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NEXT STEPS IN SMART MANUFACTURING
Bart JonkersIoT Sales Benelux, PTC
June 2018
Confidential information
• Global Software Company, $1B+
Revenue
• Design, Manufacture, Operate, and
Service “Things”
• Leading Industrial Innovation Platform
and Solutions
• Global Network of 400K+ Developers
and 1K+ Partners
CONVERGENCE OF PHYSICAL AND DIGITAL
Smart Product
Smart, Connected Product
AutomationSystem
Connected System
SmartFactory
Supply Chain
System
Manufacturing
Execution
System
Distribution
System
System Of SystemsProduct
OPERATIONS TECHNOLOGY - FROM A PLACE TO A PACE
Individually impactful, collectively & synergistically disruptive
IOT (IT / OT Connectivity)
Digital Technology Platforms
Machine Learning / AI
Additive Manufacturing
Augmented Reality
Robotics
Digital Twin
Everything is Changing … at an
exponential rate
Agile Methodologies
How we design for manufacturability
How we train the workforce
How we capture, analyze & use data
How we ensure quality
How we automate
How we continuously improve
How we deliver work instructions
…
Traditional Approach
L3Production Execution(MES / MOM)
L2Process Monitoring(HMI-SCADA)
L1Process Sensing, Manipulating(PLC)
L4Business Systems(ERP, SCM, PLM)Governance & planning
ISA-95
Challenges:
• Highly complex
• Multiple vendors
• Modern & legacy mix
• Rigid systems
• Poor interoperability
Unsolved
Problems
• Out-of-date operational visibility
• Reactive maintenance
• Unplanned downtime
• Lack of flexibility
• Skills gap
• Time to value
TODAY’S FACTORIES
MAINTENANCEPLANT MANAGER/
SUPERVISOR
QUALITY WORKERS
SUPPLIERS ENVIRONMENTALLOGISTICS IOT GATEWAY
%
Current
L3Production Execution(MES / MOM)
L2Process Monitoring(HMI-SCADA)
L1Process Sensing, Manipulating(PLC)
L4/
L5
Business Systems(ERP, SCM, PLM)Governance & planning
ISA-95
Break-Thru
Solutions
PLANT & CORP.
MANAGEMENTMAINTENANCE QUALITY OPERATORS
• Connected
• Real-time
• Role-based
• Predictive / Prescriptive
• Mobile & augmented
• Wrap and extend Innovation
Industrial Innovation Platform
Innovation
Platform
Source
SUPPLIERS ENVIRONMENTALLOGISTICS IOT GATEWAY
%
“DIGITAL” INDUSTRIAL INNOVATION PLATFORM
Contextualize
Synthesize
Orchestrate
Engage
#thingworx8
SOURCE CONTEXTUALIZE SYNTHESIZE ORCHESTRATE ENGAGE
INDUSTRIAL INNOVATION PLATFORM - THINGWORX
Digital ManufacturingA Journey of Transformation
Continuously assess how today’s technology forces unlock innovation to optimize agility, cost, quality and workforce safety and efficiency
DigitalThread
PredictiveAnalytics
UNDERSTAND
ADVANCE
OUTPERFORM
Performance Benchmarking
Synchronized Operations
AgileInnovation
AR EnabledOperations
TODAY
Unified Connectivity
Operational Intelligence
Real-Time Issue Identification
Supply ChainVisibility
Prescriptive Analytics
Digital ManufacturingYour Journey of Transformation
Continuously assess how today’s technology forces unlock innovation to optimize agility, cost, quality and workforce safety and efficiency
Define your Journey
and your Pace
DigitalThread
PredictiveAnalytics
UNDERSTAND
ADVANCE
OUTPERFORM
Performance Benchmarking
Synchronized Operations
AgileInnovation
AR EnabledOperations
TODAY
Unified Connectivity
Operational Intelligence
Real-Time Issue Identification
Supply ChainVisibility
Prescriptive Analytics
Agile Composite
Applications
THINGWORX AND INDUSTRIE 4.0 CEO
COO
PLANT 1
ERP
Connected
Demand-driven
Value Chain
SCM
MES QA SCADAOEECMMS
Real-Time Unified View of Disparate Systems
Comparative
Production Analysis
Manufacturing
Service
Manager
Plant
Manager
OEM
Remote Asset Management &
Preventative Maintenance
PLANT 2
CRM
PLM
Enabling Timely Data Driven DecisionsAgile in the Factory: Time to value with short innovation sprints
AGILE & RAPID APPLICATION DEVELOPMENT
MACHINE LEARNING/AI TO REDUCE UNPLANNED DOWNTIME
Predicting alarms 24 hours in advance, with a 91% accuracy
MACHINE LEARNING MEETS AR TO REDUCE DOWNTIME AND IMPROVE WORKFORCE EFFICIENCY
“Large German automotive manufacturer reduces downtime loss by over 40K euros per minute, upon implementing predictive maintenance and
augmented reality”.
WHY EVERY ORGANIZATION NEEDS AN AUGMENTED REALITY STRATEGY
Leading partners have
Centers of Excellence
built on ThingWorx.
16
Accelerate industrial IoT innovation on a secure platform
Quickly develop and deploy powerful IoT applications and AR
experiences
Tokenized IoT application security
Remote Control and Troubleshoot, Anytime
from Anywhere
COME VISIT US BOOTH #293
PHYSICALWORLD
DIGITALWORLD