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GETTING STARTED GUIDE NI 9997 2-Channel, 11 A, C Series Busbar Module

NI 9997 Getting Started Guide - National Instrumentsin Gas Group IIC hazardous locations, you must use the device in an NI chassis that has been evaluated as Ex nC IIC T4, Ex IIC T4,

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Page 1: NI 9997 Getting Started Guide - National Instrumentsin Gas Group IIC hazardous locations, you must use the device in an NI chassis that has been evaluated as Ex nC IIC T4, Ex IIC T4,

GETTING STARTED GUIDE

NI 99972-Channel, 11 A, C Series Busbar Module

Page 2: NI 9997 Getting Started Guide - National Instrumentsin Gas Group IIC hazardous locations, you must use the device in an NI chassis that has been evaluated as Ex nC IIC T4, Ex IIC T4,

This document explains how to connect to the NI 9997.

Note Before you begin, complete the software andhardware installation procedures in your chassisdocumentation.

Note The guidelines in this document are specific tothe NI 9997. The other components in the system mightnot meet the same safety ratings. Refer to thedocumentation for each component in the system todetermine the safety and EMC ratings for the entiresystem.

Safety GuidelinesOperate the NI 9997 only as described in this document.

Caution Do not operate the NI 9997 in a manner notspecified in this document. Product misuse can result ina hazard. You can compromise the safety protectionbuilt into the product if the product is damaged in anyway. If the product is damaged, return it to NI forrepair.

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Page 3: NI 9997 Getting Started Guide - National Instrumentsin Gas Group IIC hazardous locations, you must use the device in an NI chassis that has been evaluated as Ex nC IIC T4, Ex IIC T4,

Hazardous Voltage This icon denotes a warningadvising you to take precautions to avoid electricalshock.

Safety Guidelines for Hazardous VoltagesIf hazardous voltages are connected to the device, take thefollowing precautions. A hazardous voltage is a voltage greaterthan 42.4 Vpk voltage or 60 VDC to earth ground.

Caution Ensure that hazardous voltage wiring isperformed only by qualified personnel adhering to localelectrical standards.

Caution Do not mix hazardous voltage circuits andhuman-accessible circuits on the same module.

Caution Ensure that devices and circuits connected tothe module are properly insulated from human contact.

Caution When module terminals are hazardousvoltage LIVE (>42.4 Vpk/60 VDC), you must ensurethat devices and circuits connected to the module areproperly insulated from human contact. You must usethe 6-position connector backshell kit (783804-01)

NI 9997 Getting Started Guide | © National Instruments | 3

Page 4: NI 9997 Getting Started Guide - National Instrumentsin Gas Group IIC hazardous locations, you must use the device in an NI chassis that has been evaluated as Ex nC IIC T4, Ex IIC T4,

connector backshell kit to ensure that the terminals arenot accessible.

Safety Guidelines for Hazardous LocationsThe NI 9997 is suitable for use in Class I, Division 2, Groups A,B, C, D, T4 hazardous locations; Class I, Zone 2, AEx nA IIC T4and Ex nA IIC T4 hazardous locations; and nonhazardouslocations only. Follow these guidelines if you are installing theNI 9997 in a potentially explosive environment. Not followingthese guidelines may result in serious injury or death.

Caution Do not disconnect I/O-side wires orconnectors unless power has been switched off or thearea is known to be nonhazardous.

Caution Do not remove modules unless power hasbeen switched off or the area is known to benonhazardous.

Caution Substitution of components may impairsuitability for Class I, Division 2.

Caution For Division 2 and Zone 2 applications,install the system in an enclosure rated to at least IP54as defined by IEC/EN 60079-15.

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Page 5: NI 9997 Getting Started Guide - National Instrumentsin Gas Group IIC hazardous locations, you must use the device in an NI chassis that has been evaluated as Ex nC IIC T4, Ex IIC T4,

Special Conditions for Hazardous Locations Use inEurope and InternationallyThe NI 9997 has been evaluated as Ex nA IIC T4 Gc equipmentunder DEMKO Certificate No. 12 ATEX 1202658X and isIECEx UL 14.0089X certified. Each NI 9997 is marked II 3Gand is suitable for use in Zone 2 hazardous locations, in ambienttemperatures of -40 °C ≤ Ta ≤ 70 °C. If you are using the NI 9997in Gas Group IIC hazardous locations, you must use the device inan NI chassis that has been evaluated as Ex nC IIC T4, Ex IICT4, Ex nA IIC T4, or Ex nL IIC T4 equipment.

Caution You must make sure that transientdisturbances do not exceed 140% of the rated voltage.

Caution The system shall only be used in an area ofnot more than Pollution Degree 2, as defined inIEC 60664-1.

Caution The system shall be mounted in anATEX/IECEx-certified enclosure with a minimumingress protection rating of at least IP54 as defined inIEC/EN 60079-15.

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Page 6: NI 9997 Getting Started Guide - National Instrumentsin Gas Group IIC hazardous locations, you must use the device in an NI chassis that has been evaluated as Ex nC IIC T4, Ex IIC T4,

Caution The enclosure must have a door or coveraccessible only by the use of a tool.

Electromagnetic Compatibility GuidelinesThis product was tested and complies with the regulatoryrequirements and limits for electromagnetic compatibility (EMC)stated in the product specifications. These requirements andlimits provide reasonable protection against harmful interferencewhen the product is operated in the intended operationalelectromagnetic environment.

This product is intended for use in industrial locations. However,harmful interference may occur in some installations, when theproduct is connected to a peripheral device or test object, or if theproduct is used in residential or commercial areas. To minimizeinterference with radio and television reception and preventunacceptable performance degradation, install and use thisproduct in strict accordance with the instructions in the productdocumentation.

Furthermore, any changes or modifications to the product notexpressly approved by National Instruments could void yourauthority to operate it under your local regulatory rules.

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Page 7: NI 9997 Getting Started Guide - National Instrumentsin Gas Group IIC hazardous locations, you must use the device in an NI chassis that has been evaluated as Ex nC IIC T4, Ex IIC T4,

Special Conditions for Marine ApplicationsSome products are Lloyd’s Register (LR) Type Approved formarine (shipboard) applications. To verify Lloyd’s Registercertification for a product, visit ni.com/certification and searchfor the LR certificate, or look for the Lloyd’s Register mark onthe product.

Caution In order to meet the EMC requirements formarine applications, install the product in a shieldedenclosure with shielded and/or filtered power andinput/output ports. In addition, take precautions whendesigning, selecting, and installing measurement probesand cables to ensure that the desired EMC performanceis attained.

NI 9997 Getting Started Guide | © National Instruments | 7

Page 8: NI 9997 Getting Started Guide - National Instrumentsin Gas Group IIC hazardous locations, you must use the device in an NI chassis that has been evaluated as Ex nC IIC T4, Ex IIC T4,

Preparing the EnvironmentEnsure that the environment in which you are using the NI 9997meets the following specifications.

Operating temperature(IEC 60068-2-1, IEC 60068-2-2)

-40 °C to 70 °C

Operating humidity(IEC 60068-2-78)

10% RH to 90% RH,noncondensing

Pollution Degree 2Maximum altitude 3,000 m

Indoor use only.

Note Refer to the device datasheet on ni.com/manualsfor complete specifications.

8 | ni.com | NI 9997 Getting Started Guide

Page 9: NI 9997 Getting Started Guide - National Instrumentsin Gas Group IIC hazardous locations, you must use the device in an NI chassis that has been evaluated as Ex nC IIC T4, Ex IIC T4,

NI 9997 Pinout

Channel 0

Channel 1

0

54321

0

54321

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Page 10: NI 9997 Getting Started Guide - National Instrumentsin Gas Group IIC hazardous locations, you must use the device in an NI chassis that has been evaluated as Ex nC IIC T4, Ex IIC T4,

High-Vibration Application ConnectionsIf your application is subject to high vibration, NI recommendsthat you follow these guidelines to protect connections to theNI 9997:• Use ferrules to terminate wires to the detachable connector.• Use the 6-position connector backshell kit (783804-01).

Busbar ConfigurationsThe following sections illustrate typical busbar configurations.

Connecting Multiple Shields/Common Pins toGroundThe NI 9997 simplifies wiring multiple shields to ground.

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Page 11: NI 9997 Getting Started Guide - National Instrumentsin Gas Group IIC hazardous locations, you must use the device in an NI chassis that has been evaluated as Ex nC IIC T4, Ex IIC T4,

TC+TC-

C Series Module orC Series Thermocouple

TC+

TC-

Ground

Shield

Shield

Channel 0

Isolation

NI 9997

• Attach the ground of the separate C Series module to aterminal on a channel of the NI 9997.

• Connect the shields to the remaining terminals on thechannel.

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Page 12: NI 9997 Getting Started Guide - National Instrumentsin Gas Group IIC hazardous locations, you must use the device in an NI chassis that has been evaluated as Ex nC IIC T4, Ex IIC T4,

Connecting Multiple Modules to Device Common

C Series ModulesCOM

Channel 0

Isolation

NI 9997

Device

Device

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Page 13: NI 9997 Getting Started Guide - National Instrumentsin Gas Group IIC hazardous locations, you must use the device in an NI chassis that has been evaluated as Ex nC IIC T4, Ex IIC T4,

• Attach the C Series Modules COM to a terminal of theNI 9997 channel.

• Connect the common connection of the device(s) to theremaining terminals on the channel.

Connecting Multiple Devices to One ExternalPower Supply

IsolationExternalPowerSupply

+

Channel 0

NI 9997

Device 1

Device 4

Device 5

Device 2

Device 3

Channel 1

NI 9997 Getting Started Guide | © National Instruments | 13

Page 14: NI 9997 Getting Started Guide - National Instrumentsin Gas Group IIC hazardous locations, you must use the device in an NI chassis that has been evaluated as Ex nC IIC T4, Ex IIC T4,

• Connect the positive line of the PS to Channel 0 on theNI 9997.

• Connect the negative line of the PS to Channel 1 on theNI 9997.

• Connect the positive line of the device(s) to Channel 0 on theNI 9997.

• Connect the negative line of the device(s) to Channel 1 on theNI 9997.

NI 9997 SpecificationsThe following specifications are typical for the range -40 °C to70 °C unless otherwise noted.

Caution Do not operate the NI 9997 in a manner notspecified in this document. Product misuse can result ina hazard. You can compromise the safety protectionbuilt into the product if the product is damaged in anyway. If the product is damaged, return it to NI forrepair.

14 | ni.com | NI 9997 Getting Started Guide

Page 15: NI 9997 Getting Started Guide - National Instrumentsin Gas Group IIC hazardous locations, you must use the device in an NI chassis that has been evaluated as Ex nC IIC T4, Ex IIC T4,

Physical CharacteristicsNumber of channels 2 isolated, 6 terminal channelsCurrent per channel 11 A, maximumScrew-terminal wiring

Gauge 0.05 mm2 to 1.5 mm2 (30 AWGto 14 AWG) copper conductorwire

Wire strip length 6 mm (0.24 in.) of insulationstripped from the end

Temperature rating 90 °C minimumTorque for screwterminals

0.22 N · m to 0.25 N · m(1.95 lb · in. to 2.21 lb · in.)

Wires per screwterminal

One wire per screw terminal;two wires per screw terminalusing a 2-wire ferrule

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Page 16: NI 9997 Getting Started Guide - National Instrumentsin Gas Group IIC hazardous locations, you must use the device in an NI chassis that has been evaluated as Ex nC IIC T4, Ex IIC T4,

Connector securementSecurement type Screw flanges providedTorque for screwflanges

0.2 N · m (1.80 lb · in.)

FerrulesSingle wire 0.25 mm2 to 1.50 mm2

(24 AWG to 16 AWG)Double wire 0.823 mm2 (18 AWG)

maximumWeight 137 g (4.8 oz)

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Page 17: NI 9997 Getting Started Guide - National Instrumentsin Gas Group IIC hazardous locations, you must use the device in an NI chassis that has been evaluated as Ex nC IIC T4, Ex IIC T4,

Safety VoltagesMaximum Voltage

Channel-to-earth groundContinuous 300 Vrms, Measurement

Category IIIsolation Voltages

Channel-to-channelContinuous 300 Vrms, Measurement

Category IIWithstand 3,000 Vrms, verified by a 5 s

dielectric withstand testChannel-to-earth ground

Continuous 300 Vrms, MeasurementCategory II

Withstand 3,000 Vrms, verified by a 5 sdielectric withstand test

Measurement Category II is for measurements performed oncircuits directly connected to the electrical distribution system.

NI 9997 Getting Started Guide | © National Instruments | 17

Page 18: NI 9997 Getting Started Guide - National Instrumentsin Gas Group IIC hazardous locations, you must use the device in an NI chassis that has been evaluated as Ex nC IIC T4, Ex IIC T4,

This category refers to local-level electrical distribution, such asthat provided by a standard wall outlet, for example, 115 V forU.S. or 230 V for Europe.

Caution Do not connect the NI 9997 to signals or usefor measurements within Measurement Categories IIIor IV.

Hazardous LocationsU.S. (UL) Class I, Division 2, Groups A,

B, C, D, T4; Class I, Zone 2,AEx nA IIC T4

Canada (C-UL) Class I, Division 2, Groups A,B, C, D, T4; Class I, Zone 2, ExnA IIC T4

Europe (ATEX) andInternational (IECEx)

Ex nA IIC T4 Gc

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Page 19: NI 9997 Getting Started Guide - National Instrumentsin Gas Group IIC hazardous locations, you must use the device in an NI chassis that has been evaluated as Ex nC IIC T4, Ex IIC T4,

Safety and Hazardous Locations StandardsThis product is designed to meet the requirements of thefollowing electrical equipment safety standards for measurement,control, and laboratory use:• IEC 61010-1, EN 61010-1• UL 61010-1, CSA 61010-1• EN 60079-0:2012, EN 60079-15:2010• IEC 60079-0: Ed 6, IEC 60079-15; Ed 4• UL 60079-0; Ed 5, UL 60079-15; Ed 3• CSA 60079-0:2011, CSA 60079-15:2012

Note For UL and other safety certifications, refer tothe product label or the Online Product Certificationsection.

NI 9997 Getting Started Guide | © National Instruments | 19

Page 20: NI 9997 Getting Started Guide - National Instrumentsin Gas Group IIC hazardous locations, you must use the device in an NI chassis that has been evaluated as Ex nC IIC T4, Ex IIC T4,

CE Compliance This product meets the essential requirements of applicableEuropean Directives, as follows:• 2014/35/EU; Low-Voltage Directive (safety)• 2014/30/EU; Electromagnetic Compatibility Directive

(EMC)• 94/9/EC; Potentially Explosive Atmospheres (ATEX)

Online Product CertificationRefer to the product Declaration of Conformity (DoC) foradditional regulatory compliance information. To obtain productcertifications and the DoC for this product, visit ni.com/certification, search by model number or product line, and clickthe appropriate link in the Certification column.

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Page 21: NI 9997 Getting Started Guide - National Instrumentsin Gas Group IIC hazardous locations, you must use the device in an NI chassis that has been evaluated as Ex nC IIC T4, Ex IIC T4,

Shock and VibrationTo meet these specifications, you must panel mount the system.

Operating vibrationRandom (IEC60068-2-64)

5 grms, 10 Hz to 500 Hz

Sinusoidal (IEC60068-2-6)

5 g, 10 Hz to 500 Hz

Operating shock (IEC60068-2-27)

30 g, 11 ms half sine; 50 g, 3 mshalf sine;18 shocks at 6 orientations

EnvironmentalRefer to the manual for the chassis you are using for moreinformation about meeting these specifications.

Operating temperature(IEC 60068-2-1, IEC 60068-2-2)

-40 °C to 70 °C

Storage temperature(IEC 60068-2-1, IEC 60068-2-2)

-40 °C to 85 °C

NI 9997 Getting Started Guide | © National Instruments | 21

Page 22: NI 9997 Getting Started Guide - National Instrumentsin Gas Group IIC hazardous locations, you must use the device in an NI chassis that has been evaluated as Ex nC IIC T4, Ex IIC T4,

Ingress protection IP40Operating humidity(IEC 60068-2-78)

10% RH to 90% RH,noncondensing

Storage humidity(IEC 60068-2-78)

5% RH to 95% RH,noncondensing

Pollution Degree 2Maximum altitude 3,000 m

Indoor use only.

Environmental ManagementNI is committed to designing and manufacturing products in anenvironmentally responsible manner. NI recognizes thateliminating certain hazardous substances from our products isbeneficial to the environment and to NI customers.

For additional environmental information, refer to the MinimizeOur Environmental Impact web page at ni.com/environment. Thispage contains the environmental regulations and directives withwhich NI complies, as well as other environmental informationnot included in this document.

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Page 23: NI 9997 Getting Started Guide - National Instrumentsin Gas Group IIC hazardous locations, you must use the device in an NI chassis that has been evaluated as Ex nC IIC T4, Ex IIC T4,

Waste Electrical and Electronic Equipment(WEEE)

EU Customers At the end of the product life cycle, allNI products must be disposed of according to locallaws and regulations. For more information about howto recycle NI products in your region, visit ni.com/environment/weee.

电子信息产品污染控制管理办法(中国 RoHS)

中国客户 National Instruments 符合中国电子信息产品中限制使用某些有害物质指令(RoHS)。关于National Instruments 中国 RoHS 合规性信息,请登录 ni.com/environment/rohs_china。(Forinformation about China RoHS compliance, go toni.com/environment/rohs_china.)

Worldwide Support and ServicesThe NI website is your complete resource for technical support.At ni.com/support, you have access to everything from

NI 9997 Getting Started Guide | © National Instruments | 23

Page 24: NI 9997 Getting Started Guide - National Instrumentsin Gas Group IIC hazardous locations, you must use the device in an NI chassis that has been evaluated as Ex nC IIC T4, Ex IIC T4,

troubleshooting and application development self-help resourcesto email and phone assistance from NI Application Engineers.

Visit ni.com/services for NI Factory Installation Services, repairs,extended warranty, and other services.

Visit ni.com/register to register your NI product. Productregistration facilitates technical support and ensures that youreceive important information updates from NI.

A Declaration of Conformity (DoC) is our claim of compliancewith the Council of the European Communities using themanufacturer’s declaration of conformity. This system affords theuser protection for electromagnetic compatibility (EMC) andproduct safety. You can obtain the DoC for your product byvisiting ni.com/certification. If your product supports calibration,you can obtain the calibration certificate for your product at ni.com/calibration.

NI corporate headquarters is located at11500 North Mopac Expressway, Austin, Texas, 78759-3504. NIalso has offices located around the world. For telephone supportin the United States, create your service request at ni.com/supportor dial 1 866 ASK MYNI (275 6964). For telephone supportoutside the United States, visit the Worldwide Offices section of

24 | ni.com | NI 9997 Getting Started Guide

Page 25: NI 9997 Getting Started Guide - National Instrumentsin Gas Group IIC hazardous locations, you must use the device in an NI chassis that has been evaluated as Ex nC IIC T4, Ex IIC T4,

ni.com/niglobal to access the branch office websites, whichprovide up-to-date contact information, support phone numbers,email addresses, and current events.

NI 9997 Getting Started Guide | © National Instruments | 25

Page 26: NI 9997 Getting Started Guide - National Instrumentsin Gas Group IIC hazardous locations, you must use the device in an NI chassis that has been evaluated as Ex nC IIC T4, Ex IIC T4,

Refer to the NI Trademarks and Logo Guidelines at ni.com/trademarks for information on NItrademarks. Other product and company names mentioned herein are trademarks or trade namesof their respective companies. For patents covering NI products/technology, refer to theappropriate location: Help»Patents in your software, the patents.txt file on your media, or theNational Instruments Patent Notice at ni.com/patents. You can find information about end-userlicense agreements (EULAs) and third-party legal notices in the readme file for your NI product.Refer to the Export Compliance Information at ni.com/legal/export-compliance for the NIglobal trade compliance policy and how to obtain relevant HTS codes, ECCNs, and other import/export data. NI MAKES NO EXPRESS OR IMPLIED WARRANTIES AS TO THE ACCURACY OFTHE INFORMATION CONTAINED HEREIN AND SHALL NOT BE LIABLE FOR ANY ERRORS.U.S. Government Customers: The data contained in this manual was developed at privateexpense and is subject to the applicable limited rights and restricted data rights as set forth in FAR52.227-14, DFAR 252.227-7014, and DFAR 252.227-7015.

© 2014—2017 National Instruments. All rights reserved.

376997D-01 November 13, 2017