure for AFC and ACC Design of the auxiliaries for ACC

Basic and detailed engineering for auxiliaryequipments are carried out under oneroof by a dedicated team of specialistsusing the latest state of the art.

From the GAD issued by TOTING we

are able to generate a 3 D model inorder to perform the calculation ofthe structural steel using STAAD pro

software. This model is then exportedto X-steel software to issue 3 D dra-wings and shop drawings.

This integrated design process will

ensure the manufacturing of the steel

structure and will allow us to producecalculation data when requested.


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GEA Btt is your partner to execute your project

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Manufacturing facilities

All GEA Btts facilities include all the required machinery and know how to insure that the complete bundles are manufactured toa quality standard and to schedule.

GEA Btt is highly experienced in special designusing exotic materials (such as Titanium, Monel,Incolloy...) for special services (very toxic, lethal...).

Headers manufacturing has been substantially improvedover the years with the use of modern manufacturingtechniques, CNC equipment and bar coding systems.

Tubes manufacturing is performed with in-houseimproved machinery for extruded fins and latestavailable technology for wrap-on fins.

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Quality Control

Before being delivered to the customer, the products go through extensive tests:

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Pressure parts

X-Ray, Ultrasonic, Liquid Penetrant tests

Complete bundle

PMI examination

Shop run-in test may include vibration, air flow, power consumptionand noise level measurement

AFC and ACC testing

hydrotest


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Certifications

Design and manufacturing activities at GEA Btt comply at all locations with the latest certifications, Europeandirectives and with some specific National regulations.

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China Poland Belarus

Local authoritys approval:

ISO 9001 version 2000 for the quality of the whole process(design, manufacture, tests, installations) with regularaudit from the Authorized agencies.

ASME (American) U, U2, for pressure vessels

ISO 9001 forBtt China shop


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Packing

A large storage area is available in GEA Btts workshops for the preparationof shipments where packing lists, packing, marking and customerrequirements are controlled.

Module assembly

GEA Btt may also use local yard facilities forstorage and modular erection.

A specific packing has been developed for sea transportation.

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... by road

... by sea

Transport

GEA-Btt iscommitted to on-time delivery.

... by air


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Field ActivitiesErection, commissioning and services


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the erection of Air Fin Coolers or Air Cooled Condensers

supervision only or full turnkey service.

performance tests

commissioning

Once the product is delivered, GEA Btt is also present on site for:


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Services - Components

A full range of after sale services is at your disposal :

GEA Btt suppliesspare parts and services to allaircooled heat exchangers, including 3rd party design.

GEA Btt proposes identical or interchangeable spare parts, designedand manufactured in compliance with the most recent standards andinternational codes. GEA Btt can also propose an expedited deliveryconcept (less than 72 hours) on requests for components in stock.

GEA Btt Spare Parts & Components Dept

Bundles We design and deliver spare bundlescertified interchangea-ble with original supply (header boxes / fintubes / frame).Fans We supply spare parts for fans from stock: blades, hubs,bushingsComponents

We supply bearings, pulleys, belts, gear reducers, shafts,plugs, gaskets, bolting

One e-mail: [email protected]

GEA Airflow Services

GEA Btt has created a subsidiary company GEA AirflowServices fully dedicated to after sales field servicessuch as:

Aircooled heat exchangers assessments Performance improvement by up grading fans and drivers Debotllenecking analysis Maintenance programs

Cleaning verification and consultancy Cleaning hardware

One e-mail: [email protected]


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OIL

Refineries

Project: Leuna 2000Country: GermanyProducts: Air Fin Coolers

(induced draft)

Project: Irving OilCountry: CanadaProducts: Air Fin Coolers

with externalrecirculation

Project: Melaka PSR2Country: MalaysiaProducts: Air Fin Coolers

(forced draft)

Oil fields

Project: Hassi MessaoudCountry: AlgeriaProducts: Humidified

Aircooler

PETROCHEMICALProject: NanjingCountry: ChinaProducts: Air Fin Coolers and

Air Cooled Condensers

Products and markets


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Project : TunuCountry : IndonesiaProducts : Air Fin Coolers

LNG (Liquid Natural Gas)

GAS

Project : Bintulu SMDSCountry : Malaysia

Produc

ts

: A-frameAir Cooled Condensers

Project : WoodsideCountry : Australia

Products : Air Fin Coolers(induced draft)

Gas To Liquid (GTL)Project : OryxCountry : Qatar

Produc

ts

: A-frameAir Cooled Condensers

Project: Bonny IslandCountry : Nigeria

Products : Air Fin Coolers(induced draft)

FPSO Offshore platforms

Project : BongkotCountry : ThailandProducts : Air Fin Coolers

Project : Sanha LPGCountry : AngolaProducts : Air Fin Coolers

(Forced draft)


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Steam Condensers

ENERGY

Project: KulimCountry: MalaysiaProducts: Vacuum Steam Condenser

for Combined Cycle

Project: Le HavreCountry: FranceProducts: Vacuum Steam

Condenser forIncineration Plant

Project: Chillers for EurotunnelCountry: England/ FranceProducts: Air Fin Coolers

(induced draft)

Project: Power PlantCountry: TawanProducts: Air Fin Coolers AND OTHER FIELDS

Turbine Cooling

Fuel Gas Heater(TCA/FGH)


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Energy TechnologyDivision

A company of GEA Group

GEA Batignolles technologies thermiques S.A.S. - 25, rue du Ranzai - 44300 Nantes - France - Phone : +33 2 40 68 24 24 - Fax : +33 2 40 68 29 91 - www.btt-nantes.com - E-mail : [email protected]

Btt - Batignollestechnologies thermiques

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Nouvelle Brochure Btt