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Agenda
Welcome and introduction
Product Presentation (Power point pres.)
Product show (Feel and touch)
Documentation prepared
Order routine (SPOEE and Price list)
Any other business
Agenda
Welcome and introduction
Product Presentation
Product show (Feel and touch)
Documentation prepared
Order routine (SPOEE and Price list)
Any other business
Denomination Type (Explanation) Picture
OHSD Overhead Sectional Door
OSP42A Overhead Sectional Panel 42mm thick Generation A
OSF42A Overhead Sectional Frame 42mm thick Generation A
10
Denominations
14
SOHD Parts
1. Door leaf
2. Tracks
3. Spring package
4. Operation
The door can be divided in 4 groups
2
1
3
4
16
OSP42A Technical facts and features, Standard
Max size: 8000 x 6000 mm (W x H)
Panel: 42 mm Microrilled steel
Filling: FC-free polyurethane
Weight: Steel: 13 kg/m2
Colour outside: 9 Standard RAL colours
Colour inside: RAL 9002 Grey White
Track types: Standard Lift (SL)
Lock: Lock bolt
Manoeuvring: Lift/step handle and Pull down rope
Sealing's: Top, bottom and side sealing
17
OSP42A Technical facts and features, Optional
Track types: LL, SLL, HL, VL
Windows: DARP, DAOP or Alu frame sect.
Pass door: In door leaf
Lock: Cylinder lock (Safelock)
Fall Protection: Cable Break Device
Painting: Acc. to RAL scale
Extended life: Springs long life time
Aggressive env.: Anti corrosion package
Ventilation: Ventilators
Operation: Chain hoists / Electrical operation
18
OSP42A Door leaf
The Normstahl OSP42A sectional
overhead door leaf has 545mm
high sections, connected together
with hinges.
Height adjustment will take place
in the top section
The outer hinges of each section
have rollers that run in the tracks.
The horizontal sections are
insulated panels, filled with FC-
free polyurethane.
New design
New hinge turning point
No visible sealing
Outside colour not visible inside
19
Nbr. Text
1 Steel reinforcement
2 Hinge line gives lower nose
3 Hinge with cams to avoid rubbing against plate
4 Hotmelt to break the cold bridge
5 Panels supporting each other to create stability
6 Sheet folded 180 degrees to avoid rust and to create stability
7 Not round but folded for higher stability
8 Round form with centre in hinge line (finger pinch protection)
9 Sealing invisible in groove
10 Folded according to rill pattern
1
3
2
4
5 6 7
8
9 10
Section joint
Nbr. Text
1 Lower nose – lower cost
Panel joint - old versus new
Old New
Nbr. Text
1 Lower nose – lower cost
2 Better stability
3 Invisible sealing
1
3
2
Nbr. Text
1 Lower nose – lower cost
2 Better stability
Competitor panel joint
Bra
nd
Type
Fin
ger s
afe
T
raditio
nal
21
Nbr. Text
1 Outside colour visible inside
2 Poor load distribution
3 Cold bridge
1
3 2
1 1 1 1 1 1
2 2 2 2 2
2 2
2
3 3 3 3 3
22
Material
1. Polyester coating
2. Primer
3. Chromate layer
4. Zinc coating
5. Steel sheet
6. Zinc coating
7. Chromate layer
8. Primer
9. FC-free polyurethane
10.Reinforcement strips
The surface of the door leaf panels is characterized by the microrilled steel sheet.
23
Pre-coated colours
Outside colour:
– 9 standard colours
Inside colour:
– RAL 9002 - Grey white.
RAL 1021 Cadmium Yellow
RAL 3002 Carmine Red
RAL 5010 Gentian Blue
RAL 6005 Moss Green
RAL 7016 Anthracite Grey
RAL 9002 Grey White
RAL 9006 White Aluminum
RAL 9007 Grey Aluminium
RAL 9016 Traffic White
24
Optional colours, Factory painting
The door leaf can be factory
painted in any RAL colour, outside
only.
The painting can be applied to the
panel or to the complete door leaf,
including frames and strips.
Bottom seal
Installed on the bottom edge of the bottom panel, to act as a barrier as well as a shock absorber. The flexible rubber material and the O-shape provides continuous pressure on the floor, ensuring maximum sealing.
Top seal
Installed on the top panel, to seal the gap between the panel and the wall. The flexible rubber material provides continuous pressure on the top wall, ensuring maximum sealing.
Side seal
Installed on the track set to close the gap between the tracks and the door leaf. The flexible rubber material provides continuous pressure on the door leaf, while dodging irregularities, ensuring maximum sealing.
25
Seals
The door is equipped with well designed sealing's on all sides which gives the door its excellent sealing abilities.
26
Wind reinforcement truss
Wider door panels and panels with
windows are reinforced with metal
profiles that act as trusses.
These trusses reduce bending of
the panel caused by wind loads or
when the door leaf is in the
horizontal position and is bending
under its own weight
Wind load Class 3, 750 N/m2 (≤ 4250 mm DLW)
EN12424 Class 2, 450 N/m2 (> 4250 mm DLW)
27
Handle
For manual operation, every
Normstahl OSP42A sectional
overhead door is provided with a
solid, easy to grip and step–on
handle, finished with the
Normstahl logo.
DLW Without Passdoor
DLW With Passdoor
No. of Windows
2050 - 2134 2050 – 2234 1
2135 – 2999 2235 – 3199 2
3000 – 3864 3200 – 4164 3
3865 – 4729 4165 – 5129 4
4730 - 5594 5130 – 6050 5
5595 - 6459 6
6460 - 7324 7
7325 - 8000 8
28
OSP42A with DARP windows
Double Acrylic (3 + 2 mm) Rectangular, in Plastic frame
Light opening: 604 x 292 mm
Window frame in black polycarbonate
DARP
Without Pass door
With Pass door
29
OSP42A with DAOP windows
Double Acrylic (3 + 2 mm) Oval, in Plastic frame
Light opening: 610 x 292 mm
Window frame in black polycarbonate
DAOP
DLW Without Passdoor
DLW With Passdoor
No. of Windows
2050 - 2134 2050 – 2234 1
2135 – 2999 2235 – 3199 2
3000 – 3864 3200 – 4164 3
3865 – 4729 4165 – 5129 4
4730 - 5594 5130 – 6050 5
5595 - 6459 6
6460 - 7324 7
7325 - 8000 8
Without Pass door
With Pass door
30
OSP42A with frame section windows
The Normstahl OSP42A industrial sectional door
can be fitted with a Normstahl OSF42A frame
section.
The height of this section is 545mm.
Glass types see next slides
Frame sections
DLW Nbr. of windows
2050 – 3050 2
3051 – 4550 3
4551 – 6050 4
6051 - 7250 5
31
Glass type DAS / DSS for frame section
DAS: Double Acrylic "scratch resistant" (SAN with coating), Single sealed
DSS: Double Acrylic (SAN), Single sealed
1. 2,8 mm SAN acrylic sheet
(with or without coating)
2. Aluminium distance frame
3. Butyl sealing
DAS / DSS
1
2
3
USP:
We use 2,8 mm
acrylic, giving a better
outlook of the façade
without reflections
32
Glass type DAD / DSD for frame section
DAD: Double Acrylic "scratch resistant" (SAN with coating), Double sealed
DSD: Double Acrylic (SAN), Double sealed
1. 2,8 mm SAN acrylic sheet
(with or without coating)
2. Aluminium distance frame
3. Butyl sealing
4. Absorbing powder (siccative)
5. Silicone sealing
DAD / DSD
1 2
3
4
5
USP:
We are the only one
using absorption
powder in the
distance frame
USP:
We use 2,8 mm
acrylic, giving a better
outlook of the façade
without reflections
Glass type TAD / TSD for frame section
TAD: Triple Acrylic "scratch resistant" (SAN with coating), Double sealed
TSD: Triple Acrylic (SAN), Double sealed
1. 2,8 mm SAN acrylic sheet
(with or without coating)
2. Aluminium distance frame
3. Butyl sealing
4. Absorbing powder (siccative)
5. Silicone sealing
TAD / TSD
1
2
3
4
5
USP:
We are the only one
using absorption
powder in the
distance frame
33
USP:
We use 2,8 mm
acrylic, giving a better
outlook of the façade
without reflections
34
Glass type SA3 / SH4 for frame section
SA3
– Single pane of "scratch resistant" Acrylic (SAN with coating) 2,8 mm
SS3
– Single pane of Acrylic (SAN) 2,8 mm
SH4
– Single hardened glass 4 mm
SA3 / SS3 / SH4
35
Locks
Lock bolt
The Lock bolt locks the door from the inside, without the
use of a key.
The Lock bolt is not visible from the outside.
Cylinder lock (Safelock)
Inside view
Outside view
The Cylinder lock is a key operated lock which offers extra security. The lock is installed on the inside and can be
unlocked with a key and turning the handle. Access to the Cylinder lock is possible from either only the inside, or both
the inside and the outside.
A standard Normstahl sectional overhead door is equipped with a Lock bolt.
36
Safety
Spring Break Device (standard) – In the event of a spring break, the sudden drop force activates the Spring Break Device.
Cable Break Device (optional)
– In the event of a cable break the cable looses its tension. The activated Cable Break Device clamps onto the track.
The balancing system supports heavy forces. In case of a spring or cable break, its counterforce is lost.
The door is therefore equipped with two safety devices that can block downward door movement:
37
Pass door with 180 mm threshold
The standard 180 mm is designed to
be combined with virtually all options of
the door.
It is not applicable as an emergency
exit, as its threshold of 180 mm is too
high.
Features:
Always opening outwards, min. 90 degrees opening
Hinged left or right
Seals in pass door frame reduce air permeability.
Integrated pass door switch if electrically operated
Door handle
All commonly used cylinder locks are available:
Euro, Kaba, Assa-Abloy. Standard: Euro cylinder lock
Door closer
Panic lock (option)
38
Pass door with low threshold
Features:
Always opening outwards, min. 90 degrees opening
Hinged left or right
Seals in pass door frame reduce air permeability.
Integrated pass door switch if electrically operated
Door handle
All commonly used cylinder locks are available:
Euro, Kaba, Assa-Abloy. Standard: Euro cylinder lock
Door closer
Panic lock (option)
The pass door with low threshold is designed to optimise comfortable pedestrian passing and minimises the risk of tripping. In addition, with the sturdy design of the bottom profile it is not required to strengthen the door leaf with a bottom reinforcement truss.
Market dependent
39
OSP42A, Pass door
Daylight width
– Min 2050 mm Max 6050 mm
Daylight height
– Min 2215 mm Max 6050 mm
Width 900 mm
Height 1880 mm
Height from floor level 2080 mm
Position of pass door
Daylight width Pane number
2050 – 4050 2 (Centre)
4051 - 5050 2 or 3
5051 - 6050 2, 3 or 4
40
OSP42A, Performance
Opening/closing speed: IDO1: 0,22 m/s
Life time expectations: Door: 50.000 door cycles
Springs: 20.000 door cycles
Wind load Class 3 (= 4250 mm DLW)
EN12424 *) Class 2 (> 4250 mm DLW)
Thermal transmittance 1,0 W/(m2.k) Steel door EN12428 1,25 W/(m2.k) With windows/pass door (4000 x 4000 mm)
Water penetration Class 3 (4000 x 4000 mm)
EN12425
Air permeability Class 3 (4000 x 4000 mm, with pass door class 2)
EN12426
*) Higher wind load classification on request
USP:
Class 3 for Wind load,
Water penetration and
Air permeability
42
OSF42A, Technical facts and features, Standard
Max size: 7250 x 6000 mm (W x H)
Frame thickness: 44 mm
Frame material: Aluminium tubular frames
Filling: Windows or insulated sandwich panels or infill's
Colour outside: Natural aluminium
Colour inside: Natural aluminium
Track types: Standard Lift (SL)
Lock Lock bolt
Manoeuvring: Lift/step handle and Pull down rope
Sealing's Top, bottom and side sealing
43
OSF42A, Technical facts and features, Optional
Track types: LL, SLL, HL, VL
Windows: DAS, DSS, DAD, DSD, SA3, SS3, SH4
Pass door: In door leaf
Lock: Cylinder lock (Safelock)
Fall Protection: Cable Break Device
Painting: Acc. to RAL scale
Extended life: Springs long life time
Aggressive env.: Anti corrosion package
Ventilation: Ventilators
Operation: Chain hoists / Electrical operation
44
OSF42A, Door leaf
The Normstahl OSF42A sectional
overhead door leaf has horizontal
sections, connected together with
hinges.
The door leaf height is equally divided
over the sections (standard)
Section height: 450 - 704 mm
The horizontal sections are aluminium
frames with infill's or windows
The outer hinges of each section have
rollers that run in the tracks.
DLW Nbr. of panes
2050 – 3050 2
3051 – 4550 3
4551 – 6050 4
6051 - 7250 5
45
OSF42A, Standard configuration
Frame bottom section as standard
can be replaced with OSP42A
panel.
Section 2 to top frame sections
individual heights can be replaced
with panel
As long as the number of frame
sections are ≥ than the number of
panel sections it is denominated
as OSF42A (Frame door)
DLH Number of sections
0000 – 2296 3
2297 – 3000 4
3001 – 3704 5
3705 – 4408 6
4409 – 5112 7
5113 – 5816 8
5817 - 6000 9
46
OSF42A, Number of sections
Frame bottom
section
Panel bottom
section
DLH Number of sections
0000 – 2127 3
2128 – 2831 4
2832 – 3535 5
3536 – 4239 6
4240 – 4943 7
4944 – 5647 8
5648 - 6000 9
47
OSF42A, Vertical cross-section
1. Top seal
2. Integrated finger pinch protection
3. Sealing in section joint
4. Single acrylic glass 3mm or
hardened glass 4mm
5. Wind reinforcement (if necessary)
6. Double glass, 27mm
7. Handle
8. Panel bottom section
9. Bottom seal
10. Frame bottom section
48
Infill’s for frame section
FA Aluminium sheets, mill finished
outside and inside, stucco embossed
FS Steel sheets, RAL 9006 outside
and inside smooth surface FA1 Mill finished Smooth outside and
stucco embossed inside FA2 Aluminium sheets anodised
outside and inside
49
Glass type DAS / DSS for frame section
DAS: Double Acrylic "scratch resistant" (SAN with coating), Single sealed
DSS: Double Acrylic (SAN), Single sealed
1. 2,8 mm SAN acrylic sheet
(with or without coating)
2. Aluminium distance frame
3. Butyl sealing
DAS / DSS
1
2
3
USP:
We use 2,8 mm
acrylic, giving a better
outlook of the façade
without reflections
50
Glass type DAD / DSD for frame section
DAD: Double Acrylic "scratch resistant" (SAN with coating), Double sealed
DSD: Double Acrylic (SAN), Double sealed
1. 2,8 mm SAN acrylic sheet
(with or without coating)
2. Aluminium distance frame
3. Butyl sealing
4. Absorbing powder (siccative)
5. Silicone sealing
DAD / DSD
1 2
3
4
5
USP:
We are the only one
using absorption
powder in the
distance frame
USP:
We use 2,8 mm
acrylic, giving a better
outlook of the façade
without reflections
Glass type TAD / TSD for frame section
TAD: Triple Acrylic "scratch resistant" (SAN with coating), Double sealed
TSD: Triple Acrylic (SAN), Double sealed
1. 2,8 mm SAN acrylic sheet
(with or without coating)
2. Aluminium distance frame
3. Butyl sealing
4. Absorbing powder (siccative)
5. Silicone sealing
TAD / TSD
1
2
3
4
5
51
USP:
We are the only one
using absorption
powder in the
distance frame
USP:
We use 2,8 mm
acrylic, giving a better
outlook of the façade
without reflections
52
Glass type SA3 / SH4 for frame section
SA3
– Single pane of "scratch resistant" Acrylic
(SAN with coating) 2,8 mm
SS3
– Single pane of Acrylic (SAN) 2,8 mm
SH4
– Single hardened glass 4 mm
SA3 / SS3 / SH4
Glazing List Design in the frame sections
53
Co-extruded glazing
list with rubber lip
against window
Sealing around the window - Competitors
57
Rubber sealing around window
Cut in each corner
Demands additional silicone sealing
59
OSF42A, Standard Colours
Standard: Anodised aluminium
Option: Factory painting
Standard: 9 standard colours
Option: Factory painting
Same as OSP42A (9 standard colours)
Option: Factory painting
Frames
Infill’s
Panel
RAL 1021 Cadmium Yellow
RAL 3002 Carmine Red
RAL 5010 Gentian Blue
RAL 6005 Moss Green
RAL 7016 Anthracite Grey
RAL 9002 Grey White
RAL 9006 White Aluminum
RAL 9007 Grey Aluminium
RAL 9016 Traffic White
60
OSF42A, Locks
Lock Bolt
The Lock bolt locks the door from the inside, without the use of a key.
The Lock bolt is not visible from the outside.
Cylinder lock (Safelock)
Inside view
Outside view
The Cylinder lock is a key operated lock which offers extra security. The lock is installed on the inside and can be unlocked with a key and turning the handle. Access to the Cylinder lock is possible from either only the inside, or both the inside and the outside.
A standard Normstahl industrial sectional door is equipped with a Lock bolt.
Daylight width Pane number
2050 - 4050 2 (centre)
4051 - 5050 2 or 3
5051 - 5500 2 or 3 or 4
5501 - 6050 3
61
OSF42A, Pass door
Daylight width
– Min 2050 mm Max 6050 mm
Daylight height
– Min 2200 mm Max 6000 mm
Width 750 - 1000 mm
Min height 1840 mm
Min. height from floor level 2050 mm Position of pass door
62
OSF42A, Performance
Opening/closing speed: IDO1: 0,22 m/s
Life time expectations: Door: 50.000 door cycles
Springs: 20.000 door cycles
Wind load Class 3 (= 4050 mm DLW)
EN12424 *) Class 2 (> 4050 mm DLW)
Thermal transmittance 3,3 W/(m2.k) DAD EN12428 4,9 W/(m2.k) SA3
Water penetration Class 3 (4000 x 4000 mm)
EN12425
Air permeability Class 3 (4000 x 4000 mm, with pass door class 2)
EN12426
*) Higher wind load classification on request
USP:
Class 3 for Wind load,
Water penetration and
Air permeability
63
Low Lift
(head room < 400mm)
Standard Lift (Low) (head room 400 - 1000mm)
High Lift
(head room > 1000mm)
Vertical Lift
(head room > 2 x height)
Hardware - Types
Standard Option
Option Option
64
Standard Lift (SL)
h
DL
H
D
Daylight height DLH (mm)
Required side space
SL and SR (mm)
Required excess height
h (mm)
Required depth D (mm)
≤ 4500 100
485 DLH + 600
> 4500 510
65
Standard Lift Low (SLL)
h
DL
H
D
Daylight width
DLW (mm)
Daylight height
DLH (mm)
Required side space SL and SR
(mm)
Required excess height
h (mm)
Required depth
D (mm)
≤ 5500 ≤ 4250 100 400 DLH + 900
Weight Required side space
SL / SR (mm) Required excess height h
(mm) Required depth
D (mm)
≤550 kg 100
265 mm (if ≤ 250 kg)
DLH + 1100 300 mm
(if > 250 kg or pass door)
66
Low Lift (LL)
D
h
DLH
Weight / Lift (HL)
Required side space SL / SR (mm)
Required excess height h (mm)
Required depth D (mm)
HL≤3400mm 100
HL + 320 DLH - HL + 800
HL>3400 mm HL + 370
67
High Lift (HL)
D
h
DL
H
HL
Daylight height
DLH (mm)
Required side space
SL / SR (mm)
Required excess height
h (mm)
Required depth
D (mm)
≤ 5500 100 DH + 400 525
68
Vertical Lift (VL)
525
h
DLH
DLW ≤3000 mm no beam installed DLW >3000 mm installed beam to support the balancing system
69
1)
Weight in cable
2)
Force in spring
2)
1)
Closed
Max tensioning in spring
and
Max weight in cable
Balancing principle, Standard lift
70
1)
Weight in cable
2)
Force in spring
2)
1)
Half open
Medium tensioning in spring
and
Medium weight in cable
Balancing principle, Standard lift
71
1)
Weight in cable
2)
Force in spring
2)
1)
Open
Min. tensioning in spring
and
Min. weight in cable
Balancing principle, Standard lift
73
1)
Weight in cable
2)
Force in spring
2)
1)
Closed
Max tensioning in spring
and
Max weight in cable
Balancing principle, Vertical lift
74
1)
Weight in cable
2)
Force in spring
2)
1)
Half open
Medium tensioning in spring
and
Max weight in cable
Balancing principle, Vertical lift
75
1)
Weight in cable
2)
Force in spring
2)
1)
Open
Min. tensioning in spring
and
Max weight in cable
Balancing principle, Vertical lift
77
1)
Weight in cable
2)
Force in spring
2)
1)
Closed
Max tensioning in spring
and
Max weight in cable
Balancing principle, High lift
78
1)
Weight in cable
2)
Force in spring
2)
1)
Half open
Medium tensioning in spring
and
Max weight in cable
Balancing principle, High lift
79
1)
Weight in cable
2)
Force in spring
2)
1)
Open
Min. tensioning in spring
and
Max weight in cable
Balancing principle, High lift
82
Pull-down rope
The Normstahl sectional overhead
door can be operated manually with a
pull-down rope. The pull-down rope is
directly connected to the door leaf.
83
Chain hoist
For heavier doors, a chain hoist allows easier door operation:
Geared (ratio 1:4) chain transmission directly connected to the shaft.
Recommended for doors up to 700 kg
84
Why an operator?
Reduced opening time give less energy losses
Reduced passage time give efficiency
Controlled opening and closing give less wear and tear on the door
Less draughts and a better indoor climate give a good environment
Lifting a door frequently by hand increase the risk of bad health
5 Major Advantages
This altogether give a lower total cost for the end user!
85
Selection guidelines for operation type
Door size m2 1-5
openings/day
5-10
openings/day
10-15
openings/day
> 25
openings/day
0-10 Manual / operator Manual / operator Operator Operator + automation
10-20 Manual / operator Operator Operator + automation Operator + automation
> 20 Geared hoist / operator Operator Operator + automation Operator + automation
Week 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
OSP42A & OSF42A w. IDO1 - C600 - Test with 20 pcs. (AT) 1 1 1 1 1 1 1 1 1 1 1 1
OSP42A & OSF42A w. CDM9/9xx (AT, DE, CH, FR, NL, BE, PL) 2 2 2 2 2 2 2 2 2 2 2 2
Pass Door release 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
OSP42A & OSF42A w. IDO1 - C600 - full release 2 2 2 2 2 2 2 2
AX42 & TX42 w. CDM9/950 2 2 2 2 2 2 2 2 2 2 2 2
Pass Door release 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
AX42 & TX42 w. LENA full release 2 2 2 2 2 2 2 2
BSD-P42 & BSD-F44 w. LENA 1 1 1 1 1 1 1 1 1 1 1
? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ?
? 1 1 1 1
? 1 1 1 1 1
1042P & 1042F (Target) 2 2 2 2 2 2
Normstahl
Alsta
Ditec
Crawford
Albany
Portsystem 2000 (Under investigation)
Norport (Under investigation)
Launch Plan
86
87
Operator IDO1 – C600 Door control systems
The operator is a combination of the IDO1 mechanical unit and a C600 Door control system.
This system is available for doors up to 400 kg.
One main part of the system is the operator: an electric motor which drives the balancing shaft with the cable drums and torsion springs.
The IDO1operator is mounted directly on the balancing shaft.
Key features: – Smooth and silent
– Fits 1” shafts
– Life time: 30.000
(depending on weight and temp.)e.g.
–temp. -20 to +60 °C/weight 400 kg
Big display
All safety systems recognized (no jumpers, resistors etc. to be set)
Add-on modules for plug-’n-play
Service by either time or cycles (recurring business)
Multi-language
Self declaring display-instructions, no big manual needed
Ready for frequency converter
USP’s
88
89
IDO1 Installation Space
Location
Space requirement (in mm) beyond the requirements for a manually
operated door.
Side room (mm) Head room (mm)
1 Left/right 200 0
2 Left/right 200 0
90
C600 Door control system
Functions included C600
Open (by impulse) X
Open (hold to run)
Stop X
Close (by impulse) X
Close (hold to run)
Safety edge X
Open function X
One button function X
LCD Display (diagnostics) X
Service indicator X
91
Door Control Systems C600
Picture Description
The C600 Door control system provides a range of control units,
from basic up, stop and down buttons to advanced automated
control.
The design of the control unit is based on modules, and it is
possible to upgrade or downgrade safety or automation
functions. Additional kits such as magnetic loop, photocells,
radar, radio and reduced door opening are available.
This control unit contains a LCD diagnostics display that allows
efficient troubleshooting and displays the number of door cycles.
Together with the service indicator, this extra feature allows
advanced maintenance planning to users where the door is an
essential element of internal logistics.
92
C600 Options
Functions optional C600
Complete kits
Automation BA-kits X
Basic control functions
Interlocking X
Reduced opening X
External control functions
External pushb. box X
Pull-rope switch X
Remote control open/stop/close X
Remote control 1-button function X
Functions optional C600
Automatic control functions
Automatic closing X
Photocell open door X
Safety functions
Safety photocell (1 or 2) X
Additional functions
UPS Battery backup X
Relay box X
Interlocking
Developed for climate control or
safety; If door A is open, door B
cannot be opened. If door B is open,
door A cannot be opened.
An interlocked door can remember
an up-command, if selected via a
micro switch.
Circuit card Installed in control unit.
External push button box
An extra control box is installed
outside the building or inside close
to the door if the main control unit
needs to be installed away from the
door opening.
Installed on the inside or outside wall
beside the door.
93
Access and automation (1/2)
Reduced opening
When it is unnecessary or
undesirable to fully open a door, an
additional switch can be used to
open the door to a preprogrammed
reduced opening position.
Pre-fitted micro-switch to be
activated in control unit.
Pull-rope switch
A pull-rope switch above the door
opening can be operated from e.g. a
forklift truck. Pulling the rope opens
a closed door or closes an opened
door.
Installed on the inside construction
above the door.
Remote control A hand-held radio transmitter allows door
operation from a vehicle or any position
within 50- 100 meters from the receiver and
aerial at the door. For closing, the door can
be provided with a photocell beam.
Receiver installed in control unit, antenna
installed on the wall beside the door.
Magnetic loop A sensor in the floor detects a metal
object (usually forklift trucks, pallet trucks)
and opens the door automatically. This is
an ideal solution for frequent vehicle
traffic.
Installed on the outside, inside or both
sides of the door in the floor.
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Access and automation (2/2)
Radar
An infrared sensor above the door detects
an object (person, vehicle) within a specified
distance from the door and opens the door
automatically. This is an ideal solution for
frequent vehicle or personal traffic. Often
combined with automatic closing.
Installed on the inside or outside wall above
the door.
Photocell open door A set of photocells on pillars, on
each side of the door. When a
person or vehicle passes between the
photocells, the beam is interrupted and
the door opens.
Photocells installed on pillars, away from
the door.
Automatic closing A programmable timer that closes
the door after a specified time,
counted from either the fully open
position and/or from passing
through the photocell beam.
Adjustable micro switches in control unit.
Safety photocells 2-channel
Two sets of photocell transmitter and
receiver are installed in the door
opening. If one or both photocell
beams are interrupted during
closing, the door will stop in less
than 30mm and reverse to the fully
open position.
Installed in the door opening.
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Safety functions (1/2)
Safety edge 1)
As a standard, all doors that have
the impulse-close function or any
form of automated closing, are
equipped with a safety edge. The
pneumatic sensor in the bottom seal
detects any obstruction under a
closing door and reverses the door.
Installed in the bottom seal.
Safety photocells 1-channel
A set of a photocell transmitter and
receiver is installed in the door
opening. If the photocell beam is
interrupted during closing, the door
will stop in less than 30mm and
reverse to the fully open position.
Installed in the door opening.
Warning lights - Red
Two red warning lights giving
information on the current door
behavior. Flashing light before or
during door movement. Optional:
Continuous light before and during
door movement.
Installed on the inside and outside
wall beside the door.
1) Retractable Photocells see separate page
Traffic lights - Red & Green
If traffic through a door needs to be
directed; two red and two green
traffic lights can be installed to
indicate traffic direction. From the
side where a vehicle is first detected
to approach the door, the green
traffic light comes on. The opposing
side shows a red traffic light. Traffic
from this direction must give way to
the other. Usually installed in e.g.
parking garages.
Installed on the inside and outside
wall beside the door.
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Safety functions (2/2)
Warning lights - Green
One or two green warning lights
indicating the open position of the
door by continuous light signal.
Installed on the inside and/or outside
wall beside the door.
UPS battery backup
When mains failure cannot be
permitted or an increased risk of
mains failure is predicted, the UPS
battery backup system can be
installed to store enough energy for
10 door cycles.
Installed on the inside wall beside
the door.
Relay box A sealed connection box makes it
possible to safely connect external
high-voltage equipment.
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Operator CDM9 - 900 Door control systems
The CDM9 operator is a combination of the CDM9 operator and a 900-series Door control system.
This system is available for doors up to 650 kg.
One main part of the system is the operator: an electric motor which drives the balancing shaft with the cable drums and torsion springs. It can be retrofitted to an already installed door. The CDM9 operator is mounted directly on the balancing shaft and does not require any special wall reinforcement.
Key features: – Smooth and silent
– Soft start and stop
– Fits all track types and shafts
– Life time: 84.000 - 300.000 door cycles
(depending on weight and temp.) e.g.:
–temp. 0 to 40 °C/weight 250 kg = 300.000 cycles
–temp. -20 to +60 °C/weight 400 kg = 84.000 cycles
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CDM9 Installation Space
Location
Space requirement (in mm) beyond the requirements for a manually operated door.
Side room (mm) Head room (mm)
1 Left/right 200 0
2 Left/right 200 0
3 Centre 0 320
4 Left/right 200 320
5 Left/right 200 0
5 Centre 0 0
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900 Door control systems - Selection
guidelines
Functions included 920 930 950
Open (by impulse) X X X
Open (hold to run)
Stop X X X
Close (by impulse) X X
Close (hold to run) X
Safety edge X X
Open function X X
One button function X
Display (diagnostics) X
Service indicator X
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920 Door control system
The 920 Door control system is the basic control unit that has the necessary hold-to-run or impulse open, hold-to-run close and stop functions and a slot for an external control box.
This control unit is the economical solution for working environments where the door opening frequency is low.
930 Door control system
The 930 Door control system is a basic control unit that has impulse up and down functions with supervised safety edge.
An extra set of upgrade features, such as external control, that can be installed during or after installation, is available.
This control unit is the more advanced solution for door openings that are frequently used by pedestrians and forklift trucks, because of its automated opening and closing function.
950 Door control system
The 950 Door control system is the most advanced control unit that is prepared for one or more physical upgrades from the entire range of automation systems. An automation system allows door operation by sensors or remote control.
This control unit contains a 3-digit diagnostics display that allows efficient troubleshooting and displays the number of door cycles. Together with the service indicator, this extra
feature allows advanced maintenance planning to users where the door is an essential element of internal logistics.
Door Control Systems 900
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CDM9 Options
Functions optional 920 930 950
Complete kits
Automation D-kits X
Basic control functions
Interlocking X
Reduced opening X
External control functions
External pushb. box X X X
Pull-rope switch X X
Remote control
open/stop/close X X
Remote control
1-button function X
Functions optional 920 930 950
Automatic control functions
Automatic closing X X
Photocell open door X
Safety functions
Safety photocell (1 or 2) X X
French safety logic X
Additional functions
UPS Battery backup X X X
Relay box X
Retractable photocells
On doors with an inbuilt Pass Door and low threshold the standard Pneumatic Safety Edge is replaced with and Retractable Photocell System this to ensure the same high level of safety on the main closing edge.
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IDO1-C600 Sales Argument
Health
Life time
Environment
Energy
Efficiency
Error Handling
Service indicator
Upgrading
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