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New Products
CC-771A
Air filter medium pressure typeOil mist filter medium pressure type
Read the "safety precautions" in the introduction before starting use.
The maximum working pressure has been increased
from that of conventional air filters, enabling use with
medium-pressure specifications such as medium-
pressure compressors.
Max. working pressure: 1.6MPa
A great variety of series Developing filter and oil mist filter
FeaturesOverview
[ ]FM3000, 4000,6000, 8000 Series
[ ]MM3000, 4000,6000, 8000 Series
Intro 1
Safety precautionsAlways read this section before starting use.
When designing and manufacturing a device using CKD products, the manufacturer is obligatedto check that device safety mechanical mechanism, pneumatic control circuit, or water controlcircuit and the system operated by electrical control that controls the devices is secured.It is important to select, use, handle, and maintain the product appropriately to ensure that theCKD product is used safely.Observe warnings and precautions to ensure device safety.Check that device safety is ensured, and manufacture a safe device.
[1] This product is designed and manufactured as a general industrial machine part.It must be handled by an operator having sufficient knowledge and experience inhandling.
[2] Use this product in accordance of specifications.Contact CKD when using the product outside the unique specifications range, when using it outdoors, and whenusing it under the conditions and environment below. Do not attempt to modify or additionally machine the product.(1) Use for special applications requiring safety including nuclear energy, railroad, aviation, ship, vehicle, medical
equipment, equipment or applications coming into contact with beverage or food, amusement equipment,emergency shutoff circuits, press machine, brake circuits, or for safeguard.
(2) Use for applications where life or assets could be adversely affected, and special safety measures are required.
[3] Observe corporate standards and regulations, etc., related to the safety of devicedesign and control, etc.IS04414, JIS B8370 (pneumatic system rules) JIS B8368 (pneumatic cylinder)JPAS O05 (principles for pneumatic cylinder use and selection)Including High Pressure Gas Maintenance Law, Occupational Safety and Sanitation Laws, other safety rule, andorganization standards and regulations
[4] Do not handle, pipe, or remove devices before confirming safety.(1) Inspect and service the machine and devices after confirming safety of the entire system related to this product.(2) Note that there may be hot or charged sections even after operation is stopped.(3) When inspecting or servicing the device, turn off the energy source (air supply or water supply), and turn off
power to the facility. Discharge any compressed air from the system, and pay enough attention to possiblewater leakage and leakage of electricity.
(4) When starting or restarting a machine or device that incorporates pneumatic components, make sure that thesystem safety, such as pop-out prevention measures, is secured.
[5] Observe warnings and cautions on the pages below to prevent accidents.
The safety cautions are ranked as "DANGER", "WARNING" and "CAUTION" in this section.
DANGER: When a dangerous situation may occur if handling is mistaken leading to fatal orserious injuries, or when there is a high degree of emergency to a warning.
WARNING: When a dangerous situation may occur if handling is mistaken leading to fatal orserious injuries.
CAUTION: When a dangerous situation may occur if handling is mistaken leading to minorinjuries or physical damage.
Note that some items described as "CAUTION" may lead to serious results depending on the situation.
In any case, important information that must be observed is explained.
WARNING
Intro 2
Pneumatic components (F.R.L unit (modular design))
Safety precautionsAlways read this section before starting use.
Design & Selection
This product is for industrial use only. Do not use it for medical devices,life-support systems, or circuits. Piping load torqueDo not apply piping load or torque onto the body and piping section.Use within the designated torque even when using a piping adapter.
Avoid the following type of piping.Piping with a single support should not be used due to excessive forceresulting in damage.
Use within the designated torque evenwhen using a piping adapter.
When drainage levels are highInstall an air dryer and a drain separator in front of the air filter.Use of hot humid air causes excessive drainage from the compressor andmay shorten component life or cause corrosion.
For compressor circuit of water lubrication methodTake measures to prevent chlorine-based substances from entering thecompressed air.
Use the auto-drain with the following conditions. Failure to do so could resultin malfunctions.NO type automatic drain (exhaust without pressurized): For "F" • Use a compressor at 0.75 kW {90l/min. (ANR) } or higher. • Use a working pressure of 0.1 MPa and over. (Purge pipes, including
initial drainage, with air until the pressure rises to 0.1 MPa and over.)NC type automatic drain (no exhaust without pressurized): For "F1" • Working compressors can be used at 0.75 kW or less. • Use a working pressure of 0.15 MPa and over.
WARNING CAUTION
Installation & Adjustment CAUTION
Piping of pressure detection portFor FM6000-*-Q, MM6000-*-Q, FM8000-*and MM8000-*-Q
Pressure detection port is available as an option for FM6000, MM6000,FM8000 and MM8000.Filter element or oil mist filter mantle assembly life is checked by inserting adifferential pressure gauge, GA400-8-P02, into the pressure detection port.When using FM6000 and MM6000 options Q and X1 simultaneously andinstalling a differential pressure gauge, increase height by using pipingmaterial and install so that no interference occurs.
Check high- and low-pressure portpositions for the differential pressureinstallation port, and install correctly.
To use F.R.L correctly.1. Check the arrow indicating the air inlet before connection. Reverse con-
nection causes malfunctions.2. Install the air filter vertically with the case facing down. Otherwise draining
may be incorrectly discharged.3. Use of the automatic drain where vibration is present could cause faults
and malfunctions.4. Repeated sudden pressure increases and decreases or pressure fluctua-
tions will shorten product life. Use a circuit to minimize pressure changes. Pipe automatic drain piping as follows:Not doing so could cause malfunctions.Use an inner diameter of 5.7 or more and piping of 5 m or less for the drain-age section. Do not use vertical piping.Pipe so that no lateral load acts on the bowl.Fix the cock's hexagonal side when screwing joints, etc., into Rc1/8 femalethreads. Piping screw-in torqueDo not apply the excessive torque on the body andpiping section when piping.
During use & Maintenance WARNING
Drain so that air filter drainage does not accumulatebeyond the maximum.Components could malfunction if drainage flows intothe secondary side. Removing the bowlBefore removing the bowl, the compressed air, discharge pressure in thebowl completely, and confirm that no residual pressure remains.
Submicron 0.3µm elementWashing cannot restore functions. If the pressure drops to 0.07 MPa, replacethe element with a new part. Oil mist filterMantle (element) life is one year (6000 hours) or until pressure drops to 0.1MPa, except for the X type. When life is exceeded, replace the mantle with anew one. (Do not touch the urethane foam layer during replacement.)
30 30 7070Max. torqueN·m
Series 8000600040003000
Differential pressure gaugeGA400-8P02
Pressuredetection port
Upper limit of drain
Latch
(1) (3)(2)
Drainage method
Removing the bowl
Drainage is discharged when the cock is turned toward 0 and stopped when turned toward S. Do not turn the cock forcibly toward S.
3000, 4000, 6000, 8000 Series
50 50 100100Max. torqueN·m
Series 8000600040003000
WARNING
1
Air filter medium pressure type
FM3000/FM4000/FM6000/FM8000 SeriesMedium pressure specifications for F3000 to 8000 Series
JIS symbol
Specifications
Appearance
Working fluid
Max. working pressure MPa
Withstanding pressure MPa
Ambient temperature ˚C
Fluid temperature ˚C
Filtration rating µm
Drain capacity cm3
Port size
Product weight kg
Compressed air
1.6
2.4
-5 to 60 (no freezing)
5 to 60
5 or 0.3
45
1/4, 3/8
0.35
80
1/4, 3/8, 1/2
0.55
80
3/4, 1
1.0
80 (Note 1)
3/4, 1
1.26
Model No. FM3000 FM4000 FM6000 FM8000
Note 1: Drainage accumulates up to 170 cm3 only with the manual drain cock.
2
Air Filter SeriesFlow characteristics
Flow characteristics
FM3000-8 FM3000-10
FM4000-8 FM4000-10 FM4000-15
FM8000-20 FM8000-25
FM3000 FM4000
FM6000 -*-Y (0.3 µm element)
FM8000
FM6000-20 FM6000-25
Air flow rate (m3/min. (ANR))
0.07
0.06
0.05
0.04
0.03
0.02
0.01
00.0 0.5 1.0 1.5 2.0 2.5 3.0
Pre
ssur
e dr
op (
MP
a)
0.1MPa
0.4MPa0.7MPa 1.0MPa
1.3MPa
0.0 1.0 2.0 4.03.0
0.07
0.06
0.05
0.04
0.03
0.02
0.01
0
0.1MPa
0.4MPa0.7MPa 1.0MPa
1.3MPa
Air flow rate (m3/min. (ANR))
Pre
ssur
e dr
op (
MP
a)
0.0 0.5 1.0 1.5 2.0 2.5 3.53.0
0.07
0.06
0.05
0.04
0.03
0.02
0.01
0
0.1MPa0.4MPa
0.7MPa 1.0MPa
1.3MPa
Air flow rate (m3/min. (ANR))
Pre
ssur
e dr
op (
MP
a)
0.07
0.06
0.05
0.04
0.03
0.02
0.01
00.0 1.0 2.0 3.0 4.0 5.0
0.1MPa
0.4MPa0.7MPa
1.0MPa
1.3MPa
Air flow rate (m3/min. (ANR))
Pre
ssur
e dr
op (
MP
a)
Air flow rate (m3/min. (ANR))
Pre
ssur
e dr
op (
MP
a)
0
0.01
0.02
0.03
0.04
0.05
0.06
0.07
0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0
0.1MPa0.4MPa 0.7MPa 1.0MPa
1.3MPa
Air flow rate (m3/min. (ANR))
Pre
ssur
e dr
op (
MP
a)
0
0.01
0.02
0.03
0.04
0.05
0.06
0.07
0 2 4 6 8 10 12 14
0.1MPa
0.4MPa
0.7MPa 1.0MPa
1.3MPa
Air flow rate (m3/min. (ANR))
Pre
ssur
e dr
op (
MP
a)
0
0.01
0.02
0.03
0.04
0.05
0.06
0.07
0 2 4 6 8 10 12 14
0.1MPa
0.4MPa0.7MPa
1.0MPa
1.3MPa
Air flow rate (m3/min. (ANR))
Pre
ssur
e dr
op (
MP
a)
0
0.01
0.02
0.03
0.04
0.05
0.06
0.07
0 2 4 6 8 10 12 14
0.1MPa
0.4MPa 0.7MPa1.0MPa
1.3MPa
Air flow rate (m3/min. (ANR))
Pre
ssur
e dr
op (
MP
a)
0 2 4 6 8 10 12 140
0.01
0.02
0.03
0.04
0.05
0.06
0.07
0.1MPa
0.4MPa
0.7MPa
1.0MPa
1.3MPa
0.01
0.1
1
10
0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6
(Maximum flow rate)
FM8000-*-YFM6000-*-Y
FM4000-*-Y
FM3000-*-Y
Primary pressure (MPa)
Air
flow
rat
e (m
3 /min
. (A
NR
))
3
Air Filter Series
A
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4
B
B
AA
IN OUT
AA cross section BB cross section
AA cross section BB cross section
AA cross section BB cross section
B
B
AA
IN OUT
B
B
AA
IN OUT
(1)
(2)
(4)
(5)
(3)
(1)
(2)
(4)
(5)
(3)
(1)
(2)
(4)
(5)
(3)
Note 1: The repair part elements and the repair kits are common with F*000. Refer to repair parts for F*000 in the catalog Pneumatic, Vacuum and Auxiliary Components No. CB-024SA.
No. Part name Material(1)
(2)
(3)
(4)
(5)
Plate cover
Body
O ring
Element (5µm)
Element (0.3µm)
Metal bowl assembly
ABS resin
Aluminum alloy die-casting
Special nitrile rubber
Polypropylene
-
Aluminum alloy die-casting, brass, glass, nitrile rubber, steel and stainless steel
FM3000, FM4000
FM8000
FM6000
Internal structure and parts list
Air Filter SeriesInternal structure and parts list
5
PRESS
TURN
PRESS
TURN
PRESS
TURN
PRESS
TURN
63 34.5
4567
34.516.5
2.3
31.5
103
143
53.5
53.5
146
45
7
45
22.5
INOUT
Attachment(Piping adapter set)
Maintenance dimensions
Drain port
80
120Rc3/4: 130
166
22.5
INOUT
Attachment(Piping adapter set)
Drain port
Port sizeRc1/4 (8)Rc3/8 (10)
42.5
55
2.3
39.5
53.5
45
Port sizeRc1/4 (8)Rc3/8 (10)Rc1/2 (15)
Drain portRc1/8
INTube center
• Attachment C type bracket (-B) Part model No.: B320
• Option dimensions Automatic drain (F and F1)
• Attachment C type bracket (-B) Part model No.: B420
• Option dimensions Automatic drain (F and F1)
Tube center
169
Drain portRc1/8
Tube center
OUT
84
5514
53.5
45
7
INTube center
OUT
60
Maintenance dimensions
60
FM3000
FM4000
Dimensions
Air Filter Series
6
Air Filter SeriesDimensions
PRESS
TURN
PRESS
TURN
PRESS
TURN
PRESS
TURN
9042.5
60
104
6816
2.3
42.5
160Rc1 1/4: 166
205
65
65
208
54
9
54
33
IN OUT
Attachment(Piping adapter set)
Drain port
100
30
170Rc1 1/4: 176
245
33
22
INOUT
Attachment(Piping adapter set)
Drain port
Port sizeRc3/4 (20)Rc1 (25)
50
65
50
6150
Port sizeRc3/4 (20)Rc1 (25)
Drain portRc1/8
INTube center
Tube center
248
Drain portRc1/8
Tube center
OUT
104
6816
6150
9
INTube center
OUT
Primary side pressureRc1/4
18.5
7.5
27.3
10
Primary side pressureRc1/4
Secondary side pressureRc1/4
Secondary side pressureRc1/4
• Attachment C type bracket (-B) Part model No.: B620
• Option dimensions Automatic drain (F and F1)
• Attachment C type bracket (-B) Part model No.: B820
• Option dimensions Automatic drain (F and F1)
• Option dimensions With differential pressure detection port (Q)
• Option dimensions With differential pressure detection port (Q)
Maintenance dimensions
60
Maintenance dimensions
60
FM6000
FM8000
Dimensions
7
Oil mist filter medium pressure type
MM3000/MM4000/MM6000/MM8000 SeriesMedium pressure specifications for M3000 to 8000 Series
JIS symbol
Appearance
Working fluid
Max. working pressure MPa
Withstanding pressure MPa
Drain capacity cm3
Port size
Product weight kg
Compressed air
0.1 to 1.6
2.4
45
1/4, 3/8
0.35
80
1/4, 3/8, 1/2
0.55
80
3/4, 1
1.0
80
3/4, 1
1.48
Model No. MM3000 MM4000 MM6000 MM8000
Note 1: Use within the maximum processing flow rate.If flow exceeding this rate occurs or if installation is in a place with high fluctuations, the mantle could be damaged or oil and drainage spill onto the secondary side and cause terminal faults.
Note 2: At primary side oil concentration 30mg/m3, inlet air temperature 21˚C.Note 3: Install an S oil mist filter as a pre-filter on the preliminary side to prevent early clogging.Note 4: Install an F Series air filter or M Series or M or S oil mist filter on the secondary side to prevent active carbon particles from reaching the secondary side.Note 5: When oil mist filter (M type of M series) is installed on the primary side.Note 6: X mantle (element) replacement is determined by odor concentration in compressed air, and cannot be clearly indicated.
Time from initial installation to when an oil odor is noted is the effective deodorization time. Replace the mantle (element) regularly during this time.The primary air temperature must be 30˚C or less. Deodorizing decreases if the temperature is high, so provide measures to dissipate heat.
Treating flow rate
L/min. (ANR)
Ambient temperature ˚C
Fluid temperature ˚C
Filtration rating µm
mg/m3
Mantle (element) change
MM3000-*
MM4000-*
MM6000-*
MM8000-*
610
1370
1920
3980
0.3
0.5 or less Note 2
490
1130
1740
3560
0.01 (nominal)
0.01 or less Note 2, Note 3
-5 to 60 (no freezing)
5 to 60
One year (6000 hours) or pressure drop 0.1MPa
610
1370
1920
3980
-5 to 30 (no freezing)
5 to 30
Absorption by activated charcoal Note 4
0.003 or less Note 2, Note 5
- Note 6
Mantle option name Blank (M type) S (S type) X (X type)
Secondary side oil concentration
Primary side pressure 1.4MPaPressure drop 0.01MPa
8
Flow characteristics (maximum flow rate)
MM*00-M MM*00-S
MM*00-X
AppearanceOption symbol of mantle and shapeOption symbol
Blank(M type)
S(S type)
X(X type)
PlasticformRed
EndplateGreen
Caution: Changes for product upgrades may be made without prior notice.When placing an order, confirm the option symbol for the part model given here.
Punching metal
EndplateBlack
PlasticformRed
EndplateBlack
Oil mist filter: Using the optional mantle
Major recommended circuit
* S type
* M type
* X type
General industrial air
Applications
• Air tool Air drill and air screw driver Air grinder• Labor saving device and components• Pneumatic jigs and tools• Air chuck• Air vice• Precision part cleaning air blow
Oil free air• Instrumentation• Measurement• Logic control Movable element and pure fluid element• Luxury painting• Precise industry
Deodorization air• Food industry• Pharmaceutical industry• Agitation• Transportation• Dry• Packaging• Air for brewing
F S
F S M
F S M X
Oil Mist Filter SeriesFlow characteristics
10
100
1000
10000
0.1 0.4 0.7 1 1.3 1.6
Primary side pressure MPa
Flo
w L
/min
. (A
NR
)
MM8000-M
MM6000-MMM4000-M
MM3000-M
10
100
1000
10000
0.1 0.4 0.7 1 1.3 1.6
MM8000-S
MM6000-SMM4000-S
MM3000-S
Primary side pressure MPa
Flo
w L
/min
. (A
NR
)
0.1 0.4 0.7 1 1.3 1.6
MM8000-X
MM6000-XMM4000-X
MM3000-X
10
100
1000
10000
Primary side pressure MPa
Flo
w L
/min
. (A
NR
)
9
A
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Oil Mist Filter Series
10
Oil Mist Filter SeriesInternal structure and parts list
B
B
AA
IN OUT
AA cross section BB cross section
B
B
AA
IN OUT
AA cross section BB cross section
B
B
AA
IN OUT
AA cross section BB cross section
(1)
(2)
(4)
(5)
(3)
(1)
(2)
(4)
(5)
(3)
(1)
(2)
(4)
(5)
(3)
Note 1: The mantle of repair parts and the repair kits are common with M*000. Refer to repair parts of M*000 in the catalog; Pneumatic, Vacuum and Auxiliary Components No. CB-024SA.
No. Part name Material(1)
(2)
(3)
(4)
(5)
Plate cover
Body
O ring
Mantle assembly
Metal bowl assembly
ABS resin
Aluminum alloy die-casting
Special nitrile rubber
-
Aluminum alloy die-casting, brass, glass, nitrile rubber, steel and stainless steel
MM3000, MM4000
MM8000
MM6000
Internal structure and parts list
11
PRESS
TURN
PRESS
TURN
PRESS
TURN
PRESS
TURN
63 34.5
45
67
34.516.5
2.3
31.5
103
143
53.5 53
.5
146
45
7
45
22.5
INOUT
Attachment(Piping adapter set)
Drain port
80
120Rc3/4: 130
166
22.5
INOUT
Attachment(Piping adapter set)
Drain port
Port sizeRc1/4 (8)Rc3/8 (10)
42.5
55
2.3
39.5
53.5
45
Port sizeRc1/4 (8)Rc3/8 (10)Rc1/2 (15)
Drain portRc1/8
INTube center
Tube center
169
Drain portRc1/8
Tube center
OUT
84
5514
53.5
45
7
INTube center
OUT
• Attachment C type bracket (-B) Part model No.: B320
• Option dimensions Automatic drain (F1)
• Attachment C type bracket (-B) Part model No.: B420
• Option dimensions Automatic drain (F1)
Maintenance dimensions
60
Maintenance dimensions
60
MM3000
MM4000
Dimensions
Oil Mist Filter Series
12
PRESS
TURN
PRESS
TURN
PRESS
TURN
PRESS
TURN
Maintenance dimensions
9042.5
60
104
6816
2.3
42.5160
Rc1 1/4: 166
205
6060
65
65
208
54
9
54
33
INOUT
Attachment(Piping adapter set)
Drain port
100
30
170Rc1 1/4: 176
298
33
22
INOUT
Attachment(Piping adapter set)
Drain port
Port sizeRc3/4 (20)Rc1 (25)
50
65
50
6150
Port sizeRc3/4 (20)Rc1 (25)
Drain portRc1/8
INTube center
Tube center
302
Drain portRc1/8
OUT
104
6816
6150
9
INTube center
Tube center
OUT
Primary side pressureRc1/4
18.5
11
27.3
17.3
Primary side pressureRc1/4
Secondary side pressureRc1/4
Secondary side pressureRc1/4
2.3
• Attachment C type bracket (-B) Part model No.: B620
• Option dimensions Automatic drain (F1)
• Attachment C type bracket (-B) Part model No.: B820
• Option dimensions Automatic drain (F1)
• Option dimensions With differential pressure detection port (Q)
• Option dimensions With differential pressure detection port (Q)
Maintenance dimensions
MM6000
MM8000
Dimensions
Oil Mist Filter SeriesDimensions