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PART OF VOTORANTIM GROUP
LEADER IN GLOBAL INDUSTRY SECTORS
Building Materials Metals Steel Energy Pulp Orange Juice
Votorantim S.A. Instituto Votorantim
Corporate
Financial
7TH
LARGEST CEMENT PRODUCER IN THE WORLD
* In annual installed cement capacity, according to the 11th edition of the Global Cement Report (2014), without considering Chinese companies and considering Holcim and Lafarge as one company.
Canada
United States
Peru
Bolivia
Chile
Uruguay
Argentina
Brazil
Spain
Morocco
Tunisia
Turkey
India
China Operating
in over 14
countries
In business
for 97 years
More than 15,000
employees
GLOBAL STRATEGIES AND ALIGNMENT OPERATE AS ONE TEAM, ONE COMPANY
Values
Solidity
Ethics
Respect
Entrepreneurship
Unity
Code of
Conduct
Ethics Culture and Reporting
Beliefs
Cultivating Talents
Meritocracy
Excellence
Pragmatism
Open Dialogue
Alliance
Sense of Ownership
Strategies
Customer Focus
Best-in-Class Operations
Empowered People
Sustainability
Safety
Global Safety Policy
7 Life-Saving Habits
Purpose
Life is made to last
United States
3 cement plants
2 grinding mills
63 ready mix concrete
plants
17 aggregates plants
1,948 Employees
Ontario, Canada
2 cement plants
36 ready mix concrete
plants
26 aggregates plants
1,171 Employees
Cement Capacity
Canada: 3.3 Metric tons
U.S.: 2.7 metric tons
Total: 6.0 metric tons
Charlevoix Michigan expansion will add
.6 metrics tons
North American Presence
Committed to a positive impact on people and our planet
Enduring products that contribute to world-class structures
Customer and community relationships
Recognized for leadership in sustainability
Energy management: North America's first ISO 50001 certified plant
Award-winning research and rehabilitation projects
Alternative fuels use, carbon neutral projects
Advancing our industry through the World Business Council for Sustainable
Development’s (WBCSD’s) Cement Sustainability Initiative (CSI)
CORPORATE OBJECTIVE SUSTAINABILITY
Bowmanville Cement Production
Facility
Highlights Site in operation since 1967, third kiln line
5600 Tonnes Clinker, 6000 Tonnes of Cement. / Day
1,800,000 Tonnes / Year of Clinker Production
190,000 tonnes of Coal and Pet Coke
Ships by Truck, Rail, Marine.
Constructed 1989 - 1990
Dry Process, FLS SLC System
Operates 330 days/year. And 24 hours / Day
Low Carbon Fuels Project
Preparations at Transfer Station
• Non Recyclable Materials • Wood and Biomass • Construction and Demolition • Destined for Landfill
Loaded for Transport
Low Carbon Fuels Project
Unloading and Firing Bowmanville
900 Deg C
Inbound Trucks from Transfer Station Consumed
Kiln Process for Clinker Production
*50/50 joint venture between Votorantim Cimentos and the Anderson Columbia Company
Low Carbon Fuels Project
Structural and Mechanical
Engineering Bowmanville
Low Carbon Fuels Project
Preparations at Transfer Station
Highlights
First approved project for Ontario, for full time use of Low Carbon Fuels (LCF) granted by MOE.
Showcase project for industry, in general,
The LCF fuels are classified as GHG neutral.
Initial Supply of up to 100 t/d of Construction and Demolition wood waste currently sent to landfill.
GTA has many other high energy sources of non recyclable streams currently destined to landfill
LCF 45% equivalent to Coal
*50/50 joint venture between Votorantim Cimentos and the Anderson Columbia Company
Low Carbon Fuels Project
Expected Results Bowmanville
Direct substitution of LCF @4% for fossil fuels is expected to yield 27,000
tonnes GHG reduction/annum
86,000 tonnes/annum of indirect GHG reductions through avoided landfill and
transportation emissions
Future approvals to move forward from 4% to >10% thermal substitution
Future approvals to use broader range of materials
Future approvals at second facility to start program at that location
Process data and engineering to assess the process and equipment for
changes/upgrades/improvements.
Industry showcase for public and authorities, real GHG reductions are
achievable
*50/50 joint venture between Votorantim Cimentos and the Anderson Columbia Company
CHP ISLAND POWER CO-GENERATION INSTALLATION OVERVIEW ( SIMPLIFIED )
System
• Utility Mode
• Island Mode
• Backup Mode
Utility Toronto Hydro
∞
Diesel Generator (Backup)
∞
CHP Gas Power Generator 500Kw
Office & IT System
Ready Mix Plant
*50/50 joint venture between Votorantim Cimentos and the Anderson Columbia Company
CHP ISLAND POWER CO-GENERATION INSTALLATION OVERVIEW ( SIMPLIFIED )
Electrical Power
Fuel Natural Gas
Heat/Cool
Exhaust Gases
Office
O2 Algae
• < 500 KW tri-generation on-site energy solution • 3.5M KWHRS per year electricity • 1.6 MMBTU’s cogen heat, • 145,000 Tonne hrs per year chilling,
Combined heat and power (CHP) system
• Generate Electricity
• Utilize Waste Heat
• Heat and Cool Office
• Curtail Grid Demand
• Backup Power
• NOx, SOx, CO2 Controls
Emissions and GHG Reduction research
Algae Bioreactor
Research Technology
• Reduce emissions CHP
• NOx, SOx, CO2
• Convert to bi-products
• Apply to new uses
Project made possible via
collaboration with
• St Marys Cement
• Pond Technologies
• OOM Energy
55 Industrial Street
Demonstration Project Results
• INCREASED FACILITIES FUEL EFFICIENCY TO
OVER 80%
• REDUCED OVERALL CARBON FOOTPRINT BY
40%
• OVERALL ENERGY COST SAVINGS TO SMC 24%
OOM ENERGY, MADE IN ONTARIO SOLUTION, NOW BEING
EXPORTED TO ALBERTA, UNITED STATES, MEXICO AND
SOON TO BE INDIA
McMillan Pond restoration
Fish farming project
McMillan Pond, Canada
• Example of how to
improve the
environment after
deactivating an
aggregates mine.
• Today, McMillan Pond
is generating local
food production and
supporting the
economy.
LAKEFIELD LAND RESTORATION
A land rehabilitation
project in Lakefield,
Ontario
• Return property to
active farm land
• Soil that is better and
more productive than
when we acquired the
site.
PRODUCT RESEARCH CONCRETE TECHNOLOGY LAB
Concrete Testing
• Perform Physical Tests
• Cement
• Aggregates
• Concrete
• Confirm in field results
• Breaks of cylinders
• Store and Analyze Data
• Statistical Models
• Correlation of Data
• Internal IP
• Correlate back to all raw
materials
• New Product Research
*50/50 joint venture between Votorantim Cimentos and the Anderson Columbia Company
Summary
Sustainability Reduce the GHG emissions • Use substitute and recycled inputs where possible from other processes /
byproducts that otherwise may go to waste streams.
• Reduce the use of fossil fuels, by optimizing fuel consumption, processing efficiency and carbon neutral fuels
• Development of new products and specifications, using cementitious substitutes
• Working with industry associations, and the promotion of LEED Building Certification
• Promotion of end user applications, such as concrete roadways, and infrastructure for long service life, and reduced rolling friction.
• Research with universities and industry partners , actively look for new methods and sustainable practices
• Be an early adopter of supportive technologies SNCR NOx, SOx controls
• Work to improve business sustainability in many areas in parallel