NISSENS’ HP COOLERS SERIES...multiple industrial applications. The range is called Nissens HP Cooler Series. The series of HP coolers is designed with a view to provide optimal cooling

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NISSENS’ HP COOLERS SERIES

For years, Nissens has been committed to developing and

refining the Controlled Atmosphere Brazing technology (CAB)

for aluminum coolers. Our continuous utilization of this superior

production technology in our in-house production facilities has

contributed to building our expert knowledge and enabled us

to create a wide standard range of highperforming coolers, for

multiple industrial applications. The range is called Nissens HP

Cooler Series.

The series of HP coolers is designed with a view to provide optimal

cooling of hydraulic and lubricating oil as well as water/glycol in

virtually any installation. The HP Series includes 12 cooler sizes

with a large variety of equipment that may be customized for

different purposes and thus made to fit any cooling need. The

product programme has been divided into four categories: HPC

– a series fitted with a 3 x 400 V electric motor, and three HP

series fitted with a 12 V, 24 V or 3 x 400 V electric motor or a

hydraulic motor.

High-quality raw materials, applied features like turbulators,

optimally shaped tube fins and carefully selected equipment

ensure that the HP series offers an excellent cooling performance

and high durability. We thoroughly test all our products in Nissens’

in-house test center, including tests for corrosion, thermal

expansion and vibration as well as a number of other real-life

tests.

THE HP-SERIES FROM NISSENS

The HP-series from Nissens is a wide range of standard

products for efficient cooling of both water and oil

applications. HP is short for High Performance, and

Nissens’ HP-series is renowned for offering efficient

cooling in terms of a remarkable cooling capacity. Our

special fin design, perfect finish and high-quality raw

materials contribute to the proven performance of this

product category. Additionally, our HP-series offers very

good corrosion characteristics thanks to the application of

long-life alloys. The HP-series from Nissens comes with

a wide selection of equipment and accessories that meet

our customers’ requirements for flexible, efficient and

customized cooling solutions at competitive pricing.

COMPACT DESIGN

The shape and size of the compact cooling package facilitate

easy transportation and storage as well as a very flexible and

accurate retrofitting in cooling systems for various industrial

applications. Our product offer is developed to respect the

specific construction requirements and limitations of any

given application.

HIGH FLEXIBILITY

The HP series offers a high-level flexibility when our customers

need to select the right cooling solution for a specific industrial

application or installation. The flexibility shows in the wide

range of available HP coolers, which are suitable to match

the required performance, cooler sizes and media applications

(water/glycol, oil, air). Furthermore, our vast selection of

equipment and accessories to be supplied with the coolers

offers our customers a wide choice designed to meet any

need: standard electric motors, and motors with special

voltages and explosionproof, hydraulic motors, oil pumps,

galvanized steel parts, thermobypass and thermoswitches.

EXCELLENT COOLING PERFORMANCE

The proven performance of our HP product series is based

on optimal material and component selection as well as

unique technology application. The HP cooler series offers an

excellent thermal conduction through the aluminum core of

the cooler and a high cooling capacity thanks to the use of

turbulators and a special fin design in the core construction.

LOW NOISE EMISSION

The optimal selection of the equipment for the HP coolers,

e.g. motors and fans, guarantees minimized noise emission

generated by cooling units from Nissens.

THE HIGHEST QUALITY

The highest quality standards are applied in all design

and manufacturing processes. We comply with the strict

regulations in the automotive and environmental certifications

ISO 9001/TS 16949 and ISO 14001. We only use the best

raw materials to ensure the perfect product finish in every

detail.

HIGH DURABILITY & LOW MAINTENANCE COSTS

The best raw materials, perfectly designed products with

strong and durable constructions consisting of soldered

aluminum cores as well as the optimized selection of the

equipment guarantee a long product life, trouble-free operation

and documented low service and maintenance costs.

OUTSTANDING CORROSION PERFORMANCE - CORROSION CLASS C3H AS STANDARD

The products in the HP series are subject to a special

pretreatment applicable to all steel parts. Nissens offers steel

parts that comply with the C3H corrosion class as a standard.

For off-shore applications, where the C5H corrosion class is

required, Nissens also offers cooling solutions in stainless

steel material. Thanks to our application of longlife aluminum

alloys, the HP coolers are designed for +20 years life-time,

when it comes to off-shore corrosion.

HP Coolers - High Performance in Cooling

Type Media Features Accessories Page

HPC 3 x 400 V

Nissens’ HPC is a complete oil cooler unit consisting of cooler, fan and pump.

The HPC oil cooler is the perfect solution for hydraulic systems in which the oil flow is unstable or in which heavy pressure peaks may occur. Further, the HPC oil cooler is suitable for lubricating oil, as an integrated pressure bypass in the pump allows a very high oil viscosity - up to 2000 cSt.

Many thermal tests have resulted in a construction with a high cooling performance combined with a low noise level which is an absolute necessity for many indoor installations.

• Oil

• High-performing pump with integrated pressure bypass • Suitable for a high oil viscosity • High flexibility - i.e. can be supplied with

• Special motor - 60 Hz - special voltage • Galvanized steel parts • Offshore design etc.

• Thermobypass • Thermoswitch

6

HP 3 x 400 V

With this generation of Nissens’ HP coolers with a 3 x 400 V fan, we have succeeded in raising the cooling performance and at the same time reducing the noise level of several types.

These coolers are very suitable for stationary installations - for cooling of either hydraulic oil, lubricating oil or water/glycol

The programme has been enlarged by coolers with slow-speed fans which have a very low noise level. To make the range of coolers as complete as possible, the small types can be supplied in a 1-pass as well as a 2-pass construction. In this way, the demand for cooling of a low as well as a high flow is met.

• Oil • Water / glycol • Compressed air

• High flexibility - i.e. can be supplied with

• Special motor - 60 Hz - explosionproof - special voltage • Galvanized steel parts • Offshore design etc.


7

HP 12/24 V

In this generation of Nissens’ HP coolers with 12/24 V fan, the design has been changed and new high-performing fans are used. The result is a higher cooling performance.

The coolers are very suitable for mobile installations - for cooling of either hydraulic oil, lubricating oil or water/glycol.

To make the range of coolers as complete as possible, all 5 cooler sizes can be supplied in a 1-pass as well as a 2-pass construction. In this way the demand for cooling of a low as well as a high oil flow is met.


• High flexibility - i.e. can be supplied with:

• Galvanized steel parts • Offshore design etc.


12

HP HYD

The range of Nissens’ HP coolers with hydraulic motors has been considerably enlarged - to meet small as well as high cooling requirements. The coolers are very suitable for mobile and stationary installations - for cooling of either hydraulic oil, lubricating oil or water/glycol. The programme is very flexible, as there are 6 different hydraulic motor sizes to choose from.

To meet possible requirements as to the noise level, the cooling performance of the coolers is specified at various fan revolutions in order to make it possible to choose a cooler that meets the specific requirements of each application.To make the range of coolers as complete as possible, the small types can be supplied in a 1-pass as well as a 2-pass construction. In this way, the demand for cooling of a low as well as a high flow is met.



• 6 different hydraulic motor sizes • Galvanized steel parts • Offshore design etc.

• Thermobypass16

HP Cores 22

Accessories 25

Installation guide 26

Dimensioning - selecting the right HP product 28

INDEX

Type Media Features Accessories Page

HPC 3 x 400 V

Nissens’ HPC is a complete oil cooler unit consisting of cooler, fan and pump.

The HPC oil cooler is the perfect solution for hydraulic systems in which the oil flow is unstable or in which heavy pressure peaks may occur. Further, the HPC oil cooler is suitable for lubricating oil, as an integrated pressure bypass in the pump allows a very high oil viscosity - up to 2000 cSt.

Many thermal tests have resulted in a construction with a high cooling performance combined with a low noise level which is an absolute necessity for many indoor installations.

• Oil

• High-performing pump with integrated pressure bypass • Suitable for a high oil viscosity • High flexibility - i.e. can be supplied with

• Special motor - 60 Hz - special voltage • Galvanized steel parts • Offshore design etc.


6

HP 3 x 400 V

With this generation of Nissens’ HP coolers with a 3 x 400 V fan, we have succeeded in raising the cooling performance and at the same time reducing the noise level of several types.

These coolers are very suitable for stationary installations - for cooling of either hydraulic oil, lubricating oil or water/glycol

The programme has been enlarged by coolers with slow-speed fans which have a very low noise level. To make the range of coolers as complete as possible, the small types can be supplied in a 1-pass as well as a 2-pass construction. In this way, the demand for cooling of a low as well as a high flow is met.


• High flexibility - i.e. can be supplied with

• Special motor - 60 Hz - explosionproof - special voltage • Galvanized steel parts • Offshore design etc.


7

HP 12/24 V

In this generation of Nissens’ HP coolers with 12/24 V fan, the design has been changed and new high-performing fans are used. The result is a higher cooling performance.

The coolers are very suitable for mobile installations - for cooling of either hydraulic oil, lubricating oil or water/glycol.

To make the range of coolers as complete as possible, all 5 cooler sizes can be supplied in a 1-pass as well as a 2-pass construction. In this way the demand for cooling of a low as well as a high oil flow is met.



• Galvanized steel parts • Offshore design etc.


12

HP HYD

The range of Nissens’ HP coolers with hydraulic motors has been considerably enlarged - to meet small as well as high cooling requirements. The coolers are very suitable for mobile and stationary installations - for cooling of either hydraulic oil, lubricating oil or water/glycol. The programme is very flexible, as there are 6 different hydraulic motor sizes to choose from.

To meet possible requirements as to the noise level, the cooling performance of the coolers is specified at various fan revolutions in order to make it possible to choose a cooler that meets the specific requirements of each application.To make the range of coolers as complete as possible, the small types can be supplied in a 1-pass as well as a 2-pass construction. In this way, the demand for cooling of a low as well as a high flow is met.



• 6 different hydraulic motor sizes • Galvanized steel parts • Offshore design etc.

• Thermobypass16

HP Cores 22

Accessories 25

Installation guide 26

Dimensioning - selecting the right HP product 28

6

NOISE LEVEL

The indicated noise level may vary ±3 dB(A). This is due to possible reflec-tions from surrounding items, engine frequencies and the like. The noise measurements are carried out at half-spherical spreading.

COOLING PERFORMANCE

The calculation of the cooling performances is based on an oil tempera-ture of 60°C, and an ambient temperature of 20°C, i.e. a temperature difference of 40°C.

MATERIALS

Cooler Aluminum, black RAL 9005

Cowling, feet Steel, black RAL 9005

Fan PPG

Fan Guard Steel, chromated

ELECTRIC MOTORS

Voltage 3 x 400 V

Frequency 50 Hz

Safety class IP 55

Insulation class F

Temperature class B

HPC 3 x 400 V

HPC 3 x 400 V

Dimensions (mm)

Nissens Description A B C* D E F G H I J K L M

260058 HPC 1 468 400 495 100 200 300 56 389 45 155 1/2" 3/4" 60

260059 HPC 2 572 500 605 123 225 350 56 489 63 155 1" 1 1/4" 100

260060 HPC 3 672 614 630 123 225 450 56 589 63 155 1" 1 1/4" 100

Specification

Nissens Description Weight [kg] Motor [kW/pol.] Noise level 1 m [dB(A)]

Pressure bypass [bar] Air flow [m3/s] Oil flow [l/min] Cooling perfor-

mance [kW/oC]

260058 HPC 1 23 0.55 / 4 72 3 0.43 15.3 0.20

260059 HPC 2 38 1.1 / 4 81 3 0.82 43.1 0.48

260060 HPC 3 51 1.5 / 4 85 3 1.58 53.8 0.78

HP

C 1

-3

*may vary depending on the motor

7

HP 3 x 400 V

Dimensions (mm) & specification

Nissens Description- pass A B C* D E F G H I J K Weight [kg] Motor [kW/

pol.]Noise level 1 m [dB(A)]

Air flow [m3/s]

201208 HP 5-1 340 297 140 - - 272 25 290 45 95 1/2" 8 0.12/2 0.22

201211 HP 5-2 340 297 140 - - 272 25 290 45 95 1/2" 8 0.12/2 0.22

260000 HP 10-1 432 342 395 199 100 239 42 360 63 130 1" 17 0.37/2 77 0.39

260001 HP 10-2 432 342 395 199 100 239 42 360 63 130 1" 17 0.37/2 77 0.39

260002 HP 10-1 432 342 395 199 100 239 42 360 63 130 1" 17 0.25/4 64 0.23

260003 HP 20-1 432 342 425 230 100 239 42 360 94 130 1" 20 0.37/2 79 0.38

260004 HP 20-2 432 342 425 230 100 239 42 360 94 130 1" 20 0.37/2 79 0.38

260005 HP 30-1 550 480 420 220 130 377 60 460 63 160 1" 25 0.25/4 73 0.55

260006 HP 30-2 550 480 420 220 130 377 60 460 63 160 1" 25 0.25/4 73 0.55

260007 HP 30-1 550 480 420 220 130 377 60 460 63 160 1" 26 0.18/6 65 0.43

260008 HP 40-1 550 480 450 251 130 377 60 460 94 160 1" 32 0.25/4 75 0.49

260009 HP 40-2 550 480 450 251 130 377 60 460 94 160 1" 32 0.25/4 75 0.49

260010 HP 45-1 674 579 440 224 130 480 70 570 63 180 1 1/4" 33 0.37/4 77 0.95

260011 HP 45-1 674 579 440 224 130 480 70 570 63 180 1 1/4" 33 0.18/6 67 0.61

260012 HP 50-1 714 652 470 224 130 554 70 610 63 180 1 1/2" 40 0.55/4 80 1.2

260013 HP 50-2 714 652 470 224 130 554 70 610 63 180 1 1/2" 40 0.55/4 80 1.2

260014 HP 50-1 714 652 470 224 130 554 70 610 63 180 1 1/2" 37 0.18/6 70 0.72

260015 HP 60-1 714 652 500 255 130 554 70 610 94 180 1 1/2" 49 0.55/4 80 1.1

260016 HP 60-2 714 652 500 255 130 554 70 610 94 180 1 1/2" 49 0.55/4 80 1.1


HP

5-6

0

HP 3 x 400 V

8

HP 3 x 400 VH

P 7

0-1

00

HP 3 x 400 V


Nissens Description- pass A B C* D E F G H I J K Weight [kg] Motor [kW/

pol.]Noise level 1 m [dB(A)]

Air flow [m3/s]

260017 HP 70-1 887 784 555 119 175 759 87 760 94 225 2" 91 0.75/6 77 1.6

260018 HP 70-1 887 784 555 119 175 759 87 760 94 225 2" 91 0.34/8 69 1.2

260019 HP 80-1 987 989 580 119 175 873 87 860 94 225 2" 111 1.1/6 79 2.2

260020 HP 80-1 987 989 580 119 175 873 87 860 94 225 2" 111 0.55/8 72 1.6

260021 HP 90-1 1087 998 665 119 200 973 87 960 94 250 2" 137 2.2/6 85 3.3

260022 HP 90-1 1087 998 665 119 200 973 87 960 94 250 2" 131 1.1/8 76 2.4

260023 HP 100-1 1187 1065 665 119 200 1040 87 1060 94 250 2" 157 2.2/6 84 3.8

260024 HP 100-1 1187 1065 665 119 200 1040 87 1060 94 250 2" 151 1.1/8 76 2.7

NOISE LEVEL


MAX. WORKING PRESSURE

20 bar (dynamic)26 bar (static)

MATERIALS

Cooler Aluminum, grey RAL 7040


Fan PPG


ELECTRIC MOTORS

Voltage 3 x 400 V

Frequency 50 Hz

Safety class IP 55

Insulation class F

Temperature class B


9

HP 3 x 400 V Cooling performance - oil

HP

5-1

00

OIL

HP 5-20

HP 30-40

HP 45-60

HP 70-100

0,10

0,15

0,20

0,25

0,30

0,35

0 25 50 75 100 125 150

kW/°C

l/min

0,15

0,20

0,25

0,30

0,35

0,40

0,45

0,50

0 25 50 75 100 125 150 175 200

kW/°C

l/min

0,30

0,40

0,50

0,60

0,70

0,80

0,90

1,00

0 50 100 150 200 250 300

kW/°C

l/min

0,50

1,00

1,50

2,00

2,50

3,00

3,50

0 50 100 150 200 250 300 350 400 450 500

kW/°C

l/min

HP20-2/400V/2polHP20-1/400V/2pol

HP10-2/400V/2polHP10-1/400V/2pol

HP10-2/400V/4polHP10-1/400V/4pol

HP5-2/400V/2 polHP5-1/400V/2 pol

HP40-2/400V/4pol HP40-1/400V/4pol

HP30-2/400V/4pol HP30-1/400V/4pol

HP30-2/400V/6pol HP30-1/400V/6pol

HP60-2/400V/4pol HP60-1/400V/4pol

HP50-2/400V/4polHP50-1/400V/4pol

HP45-1/400V/4pol

HP50-2/400V/6pol HP50-1/400V/6pol

HP45-1/400V/6pol

HP100-1/400V/6pol

HP90-1/400V/6pol

HP100-1/400V/8polHP90-1/400V/8polHP80-1/400V/6pol

HP80-1/400V/8polHP70-1/400V/6pol

HP70-1/400V/8pol

10

HP 3 x 400 V Cooling performance - water/glycol H

P 5

-10

0 W

ATE

R /

GLY

CO

L

HP 5-20

HP 30-40

HP 45-60

HP 70-100

0,10

0,15

0,20

0,25

0,30

0,35

0,40

0 25 50 75 100 125 150

kW/°C

l/min

0,25

0,30

0,35

0,40

0,45

0,50

0 25 50 75 100 125 150 175 200

kW/°C

l/min

0,40

0,50

0,60

0,70

0,80

0,90

1,00

1,10

0 25 50 75 100 125 150 175 200 225 250 275 300

kW/°C

l/min

0,50

1,00

1,50

2,00

2,50

3,00

3,50

0 50 100 150 200 250 300 350 400 450 500

kW/°C

l/min

HP10-1/400V/2polHP10-2/400V/2pol

HP10-1/400V/4polHP10-2/400V/4pol

HP20-2/400V/2pol

HP5-1/400V/2 polHP5-2/400V/2 pol

HP20-1/400V/2pol

HP40-2/400V/4polHP40-1/400V/4pol

HP30-2/400V/4pol

polHP30-1/400V/4

HP30-2/400V/6pol HP30-1/400V/6pol

HP60-2/400V/4pol HP60-1/400V/4pol

HP50-2/400V/4polHP50-1/400V/4pol

HP45-1/400V/4pol

HP50-2/400V/6pol HP50-1/400V/6pol

HP45-1/400V/6pol

HP70-1/400V/6pol

HP70-1/400V/8pol

HP80-1/400V/6pol

HP80-1/400V/8pol

HP90-1/400V/6pol

HP90-1/400V/8pol

HP100-1/400V/6pol

HP100-1/400V/8pol

High Performance in Cooling

12

HP 12 V


Nissens Description- pass A B C D E F G H I Weight [kg] Motor [V/A] Noise level 1 m

[dB(A)] Air flow [m3/s]

201213 HP 5-1 340 297 189 45 271 290 105 130 1/2" 8 12 / 9.7 - 0.22

201214 HP 5-2 340 297 189 45 271 290 105 130 1/2" 8 12 / 9.7 - 0.22

260042 HP 10-1 420 342 217 63 317 360 110 100 1" 10 12 / 18.5 79 0.31

260043 HP 10-2 420 342 217 63 317 360 110 100 1" 10 12 / 18.5 79 0.31

260044 HP 20-1 420 342 248 94 317 360 110 100 1" 13 12 / 18.5 79 0.25

260045 HP 20-2 420 342 248 94 317 360 110 100 1" 13 12 / 18.5 79 0.25

260046 HP 30-1 520 480 210 63 455 460 95 110 1" 17 12 / 21.8 84 0.57

260047 HP 30-2 520 480 210 63 455 460 95 110 1" 17 12 / 21.8 84 0.57

260048 HP 40-1 520 480 241 94 455 460 95 110 1" 24 12 / 21.8 84 0.48

260049 HP 40-2 520 480 241 94 455 460 95 110 1" 24 12 / 21.8 84 0.48

NOISE LEVEL




MATERIALS



Fan PPG


HP 12 VH

P 5

-40

/ 1

2V

COOLING PERFORMANCE


13

HP 24 V


Nissens Description- pass A B C D E F G H I Weight [kg] Motor [V/A] Noise level 1 m

[dB(A)] Air flow [m3/s]

201215 HP 5-1 340 297 189 45 271 290 105 130 1/2" 8 24 / 5.0 - 0.22

201216 HP 5-2 340 297 189 45 271 290 105 130 1/2" 8 24 / 5.0 - 0.22

260050 HP 10-1 420 342 217 63 317 360 110 100 1" 10 24 / 10.0 79 0.31

260051 HP 10-2 420 342 217 63 317 360 110 100 1" 10 24 / 10.0 79 0.31

260052 HP 20-1 420 342 248 94 317 360 110 100 1" 13 24 / 10.0 79 0.25

260053 HP 20-2 420 342 248 94 317 360 110 100 1" 13 24 / 10.0 79 0.25

260054 HP 30-1 520 480 210 63 455 460 95 110 1" 17 24 / 10.7 84 0.57

260055 HP 30-2 520 480 210 63 455 460 95 110 1" 17 24 / 10.7 84 0.57

260056 HP 40-1 520 480 241 94 455 460 95 110 1" 24 24 / 10.7 84 0.48

260057 HP 40-2 520 480 241 94 455 460 95 110 1" 24 24 / 10.7 84 0.48

NOISE LEVEL




MATERIALS



Fan PPG


HP 24 V

HP

5-4

0 /

24

V

COOLING PERFORMANCE


14

HP 12/24 V Cooling performance - oil H

P 5

-40

OIL

HP 5-20

HP 30-40

0,10

0,15

0,20

0,25

0,30

0 25 50 75 100 125 150

kW/°C

l/min

0,15

0,20

0,25

0,30

0,35

0,40

0,45

0 25 50 75 100 125 150 175 200

kW/°C

l/min

HP20-2/12-24VHP10-2/12-24VHP20-1/12-24VHP10-1/12-24V

HP5-2/12-24VHP5-1/12-24V

HP40-2/12-24V HP40-1/12-24VHP30-2/12-24VHP30-1/12-24V

15

HP 12/24 V Cooling performance - water/glycol

HP

5-4

0 W

ATE

R/G

LYC

OL

HP 5-20

HP 30-40

0,10

0,15

0,20

0,25

0,30

0 25 50 75 100 125 150

kW/°C

l/min

0,30

0,35

0,40

0,45

0,50

0 25 50 75 100 125 150 175 200

kW/°C

l/min

HP20-2/12-24V

HP20-1/12-24VHP10-2/12-24VHP10-1/12-24V

HP5-2/12-24V

HP5-1/12-24V

HP40-2/12-24VHP40-1/12-24VHP30-2/12-24VHP30-1/12-24V

16

HP HYDH

P H

YD

10

-60

HP HYD


Nissens Description- pass A B C D E F G H I J K Weight [kg] Motor*

260025 HP 10-1 432 342 300 199 100 239 42 360 63 130 1" 17 *

260026 HP 10-2 432 342 300 199 100 239 42 360 63 130 1" 17 *

260027 HP 20-1 432 342 330 230 100 239 42 360 94 130 1" 20 *

260028 HP 20-2 432 342 330 230 100 239 42 360 94 130 1" 20 *

260029 HP 30-1 550 480 330 220 130 377 60 460 63 160 1" 26 *

260030 HP 30-2 550 480 330 220 130 377 60 460 63 160 1" 26 *

260031 HP 40-1 550 480 360 251 130 377 60 460 94 160 1" 33 *

260032 HP 40-2 550 480 360 251 130 377 60 460 94 160 1" 33 *

260033 HP 45-1 674 579 350 224 130 480 70 570 63 180 1 1/4" 35 *

260034 HP 50-1 714 652 350 224 130 554 70 610 63 180 1 1/2" 36 *

260035 HP 50-2 714 652 350 224 130 554 70 610 63 180 1 1/2" 36 *

260036 HP 60-1 714 652 380 255 130 554 70 610 94 180 1 1/2" 45 *

260037 HP 60-2 714 652 380 255 130 554 70 610 94 180 1 1/2" 45 *

*Dimensions for a 25 cm3 / rev. hydraulic motor

17

HP HYD

HP

HY

D 7

0-1

00

HP HYD


Nissens Description- pass A B C D E F G H I J K Weight [kg] Motor*

260038 HP 70-1 887 784 480 119 175 759 87 760 94 225 2" 80 *

260039 HP 80-1 987 898 480 119 175 873 87 860 94 225 2" 97 *

260040 HP 90-1 1087 998 500 119 200 973 87 960 94 250 2" 113 *

260041 HP 100-1 1187 1065 500 119 200 1040 87 1060 94 250 2" 133 *

*Dimensions for a 25 cm3 / rev. hydraulic motor

HYDRAULIC MOTORS

The following hydraulic motor sizes can be chosen:6, 8, 11, 17, 19 and 25 cm3/rev.

Max. working pressure: 200-276 bar

Please note that the max. number of revolutions indicated on the graphs (page X and Y) must not be exceeded.

NOISE LEVEL




MATERIALS



Fan PPG


COOLING PERFORMANCE


*

18

HP HYD Cooling performance - oil H

P 1

0-4

0 O

IL

HP 10

HP 20

HP 30

HP 40

0,10

0,15

0,20

0,25

0,30

0,35

0,40

0 25 50 75 100 125 150

kW/°C

l/min

0,10

0,15

0,20

0,25

0,30

0,35

0,40

0 25 50 75 100 125 150

kW/°C

l/min

0,20

0,30

0,40

0,50

0,60

0,70

0,80

0 25 50 75 100 125 150 175 200

kW/°C

l/min

0,20

0,30

0,40

0,50

0,60

0,70

0,80

0,90

0 25 50 75 100 125 150 175 200

kW/°C

l/min

HP10-2/3300 rpm/0.46 m³/sec./0.44 kW

HP10-1/3300 rpm/0.46 m³/sec./0.44 kW

HP10-2/2750 rpm/0.39 m³/sec./0.25 kW/77 dB(A) 1m




HP20-2/3300 rpm//0.46 m³/sec./0.65 kW

HP20-1/3300 rpm/0.46 m³/sec./0.65 kW



HP30-2/2600 rpm/1.14 m³/sec./1.15 kW

HP30-1/2600 rpm/1.14 m³/sec./1.15 kW

HP30-2/2000 rpm/0.88 m³/sec./0.53 kW

HP30-1/2000 rpm/0.88 m³/sec./0.53 kW

HP30-2/1350 rpm/0.55 m³/sec./0.16 kW/73 dB(A)1 mdB(A) 1m


1m


HP30-1/915 rpm/0.43 m³/sec./0.05 kW/65dB(A) 1m

HP40-2/2600 rpm/0.97 m³/sec./1.6 kW

HP40-1/2600 rpm/0.97 m³/sec./1.6 kW

HP40-2/2000 rpm/0.74 m³/sec./0.72 kW

HP40-1/2000 rpm/0.74 m³/sec./0.72 kW



19

HP HYD Cooling performance - oil

HP

45

-10

0 O

IL

HP 45-50

HP 60

HP 70-80

HP 90-100

0,30

0,50

0,70

0,90

1,10

1,30

1,50

0 25 50 75 100 125 150 175 200 225 250 275 300

kW/°C

l/min

0,50

0,60

0,70

0,80

0,90

1,00

1,10

1,20

1,30

1,40

1,50

0 25 50 75 100 125 150 175 200 225 250 275 300

kW/°C

l/min

1,50

2,00

2,50

3,00

3,50

4,00

4,50

50 100 150 200 250 300 350 400 450 500

kW/°C

l/min

HP50-2/2000 rpm/1.68 m³/sec./1.5 kW

HP50-1/2000 rpm/1.68 m³/sec./1.5 kW



HP45-1/2000 rpm/1.36 m³/sec./1.2 kW

// //HP45-1/1400 rpm/0.95 m³/sec./0.38 kW/77 dB(A) 1m




HP60-2/2000 rpm/1.58 m³/sec./1.5 kW

HP60-1/2000 rpm/1.58 m³/sec./1.5 kW

HP60-2/1400 rpm/1.11 m³/sec./0.55


kW/80

HP80-1/1600 rpm/3.9 m³/sec./5.7 kW

HP70-1/1800 rpm/3.19 m³/sec./4.6 kW

HP70-1/1500 rpm/2.68 m³/sec./2.7 kW


HP80-1/680 rpm/1.6 kW/0.5 kW/72 dB(A) 1m



HP100-1/1300 rpm/5.38 m³/sec./5.4 kW

HP90-1/1300 rpm/4.69 m³/sec./5.8 kW


HP90-1/915 rpm/3.31 m³/sec./2.1 kW/85



dB(A) 1m

0,50

1,00

1,50

2,00

2,50

3,00

3,50

50 100 150 200 250 300 350 400 450 500

kW/°C

l/min

dB(A) 1m

20

HP HYD Cooling performance - water/glycol H

P 1

0-4

0 W

ATE

R/G

LYC

OL

HP 10

HP 20

HP 30

HP 40

0,15

0,20

0,25

0,30

0,35

0,40

0 25 50 75 100 125 150

kW/°C

l/min

0,20

0,25

0,30

0,35

0,40

0,45

0 25 50 75 100 125 150

kW/°C

l/min

0,20

0,30

0,40

0,50

0,60

0,70

0,80

0,90

0 25 50 75 100 125 150 175 200

kW/°C

l/min

0,20

0,30

0,40

0,50

0,60

0,70

0,80

0,90

0 25 50 75 100 125 150 175 200

kW/°C

l/min

HP10-2/3300 rpm/0.46 m³/sec./0.44 kW

HP10-1/3300 rpm/0.46 m³/sec./0.44 kW


HP10-1/2750 rpm/0.39 pm³/sec./0.25 kW/77 dB(A) 1m



HP20-2/3300 rpm//0.46 m³/sec./0.65 kW

HP20-1/3300 rpm/0.46 m³/sec./0.65 kW

HP20-2/2750 rpm/0.38 pm³/sec./0.37 kW/79 dB(A)

1m

HP20-1/2750 rpm/0.38 m³/sec. /0.37 kW/79 dB(A) 1m

HP30-2/2600 rpm/1.14 m³/sec./1.15 kW

HP30-1/2600 rpm/1.14 m³/sec./1.15 kW

HP30-2/2000 rpm/0.88 m³/sec./0.53 kW

HP30-1/2000 rpm/0.88 m³/sec./0.53 kW





HP40-2/2600 rpm/0.97 m³/sec./1.6 kW

HP40-1/2600 rpm/0.97 m³/sec./1.6 kW

HP40-2/2000 rpm/0.74 m³/sec./0.72 kW

HP40-1/2000 rpm/0.74 m³/sec./0.72 kW



1m

21

HP HYD Cooling performance - water/glycol

HP

45

-10

0 W

ATE

R/G

LYC

OL

HP 45-50

HP 60

HP 70-80

HP 90-100

0,30

0,50

0,70

0,90

1,10

1,30

1,50

0 25 50 75 100 125 150 175 200 225 250 275 300

kW/°C

l/min

0,50

0,70

0,90

1,10

1,30

1,50

0 25 50 75 100 125 150 175 200 225 250 275 300

kW/°C

l/min

1,00

1,50

2,00

2,50

3,00

3,50

4,00

4,50

5,00

50 100 150 200 250 300 350 400 450 500

kW/°C

l/min

0,50

1,00

1,50

2,00

2,50

3,00

3,50

50 100 150 200 250 300 350 400 450 500

kW/°C

l/min

HP50-2/2000 rpm/1.68 m³/sec./1.5 kW

HP50-1/2000 rpm/1.68 m³/sec./1.5 kW



HP45-1/2000 rpm/1.36 m³/sec./1.2 kW

// //HP45-1/1400 rpm/0.95 m³/sec./0.38 kW/77 dB(A) 1m




HP60-2/2000 rpm/1.58 m³/sec./1.5 kW

HP60-1/2000 rpm/1.58 m³/sec./1.5 kW

HP60-2/1400 rpm/1.11 m³/sec./0.55 kW/80d B(A) 1kW/80 dB(A) 1m


HP80-1/1600 rpm/3.9 m³/sec./5.7 kW

HP70-1/1800 rpm/3.19 m³/sec./4.6 kW

HP70-1/1500 rpm/2.68 m³/sec./2.7 kW


HP80-1/680 rpm/1.6 kW/0.5 kW/72 dB(A) 1m



HP100-1/1300 rpm/5.38 m³/sec./5.4 kW

HP90-1/1300 rpm/4.69 m³/sec./5.8 kW





22

HP Cores

Nissens’ High Performance cores can be used for

many different applications. The cores are made in the

Plate&Bar system and thus have a very high durability,

and they can handle stable working pressures up to 26

bar and dynamic pressure up to 20 bar.

Supplied in more than 20 different variants, the HP-

series covers most purposes for stationary and mobile

machinery.

Should you require coolers similar to the HP’s, but in other

dimensions, please contact your local representative for

special core calculations in the Plate&Bar system.

HP Cores

Dimensions (mm) & Specification

Nissens Description- pass A B C D E F G H

201210 HP 5-1 340 297 45 271 290 105 130 1/2"

201212 HP 5-2 340 297 45 271 290 105 130 1/2"

200800 HP 10-1 420 342 63 317 360 110 100 1"

200801 HP 10-2 420 342 63 317 360 110 100 1"

200802 HP 20-1 420 342 94 317 360 110 100 1"

200803 HP 20-2 420 342 94 317 360 110 100 1"

200804 HP 30-1 520 480 63 455 460 95 110 1"

200805 HP 30-2 520 480 63 455 460 95 110 1"

200806 HP 40-1 520 480 94 455 460 95 110 1"

200807 HP 40-2 520 480 94 455 460 95 110 1"

200825 HP 45-1 630 579 63 554 570 95 147 1 1/4"

200808 HP 50-1 670 652 63 627 610 95 160 1 1/2"

200809 HP 50-2 670 652 63 627 610 95 160 1 1/2"

200810 HP 60-1 670 652 94 627 610 95 160 1 1/2"

200811 HP 60-2 670 652 94 627 610 95 160 1 1/2"

200812 HP 70-1 820 784 94 760 759 95 210 2"

200813 HP 70-2 820 784 94 760 759 95 210 2"

200814 HP 80-1 920 898 94 870 860 145 210 2"

200815 HP 80-2 920 898 94 870 860 145 210 2"

200816 HP 90-1 1020 998 94 970 960 145 243 2"

200817 HP 90-2 1020 998 94 970 960 145 243 2"

200818 HP 100-1 1120 1065 94 1035 1060 185 250 2"

200819 HP 100-2 1120 1065 94 1035 1060 185 250 2"

23

HP Cores - Pressure drop for oil

2

2,5

3

3,5

4

ure

drop

@ 3

0 c

St [b

ar]

Pressure drop HP70 - HP100 Oil

HP70-1

HP70-2

HP80-1

HP80-2

HP90-1

0

0,5

1

1,5

0 100 200 300 400 500 600

Pre

ss

Flow [l/min]

HP90-2

HP100-1

HP100-2

1,5

2

2,5

3ur

e dr

op @

30

cSt

[bar

]Pressure drop HP5 - HP60 Oil

HP5-1

HP5

-2

HP10-1

HP10-2

HP20-1

HP20-2

HP30-1

HP30-2

HP40-1

0

0,5

1

0 50 100 150 200 250 300 350

Pres

su

Flow [l/min]

HP40-2HP45-1

HP50-1

HP50-2

HP60-1

HP60-2

24

0,8

1

1,2

1,4

1,6

1,8ur

e dr

op @

1.5 c

St [b

ar]

Pressure drop HP5- HP60 Water/glycol

HP5

-1

HP10-1

HP20

-1

HP20-2

HP30

-1

HP40

-1

0

0,2

0,4

0,6

0 50 100 150 200 250 300 350 400

Pres

s

Flow [l/min]

HP40

-2

HP45-1

HP50-1

HP50-2

HP60-1

HP60-2

HP10-

2 HP30

-2

HP5

-2

HP Cores - Pressure drop for water/glycol

1

1,2

1,4

1,6

1,8

2

sure

dro

p @

1.5 c

St [b

ar]

Pressure drop HP70 - HP100 Water/Glycol

HP70-1

HP70-

2

HP80

-2

0

0,2

0,4

0,6

0,8

0 100 200 300 400 500 600

Pre

ss

Flow [l/min]

HP90-

2

HP100-1

HP10

0-2

HP90-1HP80-1

25

Accessories - HP Coolers

Thermoswitch

A thermoswitch is used for regulation of the coolant temperature

in installations in which coolers with electrically powered fans are

installed.

It is recommended to mount the thermoswitch in the tank, but it can

also be mounted in the third cooler connection.

When the coolant temperature exceeds the set-point temperature

of the thermoswitch, the fan is activated. If the temperature falls to

11°C below this temperature, the fan is switched off again.

The thermoswitch is available with the following set-point

temperatures: 38°C, 47°C, 60°C and 70°C.

A relay must be fitted, if the thermoswitch is exposed to current

intensities exceeding those below.

Thermobypass

A thermobypass is the ideal solution to keep a minimum coolant

temperature, irrespective of the ambient temperature.

The thermobypass is connected parallel to the cooler. When the oil

is cold, the bypass is open and the oil will pass directly from inlet to

outlet without passing through the cooler.

The bypass is defined on the basis of a specific temperature where

it will start to close. It will be completely closed when reaching 10°C

higher than the specific closing temperature mentioned below. When

the bypass is completely closed, the oil is led through the cooler.

The thermobypass is available with the following closing

temperatures: 45°C, 55°C, 70°C and 87°C.

HP Accessories

Nissens Description Thread Set point °

"Off Temp"

Max. work-ing temp. Note

501023 Thermo- switch 1/2" 47 ° C 36 ° C 120 ° C Relay *




Nissens Description Thread Closing temp.

Closing temp. range

Max. oil flow

Max. work-ing temp.

220216 Thermo-bypass 1" 45 ° C 10 ° C 67 l/min 120 ° C





Voltage specification

Voltage Current Max power load*

12 V DC 10 A

24 V DC 5 A

120 V AC 15 A

240 V AC 10 A

277 V AC 7.2 A

* relay required if the thermoswitch is exposed to current exceeding:

26

Installation guide - HP Coolers

Mounting of HP coolers

The placing of the cooler must be chosen in such a way that

recirculation of the heated air is avoided.

Further the cooler must be placed in a way that allows a free cooling

air flow in and out of the cooler. The minimum allowable distance to

a wall is half the core height (A).

In case of installation in closed rooms, sufficient ventilation must

be provided in order that the heated air from the cooling will not

increase the room temperature.

In case of installation in open air, please note that low ambient

temperatures will reduce the coolant temperature and consequently

result in an increased viscosity. This may result in high pressure

peaks when the machine is started, and if these pressure peaks

exceed the max. allowable working pressure, a thermobypass or a

pressure bypass must be mounted parallel to the cooler.

The HP coolers are constructed for vertical mounting by means of

the existing feet, the HP 10 - 60 may, however, also be mounted by

means of the brackets on the side of the coolers.

Installation

The HP coolers must be installed in the return flow of the hydraulic

system. For the installation of the 1-pass coolers, the two diagonal

connections are used - see below.

The two connections at the same side can of course also be used.

2-pass coolers must be connected as shown below.

The remaining connection can either be plugged or used for a

thermoswitch - for regulation of the electric motor.

The motor must be connected in a way that ensures that the fan

rotates in the direction indicated on the cooler.

The HP coolers are designed for a max. ambient temperature of

50°C and a max. temperature of 150°C. If the temperature exceeds

100°C, Nissens must, however, be contacted for approval of these

conditions.

Maintenance

Nissens’ HP coolers require no special maintenance. If the coolers

are working in very dirty surroundings, they should, however, be

cleaned regularly, as the cooling performance will be reduced if the

fins are blocked because of soiling - seeing that this will result in an

increased coolant temperature.

Cleaning of the air side:

Cleaning is carried out by means of compressed air or water. In case

of heavy dirt deposits, the core can be highpressure-cleaned with

water. The working direction must be parallel to the fins in order not

to damage these. It is recommended to dismount the cooler before

cleaning, in order not to damage the motor.

Cleaning of the coolant side:

In connection with inside cleaning, the disconnected cooler can be

flushed with a degreasing agent. After this, the degreasing agent

must be blown out by means of compressed air, and the cooler must

be flushed carefully with coolant before it is connected to the circuit

again. Take care that the degreasing agent does not have a corrosive

effect on aluminum.

Coolant

Nissens strongly recommend you to choose the correct coolant to

ensure that the corrosion inhibitors match the aluminum.

27

Installation guide - HPC Coolers

Placing of the cooler

Please note that the cooler must be placed in a way that allows a free

air flow in and out of the cooler. The minimum allowable distance to

a wall is half the core height (A).

It is important that there is no recirculation of the heated air - and to

ensure sufficient ventilation in the room, - if the cooler is mounted

indoor.

Installation of the cooler

An HPC oil cooler with integrated oil pump functions as a separate

cooling circuit which sucks the oil direct from the tank and back.

The circuit may also be fitted with an oil filter. The filter should,

however, not be mounted direct on the oil cooler.

The suction height from tank to pump must not exceed 2 m, and the

hose dimension must not be smaller than the dimension of the pump

connection. The viscosity must not exceed 2000 cSt. In case of a

higher viscosity, please contact Nissens.

The electric motor must be connected in a way that ensures that the

pump and the fan rotate in the direction indicated on the cooler and

the pump.

With a view to regulating the oil temperature, it is recommended to

mount a thermobypass or a thermoswitch.

Thermobypass:

-to be used in situations where the HPC oil cooler is used for filter

circuits which require a stable oil flow. The thermobypass must be

mounted parallel to the oil cooler.

Thermoswitch:

- to be mounted if the HPC is used for oil cooling only. It is

recommended to mount the thermoswitch in the tank for registration

of the tank temperature.

Maintenance

Nissens’ HPC oil coolers require no special maintenance. If the cooler

is working in very dirty surroundings, it should, however, be cleaned

regularly, as the cooling performance will be reduced if the fins are

blocked because of soiling - due to an increased oil temperature.

Cleaning of the air side:

The cleaning is carried out by means of compressed air or water. In

case of heavy dirt deposits, the core can be highpressure cleaned

with water. The working direction must be parallel to the fins in order

not to damage these. It is recommended to dismantle the cooler

before cleaning, in order not to damage the electric motor.

Cleaning of the oil side:

In connection with inside cleaning, the disconnected cooler can be

flushed with a degreasing agent. After this the degreasing agent

must be blown out by means of compressed air, and the cooler must

be flushed thoroughly with oil, before it is connected to the circuit

again. Take care that the degreasing agent does not have a corrosive

effect on aluminum.

28

Example 1: (if the cooling performance is known)Cooling performance = 14 kWMax. oil temp. = 60°CAmbient temp. = 30°C

Spec. cooling perf. = Q

= 14

Toil - Tamb 60-30

= 0.47 kW/°C

Option: HPC 2

Example 1: (if the cooling performance is known)Cooling performance = 65 kWMax. oil temp. = 70°CAmbient temp. = 30°COil flow = 250 l/min.


= 65

Toil - Tamb 70-30

= 1.63 kW/°COption: HP 80-1/400 V/6-pole

Dimensioning - HP & HPC Coolers

HPC HP

SYMBOLS

Q = cooling perfomance [kW]ρoil = oil density [0.85 kg/l]

cp = specific heat capacity [2.1 kJ/kg°C]

Toil = max. oil temperature [°C]

Tamb = ambient temperature [°C]

Vvol = oil volume in the system [l]

VALUES

1 kcal/sec. = 4.187 kW

1 hp = 0.7358 kW

1 BTU/sec. = 1.053 kW

1 cfm = 4.72 x 10-4 m3/sec.

Example 2: (if the cooling performance is not known)Normally, the heat emission to the oil will be 25-30% of the engine/motor power (diesel engine or electric motor).

Engine/motor power = 15 kWCooling performance = 0.3 x 15 kW = 4.5 kWMax. oil temp. = 60°CAmbient temp. = 30°C


= 4.5

Toil - Tamb 60-30

= 0.15 kW/°C

Option: HPC 1

Example 3: (if the cooling performance is not known)Oil volume in the system = 220 lMax. oil temp. = 60°CAmbient temp. = 30°C

Working without cooling of the system results in an increase of the oil temperature by 25°C in 30 min.

∆T = 25°C∆t = 30 min. = 1800 sec.

Q = Vvol ~ ρoil x cp x ∆T

∆t

Q = 220 x 0.85 x 2.1 x 25

= 5.45 kW

1800

Spec. cooling perf. = 5.45

60-30

= 0.18 kW/°COption: HPC 1


Engine/motor power = 30 kWCooling performance = 0.3 x 30 kW = 9.0 kWMax. oil temp. = 60°CAmbient temp. = 30°COil flow = 35 l/min.


= 9.0

Toil - Tamb 60-30

= 0.30 kW/°COption: HP 30-2/400 V/6-pole

Example 3: (if the cooling performance is not known)Oil volume in the system = 220 lMax. oil temp. = 60°CAmbient temp. = 30°COil flow = 75 l/min.


∆T = 25°C∆t = 30 min. = 1800 sec.

Q = Vvol ~ ρoil x cp x ∆T

∆t

Q = 220 x 0.85 x 2.1 x 25

= 5.45 kW

1800


60-30

= 0.18 kW/°C Option: HP 10-2/400 V/4-pole

29

Example 1: (if the cooling performance is known)Cooling performance = 11 kWMax. oil temp. = 60°CAmbient temp. = 30°COil flow = 60 l/min


= 11

Toil - Tamb 60-30

= 0.37 kW/°COption: HP 30-1

Example 1: (if the cooling performance is known)Cooling performance = 80 kWMax. oil temp. = 70°CAmbient temp. = 30°COil flow = 250 l/min.


= 80

Toil - Tamb 70-30

= 2.00 kW/°COption: HP 70-1 (1500 rpm)

HP 12/24V HP HYD

Dimensioning - HP 12/24V & HP HYD Coolers

SYMBOLS

Q = cooling perfomance [kW]ρoil = oil density [0.85 kg/l]

cp = specific heat capacity [2.1 kJ/kg°C)]

Toil = max. oil temperature [°C]

Tamb = ambient temperature [°C]

Vvol = oil volume in the system [l]

VALUES

1 kcal/sec. = 4.187 kW

1 hp = 0.7358 kW

1 BTU/sec. = 1.053 kW

1 cfm = 4.72 x 10-4 m3/sec.


Engine/motor power = 20 kWCooling performance = 0.3 x 20 kW = 6.0 kWMax. oil temp. = 60°CAmbient temp. = 30°COil flow = 50 l/min


= 6

Toil - Tamb 60-30

= 0.20 kW/°COption: HP 10-1

Example 3: (if the cooling performance is not known)Oil volume in the system = 220 lMax. oil temp. = 60°CAmbient temp. = 30°COil flow = 50 l/min


∆T = 25°C∆t = 30 min. = 1800 sec.

Q = Vvol x ρoil x cp x ∆T

∆t

Q = 220 x 0.85 x 2.1 x 25

= 5.45 kW

1800


60-30

= 0.18 kW/°C

Option: HP 10-1


Engine/motor power = 30 kWCooling performance = 0.3 x 30 kW = 9.0 kWMax. oil temp. = 60°CAmbient temp. = 30°COil flow = 35 l/min.


= 9.0

Toil - Tamb 60-30

= 0.30 kW/°COption: HP 20-2 (3300 rpm) or HP 30-2 (915 rpm)

Example 3: (if the cooling performance is not known)Oil volume in the system = 220 lMax. oil temp. = 60°CAmbient temp. = 30°COil flow = 75 l/min.


∆T = 30°C∆t = 30 min. = 1800 sec.

Q = Vvol x ρoil x cp x ∆T

∆t

Q = 220 x 0.85 x 2.1 x 30

= 6.55 kW

1800


60-30

= 0.22 kW/°C Option: HP 10-1 (2750 rpm)

30

Notes

31

Notes

WORLD-CLASS CUSTOMIZATION

FOR ANY PRODUCT APPLICATION

Throughout 90 years, we have built considerable knowledge of

the growing needs of our customers in a number of industries and

applications. From being an esteemed component specialist, we

are today steadily heading towards the role as one of the leading

cooling solution providers. Our reference list within applications

driven by diesel engines covers most cooling applications in

on- & off-road applications varying from forest machinery over

specialized train cooling to small telescopic handlers.

EXPERIENCE & INNOVATION:

OFFERING FIRST-TIME-RIGHT SOLUTIONS

Our experience forms an important platform for our proven

performance through decades of interaction with leading

industries in the world. The vast pool of knowledge that we have

acquired over the years is directly reflected in our renowned ability

to develop, design and manufacture innovative first-time-right

solutions.

DELIVERING THE DIFFERENCEOur passion for cooling and climate solutions is fundamental to

promote our customers’ growth and success. Nissens is meeting

the needs of our customers and Delivering the Difference by

offering

• World-class Customization

- providing our customers with customized and technically

advanced cooling solutions that match any application need

• Experience & Innovation

- offering our customers the right solution the first time and

reducing the time to market

• Global Support & Supply

- ensuring sales and technical support to our customers in local

regions combined with fast and smooth deliveries

• Quality & Technology

- limiting the risk of product failure and the occurrence of quality

issues by virtue of proven performance

Global Support & Supply Quality & Technology

World-class Customization Experience & Innovation

GLOBAL SUPPORT & SUPPLY:

BETTER SERVICE & FAST DELIVERY

Our focus on cooling and climate solutions has been a strong driver in

our transformation from a local Danish company building upon solid

craftsmanship skills to a global industrial group offering local support

and global supply of technically advanced product solutions. Today, we

have experienced employees, who serve our customers on a global

scale. We have in-house production facilities in Denmark, Slovakia

and China, as well as a logistics and support set-up in the US, to

ensure high quality and short lead time, and our logistics services are

second-to-none in the market.

QUALITY & TECHNOLOGY:

PROVEN, RELIABLE PERFORMANCE

The trust of our customers builds upon our proven performance. We

apply and respect the strictest international quality standards for

industrial companies. We are certified according to ISO 9001/14001,

TS 16949 and EN 15085 regulations. As a European manufacturer

working closely with leading OEMs in the market, we know that our

customers’ success is our success. As a result, we only supply products

with excellent performance and reliability features, manufactured on

the basis of highly advanced technologies.

Global Support & Supply

SALES OFFICES

ASIANissens Cooling System

(Tianjin) Co. Ltd., China

Tel.: +86 22 8219 5600

[email protected]

USANissens Cooling Solutions Inc.

USA

Tel.: +1 704 987 0088

[email protected]

EUROPENissens A/S

Denmark

Tel.: +45 7626 2626

[email protected]

PRODUCTION

CHINA

DENMARK

SLOVAKIA

USA

For several decades, Nissens has supplied thousands of cooling

components and cooling systems for industrial applications in the

on- & off-road business segments and the global wind turbine

industry.

Our global footprint allows us to combine our in-depth knowledge

of products and applications with the characteristics and needs

of the markets and environment across all continents. We know

cooling and are ready to offer you an excellent cooling solution.

SOME OF OUR CUSTOMERS:

• Atlas Copco

• Bomag

• Bosch Rexroth

• Cargotec Group

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...and many more

WIND APPLICATIONS

We offer cooling solutions for any on- and off-shore wind turbine

application requiring cooling of gear oil, generators, transformer

oil, converters, hydraulic circuits and power electronics.

• Passive coolers

• Active coolers

• Nacelle air conditioners

• Gearbox coolers

• Generator coolers

• Converter coolers

• Inverter coolers

• Main-bearing coolers

• Hydraulic coolers

• Pump stations

• Transformer coolers

• Water/oil heat exchangers

ON- & OFF-ROAD APPLICATIONS

We offer cooling solutions for excavators, dozers, mining and

drilling rigs, forestry equipment, agricultural equipment, crushing

and processing, material handling, trucks and buses, construction

equipment, road construction equipment, trains, special

compressors applied for cooling of diesel engines, hydraulic and

transmission oil, generators and compressors as well as simple

oil cooling for stand-alone applications.

• Radiators

• Charge air coolers

• WCAC – Water-Cooled Charge Air Coolers

• Oil coolers

• Fuel coolers

• Trafo oil coolers

• Condensers

• Water/oil heat exchangers

WCAC - Water-Cooled Charge Air Cooler

Gearbox cooler, water/oil AluXchanger

Gearbox cooling pump station(secondary circuit)

Power converter cooling pump station

Power converter cooler

Passive cooler

Water-oil heat exchanger

Water-oil heat exchanger

Low-temperaturecooler

High-temperature cooler

TYPICAL COOLING SYSTEMS DEVELOPED BY NISSENS FOR A WIND, AND AN ON- & OFF-ROAD APPLICATION:

Cooling system components, modules and complete cooling systems for any industrial application

NCS-HP-092013-4-E All rights reserved ©Nissens A/S.

Nissens A/SOrmhøjgårdvej 98700 Horsens, Denmark

Tel. +45 7626 2626Fax +45 7626 [email protected]

www.nissens.com

Documents

NISSENS’ HP COOLERS SERIES...multiple industrial applications. The range is called Nissens HP Cooler Series. The series of HP coolers is designed with a view to provide optimal cooling