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Ulmate Energy Saver Rugged & Reliable Precise & Consistent Versale & User Friendly Toggle Injecon Moulding Machine 50 to 200 Ton New Generaon - Energy Efficient New Generaon - Energy Efficient

New Generation - Energy Efficient

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Page 1: New Generation - Energy Efficient

Ultimate Energy Saver Rugged & Reliable Precise & Consistent Versatile & User Friendly

Toggle Injection Moulding Machine50 to 200 Ton

New Generation - Energy EfficientNew Generation - Energy Efficient

Page 2: New Generation - Energy Efficient

Multi Stage Ejection• Smooth & Fast Ejection• Easy Access to Ejector Area• Knock Out Bar for Multi Point Ejection• Pulsating Ejector

Robust & Rugged Toggle Mechanism• Mono Toggle for 50-80 T & Double Toggle for 110-200 T• Toggle Mechanism Optimized for Fast Cycling & Reduced Platen Deflection• Higher Mould Weight Capacity

Closed Loop PID Temperature Control• Provides precise Temperature Control• Excellent Process Control & Stability

Twin Cylinder Injection Unit• Uniform Load Distribution across Screw Centerline

Endura-II - Advanced User Friendly Control• Ergonomic Layout• High Speed Microprocessor• Direct Access Menu Keys• Graphical Presentation of Machine Features• Self Diagnostic & Fault Finding Capability• Parameter Entry in Absolute Value• Central Monitoring System• Statistical Process Control (SPC)

Wide Skates for Platen Supports• Reduced Platen Deflection• Enhanced Life of Tie-bars• Higher Mould Carrying Capacity

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Generous Mould Space• Accommodates Large Moulds

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New Generat ion - Energy Ef f ic ient

Servo Motor• Outstanding Energy Saving• Faster Response towards Hydraulic System• Excellent Shot Weight Consistency• Reduced Noise Level

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Toggle Injection Moulding Machine

The All New NOVASERVO -Energy Saving TechnologyEnhanced Specifications & Featureswith Higher Performance &Productivity are all part ofThe New NOVASERVO Package.

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Insulated Heater• Saves Energy

Page 3: New Generation - Energy Efficient

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Toggle Injection Moulding Machine

The all new NOVASERVO means More Production with Precision & Consistency.

The Toggle Clamp has a Reduced Footprint, which contributes to better Floor Space Utilization.

NOVASERVO Clamp provides a faster Lock Over Time to achieve Shorter Cycle Time.

Large Tie Bar Distance, Long Clamp Strokes & Enhanced Minimum - Maximum Mould Height provides flexibility to accommodate variety of Moulds.

Additional Control Features• Parameter Entry in Absolute Values• User Customized Menu• On Board I/O Diagnosis• Mould Data Storage - 80 Nos.

The NOVASERVO sets a New Standard in Toggle Technology, provides Highest Performance, Versatility, Precision, Durability, Consistency & Productivity.

Hydraulic Valves Mounted Close to Actuators• Fast Response From Actuator to Control Unit

Fully Guided Knock Out Bar• Provides Multi Point Ejection & Even Ejection Force

Finite Element Analysis (FEA) for Machine Components• Provides Maximum Strength to Weight Ratio

Reduced Heat Generationn Only delivers hydraulic oil as it is neededn Reduces heat generation in hydraulic oiln Results in longer life for hydraulic components & enhanced oil lifen Heat load on factory & cooling water consumption is reducedn Influence of oil temperature on machine repeatability is reducedn Improves cycle precision & repeatability

Servo Motorn Improved repeatability • Closed loop systemn Reduced energy consumption • Servo motor rpm can vary from 0 to 3000n Increased accuracy & precision • Rotation can be controlled to a fraction of a degreen High response • Reduced system inertian Noise reduction • Quiet gear pump • Variable speed operations when required

Internal Gear Pumpn Reduced sensitivity to contaminationn Increased reliability & lower maintenance costs • Only 2 moving parts • No internal wear parts • Lower cost spare partsn Bidirectional pump for fast response in pressure controln Pump is stopped intermittently during the cyclen Constant & non-pulsating discharge regardless of pressure conditionsn Low operating noise

Energy SavingUpto 50%

Replacement of Standard Induction Motor with Servo Motor

Servo Motor The New Edge Technology

CAN Bus System with Servo System• Significant effect on overall Machine Performance as Servo System is Faster double than DFE System• Better Energy Efficiency as compare to DFE + VFD

Standard Induction Motor(3 Phase Asynchronous Motor)

Servo Motor(3 Phase Synchronous Motor withPermanent Magnets)

Page 4: New Generation - Energy Efficient

MODEL NOVASERVO 50INTERNATIONAL SIZE 500 - 70 500 - 140 500 - 220

POWER PACK * 8.7 KW 8.7 KW 8.7 KW

INJECTION UNIT UNIT 22 MM FRAME 28 MM FRAME 32 MM FRAME

A' A B C A' A B C A' A B C

INJECTION CAPACITY MAX. (GPPS) gm 20 30 36 49 47 64 84 106 76 99 125 171

THEORETICAL DISPLACEMENT cc 21 32 38 52 49 67 88 112 80 104 132 180

INJECTION PRESSURE MAX. bar 2545 2072 1741 1279 2500 2068 1584 1251 2500 2074 1639 1204

INJECTION RATE cc/sec 52 78 93 127 63 87 114 144 64 85 108 147

INJECTION SCREW STROKE mm 85 85 85 85 110 110 110 110 130 130 130 130

SCREW DIAMETER mm 18 22 24 28 24 28 32 36 28 32 36 42

SCREW L / D RATIO 27 21.9 20 17 26.8 23 20 17.7 25.8 22.6 20 17

SCREW SPEED rpm 400 400 400 400 374 374 374 374 250 250 250 250

SCREW TORQUE Nm 60 120 172 172 344 425 425 425 665 665 671 671

at bar 48 95 138 138 138 170 170 170 170 170 172 172

PLASTICIZING RATE (GPPS) gm/sec 3.5 5.5 7 11 7 11 13 18 7 9 12 18

NO. OF PYROMETERS (BARREL+NOZZLE) 3+1 3+1 3+1

TOTAL HEAT CAPACITY kW 5.5 6.4 7.3

CLAMP UNIT

CLAMP FORCE ton 50 50 50

CLAMP STROKE mm 280 280 280

MAXIMUM DAYLIGHT mm 630 630 630

MINIMUM MOULD HEIGHT mm 150 150 150

MAXIMUM MOULD HEIGHT mm 350 350 350

PLATEN SIZE ( H x V ) mm 500 x 485 500 x 485 500 x 485

DISTANCE BETWEEN TIE ROD ( H x V ) mm 325 x 310 325 x 310 325 x 310

TIE ROD DIAMETER mm 55 55 55

EJECTOR STROKE mm 100 100 100

EJECTOR FORCE ton 3.2 3.2 3.2

MOULD WEIGHT CAPACITY kg 420 420 420

GENERAL

SERVO DRIVE * kW 8.7 8.7 8.7

TOTAL OIL TANK CAPACITY ltr 170 170 170

WATER REQUIREMENT (Inlet temp. 29°C) lpm 40 40 40

CONNECTED LOAD kW 14.2 15.1 16

MACHINE DIMENSIONS ( L x W x H ) m 3.5 x 1.2 x 2.1 3.5 x 1.2 x 2.1 3.5 x 1.2 x 2.1

MACHINE WEIGHT kg 2450 2450 2450

* Under Specified Condition

NOVASERVO 50

ALL DIMENSIONS ARE IN MM

A M16x35 DP, 72 PLACES ON BOTH PLATENSB Ø103.0 THRU, Ø125 H7x10 DP W/O LOCATING RING, Ø100.0 H8 WITH LOCATING RING IN BOTH PLATENS AND M16 THRU IN K/O BARC Ø27.0 THRU 4 PLACES IN MOVING PLATEN, M16 THRU 4 PLACES IN K/O BAR

Technical Specifications Technical Specifications

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Toggle Injection Moulding MachineMODEL NOVASERVO 80INTERNATIONAL SIZE 800 - 140 800 - 220

POWER PACK * 8.7 KW 8.7 KW

INJECTION UNIT UNIT 28 MM FRAME 32 MM FRAME

A' A B C A' A B C

INJECTION CAPACITY MAX. (GPPS) gm 47 64 84 106 76 99 125 171

THEORETICAL DISPLACEMENT cc 49 67 88 112 80 104 132 180

INJECTION PRESSURE MAX. bar 2500 2068 1584 1251 2500 2074 1639 1204

INJECTION RATE cc/sec 84 107 140 177 85 111 140 191

INJECTION SCREW STROKE mm 110 110 110 110 130 130 130 130

SCREW DIAMETER mm 24 28 32 36 28 32 36 42

SCREW L / D RATIO 26.8 23 20 17.7 25.8 22.6 20 17

SCREW SPEED rpm 400 400 400 400 298 298 298 298

SCREW TORQUE Nm 344 425 425 425 665 665 671 671

at bar 138 170 170 170 170 170 172 172

PLASTICIZING RATE (GPPS) gm/sec 7 11 14 19 8 11 14 22

NO. OF PYROMETERS (BARREL+NOZZLE) 3+1 3+1

TOTAL HEAT CAPACITY kW 6.4 7.3

CLAMP UNIT

CLAMP FORCE ton 80 80

CLAMP STROKE mm 310 310

MAXIMUM DAYLIGHT mm 710 710

MINIMUM MOULD HEIGHT mm 150 150

MAXIMUM MOULD HEIGHT mm 400 400

PLATEN SIZE ( H x V ) mm 610 x 565 610 x 565

DISTANCE BETWEEN TIE ROD mm 405 x 360 405 x 360

TIE ROD DIAMETER mm 70 70

EJECTOR STROKE mm 120 120

EJECTOR FORCE ton 3.4 3.4

MOULD WEIGHT CAPACITY kg 693 693

GENERAL

SERVO DRIVE * kW 8.7 8.7

TOTAL OIL TANK CAPACITY ltr 170 170

WATER REQUIREMENT (Inlet temp. 29°C) lpm 40 40

CONNECTED LOAD kW 15.1 16

MACHINE DIMENSIONS ( L x W x H ) m 3.8 x 1.4 x 2.1 3.8 x 1.4 x 2.1

MACHINE WEIGHT kg 3150 3150

* Under Specified Condition

NOVASERVO 80

ALL DIMENSIONS ARE IN MM

A M16x40/50 DP, 124 PLACES ON BOTH PLATENSB Ø103.0 THRU, Ø125 H7x10 DP W/O LOCATING RING, Ø100.0 H8 WITH LOCATING RING IN BOTH PLATENS AND M16 THRU IN K/O BARC Ø27.0 THRU 4 PLACES IN MOVING PLATEN, M16 THRU 4 PLACES IN K/O BAR

Page 5: New Generation - Energy Efficient

MODEL NOVASERVO 125INTERNATIONAL SIZE 1250 - 310 1250 - 610

POWER PACK * 11.5 KW 11.5 KW

INJECTION UNIT UNIT 310 610

A B C A' A B C

INJECTION CAPACITY MAX. (GPPS) gm 126 155 197 215 272 336 407

THEORETICAL DISPLACEMENT cc 132 163 207 226 286 353 428

INJECTION PRESSURE MAX. bar 2255 1912 1510 2254 2137 1731 1430

INJECTION RATE ** cc/sec 116 143 181 101 128 158 191

INJECTION SCREW STROKE mm 130 130 130 180 180 180 180

SCREW DIAMETER mm 36 40 45 40 45 50 55

SCREW L / D RATIO 22 20 20 22 22 20 20

SCREW SPEED rpm 279 279 279 222 222 222 222

SCREW TORQUE Nm 876 876 876 1080 1080 1080 1080

PLASTICIZING RATE (GPPS) gm/sec 14 18.8 24.7 16 20.4 28.0 36.1

PLASTICIZING RATE (BARRIER) gm/sec – 22.5 31.4 19 24.9 33.6 41.7

NO. OF PYROMETERS (BARREL+NOZZLE) 3+1 3+1

TOTAL HEAT CAPACITY kW 9.65 9.99 15.14 15.99

CLAMP UNIT

CLAMP FORCE ton 125 125

CLAMP STROKE mm 350 350

MAXIMUM DAYLIGHT mm 830 830

MINIMUM MOULD HEIGHT mm 150 150

MAXIMUM MOULD HEIGHT mm 480 480

PLATEN SIZE ( H x V ) mm 655 x 655 655 x 655

DISTANCE BETWEEN TIE ROD ( H x V ) mm 435 x 435 435 x 435

TIE ROD DIAMETER mm 80 80

EJECTOR STROKE mm 120 120

EJECTOR FORCE ton 3.5 3.5

MOULD WEIGHT CAPACITY kg 1030 1030

GENERAL

SERVO DRIVE * kW 11.5 11.5

TOTAL OIL TANK CAPACITY ltr 265 265

WATER REQUIREMENT (Inlet temp. 29°C) lpm 40 40

CONNECTED LOAD kW 21 26.5

MACHINE DIMENSIONS ( L x W x H ) m 5.2 x 1.39 x 1.98 5.5 x 1.6 x 2.5

MACHINE WEIGHT kg 5550 5850

* Under Specified Condition** With Open Nozzle

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MODEL NOVASERVO 110INTERNATIONAL SIZE 1100 - 310 1100 - 610

POWER PACK * 11.5 KW 11.5 KW

INJECTION UNIT UNIT 310 610

A B C A' A B C

INJECTION CAPACITY MAX. (GPPS) gm 126 155 197 215 272 336 407

THEORETICAL DISPLACEMENT cc 132 163 207 226 286 353 428

INJECTION PRESSURE MAX. bar 2255 1912 1510 2254 2137 1731 1430

INJECTION RATE ** cc/sec 116 143 181 101 128 158 191

INJECTION SCREW STROKE mm 130 130 130 180 180 180 180

SCREW DIAMETER mm 36 40 45 40 45 50 55

SCREW L / D RATIO 22 20 20 22 22 20 20

SCREW SPEED rpm 279 279 279 222 222 222 222

SCREW TORQUE Nm 876 876 876 1080 1080 1080 1080

PLASTICIZING RATE (GPPS) gm/sec 14 18.8 24.7 16 20.4 28.0 36.1

PLASTICIZING RATE (BARRIER) gm/sec – 22.5 31.4 19 24.9 33.6 41.7

NO. OF PYROMETERS (BARREL+NOZZLE) 3+1 3+1

TOTAL HEAT CAPACITY kW 9.65 9.99 15.14 15.99

CLAMP UNIT

CLAMP FORCE ton 110 110

CLAMP STROKE mm 350 350

MAXIMUM DAYLIGHT mm 830 830

MINIMUM MOULD HEIGHT mm 150 150

MAXIMUM MOULD HEIGHT mm 480 480

PLATEN SIZE ( H x V ) mm 655 x 655 655 x 655

DISTANCE BETWEEN TIE ROD ( H x V ) mm 435 x 435 435 x 435

TIE ROD DIAMETER mm 80 80

EJECTOR STROKE mm 120 120

EJECTOR FORCE ton 3.5 3.5

MOULD WEIGHT CAPACITY kg 1030 1030

GENERAL

SERVO DRIVE * kW 11.5 11.5

TOTAL OIL TANK CAPACITY ltr 265 265

WATER REQUIREMENT (Inlet temp. 29°C) lpm 40 40

CONNECTED LOAD kW 21 26.5

MACHINE DIMENSIONS ( L x W x H ) m 5.2 x 1.39 x 1.98 5.5 x 1.6 x 2.5

MACHINE WEIGHT kg 5550 5850

* Under Specified Condition** With Open Nozzle

Technical Specifications Technical SpecificationsToggle Injection Moulding Machine

NOVASERVO 110

ALL DIMENSIONS ARE IN MM

A M16x40 DEEP, (168 HOLES ON BOTH PLATENS)B MOVING PLATEN : Ø 50.0 THRU, K/O BAR CENTER HOLE M16x25 DEEP STATIONARY PLATEN : Ø 100.0 (+0.035/-0.0) WITH LOCATING RING, Ø 125.0 (+0.04/-0.0) WITHOUT LOCATING RINGC Ø 27.0 THRU, (4) HOLES & K/O BAR HOLES M16 THRU, (4) HOLES NOVASERVO 125

ALL DIMENSIONS ARE IN MM

A M16x40 DEEP, (168 HOLES ON BOTH PLATENS)B MOVING PLATEN : Ø 50.0 THRU, K/O BAR CENTER HOLE M16x25 DEEP STATIONARY PLATEN : Ø 100.0 (+0.035/-0.0) WITH LOCATING RING, Ø 125.0 (+0.04/-0.0) WITHOUT LOCATING RINGC Ø 27.0 THRU, (4) HOLES & K/O BAR HOLES M16 THRU, (4) HOLES

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Technical Specifications Technical SpecificationsToggle Injection Moulding Machine

NOVASERVO 150

ALL DIMENSIONS ARE IN MM

A M16x40 DEEP (116 HOLES ON BOTH PLATEN)B MOVING PLATEN : Ø 100.0 THRU BORE K/O BAR CENTER HOLE M16 THRU STATIONARY PLATEN : Ø 125.0 (+0.04/-0.0) WITH LOCATING RING, Ø 160.0 (+0.04/-0.0) WITHOUT LOCATING RINGC Ø 27.0 THRU, (12) HOLES & K/O BAR HOLES M16x40 DEEP, (12) HOLES NOVASERVO 200

ALL DIMENSIONS ARE IN MM

A M16x40 DEEP (72 HOLES ON MOVING PLATEN) (84 HOLES ON STATIONARY PLATEN)B MOVING PLATEN : Ø 100.0 THRU BOREK/O BAR CENTER HOLE M16 THRU STATIONARY PLATEN : Ø 125.0 (+0.04/-0.0) WITH LOCATING RING, Ø 160.0 (+0.04/-0.0) WITHOUT LOCATING RINGC Ø 27.0 THRU, (12) HOLES & K/O BAR HOLES M16x40 DEEP, (12) HOLES

MODEL NOVASERVO 150INTERNATIONAL SIZE 1500 - 610 1500 - 830

POWER PACK * 11.5 KW 13.6 KW

INJECTION UNIT UNIT 610 830

A' A B C A B C

INJECTION CAPACITY MAX. (GPPS) gm 215 272 336 407 374 452 538

THEORETICAL DISPLACEMENT cc 226 286 353 428 393 475 565

INJECTION PRESSURE MAX. bar 2254 2137 1731 1430 2116 1749 1469

INJECTION RATE ** cc/sec 101 128 158 191 202 244 291

INJECTION SCREW STROKE mm 180 180 180 180 200 200 200

SCREW DIAMETER mm 40 45 50 55 50 55 60

SCREW L / D RATIO 22 22 20 20 22 20 20

SCREW SPEED rpm 222 222 222 222 285 285 285

SCREW TORQUE Nm 1080 1080 1080 1080 1341 1341 1341

PLASTICIZING RATE (GPPS) gm/sec 16 20.4 28.0 36.1 36 46 59

PLASTICIZING RATE (BARRIER) gm/sec 19 24.9 33.6 41.7 43 54 66

NO. OF PYROMETERS (BARREL+NOZZLE) 3+1 3+1

TOTAL HEAT CAPACITY kW 15.14 15.99 18.9 19.95

CLAMP UNIT

CLAMP FORCE ton 150 150

CLAMP STROKE mm 440 440

MAXIMUM DAYLIGHT mm 950 950

MINIMUM MOULD HEIGHT mm 150 150

MAXIMUM MOULD HEIGHT mm 510 510

PLATEN SIZE ( H x V ) mm 740 x 740 740 x 740

DISTANCE BETWEEN TIE ROD ( H x V ) mm 510 x 510 510 x 510

TIE ROD DIAMETER mm 85 85

EJECTOR STROKE mm 130 130

EJECTOR FORCE ton 4.4 4.4

MOULD WEIGHT CAPACITY kg 1500 1500

GENERAL

SERVO DRIVE * kW 11.5 13.6

TOTAL OIL TANK CAPACITY ltr 415 415

WATER REQUIREMENT (Inlet temp. 29°C) lpm 50 75

CONNECTED LOAD kW 26.5 34.6

MACHINE DIMENSIONS ( L x W x H ) m 5.5 x 1.6 x 2.5 5.5 x 1.6 x 2.7

MACHINE WEIGHT kg 7200 7550

* Under Specified Condition** With Open Nozzle

MODEL NOVASERVO 200INTERNATIONAL SIZE 2000 - 610 2000 - 830

POWER PACK * 13.6 KW 13.6 KW

INJECTION UNIT UNIT 610 830

A B C A B C

INJECTION CAPACITY MAX. (GPPS) gm 272 336 407 374 452 538

THEORETICAL DISPLACEMENT cc 286 353 428 393 475 565

INJECTION PRESSURE MAX. bar 2137 1731 1430 2116 1749 1469

INJECTION RATE ** cc/sec 200 247 299 202 244 291

INJECTION SCREW STROKE mm 180 180 180 200 200 200

SCREW DIAMETER mm 45 50 55 50 55 60

SCREW L / D RATIO 22 20 20 22 20 20

SCREW SPEED rpm 305 305 305 285 285 285

SCREW TORQUE Nm 1080 1080 1080 1341 1341 1341

PLASTICIZING RATE (GPPS) gm/sec 28 38 50 36 46 59

PLASTICIZING RATE (BARRIER) gm/sec 34 46 57 43 54 66

NO. OF PYROMETERS (BARREL+NOZZLE) 3+1 3+1

TOTAL HEAT CAPACITY kW 15.14 15.99 18.9 19.95

CLAMP UNIT

CLAMP FORCE ton 200 200

CLAMP STROKE mm 510 510

MAXIMUM DAYLIGHT mm 1220 1220

MINIMUM MOULD HEIGHT mm 200 200

MAXIMUM MOULD HEIGHT mm 710 710

PLATEN SIZE ( H x V ) mm 810 x 810 810 x 810

DISTANCE BETWEEN TIE ROD ( H x V ) mm 570 x 570 570 x 570

TIE ROD DIAMETER mm 100 100

EJECTOR STROKE mm 150 150

EJECTOR FORCE ton 4.4 4.4

MOULD WEIGHT CAPACITY kg 1906 1906

GENERAL

SERVO DRIVE * kW 13.6 13.6

TOTAL OIL TANK CAPACITY ltr 525 525

WATER REQUIREMENT (Inlet temp. 29°C) lpm 75 75

CONNECTED LOAD kW 28.6 34.6

MACHINE DIMENSIONS ( L x W x H ) m 5.5 x 1.6 x 2.6 5.5 x 1.6 x 2.7

MACHINE WEIGHT kg 9200 9550

* Under Specified Condition** With Open Nozzle

Page 7: New Generation - Energy Efficient

Toggle Injection Moulding Machine

CONTROLS• 22 Parameter Monitoring for last 1000 cycles with Graphics• 10.4” TFT Color Display with Alpha - Numeric Keypad• Actual Injection Speed & Pressure Graph Display• 80 Mould Data Storage• Configurable Multilevel Password with Operator’s Name• Graphically Presentation of Last 48 Hours Production• Daily Production Data of Last 1 Year• Customized Setup Menu• High / Low Limit Display for Each Adjustable Parameter• I / 0 diagnosis - Analog & Digital• Timer Precision in 0.01 Second• Change Log Menu: logs last 100 Set Points Changes with Time & Date• Statistical Process Control (SPC) with Graphics• Process Mode: Functions with its Co-fuctions on a Single Key Press• Note Pad & Maintenance Scheduling• Freely Programmable Smart Outputs & Inputs• Over View Screen with Graphical Display of Machine Functions• Soft Keys for Fast Access of Select Menus• Auto shut down• Visual & Audible Alarm• 1000 Alarm History with Date & Time Log• Printer Interface with USB Port

HYDRAULICS• Energy Efficient Servo Motor & Pump• Ergonomic Hydraulic Layout for Easy Approach• Valves Placed near Actuators for Rapid Response• Pre-Heating Circuit for Hydraulic Oil• Low Oil Level Audible Alarm & Motor Shut Down• Continuous Oil Filtration• Audible Alarm for Filter Clogging• Hydraulic Valve On / Off Indication

AVAILABLE OPTIONS• Air Ejection - up to 3 Stage• Hydraulic Core Pull - up to 2 Stage• Feed Throat Temperature Control• Oil Temperature Control• Part Drop Detect for Single Cavity• Water Battery with Temperature Indicator• Water Manifolds• Extra Heating zones• Jam Bar• T-slot Platens• Interface for Ejector Retract Verification• Bimetallic Barrel & Hardened / Coated Screw

CLAMP• Robust Toggle Clamp Mechanism (Mono Toggle for 50-80 T & Double Toggle for 110-200 T)• Quick Automatic Mould Height & Tonnage setting on Screen• Adjustable Pressure setting of Closing & Opening Stage• Proportional Speed Control with 5 Closing & 5 Opening Speed• Adjustable 2 Stage Mould Safety Pressure & 1 Stage Speed• Position Based Ramping for Accurate Position Switching, Precise Speed & Pressure Control• Linear Position Transducer for Accurate Clamp Position Control• Sensitive Mould Protection with Try Again Circuit• Stage Wise Actual Time Display• Insert Moulding Program• Actual Tonnage Display on Screen• Automatic Grease Lubrication (110 T & above)

EJECTOR• Knock-Out Bar• 2 Stage Programmable Ejector Forward Profile with Soft Eject• Ejector Speed & Pressure adjustable on Screen• Linear Transducer for Ejector Position• Pulsating Ejector Strokes up to 9 Pulses• Intermediate Retract Set Point• Ejector Stay Forward & Forward Dwell Timer

INJECTION• 6 Stage Injection Velocity & 15 Stage Injection Pressure Profile• 5 Stage Screw Speed & 5 Stage Back Pressure Control (Setting) through Screen• Digital setting of Extruder RPM & Digital Read out of Actual RPM• Wide Choice of Injection Units with A-B-C Screw/Barrel Combinations• Switch Over from Fill to Pack based on Position or Time• Linear Position Transducer for Accurate Injection Position Control• Injection Decompression Before / After Refilling or Both• Semi-Auto Purge, Cold Slug removal & Intrusion Moulding Programs• Aluminum Chequered Plate below Purge Area• Sprue Break with Timer• Nozzle Contact Force by Pressure Switch• Twin Cylinder Injection on Guide Rods

TEMPERATURE CONTROL• Actual Current Display of Barrel Heating Zones• Heater Failure & Thermocouple Open Detection• Accurate PID Temperature Control settable on Screen• Feed Throat Temperature Indication• Auto Heat Startup & Shutdown• Heat Standby after set number of Cycles• Soak Timer for Cold Start Protection• High / Low Temperature Alarm• Set & Actual Temperature Data with Bar Graph• Insulated Heater Band

Design Advantages & Features

FERROMATIK MILACRON INDIA PVT. LTD.(Formerly known as Cincinnati Milacron Ltd.) 93/2 & 94/1, Phase-I, Phone : +91-79-2589 0081, 2589 0133, 2583 0063G.I.D.C. Vatva, Fax : +91-79-2583 0125Ahmedabad - 382 445, E-mail : [email protected]. Website : www.milacronindia.com

All specifications reflect average values based on typical machine layouts. Actual figures will vary depending on final machine configuration. Performance specifications are based on theoretical data. Photograph may show attachments or accessories,which may not be part of the standard scope of supply. Due to continual improvements, specifications & some components are subject to change without notice.

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