TowerOPT

• Optimize Angles, Plates.

• Estimate Material requirements.

• Optimize for Production.

• Reduce scrap.

AIDE

• Annotate Structural

Nirvana Technologies Pvt. Ltd.

PLUS Tower Suite for Tower Manufacturers

ADEPT

• Export BOM to ERP.• Annotate Structural Drawing.

• Capture BOM data.

• Capture process data.

Plug the gaps in the ERP

Design Planning Production

BOM & Routing information

extraction from CAD.

Material planning estimation for

purchase of Raw material

Material Optimization based on

actual stocks available

BOM, Routing data upload to

ERP

Time estimation for production

planning

Shop Drawing for Production.

CNC code generation

• Export BOM to ERP.

• Auto generate Shop .

Drawings.

• Generate CNC/DSTV/DXF.

ROI - Annual Production = 30,000 MT, Conservative savings 1% = 300 MT Per Annum

Material Savings per annum = Rs 105 lacs with raw material @ Rs 35000/MT.

Increase production efficiency , Reduce production cycle time and manpower

TowerOPT-Tower Optimization for Angle and Plates

Nirvana Technologies presents PLUS Tower suite for transmission tower manufacturers. This suite

of tools, extends the reach of ERP to the Design, Planning and Production departments. Material

optimization module (TowerOPT) reduces scrap. It also provides accurate estimates of raw

material requirements for angles and plates. ADEPT generates the Bill of Material (BOM), shop

drawings and CNC for angles and plates to interface with beam and plate lines. It generates

process routing and time estimation based on work centre available.

Material optimization software saves money by reducing waste and increasing productivity at both

Tower OPT

• Save material by integrating optimization into existing procurement strategy.

• Improve throughput with optimization using practical production constraints.

AIDE

• BOM extraction in single click from structural drawing annotated with AIDE.

• Saves time and eliminate costly errors.

ADEPT

• Streamline Planning by effortlessly creating and uploading BOM to ERP.

• Compress the design-to-manufacture time by single click generation of shop drawings and CNC files for production.

PLUS Tower Suite

Material optimization software saves money by reducing waste and increasing productivity at both

the planning stage and production stage. Standard production constraints

� Angle optimization with Maximum 3-open pallets (3 different parts at a time).

� Consider slow moving bend items separately, optimize cleats from cut lengths.

� Plate optimization with first X-cut.

� Tower Extension / Sub Tower Type wise optimization – Customizable.

Stocks (Length, End Trim, Rmcode, Qty) Demand (Mark No, Length, Rmcode , Qty)

Cutting Plan (Estimate using standard Stock for PR/Production Plan Report)

ADEPT

Export BOM, Routing to ERP

Shop Drawings

Zinc weight Calculation

CNC/ DSTV/ DXF

Multiple Reports

Multiple Units (mm/ Inch)

ADEPT-Automation of Design, Engineering and Production of Towers

A powerful tool to significantly reduce Design-to-Production cycle time. This enables

automation of repetitive work like generation of Shop Drawing and NC for angles and plates,

minimizes errors while getting information for BOM.

BOM Report Shop Drawing

� Compress the design-to-manufacture time.

� BOM & Process data from diverse sources like CAD & PDF drawings, blueprints, etc

integrated into workflow.

� Accurate and easy calculation of zinc, black and galvanized piece weights.

� Detailed Shop Drawings and NC for angles & plates generation automated.

� Better planning with more accurate estimate of process time requirements.

Benefits

AIDE- AutoCAD Inhouse Design Extension

Annotate

• Angle

• Plate

• Bolt/Nuts

Angle

• Bending

• Heel Grinding

• HAB & Step Hole

Capture

• BOM

• Routing

Validations

• Hole-Hole Dist

• Hole-Back mark Dist

AIDE

An indispensable tool for your in-house design and detailing team. Capture BOM and Process

data with minimal effort while annotating the structural drawing. A vertical application available

within AutoCAD and BricsCAD.

� BOM and Routing data available in standard format for further processing.

� Annotated Tower drawing available in standard format.

� Reduces detailing time significantly.

� Manpower in design department freed for more productive work.

Nirvana Technologies Private Limited

G-15, Dreams The Mall, Upper Ground Floor, LBS Marg, Bhandup (W), Mumbai - 400078.

E-mail: sales@nirvanatec.com Website: www.nirvanatec.com

Phones: +91-22-21661600, +91-9222317496 Fax: +91-22-39167297

For more information visit: www.nesting-software.com/trans_towers.html

Benefits

Customers

Notch LibraryAngle Annotation