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WABCO Confidential and Proprietary
AGENDA
• Product Overview
• System Introduction
• New Line System
• General Information
2
WABCO Confidential and Proprietary
New Line Benefits
Benefits of New Line range over full brass (BRK) range push in fittings:
• Grip then Seal: When connection sealed, no slip out is possible.
• Check Valve: Integrated security check for correct tube assembly.
• Feedback Signal: Clicking sound on correct tube assembly.
• Release Tool: Tube can be released by tool, making the fittings re-usable.
WABCO Confidential and Proprietary
ABC™ FamilyAvailable at WABCO
• Available August 2013
• In total: 27 tube-thread-combinations
WABCO Confidential and Proprietary
Push-in Forces
1308516x2
1308515x1.5
1107012x1.5
1006010x1.25
1006010x1
90508x1
80506x1
Push in Force(Maximum Values)
[N]
Push in Force(Average Values)
[N]
Tube
Cross reference List of BRK to New Line Push-in's
WABCO Confidential and Proprietary
“First grip then seal” functionality
If the connection is sealed, no slip out of tubing is possible grip
WABCO Confidential and Proprietary
“Check Valve” functionality
Integrated Security check for correct assembled tube
WABCO Confidential and Proprietary
Torque value by HEX - 1
The installation of the metric Push-In couplings, ABC™ swivels, locking nuts etc. shall be
directly tightened into the thread (ace. DIN 3852, ISO 6149, ISO 4039-1, ISO 4039-2,
Voss port geometry) without any further preparation. The necessary torque values
according to Table 2a:
50 Nm43 NmM 26 x 1.5
40 Nm34 NmM 22 x 1.5
35 Nm30 NmM 16 x 1.5
28 Nm24 NmM 14 x 1.5
24 Nm20 NmM 12 x 1.5
18 Nm15 NmM 10 x 1.0
28 Nm24 NmG 1/4”
18 Nm15 NmG 1/8”
Max. torque 2)Recommended torque 1) 2)Thread
Explanation for 1) and 2) see next slide
WABCO Confidential and Proprietary
Torque value by HEX - 2
When using Push-In couplings or swivels together with Raufoss couplings™
bulkheads, the following reduced torque values (Table 2b) are applicable:
24 Nm20 NmM 16 x 1.5
16 Nm14 NmM 12 x 1.5
12 Nm10 NmM 10 x 1.0
Max. torque 2)Recommended torque 1) 2)Thread
1) The recommended torques are based on the threads without lubrication. The rec¬ommended torques applies to ports of aluminum, brass or steel. A “torque wrench” should be used.
2) Please refer to the max. torque of the valve, air reservoir etc
WABCO Confidential and Proprietary
Support Sleeve Coloring
Standard New Line
WHY: To Avoid mixing between different tube size of 10mm products
Support Sleeve
BlackAll others, incl. 10x1.25
Dark grey (7030)10x1.5
Light grey (RAL7035)10x1.0
Support Sleeve ColorTube Size