16
New Products CC-771A Air filter medium pressure type Oil mist filter medium pressure type Read the "safety precautions" in the introduction before starting use. The maximum working pressure has been increased from that of conventional air filters, enabling use with medium-pressure specifications such as medium- pressure compressors. Max. working pressure: 1.6MPa A great variety of series Developing filter and oil mist filter Features Overview [ ] FM3000, 4000, 6000, 8000 Series [ ] MM3000, 4000, 6000, 8000 Series

New Products Air filter medium pressure type [ ] Oil mist ... · New Products CC-771A Air filter medium pressure type Oil mist filter medium pressure type Read the "safety precautions"

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New Products

CC-771A

Air filter medium pressure typeOil mist filter medium pressure type

Read the "safety precautions" in the introduction before starting use.

The maximum working pressure has been increased

from that of conventional air filters, enabling use with

medium-pressure specifications such as medium-

pressure compressors.

Max. working pressure: 1.6MPa

A great variety of series Developing filter and oil mist filter

FeaturesOverview

[ ]FM3000, 4000,6000, 8000 Series

[ ]MM3000, 4000,6000, 8000 Series

Intro 1

Safety precautionsAlways read this section before starting use.

When designing and manufacturing a device using CKD products, the manufacturer is obligatedto check that device safety mechanical mechanism, pneumatic control circuit, or water controlcircuit and the system operated by electrical control that controls the devices is secured.It is important to select, use, handle, and maintain the product appropriately to ensure that theCKD product is used safely.Observe warnings and precautions to ensure device safety.Check that device safety is ensured, and manufacture a safe device.

[1] This product is designed and manufactured as a general industrial machine part.It must be handled by an operator having sufficient knowledge and experience inhandling.

[2] Use this product in accordance of specifications.Contact CKD when using the product outside the unique specifications range, when using it outdoors, and whenusing it under the conditions and environment below. Do not attempt to modify or additionally machine the product.(1) Use for special applications requiring safety including nuclear energy, railroad, aviation, ship, vehicle, medical

equipment, equipment or applications coming into contact with beverage or food, amusement equipment,emergency shutoff circuits, press machine, brake circuits, or for safeguard.

(2) Use for applications where life or assets could be adversely affected, and special safety measures are required.

[3] Observe corporate standards and regulations, etc., related to the safety of devicedesign and control, etc.IS04414, JIS B8370 (pneumatic system rules) JIS B8368 (pneumatic cylinder)JPAS O05 (principles for pneumatic cylinder use and selection)Including High Pressure Gas Maintenance Law, Occupational Safety and Sanitation Laws, other safety rule, andorganization standards and regulations

[4] Do not handle, pipe, or remove devices before confirming safety.(1) Inspect and service the machine and devices after confirming safety of the entire system related to this product.(2) Note that there may be hot or charged sections even after operation is stopped.(3) When inspecting or servicing the device, turn off the energy source (air supply or water supply), and turn off

power to the facility. Discharge any compressed air from the system, and pay enough attention to possiblewater leakage and leakage of electricity.

(4) When starting or restarting a machine or device that incorporates pneumatic components, make sure that thesystem safety, such as pop-out prevention measures, is secured.

[5] Observe warnings and cautions on the pages below to prevent accidents.

The safety cautions are ranked as "DANGER", "WARNING" and "CAUTION" in this section.

DANGER: When a dangerous situation may occur if handling is mistaken leading to fatal orserious injuries, or when there is a high degree of emergency to a warning.

WARNING: When a dangerous situation may occur if handling is mistaken leading to fatal orserious injuries.

CAUTION: When a dangerous situation may occur if handling is mistaken leading to minorinjuries or physical damage.

Note that some items described as "CAUTION" may lead to serious results depending on the situation.

In any case, important information that must be observed is explained.

WARNING

Intro 2

Pneumatic components (F.R.L unit (modular design))

Safety precautionsAlways read this section before starting use.

Design & Selection

This product is for industrial use only. Do not use it for medical devices,life-support systems, or circuits. Piping load torqueDo not apply piping load or torque onto the body and piping section.Use within the designated torque even when using a piping adapter.

Avoid the following type of piping.Piping with a single support should not be used due to excessive forceresulting in damage.

Use within the designated torque evenwhen using a piping adapter.

When drainage levels are highInstall an air dryer and a drain separator in front of the air filter.Use of hot humid air causes excessive drainage from the compressor andmay shorten component life or cause corrosion.

For compressor circuit of water lubrication methodTake measures to prevent chlorine-based substances from entering thecompressed air.

Use the auto-drain with the following conditions. Failure to do so could resultin malfunctions.NO type automatic drain (exhaust without pressurized): For "F" • Use a compressor at 0.75 kW {90l/min. (ANR) } or higher. • Use a working pressure of 0.1 MPa and over. (Purge pipes, including

initial drainage, with air until the pressure rises to 0.1 MPa and over.)NC type automatic drain (no exhaust without pressurized): For "F1" • Working compressors can be used at 0.75 kW or less. • Use a working pressure of 0.15 MPa and over.

WARNING CAUTION

Installation & Adjustment CAUTION

Piping of pressure detection portFor FM6000-*-Q, MM6000-*-Q, FM8000-*and MM8000-*-Q

Pressure detection port is available as an option for FM6000, MM6000,FM8000 and MM8000.Filter element or oil mist filter mantle assembly life is checked by inserting adifferential pressure gauge, GA400-8-P02, into the pressure detection port.When using FM6000 and MM6000 options Q and X1 simultaneously andinstalling a differential pressure gauge, increase height by using pipingmaterial and install so that no interference occurs.

Check high- and low-pressure portpositions for the differential pressureinstallation port, and install correctly.

To use F.R.L correctly.1. Check the arrow indicating the air inlet before connection. Reverse con-

nection causes malfunctions.2. Install the air filter vertically with the case facing down. Otherwise draining

may be incorrectly discharged.3. Use of the automatic drain where vibration is present could cause faults

and malfunctions.4. Repeated sudden pressure increases and decreases or pressure fluctua-

tions will shorten product life. Use a circuit to minimize pressure changes. Pipe automatic drain piping as follows:Not doing so could cause malfunctions.Use an inner diameter of 5.7 or more and piping of 5 m or less for the drain-age section. Do not use vertical piping.Pipe so that no lateral load acts on the bowl.Fix the cock's hexagonal side when screwing joints, etc., into Rc1/8 femalethreads. Piping screw-in torqueDo not apply the excessive torque on the body andpiping section when piping.

During use & Maintenance WARNING

Drain so that air filter drainage does not accumulatebeyond the maximum.Components could malfunction if drainage flows intothe secondary side. Removing the bowlBefore removing the bowl, the compressed air, discharge pressure in thebowl completely, and confirm that no residual pressure remains.

Submicron 0.3µm elementWashing cannot restore functions. If the pressure drops to 0.07 MPa, replacethe element with a new part. Oil mist filterMantle (element) life is one year (6000 hours) or until pressure drops to 0.1MPa, except for the X type. When life is exceeded, replace the mantle with anew one. (Do not touch the urethane foam layer during replacement.)

30 30 7070Max. torqueN·m

Series 8000600040003000

Differential pressure gaugeGA400-8P02

Pressuredetection port

Upper limit of drain

Latch

(1) (3)(2)

Drainage method

Removing the bowl

Drainage is discharged when the cock is turned toward 0 and stopped when turned toward S. Do not turn the cock forcibly toward S.

3000, 4000, 6000, 8000 Series

50 50 100100Max. torqueN·m

Series 8000600040003000

WARNING

1

Air filter medium pressure type

FM3000/FM4000/FM6000/FM8000 SeriesMedium pressure specifications for F3000 to 8000 Series

JIS symbol

Specifications

Appearance

Working fluid

Max. working pressure MPa

Withstanding pressure MPa

Ambient temperature ˚C

Fluid temperature ˚C

Filtration rating µm

Drain capacity cm3

Port size

Product weight kg

Compressed air

1.6

2.4

-5 to 60 (no freezing)

5 to 60

5 or 0.3

45

1/4, 3/8

0.35

80

1/4, 3/8, 1/2

0.55

80

3/4, 1

1.0

80 (Note 1)

3/4, 1

1.26

Model No. FM3000 FM4000 FM6000 FM8000

Note 1: Drainage accumulates up to 170 cm3 only with the manual drain cock.

2

Air Filter SeriesFlow characteristics

Flow characteristics

FM3000-8 FM3000-10

FM4000-8 FM4000-10 FM4000-15

FM8000-20 FM8000-25

FM3000 FM4000

FM6000 -*-Y (0.3 µm element)

FM8000

FM6000-20 FM6000-25

Air flow rate (m3/min. (ANR))

0.07

0.06

0.05

0.04

0.03

0.02

0.01

00.0 0.5 1.0 1.5 2.0 2.5 3.0

Pre

ssur

e dr

op (

MP

a)

0.1MPa

0.4MPa0.7MPa 1.0MPa

1.3MPa

0.0 1.0 2.0 4.03.0

0.07

0.06

0.05

0.04

0.03

0.02

0.01

0

0.1MPa

0.4MPa0.7MPa 1.0MPa

1.3MPa

Air flow rate (m3/min. (ANR))

Pre

ssur

e dr

op (

MP

a)

0.0 0.5 1.0 1.5 2.0 2.5 3.53.0

0.07

0.06

0.05

0.04

0.03

0.02

0.01

0

0.1MPa0.4MPa

0.7MPa 1.0MPa

1.3MPa

Air flow rate (m3/min. (ANR))

Pre

ssur

e dr

op (

MP

a)

0.07

0.06

0.05

0.04

0.03

0.02

0.01

00.0 1.0 2.0 3.0 4.0 5.0

0.1MPa

0.4MPa0.7MPa

1.0MPa

1.3MPa

Air flow rate (m3/min. (ANR))

Pre

ssur

e dr

op (

MP

a)

Air flow rate (m3/min. (ANR))

Pre

ssur

e dr

op (

MP

a)

0

0.01

0.02

0.03

0.04

0.05

0.06

0.07

0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0

0.1MPa0.4MPa 0.7MPa 1.0MPa

1.3MPa

Air flow rate (m3/min. (ANR))

Pre

ssur

e dr

op (

MP

a)

0

0.01

0.02

0.03

0.04

0.05

0.06

0.07

0 2 4 6 8 10 12 14

0.1MPa

0.4MPa

0.7MPa 1.0MPa

1.3MPa

Air flow rate (m3/min. (ANR))

Pre

ssur

e dr

op (

MP

a)

0

0.01

0.02

0.03

0.04

0.05

0.06

0.07

0 2 4 6 8 10 12 14

0.1MPa

0.4MPa0.7MPa

1.0MPa

1.3MPa

Air flow rate (m3/min. (ANR))

Pre

ssur

e dr

op (

MP

a)

0

0.01

0.02

0.03

0.04

0.05

0.06

0.07

0 2 4 6 8 10 12 14

0.1MPa

0.4MPa 0.7MPa1.0MPa

1.3MPa

Air flow rate (m3/min. (ANR))

Pre

ssur

e dr

op (

MP

a)

0 2 4 6 8 10 12 140

0.01

0.02

0.03

0.04

0.05

0.06

0.07

0.1MPa

0.4MPa

0.7MPa

1.0MPa

1.3MPa

0.01

0.1

1

10

0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6

(Maximum flow rate)

FM8000-*-YFM6000-*-Y

FM4000-*-Y

FM3000-*-Y

Primary pressure (MPa)

Air

flow

rat

e (m

3 /min

. (A

NR

))

3

Air Filter Series

A

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(C) Port thread type Note 6

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4

B

B

AA

IN OUT

AA cross section BB cross section

AA cross section BB cross section

AA cross section BB cross section

B

B

AA

IN OUT

B

B

AA

IN OUT

(1)

(2)

(4)

(5)

(3)

(1)

(2)

(4)

(5)

(3)

(1)

(2)

(4)

(5)

(3)

Note 1: The repair part elements and the repair kits are common with F*000. Refer to repair parts for F*000 in the catalog Pneumatic, Vacuum and Auxiliary Components No. CB-024SA.

No. Part name Material(1)

(2)

(3)

(4)

(5)

Plate cover

Body

O ring

Element (5µm)

Element (0.3µm)

Metal bowl assembly

ABS resin

Aluminum alloy die-casting

Special nitrile rubber

Polypropylene

-

Aluminum alloy die-casting, brass, glass, nitrile rubber, steel and stainless steel

FM3000, FM4000

FM8000

FM6000

Internal structure and parts list

Air Filter SeriesInternal structure and parts list

5

PRESS

TURN

PRESS

TURN

PRESS

TURN

PRESS

TURN

63 34.5

4567

34.516.5

2.3

31.5

103

143

53.5

53.5

146

45

7

45

22.5

INOUT

Attachment(Piping adapter set)

Maintenance dimensions

Drain port

80

120Rc3/4: 130

166

22.5

INOUT

Attachment(Piping adapter set)

Drain port

Port sizeRc1/4 (8)Rc3/8 (10)

42.5

55

2.3

39.5

53.5

45

Port sizeRc1/4 (8)Rc3/8 (10)Rc1/2 (15)

Drain portRc1/8

INTube center

• Attachment C type bracket (-B) Part model No.: B320

• Option dimensions Automatic drain (F and F1)

• Attachment C type bracket (-B) Part model No.: B420

• Option dimensions Automatic drain (F and F1)

Tube center

169

Drain portRc1/8

Tube center

OUT

84

5514

53.5

45

7

INTube center

OUT

60

Maintenance dimensions

60

FM3000

FM4000

Dimensions

Air Filter Series

6

Air Filter SeriesDimensions

PRESS

TURN

PRESS

TURN

PRESS

TURN

PRESS

TURN

9042.5

60

104

6816

2.3

42.5

160Rc1 1/4: 166

205

65

65

208

54

9

54

33

IN OUT

Attachment(Piping adapter set)

Drain port

100

30

170Rc1 1/4: 176

245

33

22

INOUT

Attachment(Piping adapter set)

Drain port

Port sizeRc3/4 (20)Rc1 (25)

50

65

50

6150

Port sizeRc3/4 (20)Rc1 (25)

Drain portRc1/8

INTube center

Tube center

248

Drain portRc1/8

Tube center

OUT

104

6816

6150

9

INTube center

OUT

Primary side pressureRc1/4

18.5

7.5

27.3

10

Primary side pressureRc1/4

Secondary side pressureRc1/4

Secondary side pressureRc1/4

• Attachment C type bracket (-B) Part model No.: B620

• Option dimensions Automatic drain (F and F1)

• Attachment C type bracket (-B) Part model No.: B820

• Option dimensions Automatic drain (F and F1)

• Option dimensions With differential pressure detection port (Q)

• Option dimensions With differential pressure detection port (Q)

Maintenance dimensions

60

Maintenance dimensions

60

FM6000

FM8000

Dimensions

7

Oil mist filter medium pressure type

MM3000/MM4000/MM6000/MM8000 SeriesMedium pressure specifications for M3000 to 8000 Series

JIS symbol

Appearance

Working fluid

Max. working pressure MPa

Withstanding pressure MPa

Drain capacity cm3

Port size

Product weight kg

Compressed air

0.1 to 1.6

2.4

45

1/4, 3/8

0.35

80

1/4, 3/8, 1/2

0.55

80

3/4, 1

1.0

80

3/4, 1

1.48

Model No. MM3000 MM4000 MM6000 MM8000

Note 1: Use within the maximum processing flow rate.If flow exceeding this rate occurs or if installation is in a place with high fluctuations, the mantle could be damaged or oil and drainage spill onto the secondary side and cause terminal faults.

Note 2: At primary side oil concentration 30mg/m3, inlet air temperature 21˚C.Note 3: Install an S oil mist filter as a pre-filter on the preliminary side to prevent early clogging.Note 4: Install an F Series air filter or M Series or M or S oil mist filter on the secondary side to prevent active carbon particles from reaching the secondary side.Note 5: When oil mist filter (M type of M series) is installed on the primary side.Note 6: X mantle (element) replacement is determined by odor concentration in compressed air, and cannot be clearly indicated.

Time from initial installation to when an oil odor is noted is the effective deodorization time. Replace the mantle (element) regularly during this time.The primary air temperature must be 30˚C or less. Deodorizing decreases if the temperature is high, so provide measures to dissipate heat.

Treating flow rate

L/min. (ANR)

Ambient temperature ˚C

Fluid temperature ˚C

Filtration rating µm

mg/m3

Mantle (element) change

MM3000-*

MM4000-*

MM6000-*

MM8000-*

610

1370

1920

3980

0.3

0.5 or less Note 2

490

1130

1740

3560

0.01 (nominal)

0.01 or less Note 2, Note 3

-5 to 60 (no freezing)

5 to 60

One year (6000 hours) or pressure drop 0.1MPa

610

1370

1920

3980

-5 to 30 (no freezing)

5 to 30

Absorption by activated charcoal Note 4

0.003 or less Note 2, Note 5

- Note 6

Mantle option name Blank (M type) S (S type) X (X type)

Secondary side oil concentration

Primary side pressure 1.4MPaPressure drop 0.01MPa

8

Flow characteristics (maximum flow rate)

MM*00-M MM*00-S

MM*00-X

AppearanceOption symbol of mantle and shapeOption symbol

Blank(M type)

S(S type)

X(X type)

PlasticformRed

EndplateGreen

Caution: Changes for product upgrades may be made without prior notice.When placing an order, confirm the option symbol for the part model given here.

Punching metal

EndplateBlack

PlasticformRed

EndplateBlack

Oil mist filter: Using the optional mantle

Major recommended circuit

* S type

* M type

* X type

General industrial air

Applications

• Air tool Air drill and air screw driver Air grinder• Labor saving device and components• Pneumatic jigs and tools• Air chuck• Air vice• Precision part cleaning air blow

Oil free air• Instrumentation• Measurement• Logic control Movable element and pure fluid element• Luxury painting• Precise industry

Deodorization air• Food industry• Pharmaceutical industry• Agitation• Transportation• Dry• Packaging• Air for brewing

F S

F S M

F S M X

Oil Mist Filter SeriesFlow characteristics

10

100

1000

10000

0.1 0.4 0.7 1 1.3 1.6

Primary side pressure MPa

Flo

w L

/min

. (A

NR

)

MM8000-M

MM6000-MMM4000-M

MM3000-M

10

100

1000

10000

0.1 0.4 0.7 1 1.3 1.6

MM8000-S

MM6000-SMM4000-S

MM3000-S

Primary side pressure MPa

Flo

w L

/min

. (A

NR

)

0.1 0.4 0.7 1 1.3 1.6

MM8000-X

MM6000-XMM4000-X

MM3000-X

10

100

1000

10000

Primary side pressure MPa

Flo

w L

/min

. (A

NR

)

9

A

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���������� #�� ��������$ ����� ��"

MM3000 8

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Oil Mist Filter Series

10

Oil Mist Filter SeriesInternal structure and parts list

B

B

AA

IN OUT

AA cross section BB cross section

B

B

AA

IN OUT

AA cross section BB cross section

B

B

AA

IN OUT

AA cross section BB cross section

(1)

(2)

(4)

(5)

(3)

(1)

(2)

(4)

(5)

(3)

(1)

(2)

(4)

(5)

(3)

Note 1: The mantle of repair parts and the repair kits are common with M*000. Refer to repair parts of M*000 in the catalog; Pneumatic, Vacuum and Auxiliary Components No. CB-024SA.

No. Part name Material(1)

(2)

(3)

(4)

(5)

Plate cover

Body

O ring

Mantle assembly

Metal bowl assembly

ABS resin

Aluminum alloy die-casting

Special nitrile rubber

-

Aluminum alloy die-casting, brass, glass, nitrile rubber, steel and stainless steel

MM3000, MM4000

MM8000

MM6000

Internal structure and parts list

11

PRESS

TURN

PRESS

TURN

PRESS

TURN

PRESS

TURN

63 34.5

45

67

34.516.5

2.3

31.5

103

143

53.5 53

.5

146

45

7

45

22.5

INOUT

Attachment(Piping adapter set)

Drain port

80

120Rc3/4: 130

166

22.5

INOUT

Attachment(Piping adapter set)

Drain port

Port sizeRc1/4 (8)Rc3/8 (10)

42.5

55

2.3

39.5

53.5

45

Port sizeRc1/4 (8)Rc3/8 (10)Rc1/2 (15)

Drain portRc1/8

INTube center

Tube center

169

Drain portRc1/8

Tube center

OUT

84

5514

53.5

45

7

INTube center

OUT

• Attachment C type bracket (-B) Part model No.: B320

• Option dimensions Automatic drain (F1)

• Attachment C type bracket (-B) Part model No.: B420

• Option dimensions Automatic drain (F1)

Maintenance dimensions

60

Maintenance dimensions

60

MM3000

MM4000

Dimensions

Oil Mist Filter Series

12

PRESS

TURN

PRESS

TURN

PRESS

TURN

PRESS

TURN

Maintenance dimensions

9042.5

60

104

6816

2.3

42.5160

Rc1 1/4: 166

205

6060

65

65

208

54

9

54

33

INOUT

Attachment(Piping adapter set)

Drain port

100

30

170Rc1 1/4: 176

298

33

22

INOUT

Attachment(Piping adapter set)

Drain port

Port sizeRc3/4 (20)Rc1 (25)

50

65

50

6150

Port sizeRc3/4 (20)Rc1 (25)

Drain portRc1/8

INTube center

Tube center

302

Drain portRc1/8

OUT

104

6816

6150

9

INTube center

Tube center

OUT

Primary side pressureRc1/4

18.5

11

27.3

17.3

Primary side pressureRc1/4

Secondary side pressureRc1/4

Secondary side pressureRc1/4

2.3

• Attachment C type bracket (-B) Part model No.: B620

• Option dimensions Automatic drain (F1)

• Attachment C type bracket (-B) Part model No.: B820

• Option dimensions Automatic drain (F1)

• Option dimensions With differential pressure detection port (Q)

• Option dimensions With differential pressure detection port (Q)

Maintenance dimensions

MM6000

MM8000

Dimensions

Oil Mist Filter SeriesDimensions

2007.3.CCC