NEW RECOMMENDATION - smart-joint.com · • The whole welding process is executed according to procedure which is programmed in the controlling center. The operator inputs specification

AFM 250 AFM315 AUTOMATIC BUTT FUSION MACHINE

NEW RECOMMENDATION !!!

There are 3 main functions of Automatic Butt Fusion Machine, Among them, Welding Phase Control is the core function:

Automatic Butt Fusion Machine Definition• The whole welding process is executed according to procedure

which is programmed in the controlling center. The operator inputs specification of pipe and other related

• parameter, the machine will finish the whole welding process according to the order.

• Welding parameter includes: Welding Temperature, Pressure in different welding phase.

• Up to now, there is still no other way to check the quality of welding joint unless the operator destroys the joint.

• Thus, to guarantee the joint quality, the only way is to implement welding regulation strictly. Automatic butt fusion machine can reduce the influence resulted from the man-made factor to the maximum extent.Welding phase control

• a: Automatically check whether the pipe is fixed well.• b: Automatically start the milling and finished the milling.• c: Automatically check the precise initial pressure.• d: Automatically control the height of fusion loop. • e: Automatically control the heat absorption time.• f: Automatically control the heating plate take-out time.• g: Automatically control the pressure increase process.• o: Automatically control the cooling process.

Three Functions

Welding Phase Control

Operation Correction & Error

Reminding

Data Management

&Tracking

Item AFM-250 AFM-315Pipe Range Φ250-Φ90 Φ315-Φ110

Power Supply 1-phase 220V 1-phase 220V

Heater Power 1.8KW 2.2KW

Facer Power 1.1KW 1.1KW

Hydraulic Power 0.75W 0.75W

Total Power 3.65KW 4.05KW

Environ. Temp. -10℃～45℃ -10℃～45℃

Heater Temp. Rise 20-30Min 20-30Min

Pressure Range 0.3~7.6Mpa 0.3~7.6Mpa

Hydraulic Surface 1298mm2 954mm2

StandardTGS D2002（China）DVS2207-1(German）ISO11414（International）

TECHNICAL PARAMETER

Item AFM-250 AFM-315

Standard Insert Φ200、Φ160、Φ110

Φ250、Φ200、Φ160、Φ110

Optional Insert Φ180、Φ140、Φ125、Φ90

Φ280、Φ225、Φ180、Φ125

ComponentsBase machine, hydraulic unit, facer, heater, storage shelf, insert

Base machine, hydraulic unit, facer, heater, storage shelf, insert

1310*600*600 1310*850*650

640*460*520 640*460*520 700*470*540 1420*1350*850

Total G.W 215KG 231KG

Packing Size

PACKING INFORMATION

FM160G MANNUAL BUTT FUSION MACHINE

Base machine with 2 sets of clamp and different sizes inserts, Unique locking system can prevent fusion from outside force Influence.

Heater coated with Teflon which guarantee the high quality fusion. Temperature Controller on the heater can control the temperature precisely. It can be placed in the storage shelf when it is free.

Facer drived by electric motor to mill the pipe ends. It can be placed in the storage shelf when it is free.

FM225 SEMI-MANNUAL BUTT FUSION MACHINE

Base machine equipped with wheels easy fortransportation.

Heater coated with Teflon which guarantee the high quality fusion. Temperature Controller on the heater can control the temperature precisely. It can be placed in the storage shelf when it is free.

Base machine with 4 sets of clamp and different sizes inserts. Manual lever and hydraulic transmission device can guarantee fusion pressure precisely.


Flange stub holder to clamp the flange stub

TECHNICAL PARAMETERItem FM-160G FM-225

Φ160-Φ32 Φ225-Φ75

1-Phase 220V

1.6KW

0.71KW

2.31KW

-10℃～45℃

20-30Min

0-8Mpa

862mm2

1-Phase 220V

1.0KW

0.71KW

1.71KW

-10℃～45℃

20-30Min

Pipe Range

Power Supply

Heater Power

Facer Power

Total Power

Environ. Temp.

Heater Temp. Rise

Pressure Range

Hydraulic Surface

PACKING INFORAMTION

Item FM-160G FM-225Standard Insert Φ110、Φ90 、Φ75、Φ63

Φ140、Φ125、Φ50、Φ40、Φ32

Base Machine、Facer、Heater、Storage Shelf & Insert

730*490*620

Optional Insert

53KG

Φ200、Φ160、Φ110、Φ90 、Φ75、

Φ180 、Φ140、Φ125

Base Machine、Facer、HeaterStorage Shelf & Insert

Components

Packing Size 1080*920*720

164KGTotal G.W


Base machine with 4 sets of clamp and different sizes inserts, 2 hydraulic cylinders. It can realize pipe to pipe and pipe to fitting welding easily.

Heater coated with Teflon which guarantee the high quality fusion. Intelligence Temperature Controller on the electric control box can control the temperature precisely. It can be placed in the storage shelf when it is free.

Storage Shelf and Electric Control Box which has voltmeter, temperature controller, emergency stopper, sockets for facer, heater and hydraulic unit.

Hydraulic unit with clamp moving control, pressure release button, pressure regulation valve, manometer and accumulator. It can control the pressure in each phase precisely.

FM160 FM250 FM315 BUTT FUSION MACHINE

Flange stub holder to clamp the flange stub

TECHNICAL PARAMETERItem FM-160 FM-250 FM-315Pipe Range Φ160-Φ63 Φ250-Φ75 Φ315-Φ110

Power Supply 1-Phase 220V 1-Phase 220V 1-Phase 220V

Heater Power 1KW 1.8KW 2.2KW

Facer Power 0.71KW 1.1KW 1.1KW

Hydraulic Power 0.75W 0.75KW 0.75KW

Pressure Range 0-7Mpa 0-7Mpa 0-7Mpa

Total Power 2.46KW 3.65KW 4.05KW

Environ. Temp. -10℃～45℃ -10℃～45℃ -10℃～45℃

Heater Temp. Rise 20-30Min 20-30Min 20-30Min

Hydraulic Surface 626mm2 1298mm2 954mm2

PACKING INFORMATION

Item FM-160 FM-250 FM-315Standard Insert

Φ110、Φ90、Φ75、Φ63

Φ200、Φ160、Φ110、Φ90

Φ250、Φ200、Φ160、Φ110、Φ90

Optional Insert

Φ140、Φ125Φ180、Φ140、Φ125、Φ75

Φ225、Φ180、Φ140、Φ125

Components

Base Machine、Facer、Hydraulic Unit、Heater、Facer、Storage Shelf & Electric Control Box、Insert and Flange Stub Holder



920*460*470 1000*610*630 1070*700*630

630*460*485 760*465*410 810*630*700

710*450*540 760*530*500 640*470*575

Total G.W 142KG 203KG 239KG

Packing Size

FM250C 315C BUTT FUSION MACHINEHydraulic control unit is on the base machine, it adopts the USA hydraulic3-phase control habit .It is divided into3 parts: facing, heating and

welding.

Motor when fusion finish,turn off the motor.

Base machine with 4 sets of clamp and different sizes inserts, 2 hydraulic cylinders. It can be moved from the bottom for in-ditch use. It can realize pipe to pipe and pipe to fitting welding easily.

Facer drived by electric motor to mill the pipe ends. It is attached to the spindle on the base machine.




Item FM-250C FM-315C

Pipe Range Φ250-Φ110

1-phase 220V

1.8KW

0.75kW

1.1KW

3.65KW

10℃～45℃

20-30Min

0-7Mpa

1298mm2

Power Supply

Φ315-Φ110

1-phase 220V

2.2KW

Facer Power 0.75W

1.1KW

4.05KW

10℃～45℃

20-30Min

0-7Mpa

Heater Power

Hydraulic Power

Total Power

Environ. Temp.

Heater Temp. Rise

Pressure Range

Hydraulic Surface 954mm2

TECHNICAL PARAMETER

Item FM-250C FM-315C

Standard Insert Φ200、Φ160、Φ110 、Φ90

Φ180、Φ140、Φ125、Φ75

Base Machine, Facer, Heater, Inserts, Electric control box

1460*930*1015

780*525*495

Optional Insert(IPS insert suppliedon request)

203KG

Φ250、Φ200、Φ160、、Φ110、Φ90

Φ225、Φ180、Φ140、Φ125

Base Machine, Facer, Heater, Inserts, Electric control box

1610*1050*1120

Components

Packing Size780*540*575

271KGTotal G.W

PACKING INFORMATION

FM355 BUTT FUSION MACHINE

Facer drived by electric motor to mill the pipe ends. It is attached to the spindle on the base machine.



Base machine with 4 sets of clamp and different sizes inserts, 2 hydraulic cylinders. It can be moved from the bottom for in-ditch use. It can realize pipe to pipe and pipe to fitting welding easily.



Flange stub holder to clamp the flange stub.

Item No. FM-355


3-Phase 220V or 380V

3KW

Facer Power 0.75KW

1.1KW

4.85KW

-10℃～45℃

20-30Min

0-8Mpa

1622mm2

Power Supply

Heater Power

Hydraulic Power

Total Power

Environ. Temp.

Heater Temp. Rise

Pressure Range

Hydraulic Surface

TECHNICAL PARAMETER

Item FM-355

Standard Insert Φ315、Φ250 、Φ200、Φ160、Φ110 、

Φ280 、Φ225、Φ180、Φ140、Φ125

Base Machine、Facer、HydraulicUnit、Heater、Facer、Storage Shelf &Electric Control Box、 Insert and FlangeStub Holder

1230*890*1170

1015*590*670

860*450*470

Optional Insert

Components

Packing Size

Total G.W 350KG

PACKING INFORMATION

FM450 FM450C FM630 FM630C BUTT FUSION MACHINE

FM450C&FM630CEquipped with crane to lift upthe heater and facer.

FM450C&FM630CEquipped with wheelsEasy for transportation.

Facer drived by hydraulic to mill the pipe ends. It can be placed in the storage shelf when it is free.


Heater coated with Teflon which guarantee the high quality fusion. Intelligence Temperature Controller on heater head can control the temperature precisely. It can be placed in the storage shelf when it is free.


Storage Shelf and Electric Control Box which has voltmeter, emergency stopper, sockets for facer, heater and hydraulic unit.

Flange stub holder to clamp the flange stub.

Item FM-450 FM-450C FM-630

Φ450-Φ250 Φ630-Φ315


6.6KW

2.2KW

8.8KW

-10℃～45℃

20-30Min

0-8Mpa

2770mm2


4.5KW

1.5KW

6KW

-10℃～45℃

20-30Min

0-8Mpa

FM-630C

Pipe Range

2002mm2

Power Supply

Heater Power

Hydraulic Power

Total Power

Environ. Temp.

Heater Temp. Rise

Pressure Range

Hydraulic Surface

TECHNICAL PARAMETER

Item FM-450 FM-450C FM-630 FM-630C

StandardInsert

Φ400、Φ355 、Φ315、Φ250

Φ280

Base Machine、Facer、Hydraulic UnitHeater、Storage Shelf &Electric ControlBox、 Insert 、 Flange Stub Holder

1560*1425*1080

Optional Insert

Components

Base Machine、Facer、Hydraulic UnitHeater、Storage Shelf &Electric ControlBox、 Insert and Flange Stub Holder

Packing Size

Φ560、Φ500、Φ450、Φ400、Φ355 、Φ315

607KG

2750*1590*1820

Total G.W 1100KG

PACKING INFORMATION

FM800 FM1000 FM1200 BUTT FUSION MACHINE

Operation Panel on the base machine back with clamp moving control, pressure release and facer operation button. Manometer, voltmeter, temperature controller emergency stopper, sockets for facer, heater and hydraulic unit are on the panel right side.

Smart-design, light and easy operation facer drived by hydraulic to mill the pipe ends from pipe inside to outside. There is a facer support device on the base machine.


Equipped with crane to lift upthe heater.

Storage Shelf with wheelsequipped to store heater, easy to move the heater.

Heater coated with Teflon which guarantee the high quality fusion. Intelligence Temperature Controller on operation panel can control the temperature precisely. It can be placed in the storage shelf when it is free.

Hydraulic Unit are together with the base machine.

Item FM-800 FM-1000 FM-1200

Pipe Range Φ800-Φ630 Φ1000-Φ710 Φ1200-Φ710

Power Supply 3-Phase 220V or 380V 3-Phase 220V or 380V 3-Phase 220V or 380V

Heater Power 12KW 10KW 13.6KW

Hydraulic Power 2.2KW 2.2KW 2.2KW

Total Power 14.2KW 12.2KW 15.8KW

Hydraulic Surface 5026mm2 6485mm2 6485mm2

Environ. Temp. -10℃～45℃ -10℃～45℃ -10℃～45℃

Heater Temp. Rise 20-30Min 20-30Min 20-30Min

Pressure Range 0-8Mpa 0-8Mpa 0-8Mpa

TECHNICAL PARAMETER

Item FM-800 FM-1000 FM-1200

Standard Insert Φ710、Φ630 Φ900、Φ800、Φ710 Φ1000、Φ900、Φ800、Φ710

ComponentsBase Machine、Facer、Heater、Storage Shelf &Insert、Crane

Base Machine、Facer、Heater、Storage Shelf &Insert、Crane

Base Machine、Facer、Heater、Storage Shelf &Insert、Crane

1765*760*1800

2295*1590*1480 2110*1050*970 2265*1840*1860

1050*680*440 1610*760*1620

Total G.W 1346KG 1665KG 1931KG

Packing Size

PACKING INFORMATION

Remote operation box, operation convenience oriented so that the operator can observe the fusion phase in the front.

FM2000 BUTT FUSION MACHINE

Clamp locking system drived by hydraulic. It guarantees operation safety.


Smart-design, light and easy operation facer drived by hydraulic to mill the pipe ends from pipe inside to outside. There is a facer support device on the base machine.

Heater coated with Teflon which guarantee the high quality fusion. Intelligence Temperature Controller on operation panel can control the temperature precisely. It can be placed in the storage shelf when it is free.

Operation Panel on the base machine back with clamp moving control, pressure release and facer operation button. Manometer, pressure regulation valve, voltmeter, temperature controller, emergency stopper, sockets for facer, heater and hydraulic unit are on the panel right side.

Item FM-2000


Power Supply 3-Phase 220V or 380V

Heater Power 45KW

Hydraulic Power 4KW

Total Power 49KW

Environ. Temp. -10℃～45℃

Heater Temp. Rise 20-30Min

Pressure Range 0-14Mpa

Hydraulic Surface 11820mm2

TECHNICAL PARAMETER

Item FM-2000

StandardInsert

Φ1800、Φ1600 、Φ1400

Components Base Machine、Facer、Heater、StorageShelf &Insert、Crane, Remote OperationBox

3340*3120*3380Packing Size 2720*1100*2700

Total G.W 6500KG

PACKING INFORAMTION

Power Switch.

DH-Ⅱ ELECTRO-FUSION MACHINE

LCD screen with Chineseand English two options.

USB & Printer interfaceprinter can be equipped On request.

Output socket with 2 sizesφ4.0mm、φ4.7mm for option.

Barcode reader.

Item DH-Ⅱ


Power Supply 220V±15%V

Total Power 3KW

Output Voltage 10V～50V

Output Socket Size Φ4.0、Φ4.7

Input Barcode、Manual Pre-set

Environmental Temp. -10℃～45℃

Data Output Printing、USB Download

Memory Capacity 1000 PCSAccessories Out put：Φ4.0 Φ4.7 Fuse：2A

Packing Size 295×212×416

Total G.W 25KG

TECHNICAL PARAMETER

Top panel with fuse and power supply switch.

AH-Ⅱ ELECTRO-FUSION BOX(ONLY FOR SEWAGE SYSTEM)

LCD screen and operation panel, Only input fusion time, press ”enter”, it starts fusion.

Side panel with power supply wire socket and output wire socket.

Output socketΦ2.5、Φ4.0.

Bag with shoulder belt, easy for moving and operation.

Item AH-ⅡPipe Range Φ250-Φ50

Power Supply 1-phase 220V

Total Power 1KW

Output Voltage 39.5V

Output Socket Φ2.5、Φ4.0

Environ. Temp. -5℃～40℃

Memory 1000PCS

Packing Size 264*184*96

Total G.W 1.6KG

TECHNICAL PARAMETER

SF63 SF110 Socket Fusion Kits

These tools are of best quality of the kind from China, and the product is CE approved.

Feature:Manual operated

Electronic control for temperature adjustment

Digital display

Suitable for pipe material of PE, PP, PPR, PVDF and PB

SF63 SF110 SOCKET FUSION KITS

Item SF63 SF110


20,25,32,40,50,63

0.8KW

+-5 ℃

279℃

DFM400 welding table is suitable for PE/PP plastic pipeline elbow( 0-90°), equal tee, cross, Y shape tee( option) from 110mm to 400mm prefabrication.

Large size reducing tee is very important fittings in large size pipe system. Due to the large size, small qty while with wide range need, it very expensive to produce by injection way.To cater to the construction need, We find a solution to get the large size reducing tee with low cost. We create TFM500 （ main pipe from 500mm to 160mm, branch from 315mm to 63mm )

www.jlsjpipe.com [email protected]

No.1 Huadan Avenue Longtan District Jilin City Jilin Province China 132026

0086-432-63521439 0086-432-63521512

http://www.jlsjpipe.com/mailto:[email protected]

COVER1.pdfAFM(eng).pdf160-225(eng).pdf160-315(eng).pdf250C-315C(eng).pdf355(eng).pdf630-450(eng).pdf10001200(eng).pdf2000-1(eng).pdfDH-2(eng).pdfAH-2(eng).pdfDFM(eng).pdfCOVER2.pdf

Documents

NEW RECOMMENDATION - smart-joint.com · • The whole welding process is executed according to procedure which is programmed in the controlling center. The operator inputs specification