Nonmetallic NEMA 4X EXPLOSION-PROTECTED Zone · PDF filedistribution panelboards approved worldwide for Class I, Zone 1 and Division 2 hazardous locations. 2 E-mail inquiries to: [email protected]

EXPLOSION-PROTECTEDDISTRIBUTION PANELS

N o n m e t a l l i c

N E M A 4 X

Z o n e 1 , D i v i s i o n 2

Why choose SpecOne D2Z panelboards?

• One product line that meets all worldwide codes and standards

• Corrosion-resistant, nonmetallic, UV resistant, NEMA 4X, IP 66 construction

Power and ground-fault protection for lighting or heat-tracing circuits

• Operate and view position of breakers without removing cover

• Universal wiring for conduit or cable entries

I N T R O D U C T I O N

Cooper Crouse Hinds® now introduces the SpecOneTM D2Z

family of corrosion-resistant, nonmetallic, NEMA 4X

distribution panelboards approved worldwide for

Class I, Zone 1 and Division 2 hazardous locations.

2 E-mail inquiries to: [email protected]

Technical Data

Explosion Protection EEx de IIC T4, T6

AEx de IIC T4, T6

Ex de IIC T4, T6

Class I, Zone 1, Div. 2 Groups A, B, C, D

Certifications PTB - No. Ex-94.C.1037 UL, cUL

Degree of Protection NEMA 4X IP 66 to IEC 529

UV Resistance ISO 4892 / EN 50 014

Enclosure Material Glass-reinforced polyester

Temperature Ratings -55˚C to 55˚C

Rated Voltage Up to 480 VAC

Rated Current Max. 180 A

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K E Y F E A T U R E S

T A B L E O F C O N T E N T S

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UL, cUL, PTB Certified for Class I, Zone 1, Division 2 hazardous areas.

Fiberglass-reinforced polyester enclosures:• Nonmetallic, corrosion-free.• Increased safety Ex-e protection.• Impact resistant.• NEMA 4X, IP 66 protection. • Enclosure meets UL 94-V0.• UV rated.

Unique design allows for panels with more than 42 circuits.

Main disconnect switches 40, 80, 125, 180 A, ormain breaker up to 100 A.

Optional flameproof Ex-d fusing of main disconnect.

Flameproof Ex-d encapsulated branch breakers:• Thermal-magnetic protection

up to 40 A.• Auxiliary contacts

(mechanical or electrical). • Lockout on components.• Prewired to Increase Safety Ex-e

terminal blocks.• GFI branch

breakers (EPDs).

Clear, NEMA 4X window, hinged for actuation of breakers.

Double lockout on windows and breakers.

Brass plates for hub or cable gland entries.

Enclosures can be mounted on switchrack frames or walls.

Optional busbar distribution.

Optional pilot light indicator panel for breaker status.

Completely wired, ready for connection to terminal blocks.

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INTRODUCTION

KEY FEATURES

TECHNICAL DATA

BUILDING D2Z PANELS

ORDERING PROCEDURE

BUILDING A CATALOG NUMBER

COMPONENT & DIMENSION INFORMATION

23467

1011

E-mail inquiries to: [email protected]

1

• Large windows permit easy viewing andquick access to breakers without openingthe enclosure.

• Lockouts standard for both windows and breakers.

• Up to 6 single-pole breakers can beinstalled under one window.

• NEMA 4X, IP 66 protection.• Windows lock with 5/16" (8mm)

Allen key.

• Main Switch• 40 A main switch, 4-pole, optional

fusing in enclosure with window(s).• 80, 125 and 180 A main switch,

4-pole, optional fusing in enclosure.

T E C H N I C A L D A T A

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Branch Circuit Breakers 1-pole, 2-pole, 3-pole, 4-pole; with EPD protection 1-pole + Neutral, 2-pole;

2, 6, 10, 16, 20, 25, 32 and 40 Amps

Explosion Protection EEx de IIC T6

AEx de IIC T6


Certifications UL, cUL

PTB - No. Ex-94.C.1035 U

PTB 98 ATEX 1087 U

Rated Operating Voltage Up to max. 480 VAC

Rated Current Up to 40 A, See Page 10

Rated Switching Capacity 10k AIC

Tripping Characteristic “B” or “K” *

Tripping Current for EPDs 30 mA (up to 300 mA on request)

Enclosure Materials Fiberglass-reinforced polyester

Optional Auxiliary/Signal Contacts**

Rated Voltage 250 VAC

Rated Current 5 A

* “B” Branch breakers are used for all general applications such as lighting and heat-tracing. Type “K” breakers are used for MOVs and portable power. Contact factory for other applications.

** Aux contacts indicate mechanical or electrical tripping.Signal contacts indicate only electrical tripping and are used primarily on heat-tracing circuits.Branch breakers with signal contacts require next larger breaker enclosure.

Main Disconnect Switch 40, 80, 125, 180 A, 4-pole

Explosion Protection EEx de IIC T6

AEx de IIC T6


Certifications 40-180 A UL, cUL

PTB 98 ATEX 1031 U

40 A PTB - No. Ex-93C.1028 U

80 A PTB - No. Ex-85B.1055 U

125/180 A PTB - No. Ex-86B.1048 U

Rated Operating Voltage Up to 690 VAC

Motor Switching Capacity AC 3* Type 230 V 400 V 500 V 690 V

40 A 40 A 40 A 40 A 32 A

80 A 80 A 80 A 80 A 80 A

125 A 125 A 125 A 125 A 125 A

180 A 180 A 180 A 150 A 125 A

* See IEC 947-4-1: 1990.


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Main Fuse, 3-pole

Explosion Protection EEx de IIC T4, T6

AEx de IIC T4, T6



PTB - No. Ex-86.B.1065 U

Rated Operating Voltage Up to max. 500 VAC

Rated Current Current Temperature Class

25 A T6

35 A T5

50 A T4

63 A T4

80 A T4

100 A T4

125 A T4

Recommended manufacturer: Cooper Bussman type NH ØØG fuses for general use or NH ØØM for motor applications.

Specify Amperage. (Fuses not provided)

• Main Fuse, type NH

• Main Breaker

Standard Entries

Brass gland plate with Zone 1 Myers Metric Entries

adapter hubs: (STM series) (remove hubs)

Main Supply (1) 2" + (3) 1" (1) M 63 + (3) M 32

Branches (9) 3/4" (9) M 25

• Universal Wiring – Zone 1 Myers®

adapter hubs for conduit orTerminator™ cable glands.

• Stainless Steel Hubs – available upon request.


Main Breaker

Explosion Protection CIass I, Zone 1, Div. 2, Groups C, D Explosionproof

CIass II, Div. 2, Groups F, G

CIass III

NEMA 3; 7 C, D; 12


Rated Current 30 to 100 A

Single, 3-phase

Rated Voltage 120/240 VAC

Pending UL certification, panels supplied with fuses PTB certified only.

Mounting Space - 190 mm



(2) 4 pole breakers - width 106 mm ea.


(4) 2 pole breakers- width 53 mm ea.


40 A main switch, 4-pole. 1 mounting space required

Main fuse. 1 mounting space required in place of 1 window

Window

H O W T O B U I L D D 2 Z D I S T R I B U T I O N P A N E L SExample of D2Z distribution panel with built-in components under the window. (available mounting width = 213 mm)

D2Z panel with 3 mounting spaces

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} available mounting width - 213 mm

O R D E R I N G P R O C E D U R E

Max. No. Branch Space RequiredPer Window Circuit Breakers For Each Breaker

(max 40 A)

6 1-pole .16

2-pole4 1-pole with EPD .25

1-pole with signal contact

3-pole 3 1-pole + Neutral with signal contact .33


4-pole2 2-pole with EPD .50


STEP 2: MAIN BREAKER OR DISCONNECT SWITCHIf a main breaker or disconnect switch is required, select suffix from table.

STEP 1: WINDOWDetermine the number of windows required from the following chart based on the number of branch breakers.Multiply breaker space by number of breakers. Round the sum total to the next highest whole number to determinerequired windows. i.e. For (8) 1-pole and (2) 2-pole breakers: (8 x 0.16) + (2 x 0.25) = 1.78 ➔ 2 windows required.

7E-mail inquiries to: [email protected]

Main BreakerAmperage 3-Phase Single-Phase

30 to 100 A -3M100 -2M100specify amperage i.e. 100 A i.e. 100 A

* Add F if fuses required. Fuses supplied by others. See page 5.* Pending UL certification, panels supplied with fuses PTB certified only.

Main Switch Disconnect

40 -3S*40 -2S*40

80 -3S*80 -2S*80

125 -3S*125 -2S*125

180 -3S180 –

STEP 3: PANEL SIZE

MainBreaker orDisconnect

Switch IfRequired

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Type

A

Type

BType

CType

D


Type B

546 mm 21.5"

Type C

819 mm 32.25"

Type D

1092 mm 43"

* See page 10 to complete catalog number

Panel

Determine Panel Size Based on Windows Required

Number of Windows Type Required Main Breaker Required or Disconnect

1, 2 A mini panel 40 A Disconnect – Integral

3 B panel Optional – Adjacent

4 - 6 C panel Optional – Adjacent

7 - 9 D panel Optional – Adjacent

Quantity ofMini Panels

Ordering Information for Type A Mini Panels with Main Switch

Quantity of40 A 3-Phase 40 A Fused 3-Phase Single Circuits

D2Z A306 *XXXXX - 3S40 D2Z A306 *XXXXX - 3SF40 6

D2Z A308 *XXXXX - 3S40 8

D2Z A310 *XXXXX - 3S40 10

D2Z A312 *XXXXX - 3S40 12

Quantity ofSingle Phase Single Phase Single Circuits

D2Z A106 *XXXXX - 2S40 D2Z A106 *XXXXX - 2SF40 6

D2Z A108 *XXXXX - 2S40 8

D2Z A110 *XXXXX - 2S40 10

D2Z A112 *XXXXX - 2S40 12

273mm10.75"

819 mm32.25"

With 40 A Disconnect

Switch With 40 A Fused Switch

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STEP 4: CONDUIT/CABLE ENTRIESDetermine if additional entries are required on sides B and C. All panels are supplied with bottom entries (Side A), 1 main supply and remainder as branches.Example: Size D panels with disconnect switch, have 1 main supply and 3 branch plates as standard.

Side BOptional

Side COptional

Side ASupply

Side ABranch


Main Entries

Type Entries Location

Main Supply (1) 2" + (3) 1" A (Standard)

Branches (9) 3/4" (B panel) A (Standard)

(18) 3/4" (C panel) A (Standard)

(27) 3/4" (D panel) A (Standard)

Branches (9) 3/4" B (Optional) left side

(9) 3/4" C (Optional) left side

Terminal Wiring

Supply Circuits Branch Circuits

Amperage mm2 AWG Amperage mm2 AWG

40 16 6-18 10 4 12-22

80 35 2-6 15 4 12-22

125 70 8-2/0 20 10 6-14

180 95 6-3/0 40 16 6-18

D2Z C 3 40EAX *06340 -3SF125 -BCClass I, Div. 2, Groups A, B, C, D;Zone 1, AEx & Ex de IIC panelboards

Panel Type – see step 3 (No. of enclosures) (A, B, C, or D)

1 – single-phase 3 – 3-phase

Circuit Breaker Total: (see page 7)(12) single-pole = 12 circuits+(6) three-pole = 18 circuits+(2) single-pole EPD = 4 circuits+(5) single-pole = 5 circuits

39 circuits 40 circuits

Choose Circuit Breakers (2, 6, 10, 16, 20, 25, 32 or 40 Amp)(3-pole first – Options, then 2-pole then single-pole)a. Insert Asterisk *b. Quantity is 6: 06

(if less than 10, insert 0 before quantity)c. Three-pole: 3d. Ampere Rating (max 40): 40 (if less than 10, insert 0 before amperage)Options “E” for EPD

“AX” for auxiliary contacts“SC” for signal contacts“K” for MOVs and portable power

Select main breaker or disconnect switch (see step 2, pg. 7)(3-phase, 4-pole Main Switch, Fused, 125 A)

Branch Entries(Side A [bottom] standard)B – Side B left sideC – Side C right side

Example Order Number: D2Z C 3 40EAX*06340*12120*02120E*05110AX-3SF125-BC(6) 3-pole /40 A = *06340(12) single-pole /20 A = *12120(2) single-pole /20 A EPD = *02120E(5) single-pole /10 A = *05110AX

w/ Aux contacts

For other panels or options, consult factory.

H O W T O B U I L D A C A T A L O G N U M B E R

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Panel Family Quantity Phase Circuits Quantity/ Main BranchBranch Panels poles/amp* Entries

w/ Aux contacts


If an odd number, round up to an even number.

Add suffix if included: E for EPD, AX for auxiliary contacts, SC for signal contacts, K for MOVs and portable power

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S P A R E C O M P O N E N T I N F O R M A T I O NLighting Circuits Order Code

10 k AIC, max. 480 VAC

1-pole 2-pole 3-pole 4-pole

6/window 4/window 3/window 2/window

SIA 001 SIA 002 SIA 003 SIA 004

Please state rated current on order: 2 , 6, 10, 16, 20, 25, 32 or 40 A.

Optional:Auxiliary contact – SAH 001Signal contact – SAS 001 (In the case of branch

breakers with signal contacts, the next largest component size is used.)

Example:SIA 001-20 – SAH001Single Pole, 20 A with auxiliary contacts

Heat-Tracing Order CodeEPD with 10 k AIC, 30 mA leakage, max. 480 VAC

1-pole + N 2-pole

4/window 2/window

FSS 002 FSS 004

Please state rated current on order: 6, 10, 16, 20, 25, 32 or 40 A.

Optional:With auxiliary contact – FSH 001With signal contact in Size 4 component – FSS 001

Example:FSS 004 - 30 - FSS 001EPD, 30 A, 30 mA with signal contact


D I M E N S I O N S

Safety Switch

Note: Used only for fuses on 80,125 or 180 Adisconnect switches.

Note: Used for main breaker

Dimensions in mm X = mounting dimensions

Note: Used for– 40 A switch with fuses and

1 window, or– 40 A switch and 2 windows, or– 3 windows of branch breakers.

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136271

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271 271

271

544

817

X 79

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X 27

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X 52

0

X 247

X 247

X 247

X 24

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211

116

116

Note: Used only for 80, 125 or 180 Adisconnect switches without fuses.

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In the U.S.:Cooper Crouse-HindsP.O. Box 4999Syracuse, NY 13221(315) 477-5531 FAX: (315) [email protected]

In Canada:Cooper Crouse-Hinds Canada(905) 507-4187 FAX: (905) 501-4078

In Mexico:Crouse-Hinds Domex, S.A. de C.V.52-5-804-4000FAX: 52-5-804-4099

In Latin America/Caribbean:Cooper Crouse-Hinds(315) 477-5787 (USA)FAX: (315) 477-5118

In Europe (Germany):CEAG Sicherheitstechnik GmbH49-6271-81-524FAX: 49-6271-81-329

In Australia:Crouse-Hinds (Australia) Pty. Ltd.61-29-743-7000FAX: [email protected]

In Asia (Singapore):CEAG Crouse-Hinds Asia Pacific Pte. Ltd.65-297-4849FAX: [email protected]

In Middle East (Dubai):CEAG Middle East LLC971-4-342-578FAX: 971-4-342-640

In India:CEAG Flameproof Control Gears Private Ltd.91-22-492-6355FAX: 91-22-495-0486

For the latest in new products and services, visit our web site at:www.crouse-hinds.com

Distributed by: For more information:If further assistance is required, please contact an authorized Cooper Crouse-Hinds Distributor, Sales Office or Customer Service Department:

Crouse-Hinds is a registered trademark of Cooper Industries, Inc. 4684-0100 © 2000 Cooper Industries, Inc. Printed in U.S.A.

Solutions.Worldwide.TM

Documents

Nonmetallic NEMA 4X EXPLOSION-PROTECTED Zone · PDF filedistribution panelboards approved worldwide for Class I, Zone 1 and Division 2 hazardous locations. 2 E-mail inquiries to: [email protected]