No. MA Ulyser CMM E Rev 1 - novega-sky.com · No. MA_Ulyser_CMM_E_Rev_1.2. ... Ulyser Component Maintenance Manual. ... Ulyser Component Maintenance Manual MA_Ulyser_CMM_E_Rev_1.2.docx

No. MA_Ulyser_CMM_E_Rev_1.2

Novega Produktionssysteme GmbH Gewerbepark 2 | 87477 Sulzberg (See) | Germany Fon: +49/8376/92990-0 | Fax: +49/8376/92990-20 [email protected] | www.novega.de

Ulyser C

omponent M

aintenance Manual

mailto:[email protected]

http://www.novega.de/de/

Ulyser Component Maintenance Manual MA_Ulyser_CMM_E_Rev_1.2.docx

Issue No. 1 Amendment No. 2 26 Sep 2017 Page 2 of 17 © Novega 2017, confidential and proprietary document

Document title: Ulyser Component Maintenance Manual Document number: MA_Ulyser_CMM_E_Rev_1.2

Application type: Tester and Analyser for Underwater Locating Devices (ULDs) Product name: Ulyser

Company: Novega Produktionssysteme GmbH Gewerbepark 2 | 87477 Sulzberg (See) | Germany Fon: +49/8376/92990-0 | Fax: +49/8376/92990-20 [email protected] | www.novega.de

Issued by: Development Management

Activity Name Function Department Signature

Compiled: M. Zettler Project Manager DO

Workshop approved:

O. Freidenberger Quality Manager PO

Released: G. Günther Development Manager DO

© Copyright by Novega Produktionssysteme GmbH Novega Produktionssysteme GmbH intended not to use any copyrighted material for the publication or, if not possible, to

indicate the copyright of the respective object. The copyright for any material created by Novega Produktionssysteme GmbH is reserved. Any duplication or use of such diagrams, sounds or texts in other electronic or printed publications is

not permitted without the author's agreement.

mailto:[email protected]



Table of Contents 1.0 Introduction ..................................................................................................................... 5

1.1 Record of revisions ..................................................................................................... 6 1.2 Symbols and abbreviations ......................................................................................... 6

2.0 General ............................................................................................................................ 7

2.1 Description .................................................................................................................. 7 2.2 Scope of delivery ........................................................................................................ 7 2.3 Type plate example .................................................................................................... 8 2.4 Inspection sticker ........................................................................................................ 8 2.5 Specification ............................................................................................................... 9

3.0 Handling .......................................................................................................................... 9

3.1 Start screen ................................................................................................................ 9 3.2 Low battery ................................................................................................................. 9 3.3 Start menu .................................................................................................................. 9 3.4 Measurement ............................................................................................................ 10 3.5 Measurement/memory .............................................................................................. 10 3.6 Sending .................................................................................................................... 10 3.7 Info screen ................................................................................................................ 10

4.0 Test-/ Analyse procedure ............................................................................................. 11

4.1 General ..................................................................................................................... 11 4.2 Functional test and readout ULD .............................................................................. 11 4.3 Functional test and readout SID88 ........................................................................... 12 4.4 Data transfer ............................................................................................................. 13 4.5 Report ....................................................................................................................... 14

5.0 Maintenance .................................................................................................................. 15

5.1 General ..................................................................................................................... 15 5.2 Battery replacement .................................................................................................. 15 5.3 Cleaning ................................................................................................................... 15

6.0 Returns .......................................................................................................................... 16

6.1 General ..................................................................................................................... 16 6.2 Ulyser return – defective ........................................................................................... 16 6.3 Ulyser return – no defect .......................................................................................... 16 6.4 Ulyser return – out of warranty.................................................................................. 16 6.5 Annual functional test ............................................................................................... 16 6.6 Battery replacement .................................................................................................. 16

7.0 Warranty ........................................................................................................................ 17



List of Figures

FIGURE 1: MARKING.............................................................................................................. 5

FIGURE 2: TESTER AND ANALYSER.................................................................................... 7

FIGURE 3: SCOPE OF DELIVERY ......................................................................................... 8

FIGURE 4: TYPE PLATE EXAMPLE ....................................................................................... 8

FIGURE 5: INSPECTION STICKER ........................................................................................ 8

FIGURE 6: START SCREEN ................................................................................................... 9

FIGURE 7: LOW BATTERY ..................................................................................................... 9

FIGURE 8: START MENU ....................................................................................................... 9

FIGURE 9: CONNECTING .................................................................................................... 10

FIGURE 10: MEASUREMENT .............................................................................................. 10

FIGURE 11: SENDING .......................................................................................................... 10

FIGURE 12: INFO SCREEN .................................................................................................. 10

FIGURE 13: CONFIGURATION ............................................................................................ 11

FIGURE 15: CONNECTION: PLUS POLE ............................................................................ 11

FIGURE 14: CONNECTION: MINUS POLE (BATTERY CAP WITH 3 BOREHOLES) .......... 11

FIGURE 16: THE ACOUSTIC SIGNAL IS CHECKED ........................................................... 11

FIGURE 17: CONFIGURATION ............................................................................................ 12

FIGURE 18: CONNECTION .................................................................................................. 12

FIGURE 19: THE ACOUSTIC SIGNAL IS CHECKED ........................................................... 12

FIGURE 20: DESCRIPTION OF THE COMPOUND.............................................................. 13

FIGURE 21: TEST REPORT ................................................................................................. 14

FIGURE 22: LOW BATTERY ................................................................................................. 15

List of Tables

TABLE 1-1: RECORD OF REVISIONS ................................................................................... 6

TABLE 2-1: SCOPE OF DELIVERY ........................................................................................ 7

TABLE 2-2: SPECIFICATION .................................................................................................. 9



1.0 Introduction This manual contains the description, as well as the maintenance directions for the Ulyser. Note: This manual must be read to its full extent prior to any initiation or operation, testing or maintenance of the Ulyser.

Declaration of the manufacturer for the CE marking (REGULATION (EC) No 765/2008) We, Novega Produktionssysteme GmbH, herewith declare that this product complies with the following European rules and regulations: 2014/30/EU (Electromagnetic Compatibility) 2014/35/EU (Low Voltage Directive) Environmental compatibility The Ulyser is Rohs- compliant (2011/65/EC), halogen-free and asbestos-free. For more information, please contact Novega Produktionssysteme GmbH. The Ulyser is not to be disposed of with the residual waste. Please hand your old appliance (2012/19/EC) over to a designated collection point for electrical/electronic equipment.

Figure 1: Marking



1.1 Record of revisions

Issue Amendment Date Description Affected paragraphs

1 0 10.02.2017 First release of document - 1 1 04.07.2017 amendment footer

change figures and content change content change figure

- 2.1 / 2.3 / 0 /

3.5 2.2 / 0 / 4.1 / 4.2 / 5.1 / 5.2

3.1 / 3.7 / 4.4 / 4.5

1 2 26.09.2017 amendment content 1.0 Table 1-1: Record of revisions

1.2 Symbols and abbreviations

°C ............................................................................................................................ Grad Celsius °F ....................................................................................................................... Grad Fahrenheit g ........................................................................................................................................ Gram kHz ................................................................................................................................... Kilohertz mm ................................................................................................................................. millimeter oz ....................................................................................................................................... ounce ULD .................................................................................................... Underwater Locating Device V ..................................................................................................................................... Voltage



2.0 General 2.1 Description The Ulyser is a battery-powered receiver for ultrasonic signals with a frequency of 5 to 50 kHz. Protocol files of ULD’s can be read out and analysed. The Ulyser receives ultrasonic signals via an integrated microphone. The received signals are optically reflected by a blinking symbol and acoustically via an integrated loudspeaker. The Ulyser is a sensitive instrument. Therefore, it is to be protected from moisture and destruction. Note: The Ulyser cuts off automatically 2 minute after the last operation, data of the last readout remain recorded on the Ulyser.

Figure 2: Tester and Analyser

2.2 Scope of delivery

Ulyser Maritime (22098-(00)-(00)): Ulyser Aviation (20538-00): • Ulyser (22097-00) • Ulyser (22097-00) • Short USB cord (22099-00) • Short USB cord (22099-00) • Activation cord (21860-00) • Activation cord (21860-00)

• Activation cord for SID88 (21950-00) Table 2-1: Scope of delivery

On-/Off-button Jack / measuring adapters

USB port



Figure 3: Scope of delivery

2.3 Type plate example

Figure 4: Type plate example

2.4 Inspection sticker The inspection sticker indicates the next calibration of the Ulyser. The marked inspection sticker is positioned in such a way that the line points to the end of the month of the next calibration of the Ulyser.

Figure 5: Inspection sticker

Inspection sticker (see 2.4)

Serial number

Ulyser (22097-00)

Activation cord (21860-00)

Short USB cord (22099-00)

Activation cord for SID88 (21950-00)

Part number



2.5 Specification Receiver frequency: 5 kHz to 50 kHz Power supply: Button cell Lithium Type CR2032

(Novega Order – No.: 20456-00) Operating voltage: 3 V Operating temperature range: 0 °C (32 °F) to + 40 °C (104 °F) Size: 94mm x 49mm x 16mm (L x B x H) Weight: 55 g (1.9 oz)

Table 2-2: Specification

3.0 Handling 3.1 Start screen

Figure 6: Start screen

3.2 Low battery This screen will be displayed, as soon as the Ulyser has a low battery level. The battery needs to be replaced.

Figure 7: Low battery

3.3 Start menu

Figure 8: Start menu

Measurement

Sending

Memory

Information



Figure 9: Connecting

3.4 Measurement Once the measurement has been activated, the connecting screen will appear. Connect the device now with the ULD. Note: Return to the start menu by tapping the screen.

Error message: - ‘Reading incomplete retry in 66 sec’: This will occur when contact is lost during measurement. - ‘Check polarity retry in 66 sec‘: This will occur when the poles are mixed up during connection.

3.5 Measurement/memory

Figure 10: Measurement

Note: Return to the start menu by tapping the screen.

3.6 Sending The Ulyser is sending the data to the computer.

Figure 11: Sending

Note: Returns to the start menu automatically.

3.7 Info screen

Figure 12: Info screen

Note: Return to the start menu by tapping the screen.

Serial number

Battery voltage

Signal OK

Progress bar

Pulse Symbol blinks simultaneously to the transmitted pulse.



4.0 Test-/ Analyse procedure 4.1 General The water switch pins of the ULD are to be cleaned whenever the ULD is going to be tested. Clean the water switch pins with a soft cloth and a mild detergent, and dry them carefully with a clean cloth. Note: Surrounding sounds can affect the measurement by causing an acoustic signal.

4.2 Functional test and readout ULD

• Turn the Ulyser on by using the On-/Off-button.

• Insert the activation cord in the USB slot.

• Tap on the measurement-button to start the functional test.

• Connect both jacks with the correct poles of the ULD (see figure 13). After 3 seconds an acoustic signal confirms successful completion and the data measured is read out.

• The acoustic signal is checked by means

of the Ulyser (see figure 16).

Note: The Ulyser is held in the direction of the ULD to prevent loss of the acoustic signal (see figure 16). The functional test is only completed when the “signal OK” tick appears in the checkbox (see figure 10).

On-/Off-button

Activation cord

Figure 16: The acoustic signal is checked

Figure 13: Configuration

Figure 15: Connection: minus pole (battery cap with 3

boreholes)

Figure 14: Connection: plus pole



4.3 Functional test and readout SID88

• Turn the Ulyser on by using the On-/Off-button.

• Insert the activation cord for SID88 in the USB slot.

• Tap on the measurement-button to start the functional test.

• Connect the plug with the correct poles of the SID88 (see figure 18). After 3 seconds an acoustic signal confirms successful completion and the data measured is read out.

• The acoustic signal is checked by means

of the Ulyser (see figure 19). Note: The Ulyser is held in the direction of the SID88 to prevent loss of the acoustic signal (see figure 19). The functional test is only completed when the “signal OK” tick appears in the checkbox (see figure 10).

On-/Off-button

Figure 17: Configuration

Activation cord for SID88

Figure 18: Connection

Figure 19: The acoustic signal is checked



4.4 Data transfer To transfer the read out data to the PC, the ‘ULD Report Creator’ needs to be installed. Note: The software is provided as zip-file by e-mail. Before installation of the new version, the old one has to be uninstalled. Step 1: Turn the Ulyser on. Connect the Ulyser to the PC using a short USB cord. Step 2: Start the software ‘ULD Report Creator’. Step 3: Select the USB-Port in the program window ‘ULD Report Creator’ and press the

button ‘connect’. Step 4: The data stored on the Ulyser is transmitted to the PC by pressing the button

‘sending’. Note: Please fill in completely the test report of the ‘ULD Report Creator’.

Figure 20: Description of the compound



4.5 Report Press the button ‘print’ (see figure 20) to print the test report.

Figure 21: Test report



5.0 Maintenance This paragraph contains instructions for the battery replacement of the Ulyser and its cleaning.

5.1 General The Ulyser contains a button cell lithium battery Type CR2032 (Novega Order – No.: 20456-00) and may be considered as hazardous waste. Warning: Fire, explosion and severe burn hazard. Do not recharge, disassemble, heat above 75°C (167°F), incinerate or expose contents to water! Note: The battery should generally be stored in a cool, dry place! On no account try to recharge the battery. Use of an unauthorized battery will void the license and the warranty and may cause an inoperative or dangerous condition. Use of an unauthorized battery may cause a risk of fire or explosion. Once this installation period has expired, the battery should be disposed of in accordance with all local, state and federal regulations (2013/56/EC). The battery replacement should be done in a maintenance room and under clean conditions, to avoid impurities in the interior of the Ulyser by dust, dirt or humidity. Note: Replacement of the battery must be done by a qualified technician.

5.2 Battery replacement Note: As soon as the Ulyser has a low battery level, the adjoining screen will be displayed. For battery replacement open the battery cover. An ESD grounding wristlet must be worn to protect the electronic. The button cell is to be pushed out of the fitting and removed. Caution! While replacing the battery, attend to the correct polarity! (Plus pole above) Warning: Incorrect installation of the battery might cause a damage to the Ulyser electronics.

5.3 Cleaning Clean the Ulyser with a soft, anti-static and dry cloth.

Figure 22: Low battery



6.0 Returns 6.1 General Please contact us for more information before returning the Ulyser. It is essential to use a clean and protective packaging for the Ulyser, i.e. protection against unintended crash, scratches or abrasion. Prior to shipping the Ulyser to Novega, a Return Authorisation Number is required from our service address. Required Documentation: • Reason for the return • Serial number of the Ulyser • Return Authorisation Number

6.2 Ulyser return – defective In case of failure, determined within the warranty terms, the Ulyser will be repaired or replaced by Novega to the customer.

6.3 Ulyser return – no defect If an Ulyser is returned to Novega and it is found to be functional, the device will be returned to the customer, shipping collect. In addition, the customer will be informed, that an analysis fee applies.

6.4 Ulyser return – out of warranty If the Ulyser is returned to Novega out of warranty, the customer will receive an estimate of costs.

6.5 Annual functional test The annual functional test is made by Novega. Please ship the Ulyser inclusive original packaging.

6.6 Battery replacement The Ulyser can be returned to Novega for battery replacement (e.g. for the annual functional test). Please ship the Ulyser with the original packaging.



7.0 Warranty The warranty period of the Ulyser constitutes 2 years from the date of delivery by Novega. Service address: Novega Produktionssysteme GmbH Gewerbepark 2 | 87477 Sulzberg (See) | Germany Fon: (+49) 8376-92990-0 Fax: (+49) 8376-92990-20 E-Mail: [email protected] www.novega.de

http://www.novega.de/de/

Documents

No. MA Ulyser CMM E Rev 1 - novega-sky.com · No. MA_Ulyser_CMM_E_Rev_1.2. ... Ulyser Component Maintenance Manual. ... Ulyser Component Maintenance Manual MA_Ulyser_CMM_E_Rev_1.2.docx