NL-Heft 2014 E - Nonnenmann- · PDF file1.2085 1.2767 1.2311 ... Nonnenmann offers drilled as well as unprocessed steel plates according to Euro-standard. ... Cold Work Tool Steels

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Wilhelmstr. 34 · 73650 Winterbach, Germany · Hotline 0 800 - 40 87 000 2

The Nonnenmann Group

Nonnenmann GmbH was founded 25 years ago by Paul and Gudrun Nonnenmann. This company is the origin for the Nonnenmann Group and all global activities.With presently 60 employees, Nonnenmann offers various services to the Mold Making-, Die Casting-, Machine Tool and Machining Industry in Middle and Eastern Europe, North America and Asia. The Nonnenmann Group product range includes over 170.000 various articles and parts and is certifi ed to DIN EN ISO 9001 since 1997.

Nonnenmann is represented in:

China

NonnenmannMold Solutions Ltd.Wujiang CityJiangsu Province215200 China

Nonnenmann GmbHWilhelmstr. 3473650 Winterbach

Germany Logistics CenterWiesenstraße 7273614 Schorndorf

Nonnenmann Inc.35466 Mound RoadSterling-Heights (MI) 48310

USA

We offer various logistics solutions to our customers, such as C-part management, Kan-ban, stock management, supply-chain-management, as well as our online shops.

Since 2013, Nonnenmann GmbH is listed as „Known Consignor“ by the Federal Aviation Offi ce.

Precision ServiceThe Philosophy of Nonnenmann can be found again in the slogan of “Precision Service”

„Precise“Precision is in general defi ned with accuracy, and the precise fabrication under the obser-vance of the required tolerances. This we have continuously improved over the past years

A universal and traceable QC System from the supplier to the customer All Suppliers are continuously audited and rated by Nonnenmann Continuous efforts for improvements in process and communication with Supplier and Customer

„Service“For us, “Service” means close customer liaison and support.This is what sets us apart from our competitors.

Contact us via phone +49/7181/4087-0 or via Internet per Skype.Establish contact with our trained and highly motivated associates.

Serbia

Jobix-Nonnenmann doo Vuka Karadžica 1522300 Stara Pazova

3 www.nonnenmann.net · [email protected]

-confi guratorfor IsoForm®-moldsisoform.worldcat.de

The new and completely revised Nonnenmann Shop is now available onCD to work with it also offl ine. You can check gross prices and part dimensionswithout being online and send us an inquiry or order as a pdf. There you will fi nd much more interesting information about the Nonnenmann Group and its possibilities and the innovative isolated tool concept IsoForm®

We welcome your request for free CD at [email protected]

Additional CAD-platforms are in preparation.

Online shop for

Tool and mold constructionwith CAD-confi gurator for standard-moldsnonnenmann.worldcat.de

Online shop forindustrial componentse.g. pneumatics, hydraulics, industrial automation-valves, cylinders, hoses and pipes.nonnenmann.pneumatikatlas.com

e.g. pneumatics, hydraulics, industrial automation-

Request your

log-in today!

Internet / CAD-Data

Nonnenmann Shop CD

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CAD-download by

tracepartsonline.net

Hotline 0 800 - 40 87 000

Nonnenmann GmbH · Wilhelmstrasse 34 · 73650 Winterbach · [email protected] · Phone +49 (0) 71 81 / 40 87- 0 · Fax +49 (0) 71 81 / 4 53 51

InstallCD

Base & Tooling PlatesSteel Plates

Coupling TechnologyHoses

Heat-InsulationPlates

Nonnenmannsite

Standard Partsshop online

IsoForm®

HeiNo®

Standard PartsSwivel EyeRings

Guide ElementsStandard Parts

NonnenmannInformationoffl ine

Industrial Supplyshop online

ProcessOptimizationPeriphery

Guide ElementsStandard Parts

Hotline 0 800 - 40 87 000

Nonnenmann GmbH · Wilhelmstrasse 34 · 73650 Winterbach · Germany · Phone +49 (0) 71 81 / 40 87- 0 · Fax +49 (0) 71 81 / 4 53 51

Industrial Supply

OptimizationPeriphery

Nonnenmann GmbH · Wilhelmstrasse 34 · 73650 Winterbach · Germany · Phone +49 (0) 71 81 / 40 87- 0 · Fax +49 (0) 71 81 / 4 53 51

Industrial Supply


Isolated Tool Concept „IsoForm®“

Our Innovation IsoForm® – The new isolated Tool Concept

For a repeatable process with optimum temperature regulation for thermoplasticelastomers, thermosets, elastomers and die casting.

This is a partner project with KB Hein/Neustadt near Hannover and offers you

High precision

Reduced deflexion

High energy efficiency

High process reliability

Feed with lowest possible shear

Optimum tool ventilation

Your contact person for more detailed information is our Technical ManagerKarl Nachtrieb.

You can contact him by phone +49 71 81 - 40 87-13or via Email to [email protected].

For additional information please refer to www.isoform.info.

HeiNo® – Ventilation and Gate Concepts

Ventilation ejector pins Black-nitrided ejectors, oxidized with groove and contour Hardened ejectors with groove and contour Starting from 1.0mm diameter in every requested lengthNested ventilation inserts With threaded insert: With this option you are able to mount, dismantle and clean through fastening screws and nuts/bolts. Plug in: With this option you are able to plug it in and is held in position by it’s dowel pins.HeiNo® – Internal Runner Inserts Option of temperature control or with turnkey for cavities selection With both sides dead channel Connections possible from top and bottom Always 2 non-centred undercuts for streak free shotsHeiNo® – Tunnel Gate Maximum emphasis effect, minimal shearing of the material and no edge crosswise for flowing direction Variable fastening options: slide/rest, clamping screw from the top, screw from the bottom Temperature control of the tunnel Special solution from shear rate Your advantage: a bigger process window and better surface


Base- & Tooling Plates to drawings

Nonnenmann GmbH also delivers Base- & Tooling Plates to drawings anddata furnished by its customers.

Materials 1.1730 1.2312 1.2083 1.2343 1.2085 1.2767 1.2311 more materials on inquiry Machining Capabilities Milling Drilling and deep hole drilling Threading Flat- and coordinate grinding Vertical and electrical discharge machining Heat treatment Send your inquiry with 3D-data and/or 2D-data. Order will be executed with data containing complete dimensions and tolerances. We use the following formats: DXF – DWG – PDF – Iges – Step

Forms and P-Plates

Nonnenmann offers drilled as well as unprocessed steel plates accordingto Euro-standard. Dimensions from 156/156 to 796/996 Materials 1.1730 1.2312 1.2083 1.2162 1.2085 1.2343 1.2311 1.2767 additional materials on request

Chuck plate

Chuck plate

Guide pin

Guide bushings

Centering sleeve

Plate-form

Plate-form

Intermediate plate

Bar

Ejector plate

Ejector plate


Dimensioned and toleranced drawings as well as 2D / 3D data, e.g. Dies, Punches and Mold Inserts (round and fl at) Ejector Sleeves (available with fi tted mold cores) Threaded Mold Cores with leading nuts Sprue Bushings Mold Cores according to customer specifi cation (available with contour) Flat Ejectors including corner radiiMaterials: Cold Work Tool Steels Hot Work Tool Steels Special Purpose Steels High-Performance High-Speed Steels Stainless Steels Copper Alloys Aluminium and other materials on inquiryAvailable heat treat processes: Hardened Nitrided Surface coatingSend your inquiries as PDF/DXF/DWG or STEP format.

Parts made to customer drawings & specifi cations

Heat-Insulation Plates

Nonnenmann has Heated Insulation Plates with different specifi cationsfor many applications.The heat protection plates are especially for: Isolation for Injection Molds Isolation for Rubber Molds Isolation for Plate Pressesdeveloped.

Due to different requirements, Nonnenmann offers the following options:

Compressive Strength Temperature Reliability

HeatTransfer

Coeffi cient

Thermal Expansion Coeffi cient

Bending Strength Density Standard format

Standard thickness

DIN53452

Roomtemperature at 200°C Short-period Permanent Length and

widthRoom

temperature at 200°C

N/mm2 N/mm2 °C °C W/mK 1/K N/mm2 N/mm2 g/cm3 mm mmG-60/1600 600 280 220 210 0,3 12 · 10-6 400 130 2 3000 x 1250 6-25G-250 650 450 280 250 0,25 11 · 10-6 600 350 2 2500 x 1250 6-25G-4000 320 110 250 200 0,12 28 · 10-6 200 1,35 2450 x 1250 5-25G-4000A 100 80 250 200 0,09 28 · 10-6 150 1,2 2400 x 1200 6-10GA-6000 340 140 290 230 0,13 25 · 10-6 230 1,55 2030 x 1030 5-25GA-9600 600 330 290 240 0,23 auf Anfrage 450 1,9 2500 x 1250 6-30GA-9600 GP 650 350 300 250 0,24 auf Anfrage 460 350 2 2500 x 1250 6-25GC-400 9 450 400 0,17 6,5 · 10-6 7 0,9 2500 x 1250 6-25GG-450 450 290 800 450 0,19 9 · 10-6 190 2,1 1200 x 1000 6-30GB-500 100 650 500 0,35 9 · 10-6 34 1,6 2520 x 1240 10-18GC-500 12 740 500 0,18 2,1 · 10-6 8 0,76 2440 x 1220 10-25GZ-500 120 90 850 500 0,38 9 · 10-6 30 1,9 1220 x 910 6-10GC-1000 32 1000 1000 0,36 6,2 · 10-6 17 1,5 1500 x 1220 10-50


Guide Elements

Ejector Pins & Sleeves

Guide elements for tool and mold construction:

Guide Pillars with centering FB00

Guide Pillars FB01

Guide Pillars without centering FB03

Guide Bushings with centering FB10

Guide Bushings with centering FB10W self-lubricating

Guide Bushings without centering FB11

Guide Bushings without centering FB11W self-lubricating

Ball Guide Bushes FB12

Guide Bushings FB13W self-lubricating

Flat guides like

HeiNo®-flat guides

Compatible SSI

Compatible Z50

Compatible Z07/Z17

Compatible E1316

Additional guide elements and flat guides on inquiry.

Ejectors to DIN 1530Versions: AB- blank nitrided AS- black nitrided and oxidized AH – hardened AHD – hardened and DLC-coated C- stepped shaft, nitrided CH – stepped shaft, hardened D – with conic head, hardened

Core pins, similar to DIN 1530 AK

Flat ejector pins to DIN ISO 8693 Hardened Nitrided With DLC coating

Ejector sleeves to DIN ISO 8405 (DIN 16756) Hardened Blank nitrided

On inquiry we can offer inch-ejectors, custom ejectors,DLC coating as well as corner radii.

Length can be manufactured to customers specifi cations with A tolerance of 0,05 mm (Length <= 500 mm) A tolerance of 0,10 mm (Length > 500 mm)

HeiNo®-Flachführung

kompatibel SSI

HeiNo®-Flachführung

kompatibel SSI

kompatibel E1316kompatibel Z07/Z17

kompatibel Z50


104.XX

104M

Connection couplings water – hydraulics

Multi couplings

116.XX 152.XX

115.XX M

112.XX

208ME

109.XX

MM108.XX / MM108.XXHF208 HF

060-090-190

35 7336 7454 75

76

72

6-9-16 100

101 102

102 102H4 S4 103

104

104 124

106

70 71

Water couplings

Hydraulics couplings

Hydraulics

Water


SC/SV-Couplings + pneumatics

Quick couplings Series 200-230

204

214

209

205

215

210

206

219

211

207

220

213

SC DN6 SC DN11SC DN8 SV DN6/8/11 SV DN11/19

Series A1-B1-K-N-P Series G-H-HBand DN19 Series I

Series C-D-DL-E- E1-M 2-stage metal/Kst-release ring

2-stage heavy series

SV DN6 SV DN6 SV DN3Stainless Steel

SV DN11 SV DN6/8/11/19

2-stage distinctive Coupling with double function Blow Gun

1-stage metal release ring1-stage distinctive(heavy series)

mechanical opening(heavy series)

SV DN6/8/11Stainless Steel

SV DN11/19Stainless Steel

SV DN6Stainless Steel

SV DN11Stainless Steel Covers

2-stage metal release ring 1-stage distinctive(heavy series)

for SC-Series2-stage (heavy series) 2-stage distinctive

Swivel Couplings SC / Quick Couplings SV / Couplings Stainless Steel


PTFE/PFA-Well Flex Hoses Core: Perfl uoralkoxy-Copolymer (PFA) Layer: Glass cloth Exterior: Stainless Steel Flexible Braided Wire Connecting: Swivel Nuts on both ends with 3/8" thread or choose from M12x1,5 / M14x1,5 / M16x1,5 or M18x1,5 / 1/2" / 3/4", straight or angled ➜ As alternative for less demanding applications we also offer PTFE-Smooth Hoses in different varieties. Technical Data: Temperature: -54°C to +250°C / -129.2 F to +482 F Min. Bend Radius: 25 mm/1 Inch (with WF 10) Working Pressure: 65 bar/942 PSI (with WF 10) Burst Pressure: 260 bar/3770 PSI (with WF 10)

HLOK-/HDLOK/PLOK-/PDLOK-hoses with polyester reinforcement(HDLOK/PDLOK-hoses possess a smooth surface) Cross breaking resistant Bendable with cold and hot water Available in red, blue and blackTechnical Data: Max. working pressure at 20°C: 20 bar Bursting pressure with 20°C: 60 barWorking temperature: HLOK/HDLOK: -30°C - +140°C PLOK/PDLOK: -30°C - + 90°CAvailable on 20 meter rolls

Spiral hoses PHC/PHF/PHS Spiral hose without nipple Spiral hose with rotating nipple Spiral hose with fixed nippleTechnical Data: Working temperature: +20°C to +68°C Working pressure 0-10 bar Min. bursting pressure 0-25 bar Material: Ester based polyurethane (PUR)

Mounting pressure sleeves and hose clamps In different variations

Temperature control medium distributor 117 Brass with 4/5/6/8/10/16 outlets in 1/4” -3/8” - 1/2” connector thread in 3/4” – 1” – 1 1/4” Aluminium with 4/5/6/8/10/16 outlets in 1/4” -3/8” - 1/2” connector thread in 3/4” or 1” In blue and red for cold/hot distinction Accessories, sealing plugs etc. on demand

Hoses and accesories


Water fl ow Regulator

Series 401 101 200 301 230

Flow Rangeper ciruit l/min.

0 - 8 0 - 10 0 - 10 0 - 30 0 - 30

Circuits 1 - 8 1 - 12 2 - 12 1 - 12 2 - 12

Temperature Range

Until 100°Cat 4 bar





In- / Outfl owCollector

Brass socket12 mm orFemale Thread G3/4"

Brass socket12 mm orFemale Thread G3/4"

Female Thread G1"

Female Thread G1 1/4"

Female Thread G1"

MoldConnection

Socket 12 mm Socket 12 mmThread G3/8"

Socket 12 mmor 20 mmor Thread G3/8"

Thread G3/8“ Socket 14 mmor 20 mmor Thread G3/8"

Simple operation Shorter set-up time Modular setup Usable in open systems No reduction of cross section due to valves

➜ Lower total costs for installation

We offer accessories and mountings for water flow controls on demand.

Blow gun / sealing for die cast molds


The flowmeter consists of:

The mobile display device type: NON-MG/D/T with integrated digital display

Flow sensor SMB613 with Mobil Block

Alternatively with fl ow sensor SBT633

Temperature sensor 902040 (optional)

All components will be installed permanently

Mobile measurement of fl ow, pressure & temperature

Heating water protective fi lter

Protect your technical devices and lower costs for manufacturing stops.

fi lter head with female thread to DIN2999D optionally with 1” / 1 1/4” / 1 1/2” / 2” or with screw connection to DIN 2999D optionally with 3/4” / 1” / 1 1/4” material brass

ventilation valve with screw (middle) and 2 sealing plugs

adapter sealing for receiving stainless-steel candle fi lter also for type D 70/197mm for hot water to max. 90°C (short term 110°C) washable, fi lter fi neness selectable

cap made of EPDM70

O-ring made of EPDM, with KTW-clearance

Brass cup with 1/2” sealing plug for hot water

Sealing plug 1/2”

Connecting nut

Fixture for fi lter

Additional accessories and replacement parts available.


PropNew cleaning device

The mobile, all-purpose cleaning device for automated cleaning of your systems and with the option for long term corrosion protection before storing your tools.

Reduction of cycle times

Stable production process

Usable for: • Assembled die cast molds

• Complete die cast machines incl. mold

• Temperation devices

• Plate heat exchanger

➜ Enhancing quality, effi ciency and performance

➜ Minimization of deterioration, maintenance cost and requirements and production stops

➜ Considerable savings for energy costs

convinces with its multi-functionality: purging, cleaning, rinsing of systems, pressure control, inspection for hairline cracks and treatment with carrion protection agent (e.g. before storage). It is suitable for all circulatory systems and ensures optimal effectiveness of all your systems.

is available for sale or lease by the week – request a quotation today for the multifunctional cleaning device.

Of course we carry the corresponding chemicals in our stock.

Without PropNew

With PropNew

Technical data:

Dimensions Width 600 mm Length 700 mm Height 1210 mm

Weight 37 kg

Tank Volume 115 Liter

Pump Flow rate max. 30 l/min. Flow pressure max.. 7 bar

Der Nutzen für Sie:• selbsttätige Reinigung Ihrer Systeme von Rost, Kalk und sonstigen Ablagerungen

• Senkung von Zykluszeiten

• Stabile Produktionsprozesse

• Entlastung der Mitarbeiter bzw. Einsatz für andere Aufgaben

• Steigerung von Qualität, Effizienz und Leistung

• Minimierung von Verschleiß, Wartungsaufwand, Produktionsstillstand und Reparaturkosten

• Energiekostenersparnis

• Multifunktionalität: Spülen, Reinigen, Leeren von Systemen, Druckprüfung, Untersuchung auf Haarrisse, Behandlung mit Korrosionsschutz (z.B. vor dem Einlagern)

Ziel: Optimaler Wirkungsgrad Ihrer Systeme

Dokumentation Reinigung von Kühlkanälen an Spritzgusswerkzeug mit Endoskop-Kamera, Laufzeit 5 Std.





















Documentation cleaning of cooling channels in injection molds with endoscope camera, running time: 5 hours.


Tool Transport Lifting Hooks / Eye Bolts

In co-operation with Company Nonnenmann supplies the following Tool Transport Lifting Hooks:

Swivel Screw Eye Bolts

Double Swivel Screw Eye Bolts

Solid Stop Double Swivel Screw Eye Bolts

Threaded Flanshes

Turnable Rings etc.

Our Guarantee:

100 % Fit Control

Stress Test by WLLx2,5

Periodic Stretch Test per lot manufactured

as per EG Guide Lines Certifi cate of conformance

Lifting chains, lifting ropes and lifting belt ropes

STAS Alloy lifting chain, 2-strand (Type SOS/MRC, can be shortened) Safety coeffi cient 4 / Norm EN 818-4 Strand length adaptable to dimensions of load Riveted components offer protection against unintentional openingCarrying capacity 1,500kg - 7,500kg depending on application

Stainless steel lifting rope, 2-strand Safety coeffi cient 5 / Norm EN 13414-1 Rope made of stainless steel 1.4401Carrying capacity 170kg - 8,600kg depending on application, length: 1,0 m - 3,0 m

Lifting rope with pressed straps Safety coeffi cient 5 / Norm EN 13414-1 Rope made of steel, zinc platedCarrying capacity: 500 kg - 30 to, length: 1,0 m - 8,0 m

Lifting belt rope Safety coeffi cient 5 Rope made of steel, zinc plated Very fl exible and resistant lifting rope with large reception widthCarrying capacity: 1 to - 25 to, length: 2,0 m - 5,0 mCustom specifi cation and –length available on inquiry.

In addition to our lifting bolts and hooks we offer:

Even withRFID Technology

DSR

SEBSEB


Screws & Standard Parts

Fasteners As standard out of steel As standard out of steel with surface As standard out of stainless steel (A1/A2/A4) As standard out of Copper, Brass, Plastic and Aluminum Non-standardized fasteners, parts per drawing

DIN906 MS (similar) Brass lock plugs with hexagon socket Cylindrical design with high temp coating Works clamping and dense Temperature-resistant to +150° Celcius Seal effect to 15 bar

Thread Inserts ENSAT Thread Inserts out of Brass and Steel recommended with Slot ENSAT Thread Insert out of Brass and Steel recommended with Hexagon Socket Threaded wire Insert as per DIN8140

Bushings DIN172 Colored Bushings DIN179 Cylindrical Bushings Sleeve bearing technology

Punches As per DIN9861 Form D As per ISO8020 out of HSS As per Drawing

Permanent lifting magnets with manual controlType MaxX 125 – MaxX 2000

For lifting, moving, lowering ferromagnetic metals

e.g. steel sheets, fl at-bar steel, round-bar steel etc.

Activation via lever

For faster and more reliable moving of iron parts, also with cranes

Declaration of conformity under the directive 2006/42/EG

Versatile work environment:

Min. temperature -10°C

Max. temperature +60° C

Humidity max.: 80%

Carrying capacity depending on model 50 kg – 2000 kg

5 year warranty

Manual lifting magnets MaxX

Nonnenmann Inc.35466 Mound RoadSterling-Heights (MI), 48310Tel. +1 586 - 977- 81 90Fax +1 586 - 977- 98 [email protected]

Renchil s.r.o.Na Ležiskách 897/11966 81 ŽarnovicaTel./Fax: +421 - 911 - 138 563 [email protected]

moldtool Ida.Estrada São Pedro de Moel, 302430-163 Marinha GrandeTel.: +351 - 244 - 561 - 739Fax.: +351 - 244 - 561 - [email protected]

Jobix-Nonnenmann doo Vuka Karadžica 1522300 Stara PazovaTel. +381 - 22 - 312 - 634Fax +381 - 22 - 316 - [email protected]

Nonnenmann GmbHWilhelmstr. 3473650 WinterbachTel. +49 (0) 71 81 - 40 87- 0Fax +49 (0) 71 81 - 4 53 [email protected]

Germany

Slovakia

Serbia

USA

Portugal

China

Our Representations:

Logistics CenterWiesenstraße 7273614 Schorndorf

Nonnenmann Mold Solutions Ltd.Room 105-1, No.1729, South Zhong Shan Road,Top Leader International Centre,Wujiang City, Jiangsu Province, 215200 ChinaTel & Fax: +86 - 512 - 6303 2672info@nonnenmann-mold-solution.comwww.nonnenmann-mold-solution.com

Documents

NL-Heft 2014 E - Nonnenmann- · PDF file1.2085 1.2767 1.2311 ... Nonnenmann offers drilled as well as unprocessed steel plates according to Euro-standard. ... Cold Work Tool Steels