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407 16.0
STEAM IN
J.A.M. DE WAAL PAPAKURA NZ
PROJECT No PROJECTION
A3Copyright ©
TITLE
DWG SCALE: 1:1 @A3 OR AS SHOWNDRAWING CONTENTS MODEL SCALE: 1:1
J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 E-MAIL: [email protected]. SHEET:01 OF 06
JDW DRAUGHTING SERVICES
No: OCE-01GENERAL ARRANGEMENTOVER CRANK TYPE STEAM ENGINE
40mm BORE x 70mm STROKE
NOTES: THIS ENGINE WAS DESIGNED AND BUILT BY Mr. STEWART HART (POTTY ENGINEERING)
DATE APRIL 2014JDWDS
ALUM
44
116
130
140
116
130
140
10 480 10 R10
60 110 266
80
80
43.5
43.5
44 40
30
30
10
20 20
75
10
R8
8 ALL
R5
R13
76
10
20
SCALE 1:5
ALUM
60 R10
R20
10 20
20
26
26
66 100
6 M
8
120 30
66 M8
110 50
20
20
M8
32
IN CENTER PLATE ONLY
SCALE 1:3
22.5 22.5
7.5
15
M6 M6
BRZ
7.5 7.5
M8
24
RM
32
38
2.5 2.5 D&TAA
SCALE 1:2
ALUM
30
32 SCALE 1:2
M8D&TAA 6 6
7.5
7.5
22.5 22.5
BRS
10 10
26
26
34
34
20 20
M6 ALL SCALE 1:2.5
16
12
40
14
14
BRS
26
26
34
34
10 10 20 20
6
8
C'SINK
40
14
14
12
32
SCALE 1:2.5
BRS
BRS
28
2 M8
14
18
8
41 1
5
2 M18
10 7
35
SCALE 1:3
BRS
10
10 10
90
35 35
122
98
16.5 16.5
24.5
M8 E
E
VIEW "A"
3.5
10 10
88
50 50 66 66
5
66
10
25
53
34
R15
R5
30 30
M4x10DP
52 60
7
30° 50 PCD
DAA DAA
SCALE 1:3
12.5
13
12.5
13
40
40 5
8
26 26 38.5 38.5
58
R3.5
M6x
10DP
10
BB
DRILL THRU
VIEW "A"
10
14
19
SECTION B-B SCALE 1 : 3
10
M8
7
7
55 55
10 30°
SECTION E-E SCALE 1 : 3
SECTION B-B
SECTION E-E
30 30
20
20
10
45
66
NOTE: HIDDEN LINES REMOVED FOR CLARITY
BRZ
35 35
70 10 10
5 5
SCALE 1:2
60
M5x10 DEEP
7
40
50
PCD
7
BRZ
66 66
46.5
46.5
16
61
100
16
6
12 20
TAKE OVER FROM PART 08
13
13
24
6 6
24
M12 M12
SCALE 1:3
BRS
6
M12
20 10
20H
EX
SCALE 1:2TEFLON
6
12
2
30
40
60
5
50
PCD
TAKE OVER FROM PART 09
SCALE 1:2
3
6
4
40
01
02
03
04
05
06
07
09
1112
13
15
QTY. PART NUMBER1 OCE-01-BASE MOUNTING PLATE2 OCE-02-CRANK SHAFT MAIN BEARING HOUSING1 OCE-02-CRANK SHAFT MAIN BEARING HOUSING3 OCE-03-CRANK SHAFT MAIN BEARING3 OCE-04-CRANK SHAFT MAIN BEARING CAP2 OCE-05-MAIN BEARING HOUSING OUTER GUIDE BAR2 OCE-06-MAIN BEARING HOUSING INNER GUIDE BAR3 OCE-07-CRANK SHAFT MAIN BEARING CAP OILER CUP1 OCE-08-CYLINDER COSOLE AND PORT BLOCK2 OCE-09-CYLINDER1 OCE-11-VALVE CHEST2 OCE-12-VALVE CHEST GLAND2 OCE-13-VALVE CHEST GLAND SEAL1 OCE-14-VALVE CHEST COVER2 OCE-15-CYLINDER FRONT COVER2 OCE-16-CYLINDER REAR COVER2 OCE-17-CYLINDER REAR COVER GLAND2 OCE-18-CYLINDER REAR COVER GLAND SEAL1 OCE-19-FLYWHEEL CENTRE1 OCE-20-FLYWHEEL INNER RIM1 OCE-21-FLYWHEEL OUTER RIM6 OCE-22-FLYWHEEL SPOKE1 OCE-23-PULLEY CENTRE1 OCE-24-PULLEY INNER RIM1 OCE-25-PULLEY OUTER RIM6 OCE-26-PULLEY SPOKE1 OCE-27-GOVERNOR PULLEY1 OCE-28-CRANK SHAFT FLYWHEEL END1 OCE-29-CRANK SHAFT PULLEY END1 OCE-30-CRANK SHAFT CENTER PIECE2 OCE-31-CRANK SHAFT CRANK PIN4 OCE-32-CRANK CHEEK1 OCE-33-SPACER FLYWHEEL END1 OCE-34-SPACER PULLEY END2 OCE-35-PISTON2 OCE-36-PISTON ROD2 OCE-37-PISTON ROD CROSS HEAD4 OCE-38-RETURN CON-ROD2 OCE-39-RETURN CON-ROD CONNECTOR END2 OCE-40-GUDGION PIN4 OCE-41-RETEURN CON-ROD GUIDE SPACER2 OCE-42-CON-ROD BIG END CAP2 OCE-43-CON-ROD 4 OCE-44-CON-ROD BIG END BEARING2 OCE-45-CON-ROD SMALL END BEARING2 OCE-46-M6 CON-ROD BEARING LOCK SCREW2 OCE-47-SLIDE VALVE2 OCE-48-SLIDE VALVE CROSS BAR NUT2 OCE-49-SLIDE VALVE STEM2 OCE-50-SLIDE VALVE STEM COUPLING END2 OCE-51-ECCENTRIC SHEAVE4 OCE-52-ECCENTRIC BEARING SHELL2 OCE-53-ECCENTRIC STRAP1 OCE-54-BUTTERFLY VALVE BODY1 OCE-55-BUTTERFLY VALVE GLAND1 OCE-56-BUTTERFLY VALVE GLAND SEAL1 OCE-57-BUTTERFLY VALVE1 OCE-58-BUTTERFLY VALVE STEM1 OCE-59-BUTTERFLY VALVE CONTROL LINK ARM1 OCE-60-STOP VALVE BODY1 OCE-61-STOP VALVE TOP PLATE1 OCE-62-STOP VALVE STEM SEAL2 OCE-63-STOP VALVE TOP PLATE SPACER1 OCE-64-STOP VALVE BRIDGE1 OCE-65-STOP VALVE STEM1 OCE-66-STOP VALVE HAND WHEEL1 OCE-67-STOP VALVE INLET PIPE1 OCE-68-GOVERNOR MOUNTING BRACKET2 OCE-69-GOVERNER BALL BEARING2 OCE-70-GOVERNOR BEARING SPACER2 OCE-71-GOVERNOR GRAVITY BALL1 OCE-72-GOVERNOR SPINDLE1 OCE-73-GOVERNOR FIXED SPOOL1 OCE-74-GOVERNOR SLIDING SPOOL2 OCE-75-GOVERNOR YOKE LINK 2 OCE-76-GOVERNOR STRAIGHT LINK1 OCE-77-GOVERNOR SMALL PULLEY1 OCE-78-GOVERNOR PRESSURE SPRING1 OCE-79-GOVERNOR BELT1 OCE-80-WOODEN BASE
QTY. PART NUMBER8 OCE-M10 NUT8 OCE-M10 WASHER4 OCE-M10x30 HEX BOLT2 OCE-M16 NUT2 OCE-M16 WASHER9 OCE-M4 NUT13 OCE-M4 WASHER4 OCE-M4x16 HEX BOLT4 OCE-M4x30 STUD6 OCE-M5 NUT36 OCE-M5 WASHER2 OCE-M5x15 GRUB SCREW30 OCE-M5x16 HEX BOLT2 OCE-M5x42 STUD4 OCE-M5x50 STUD2 OCE-M6 NUT26 OCE-M6 WASHER8 OCE-M6x25 C-SINK SCREW8 OCE-M6x30 HEX BOLT8 OCE-M6x40 ROLLPIN12 OCE-M6x42 HEX BOLT6 OCE-M6x45 HEX BOLT4 OCE-M6x76 DOWEL4 OCE-M8 NUT10 OCE-M8 WASHER4 OCE-M8 WOOD SCREW4 OCE-M8x18 PLUG SCREW4 OCE-M8x25 C-SINK A-KEY SCREW2 OCE-M8x27 C-SINK SCREW6 OCE-M8x50 HEX BOLT4 OCE-M8x55 STUD
J.A.M. DE WAAL PAPAKURA NZ
PROJECT No PROJECTION
A3Copyright ©
TITLE
DWG SCALE: 1:1 @A3 OR AS SHOWNDRAWING CONTENTS MODEL SCALE: 1:1
J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 E-MAIL: [email protected]. SHEET:02 OF 06
JDW DRAUGHTING SERVICES
No: OCE-02BILL OF MATERIALSPARTS AND ASSEMBLIES
NOTES: THIS ENGINE WAS DESIGNED AND BUILT BY Mr. STEWART HART (POTTY ENGINEERING)
DATE APRIL 2014OVER CRANK TYPE STEAM ENGINE 40mm BORE x 70mm STROKE
JDWDS
BRZ
15°
10
20
38
8
M5 28
PCD
45°
6
SCALE 1:3
40
66
40
66
26
26
46.5
38.5
38.5
46.5
58 58
6 ALL
BRS
10
M20
26H
EX
18 10
SCALE 1:3 TEFLON
10
20
3
SCALE 1:2BMSorALUM
50H
EX
16
SCALE 1:5
25
25
M12
BMSorALUM
320
350
16
6 HOLES EQUALLY SPACED ON CIRCUMFERENCE
SCALE 1:8
15 30
BMS
350
370
PRESS FIT ONTO PART 20 AFTER ASSEMBLY
40
BMSorALUM
16
149
.5
M12 14.5
BMSorALUM
16
36
SCALE 1:4
20
20
M8
BMSorALUM
113 129
16
SCALE 1:5
15 30
6 HOLES EQUALLY SPACED ON CIRCUMFERENCE
BMS
129 160
PRESS FIT ONTO PART 24 AFTER ASSEMBLY
SCALE 1:5
40
3
BMSorALUM
46
M8
10
16
SCALE 1:3
16
80 M6
1 1
10 2
72.7
BMS or S/S
50 75
15
16
24
PF
6
8
M16
SCALE 1:3BMS or S/S
8 65
6 24
PF 16
M16
16
SCALE 1:3BMS or S/S
8 8
6 6 24
PF
102
SCALE 1:3
S/S
8 8
24
62
6 6 SCALE 1:3
BMS
24
35
R10
24
80
NOTE: ALL LOCATING PIN HOLES IN PARTS 28, 29, 30, 31 & 32 TO BE DRILLED AFTER ASSEMBLYSCALE 1:3
8 16
6
35
6
22.5
BMS
24
40
5
SCALE 1:3BMS
24
40
20
SCALE 1:3
TEFLON
BMS or CI 4
0.5
40
M
10
4 10
3 SCALE 1:2
S/S
40 10 169
M10 M10
10
SCALE 1:4
BMS
15.5
20
20
6 6
64 SCALE 1:2
M6 M
6
M10
14
.5
14
.5
20
R114 80 100
R20 R30
6
180 R20
6
8
143
R10
40
40
60
10 6.5mm THICK SCALE 1:4
C'SINK
BMS
BMS
20
14.5
14.5
20
20
6 6
64 SCALE 1:3
R114
M6
S/S
M8 M
8 20 20 64
16
SCALE 1:3BRS
24
40
R20 R20
46 9mm THICKSCALE 1:2.5
BMS
R60
R8
29.5
32
32
20
59.5
32
10 10
24
24
M8
M6
M8
SCALE 1:3
BMS
R40
40
R5
26
R8
R8
10 20
R8
30 15 114
32
32
184
55°
4
40
32
G
G
SCALE 1:3
24
24
8
4
8
10 10 12
3.5 3.5
SECTION G-G SCALE 1 : 3
6
4DAA
BRZ
15 15
4
SCALE 1:2
24
RM
32
BRZ
10
10
16RM 26
4D
AA
SCALE 1:2
BRZ M6
13
4
4
SCALE 1:1.5BRZ
9
17.5
6.5
SCALE 1:2
12 12 12
6
16.5
16.5
26
24 6
BRZ
16 16
4.5
9
M5
SCALE 1:2
12
S/S
M5
10 98
20
M6 6
SCALE 1:2
S/S BMS
20
R8
6
8 8
M
6
SCALE 1:1.5
8 8
16
4
6
PIN PRESS FIT
BMS
8.5
24 60
M5 SCALE 1:2.5
8
2 2
BRZ
5
4
30° 60°
56 50RM
SCALE 1:3
DAA
4
8
BRZ
BMS
40
40
107
6
10PF
R8
16
R15
60° 30°
30°
3
5
66 56
DAA
SCALE 1:3
4
8
4
20
36
36
4
4
BRS
6
20
6
20 36
H
H SCALE 1:2
M12
5
22 12 24
SECTION H-H SCALE 1 : 2
12
44
45°
5
28
PCD
BRS
M12
12 6
16H
EX
5
SCALE 1:2
TEFLON
5
12
2
SCALE 1:2
BRS
BMS
1.5
12
14
6
0.5
PRESS FIT
BMS
1.5
10 0.5
5
16
60
SCALE 1:2
BRS
59
5
37
11
8
1 7 7
4
8
32
8
8
5
6.5 6.5
R5
M4
20
10
21.5 33
R2
32 40
43 R7.5
59
SCALE 1:2
BRS
30
5 10
40
16
4
44
M5x
10DP
20
PCD
I
I 20 10
6
6
30
12
14
34
SECTION I-I SCALE 1 : 3
M5x10DP 44
30
32
PCD
45°
5
28
PCD
SCALE 1:3
6
14
20 SCALE 1:3BRS
5
10
44
32PCD
TEFLON
10
20
2
SCALE 1:2
BRS
5
10 16
SCALE 1:2
BRS 12 2 6
SCALE 1:2.5
64
64
16 16
6
12
R22
R22
M8 5 5 S/S
M4
42
5
28
8 4
5
M8
10
45°
SCALE 1:2BRS
34
50
12
5
23
PCD
11
R3.5
4 8
SCALE 1:3
8
7
5 40
SOLDER
SCALE 1:2
BRS
CU
5
30
20PC
D
6 20
8mm THICKSCALE 1:2
BMS
11
20
12
SCALE 1:2
BRS M4
9.5
S 19
SCALE 1:2
14
1718
19
20
21
22
23
24
25
2627
28
29
30
31
33 3435
36
37
C'SINK
3839
40
414243
44
45
46
4748
49
50
51
52
53
54
55
56
57
58
60
61
6263
65
6667
69
70
71
J.A.M. DE WAAL PAPAKURA NZ
PROJECT No PROJECTION
A3Copyright ©
TITLE
DWG SCALE: 1:1 @A3 OR AS SHOWNDRAWING CONTENTS MODEL SCALE: 1:1
J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 E-MAIL: [email protected]. SHEET:03 OF 06
JDW DRAUGHTING SERVICES
No: OCE-03PARTS AND ASSEMBLIES
NOTES: THIS ENGINE WAS DESIGNED AND BUILT BY Mr. STEWART HART (POTTY ENGINEERING)
DATE APRIL 2014OVER CRANK TYPE STEAM ENGINE 40mm BORE x 70mm STROKE
JDWDS
BMS
2PF
16
6
184.5
79.5 SCALE 1:3
6
6
20
M4
12.8
8
12 16
R1
SCALE 1:2
42 42 20 20
R42
5
4
6 20 20
20 10
25
50
88
4
36
R3 R10
R10
37
R57
EQUAL
SCALE 1:3
20
32
6
SOLDER BRS
BMS
BMS
16
3
2
8
8
5
R2.5
4 4 4 13
2PF
2
PF
6
BRS
BMS
BMS 9 3
12
16
REFER TO PART 73 FOR OTHER DIMENSION DETAILS
BMS
BRS
32
8
R2
R6
R10
2
R2
2
24
4
SCALE 1:1.5
4
4
=
=
9
10
8
24 28
R2
4 M
4 2 2
4mm THICKSCALE 1:1.5
SPS 49.6
15 COILS
6.5
0.5
NYLON/RUBBER 299
R37 R6.5
4
SCALE 1:3
WOOD
520
290
480
260
10mm CHAMFER
105
07
04
03
SA-100
0205
SA-100
SA-101
05
02
SA-100
SA-102
SA-100
02
06
06M6x76 DOWEL
SA-103
SA-123
SA-122
14
11
1313
12 12
08
SA-104
SA-124
15
09
16
18
17
SA-105
SA-104
SA-105
SA-105
SA-106
SA-111
21
20
22
22
22
22
22
22
19
6872
73
74
7576
77
78
79
80
J.A.M. DE WAAL PAPAKURA NZ
PROJECT No PROJECTION
A3Copyright ©
TITLE
DWG SCALE: 1:1 @A3 OR AS SHOWNDRAWING CONTENTS MODEL SCALE: 1:1
J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 E-MAIL: [email protected]. SHEET:04 OF 06
JDW DRAUGHTING SERVICES
No: OCE-04PARTS AND ASSEMBLIES
NOTES: THIS ENGINE WAS DESIGNED AND BUILT BY Mr. STEWART HART (POTTY ENGINEERING)
DATE APRIL 2014OVER CRANK TYPE STEAM ENGINE 40mm BORE x 70mm STROKE
JDWDS
SA-110
SA-102SA-103
SA-101SA-104
01
25
24 2626
2626
26
26
23
SA-112
SA-111
SA-112
34
29
3232
3232
31
31
30
5151
283327
SA-113
38
38
37
3635
40
39
SA-114
404.2
46
42
44 44 4345
SA-115
48
47 49
50
SA-116
53
52
52
SA-117
130
54
5655
SA-122
66
65
64
6363
61
6260
67
SA-123
6969
70 70
68
SA-124
5958
57
SA-125
SA-12674
71
7176
76
78
7372
77
SA-113
SA-110
SA-114
SA-114
SA-115
SA-115
SA-117
SA-117
SA-126
SA-125
4141 41
41
79
SA-120
J.A.M. DE WAAL PAPAKURA NZ
PROJECT No PROJECTION
A3Copyright ©
TITLE
DWG SCALE: 1:1 @A3 OR AS SHOWNDRAWING CONTENTS MODEL SCALE: 1:1
J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 E-MAIL: [email protected]. SHEET:05 OF 06
JDW DRAUGHTING SERVICES
No: OCE-05PARTS AND ASSEMBLIES
NOTES: THIS ENGINE WAS DESIGNED AND BUILT BY Mr. STEWART HART (POTTY ENGINEERING)
DATE APRIL 2014OVER CRANK TYPE STEAM ENGINE 40mm BORE x 70mm STROKE
JDWDS
MATERIAL ABBREVIATIONS:
CI = CAST IRON.CU = COPPERBRS = BRASS.BRZ = BONZE OR GUN METALBMS = BRIGHT MILD STEEL.S/S = STAINLESS OF SILVER STEEL.ALUM = ALUMINIUMSPS = SPRING STEEEL
OTHER ABBREVIATIONS:
PF = PRESS FITDAA = DRILL AFTER ASSEMBLYD&TAA = DRILL AND TAP AFTER ASSEMBLYRM = REAMSA-xxx = SUB-ASSEMBLY-xxx
NOTES:
1. ALL PARTS WHICH DO NOT HAVE SIGNIFICANT FORCES APPLIED CAN BE SOLDERED TOGETHER USING SOFT SOLDER.OTHERWISE USE SILVER SOLDER2. ALL ENGINEERING PRACTICES SHALL BE APPLIED WITH REGARDS TO HOLE AND SHAFT TOLERANCES.3. WHERE SCREWS OR BOLTS ARE USED THE CLEARANCE HOLES SHALL BE APPROXIMATELY 5% TO 8% LARGER THAN THE MATCHING TAPPED HOLE.4. PREFERABLY ALL TAPPED HOLES TO BE METRIC FINE (MF).5. MATERIALS SPECIFIED ON DRAWINGS ARE INDICATIVE ONLY, IT IS UP TO THE BUILDER TO USE MATERIALS WHICH WOULD BE THE MOST SUITED.6. THIS DESIGN IS BASED ON USING AVAILABLE STANDARD BAR STOCK MATERIALS7. VALVE ECCENTRICS TO BE ADJUSTED SO THAT OPTIMUM RUNNING IS AQUIRED
J.A.M. DE WAAL PAPAKURA NZ
PROJECT No PROJECTION
A3Copyright ©
TITLE
DWG SCALE: 1:1 @A3 OR AS SHOWNDRAWING CONTENTS MODEL SCALE: 1:1
J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 E-MAIL: [email protected]. SHEET:06 OF 06
JDW DRAUGHTING SERVICES
No: OCE-06RENDERED PICTURE
NOTES: THIS ENGINE WAS DESIGNED AND BUILT BY Mr. STEWART HART (POTTY ENGINEERING)
DATE APRIL 2014OVER CRANK TYPE STEAM ENGINE 40mm BORE x 70mm STROKE
JDWDS