Non Metallic Materials Used for Machine Elements - Copy

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    NON METALLIC

    MATERIALS CONTENT1. TYPES OF MATERIALS

    2. SELECTION OF MATERIALS3. DEFINITION OF NON METALLIC MATERIALS

    4. VARIOUS TYPES NON METALLIC MATERIALSAND THEIR APPLICATIONS

    5. CONCLUSION

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    TYPES OF MATERIALS

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    SELECTION OF MATERIALS

    FACTORS WHICH ARE CONSIDERED WHILESELECTING A MATERIAL FOR MACHINEELEMENTS:-

    Commercial factors such as:Cost, availability, ease of manufacture.

    Engineering properties of

    materials such as:Strength, toughness, ease of forming byextrusion, forging and casting,machinability and corrosion

    resistance,hardness,ductility etc.

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    WHAT IS NON METALLIC MATERIAL?Nonmetallic Materials

    Materials that do not have the properties of, or do not

    contain, metal and that are able to combine withhydrogen to form stable compounds, acids, acidicoxides, and anions.

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    CLASSIFICATION OF NON

    METALLIC MATERIAL

    NON METALLIC

    MATERIAL

    SYNTHETIC

    MATERIALS

    NATURALMATERIALS

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    SYNTHETIC MATERIALS

    They are manufactured from natural substances suchas oil, coal and clay.

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    CHARACTERISTICS OF SYNTHETIC

    MATERIALS Good corrosion resistance

    Ease of manufacture by moulding

    Low cost They are durable

    They are highly inflammable

    Light in weight

    They are affordable

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    SOME SYNTHETIC MATERIALS FOR

    MACHINE ELEMENTS PLASTIC:-

    1. Thermoplastics- soften when heated and harden

    when cooled.2. Thermosetting-permanently hardened when cooledand can not be softened by reheating.

    ADVANTAGES-

    Light in weight Good resistance to shock and vibrations

    Resistance to friction, wear and corrosion

    Ease of fabrication into complex shapes.

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    IMPORTANT VARIETIES

    OF PLASTICS1. NYLON-self lubricating bearings,cams,valve seats

    and silent running gears.

    2. LOW DENSITY POLYTHENE-gaskets,washers andpipes.

    3. ACETAL-self lubricating bearings,cams and silentrunning gears

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    4. POLYURETHANE(DUTHANE,TEXIN)-

    bearings,gears,gaskets and seals.

    5. POLYTETRAFLOUROETHYLENE(TEFLON)-pistonrings,bearings,gaskets and bellows.

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    COMPOSITES

    These are materials made up from, or composed of, acombination of different materials to take overalladvantage of their different properties.

    e.g. reinforcement of air-dried bricks by mixingthe clay with straw ,this helped to reducecracking.

    Carbon fibre is used in aerospace, automotiveand civil engineering, sports goods

    http://en.wikipedia.org/wiki/Carbon-fiber-reinforced_polymerhttp://en.wikipedia.org/wiki/Carbon-fiber-reinforced_polymerhttp://en.wikipedia.org/wiki/Carbon-fiber-reinforced_polymerhttp://en.wikipedia.org/wiki/Carbon-fiber-reinforced_polymerhttp://en.wikipedia.org/wiki/Carbon-fiber-reinforced_polymerhttp://en.wikipedia.org/wiki/Carbon-fiber-reinforced_polymerhttp://en.wikipedia.org/wiki/Carbon-fiber-reinforced_polymerhttp://en.wikipedia.org/wiki/Carbon-fiber-reinforced_polymer
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    COMPOSITE

    THS IS AGLASS

    FIBRE

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    NATURAL MATERIALS

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    MOSTLY USED NATURAL MATERIAL

    RUBBER-

    1. NATURAL RUBBER-belts ,bushes ,flexibal tubes

    ,vibration mounts ,production of coatings ,protectivefilms.

    2. SYNTHETIC RUBBER-

    I. Chloroprene-conveyer, v belts,gaskets.

    II. Nitrile butadiene-bushes for flexible coupling.III. Polysulfide-gaskets,washers and diaphragms.

    IV. Silicone-seals, gaskets,o-rings.

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    RUBBER

    IT IS ARUBBER

    BELT