NIPPON ROLL

Nippon Roll MFG. Co., Ltd.

Machinery & Rolls Division　Technical Sales TEL03-3878-6661／ FAX03-3878-6680　Engineering TEL03-3878-6651 ／ FAX03-3878-6704　Plant Office TEL03-3878-6681 ／ FAX03-3878-6834　Purchase TEL03-3878-6631 ／ FAX03-3878-6680T-LON Construction Materials Division　Sales/Purchase TEL03-3878-6613 ／ FAX03-3878-6677　Narita Office TEL0476-20-1238 ／ FAX0476-20-1066

Pipe Division　QA TEL03-3878-6666 ／ FAX03-3878-6677　Sendai Office TEL022-352-6337 ／ FAX022-253-7501General Affairs　General Affairs TEL03-3878-6616 ／ FAX03-3878-6721　Accounting TEL03-3878-6633 ／ FAX03-3878-6721

03-3878-6611

Contact

R U B B E R & P L A S T I C S M A C H I N E R Y

Nippon Roll MFG. Co., Ltd.

NIPPON ROLLFor Nihonbashi Tokyo Metro Tozai Line

Bus Terminal

For Eitabashi Kasaibashi-Dori Ave For Urayasu

For Nishi-funabashi

Kasai Police Station

Ikaduchi

Homes Kasai

Public BathYudokoro Kasai

Ario Kasai

Nagisa Park

NIPPON ROLL

Tokyo WarehouseJitsugyo

Kasai Stn.

Kannana-D

ori Ave

Kyu-Edo River

For Kasai IC

9-3-1 Higashi-Kasai, Edogawa-ku, Tokyo, 134-8533, Japan

Doing what matters:　supplying reliable technology, 　building trust

NIP

PO

N R

OLL

　Since our establishment in 1888, Nippon Roll hasalways been contributing to the technologicaladvances in the field of material processing.　Now Nippon Roll is organized as three divisions ‒the Machinery & Rolls Division, designing andmanufacturing rubber or plastics processing plantsand rolling plants for steel and other metals,the T-LON Construction Materials division,supplying various materials ranging from waterand sewage facilities to civil engineering suppliesand the pipes division, mainly supplyingrigid PVC and polyethylene tubes.　Production equipment manufactured by NipponRoll has been exported world-wide ‒ to China, Korea,Thailand, Singapore, Malaysia and other locations inAsia but also to the Middle East, Europe and Americaand has contributed to the industrial development allover the world.

　Our testing facilities provide our customers with adownsized production plant for testing purposes.Here, our customers freely carry out tests guidedby their inspirations. Our testing facilities arehighly valued as a place where new kinds of plasticsand rubber can be developed and productionprocesses can be evaluated.　The technological expertise accumulated in morethan one century also raises an awareness of thefundamentals. Development goals and demandschange with time but the fundamental technologies donot. Being a supplier of reliable technology, itcontinues to be our mission to assist our customers indeveloping competitive products for the globalmarket.

3Nippon Roll MFG. Co., Ltd.

Name Nippon Roll Manufacturing Co., Ltd.Year of Foundation 1888Paid-in Capital ¥498,000,000Representative President-Director　Yōsuke Aoki

HQ & Works 9-3-1 Higashi-Kasai, Edogawa-ku, TokyoTEL. 03-3878-6611FAX. 03-3878-6680

AsiaJapan・・・・・・・・・・・・・・・・・・・・・・2,106China・・・・・・・・・・・・・・・・・・・・・・・ 213Korea・・・・・・・・・・・・・・・・・・・・・・・ 154Taiwan・・・・・・・・・・・・・・・・・・・・・ 116Thailand・・・・・・・・・・・・・・・・・・・ 74Indonesia・・・・・・・・・・・・・・・・・・ 51Philippines・・・・・・・・・・・・・・・・ 46Iran・・・・・・・・・・・・・・・・・・・・・・・・・・ 22Turkey・・・・・・・・・・・・・・・・・・・・・ 12India・・・・・・・・・・・・・・・・・・・・・・・・・ 12Hongkong・・・・・・・・・・・・・・・・・ 11Singapore・・・・・・・・・・・・・・・・・ 11Pakistan・・・・・・・・・・・・・・・・・・・ 5Malaysia・・・・・・・・・・・・・・・・・・・ 4Myanmar・・・・・・・・・・・・・・・・・・ 4Vietnam・・・・・・・・・・・・・・・・・・・・ 4

EuropeRussia・・・・・・・・・・・・・・・・・・・・・・103Poland・・・・・・・・・・・・・・・・・・・・・ 16Norway・・・・・・・・・・・・・・・・・・・・ 7Former Yugoslavia・・・・・ 3Spain・・・・・・・・・・・・・・・・・・・・・・・ 1

North AmericaAmerica・・・・・・・・・・・・・・・・・・・・ 51Canada・・・・・・・・・・・・・・・・・・・・ 5

Latin AmericaMexico・・・・・・・・・・・・・・・・・・・・・ 12Brazil・・・・・・・・・・・・・・・・・・・・・・・ 4Argentine・・・・・・・・・・・・・・・・・ 1Cuba・・・・・・・・・・・・・・・・・・・・・・・・ 1Columbia・・・・・・・・・・・・・・・・・・ 1

AfricaKenia・・・・・・・・・・・・・・・・・・・・・・・5Tanzania・・・・・・・・・・・・・・・・・・5Egypt・・・・・・・・・・・・・・・・・・・・・・・3Ethiopia・・・・・・・・・・・・・・・・・・・・3Botswana・・・・・・・・・・・・・・・・・3

OceaniaAustralia・・・・・・・・・・・・・・・・・・・9New Zealand・・・・・・・・・・・・5

Company Basics

Rubber/Plastics Processing Machinery, Calenders,Mixing Mills, Intensive Mixers, Strainer Extruders, RollingMills, Accessories

くFields of Business>Chemical Machinery, Roll Press for Rechargeable Batteries,Ferrous/Non-ferrous rolling, Testing Facilities, Rolls

Business Items

DeliveredMachinesTotal：3,083

Asia2,845

Total

Europe130

Total

Africa19

TotalOceania

14

Total

Latin America19

Total

N. America56

Total

CompanyProfile

5Nippon Roll MFG. Co., Ltd.4 Nippon Roll MFG. Co., Ltd.

PLASTICSSoft & semi rigid film and sheet mfg line

Rigid film and sheet mfg line Leather mfg line

Calender

Embossing roll

Cooling drumsTake-off

β-ray thickness gauge

Pinch roll

Automaticsurfacewinder

High speed mixer

Strainer

Mixing mill

Intensive mixer

Automatic compounding equipment

Calender

Center winderCooling drumsRe-winder

Automatic centerwinderEmbossing roll

Calender

Take-off Pinch roll

β-ray thicknessgauge

Cooling drums

Extruder

Manufactured by Nippon RollIntensive mixer Mixing mill

Strainer

Calender

Plas

tics

Proc

essi

ngLi

nes

Rubb

er P

roce

ssin

gLi

nes

Test

ing

Faci

litie

sB1

, B2

Test

ing

Faci

litie

sB3

Cale

nder

sM

ixin

g M

ills

Inte

nsiv

e M

ixer

sM

achi

ning

Too

lsSt

rain

ers

6 7Nippon Roll MFG. Co., Ltd. Nippon Roll MFG. Co., Ltd.

RUBBERRubber master batch line

Rubber ReclaimingMills

Warming line

Calender line fordouble coatingtire fabric

Intensive mixer

Mixing mill

Batch-off machineWarming mill

Calender line for double coating steelcord tire fabric

Creel stand

Press

Cooling standCalenderFestoon

Wind-up

x-ray thicknessgauge

Wire cutter

Dryingstand

SplicingpressFabｒic let-off

Festoon

Wind-up

Calender Cooling standβ-ray thickness gauge

Festoon

Cutting Cracking Mill

Screen ConveyorConveyor

Screen Conveyor

Conveyor

Grinding Mill

Process Oil

Devulcanization

Sheeting MillRefining Mill

Refining Mill

Strainer-ExtruderInspectionWeighing

Forwarding

Plas

tics

Proc

essin

gLi

nes

Rub

ber

Pro

cess

ing

Line

sTe

stin

g Fa

cilit

ies

B1, B

2Te

stin

g Fa

cilit

ies

B3Ca

lend

ers

Mix

ing

Mill

sIn

tens

ive

Mix

ers

Mac

hini

ng T

ools

Stra

iner

s


Manufactured by Nippon Roll

Intensive mixer

Mixing mill

Strainer

Calender

●Calender Specifications

φ22"×L66" Inverted L-Type 4-Roll Calender

φ24"×L68" Inclined 3-Roll Calender Model 150" Gasket Sheet Calender

φ12"×L30" Inclined 3-Roll Calender

φ16"×L48" S-Type 4-Roll Calender

8KC10KC12KC14KC16KC18KC20KC22KC24KC26KC28KC30KC32KC36KC40KC

ModelCalendar modelRoll size (Dia × Length)

❖Length of roll can be changed to fit the product　being manufactured

8×16-2410×20-3012×24-3614×28-4216×32-4818×36-5420×40-6022×44-6624×48-7226×52-7828×56-8430×60-9032×64-96

36×72-10840×80-120

CALENDERS

Vertical Type 4 Z Type 4

Horizontal Type 3Inclined Type 3Vertical Type 3Camel Back Type 4 S Type 4

Inverted L Type 4 Inclined Z Type 4

Inclined Type 2Vertical Type 2

Combined Type 6 L Type 5

　Our calenders are for the processing of plastic products such as various kinds of film,

sheeting, leather, tile, flooring sheet and wall coverings as well as rubber sheeting and

rubberized fabric.

　Both design and manufacture are done with an eye to the precision and quality desired by the

client. Nippon Roll machinery is well known not only at home, but overseas as well.

Plas

tics

Proc

essin

gLi

nes

Rubb

er P

roce

ssin

gLi

nes

Test

ing

Faci

litie

sB1

, B2

Test

ing

Faci

litie

sB3

Calenders

Mix

ing

Mill

sIn

tens

ive

Mix

ers

Mac

hini

ng T

ools

Stra

iner

s


φ22"×L66" Mixing Mill



MIXING MILLS


●Mixing Mill Specifications

6KM8KM

10KM12KM14KM16KM18KM20KM

ModelMixing Mill model

Roll size (Dia × Length) 6×12-18 8×16-2410×20-3012×24-3614×28-4216×32-4818×36-5420×40-60

22KM24KM26KM28KM30KM32KM34KM

ModelMixing Mill model

Roll size (Dia × Length)

❖The length of roll can be changed to fit the product to be manufactured

22×44-6624×48-7226×52-7828×56-8430×60-9032×64-96

34×68-102

The basic design and construction of Nippon Rollmixing mills have been well tested by thousands ofsuccessful installations for a variety of applications.Our program of continual improvement has broughtthem to their present point of high efficiency andrefinement of design.It is our policy to what each mill is to accomplish. What type of stock is to be processed.What output volume is required, at whattemperature ... and so forth. With these questionsanswered, we are in a position to furnish the machinethat suits the client's needs exactly.

Plas

tics

Proc

essin

gLi

nes

Rubb

er P

roce

ssin

gLi

nes

Test

ing

Faci

litie

sB1

, B2

Test

ing

Faci

litie

sB3

Cale

nder

sM

ixin

g M

ills

Inte

nsiv

e M

ixer

sM

achi

ning

Too

lsSt

rain

ers


Model 80 Drop-Door-Type Intensive Mixer

Model 75 Slide-Door-Type Intensive Mixer

Model 160 Drop-Door-Type Intensive Mixer

●Intensive Mixer Specifications

2KV5KV

10KV20KV35KV50KV75KV80KV

Model

Intensive Mixer modelCapacity(ℓ)

2 wings2.35.7

10.423.039.8518182

Capacity(ℓ)4 wings

1.64.19.3

20.234.8487178

100KV120KV140KV160KV180KV200KV230KV270KV

Model

Intensive Mixer modelCapacity(ℓ)

2 wings107126145151181200224278

Capacity(ℓ)4 wings

100118121131163177193243

❖Chamber volume varies with tip clearance

INTENSIVE MIXERSOur intensive mixer not only mixes at high efficiency, but also at most economical speed.

It is effective for natural rubber, artificial rubber, all kinds of resins, asphalt, cellulose, paints

and enamels, and more.

The intensive mixer is designed to withstand the rigors of daily use.

The mixing chamber can be cooled with water when mixing rubber. Or steam can be put

through the jackets to heat the chamber for mixing plastics.

Several types of mixers are available, classified by the size of their mixing chambers,a nd by the

type of discharge door they have ̶ drop door or sliding door.

Plas

tics

Proc

essin

gLi

nes

Rubb

er P

roce

ssin

gLi

nes

Test

ing

Faci

litie

sB1

, B2

Test

ing

Faci

litie

sB3

Cale

nder

sM

ixin

g M

ills

Inte

nsiv

e M

ixer

sM

achi

ning

Too

lsSt

rain

ers


Model 8 Strainer

Model 10 Strainer

●Strainer Specifications

STRAINERS

6KS

8KS

10KS

12KS

Model

Strainer model

Screw Dia (mm)

150

200

254

300Model 10 Strainer

Nippon Roll strainers remove foreign mattersuch as fibers, hair, metal flakes, slivers ofwood, etc., that may have gotten into thematerial in the mixing and extruding process.Our strainers are compact, mount on acommon bed and are easily installed,removed and relocated.

Plas

tics

Proc

essin

gLi

nes

Rubb

er P

roce

ssin

gLi

nes

Test

ing

Faci

litie

sB1

, B2

Test

ing

Faci

litie

sB3

Cale

nder

sM

ixin

g M

ills

Inte

nsiv

e M

ixer

sM

achi

ning

Too

lsStrainers


PILOT PLANT NO.1, NO.2Our Testing Facilities

Pilot Plant No. 1

Roll-pressing of metals and other various materialswith very high precision at high loads and

temperatures

Laboratory for Compounding and Sheetingof Rubber

Main ApplicationsRoll Press for rechargeable batteries,calender-laminating of resins, coating, rolling,skin-pass rolling, friction rolling

Multi-Purpose Test Rolling Facility

Material Width

Line Speed

Reduction Force

Work Roll

Roll Gap Control

Inverter Motor

Roll Temp. Control

Roll Crown Adjustm

Winding/Unwinding Tension

Coil Core Diameter

Coil Outer Diameter

●Main SpecificationsMax. 700

230 m/min

Max. 1400 kN (15.8 MPa)

500 mm × L 800 mm

Position Control/Pressure Control

22 kW × 2

Ambient Temp. or 50 - 300°C

Roll Bending Type

40 - 100N&68.6 - 392N

φ 89.1 (3") mm

Max. φ 450 mm

Pilot Plant No. 2

Capacity

Rotor Speed

Rotor Speed Ratio

Inverter Motor

Temp. Range❖

Rotor Geometry

1.Intensive Mixer

●Components and Main Specs

10 ℓ (ctual10.3 ℓ)

5 - 100/120 min-1

Infinitely variable

55 kW × 2

Ambient Temp. + 10 - 120°C

2 wings or 4 wings

Rolls

Roll Speed

Roll Speed Ratio

Inverter Motor

Temp. Range❖

2.Mixing Millφ 305 mm x L 920 mmHigh-

Efficiency Drilled Rolls

max. 26.8 min-1

Infinitely variable

11 kW × 1, 15kw × 1

Ambient Temp. + 10 - 120°C

Our pilot plants enable the user to take advantage of our wealth of technologies accumulated

over many in the field of kneading and forming machines for rubbers and plastics.

■Pilot Plant No. 1

Rolling or roll-pressing of various materials at high load and heat levels with very high precision


Kneading, sheeting of rubber at low temperatures (ambient temperature +10 - 120°C).


Kneading, calendering of resins at high temperatures (ambient Temperature +60 - 200°C).

Testing of entire process with kneading, calendering with 6-roll calender, cooling, wind-up.

❖Temperature of Temperature Control Medium

Plas

tics

Proc

essin

gLi

nes

Rubb

er P

roce

ssin

gLi

nes

Test

ing

Faci

litie

sB

1, B

2Te

stin

g Fa

cilit

ies

B3Ca

lend

ers

Mix

ing

Mill

sIn

tens

ive

Mix

ers

Mac

hini

ng T

ools

Stra

iner

s


PILOT PLANT NO.3Pilot Plant No. 3

Capacity

Rotor Speed

Temperature Control

1.5 Liter Intensive Mixer (5LKV-D)

●Components and Main Specs

5 ℓ (Actual Capacity 5.7 ℓ )

10. 5 - 136.4 min-1

Oil Circulation, max. 200°C

Screw Size

Screw Speed

Temperature Control

2.Planetary Roller Extruder150 mm

5.5 - 55 min-1


Rolls

Roll Speed

Temperature Control

3.Mixing Mill (12KM)φ 305 × L920

2.6 - 25.9 min-1


Rolls

Roll Speed

Temperature Control

4.Mixing Mill (8KM)φ 200 × L610

2.8 - 28 min-1


Rolls

Line Speed

Temperature Control

Drive Motor

5.Combined 6-Roll Calender (8KC6)φ 200 × L700

3 - 30 m/min


Individual drives 7.5 kW × 6

Resin Sheet Calendering Line with Compounding, Cooling and Wind-Up

φ200 mm × L 700 mm Combined 6-Roll Calender φ305 mm × L 920 mm Mixing Mill

5-Liter Drop-Door-Type Intensive Mixer

Plas

tics

Proc

essin

gLi

nes

Rubb

er P

roce

ssin

gLi

nes

Test

ing

Faci

litie

sB1

, B2

Test

ing

Faci

litie

sB

3Ca

lend

ers

Mix

ing

Mill

sIn

tens

ive

Mix

ers

Mac

hini

ng T

ools

Stra

iner

s


Double-Column 5-Axis Machining Center Double-Column 5-Axis Machining Center CNC Roll Grinder（Large）

●Equipment Outline

MACHINE TOOLSProcess machinery

Roll Grinder (Large)

Plano Drilling Machine

Lathe (Large)

Lathe (Small)

Crane

CNC Roll Grinder

(Large)

Crane

Double-Column 5-Axis Machining Center

Double-Column 5-Axis Machining Center

CNC Lathe

Milling Machine

Surface Grinding Machine

Drilling Machine

Crane

Factory AFactory B

Factory C

Processing size

φ1,000×7,000L

3,550W×6,000L

φ1,060×6,000L

400×1,600

20t

10t

φ1,400×8,000L

1,000×9,500

20t

1.4t

3,000W×8,000L

3,550W×6,000L

1,400×10,000

φ250×1,000L

75×2,000L(φ400）

95×5,000L(φ700）

500×1,600

600×2,000

2,580×1,050

2.8t

30t

20t

Number

1

1

1

1

1

3

1

1

2

3

1

1

1

1

1

1

1

1

1

3

1

2

Manufacture name

Niigata Engineering Co.,Ltd.

Shin Nippon Koki Co., Ltd.

Ikegai Corp

Yamazaki Mazak Corporation

Nippon Hoist Co., Ltd.


Waldrich Siegen GmbH & Co. KG

Toshiba Machine Co., Ltd.



Okuma Corporation

Toshiba Machine Co., Ltd.

Dainichi Kinzoku Kogyo Co.,Ltd

DMG Mori Co., Ltd.



Yamasaki Giken Co.,Ltd.

Kuroda Precision Industries Ltd.

Ohtori-Kiko Co., Ltd.




CNC Grinder（Large）

Plas

tics

Proc

essin

gLi

nes

Rubb

er P

roce

ssin

gLi

nes

Test

ing

Faci

litie

sB1

, B2

Test

ing

Faci

litie

sB3

Cale

nder

sM

ixin

g M

ills

Inte

nsiv

e M

ixer

sM

achi

ning

Too

lsSt

rain

ers


Documents

NIPPON ROLL