NES 512 Part 12 Guide to Cables, Electrical and Associated Items

8/9/2019 NES 512 Part 12 Guide to Cables, Electrical and Associated Items

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Guide to Cables, Electrical and Associated

Items

Part 12

Index to NATO Stock Numbers and CablesManufacturing Specifications for Cables

Listed in Parts 2-8

Ministry of Defence Defence Standard 02-512 Part 12

Issue 2 Publication Date 04 November 2002

Category 3


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AMENDMENTS ISSUED SINCE PUBLICATION

AMD NO DATE OFISSUE

TEXT AFFECTED SIGNATURE &DATE

Revision Note

This Issue of this Standard has been prepared to incorporate changes to text and presentation.The technical content has been updated in line with current practice.

Historical Record

GLS 3-51-512 Part 12TP 1002 Part 12

NES 512, Part 12, Issue 1 NES 512, Part 12, Issue 2 Mar 91Def Stan 02-512, Part 12, Issue 1 Apr 00


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DEFENCE STANDARD 02–512 PT 12

GUIDE TO CABLES, ELECTRICAL AND ASSCOIATED ITEMS

PART 12

INDEX TO NATO STOCK NUMBERS AND CABLES MANUFACTURING

SPECIFICATIONS FOR CABLES LISTED IN PARTS 2 – 8

This Defence Standard is

authorized for use in MOD contractsby the Defence Procurement Agency and

the Defence Logistics Organisation

Published by:

Defence Procurement AgencyAn Executive Agency of The Ministry of DefenceUK Defence StandardizationKentigern House65 Brown StreetGlasgow G2 8EX


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DEF STAN 02–512 PART 12 / ISSUE 2(NES 512 Part 12)

SCOPE

1. This Defence Standard 02–512 Part 12 contains details of the NATO Stock Numbers (NSN) andassociated cable specifications of all cables mentioned in DEF STAN 02–512. Reference is madeto the relevant Parts and Tables in DEF STAN 02–512 where detailed information of the cables,glands, deck tubes and terminations associated with the particular cable can be found.

FOREWORD

Sponsorship

1. This Defence Standard (DEF STAN) is sponsored by the Defence Logistics Organisation (DLO),Ministry of Defence (MOD).

2. It is to be applied as required by any MOD contract for the selection of radio frequency electrical

cables and is applicable to HM Surface Ships and Submarines.3. The complete DEF STAN 02–512 comprises:

Guide to Cables, Electrical and Associated Items:

Part 1: General;

Part 2: Cables, Electrical Silicon Rubber Insulated, Limited Fire Hazard (LFH) orChlorosulphonated Polyethylene (CSP)Sheathed for General Services;

Part 3: Cables, Electrical, Ethylene Propylene (EP) Rubber Insulated, Limited FireHazard (LFH) or Chlorosulphonated Polyethylene (CSP) Sheathed for GeneralServices;

Part 4: Withdrawn:

Part 5: Cables, Electrical, Radio Frequency;

Part 6: Cables, Electrical, Miniature and Sub-miniature and Equipment Wires;

Part 7: Cables and Wires, Electrical, Miscellaneous for Special Services;

Part 8: Cables, Electrical, Thin-wall Insulated Limited Fire Hazard for GeneralServices;

Part 9: Not Issued;

Part 10: Terminations and Connectors;

Part 11: Glands, Grommets and Deck Tubes;

Part 12: Index of NATO Stock Numbers and Cable Manufacturing Specifications forcables listed in Parts 2 - 8;

Part 13: Cables (Imperial) Nearest Metric Equivalents.

4. Any user of this DEF STAN either within MOD or in industry may propose an amendment to it.Proposals for amendments that are not directly applicable to a particular contract are to be madeto the publishing authority identified on Page (1), and those directly applicable to a particularcontract are to be dealt with using contract procedures.

5. If it is found to be unsuitable for any particular requirement, MOD is to be informed in writingof the circumstances.

6. No alteration is to be made to this DEF STAN except by the issue of an authorized amendment.


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7. Unless otherwise stated, reference in this DEF STAN to approval, approved, authorized andsimilar terms means by the MOD in writing.

8. Any significant amendments that may be made to this DEF STAN at a later date will be indicatedby a vertical sideline. Deletions will be indicated by 000 appearing at the end of the line interval.

9. Extracts from British Standards within the DEF STAN have been included with the permissionof the British Standards Institution.

10. This DEF STAN has been reissued to reflect changes in departmental nomenclature and thechanges to technical requirements.

Conditions of Release

General

11. This DEF STAN has been devised solely for the use of the MOD, and its contractors in theexecution of contracts for the MOD. To the extent permitted by law, the MOD hereby excludesall liability whatsoever and howsoever arising (including but without limitation, liability resultingfrom negligence) for any loss or damage however caused when the DEF STAN is used for anyother purpose.

12. This document is Crown Copyright and the information herein may be subject to Crown or thirdparty rights. It is not to be released, reproduced or published without written permission of theMOD.

13. The Crown reserves the right to amend or modify the contents of this DEF STAN withoutconsulting or informing any holder.

MOD Tender or Contract Process

14. This DEF STAN is the property of the Crown. Unless otherwise authorized in writing by the MODit must be returned on completion of the contract, or submission of the tender, in connection withwhich it is issued.

15. When this DEF STAN is used in connection with a MOD tender or contract, the user is to ensurethat he is in possession of the appropriate version of each document, including related documents,relevant to each particular tender or contract. Enquiries in this connection may be made to theauthority named in the tender or contract.

16. When DEF STAN are incorporated into MOD contracts, users are responsible for their correctapplication and for complying with contractual and any other statutory requirements. Compliancewith an DEF STAN does not of itself confer immunity from legal obligations.

Categories of Defence Standard

17. The Category of this DEF STAN has been determined using the following criteria:

a. Category 1. If not applied may have a Critical affect on the following:

Safety of the vessel, its complement or third parties.

Operational performance of the vessel, its systems or equipment.

b. Category 2. If not applied may have a Significant affect on the following:

Safety of the vessel, its complement or third parties.Operational performance of the vessel, its systems or equipment.


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Through life costs and support.

c. Category 3. If not applied may have a Minor affect on the following:

MOD best practice and fleet commonality.

Corporate Experience and Knowledge.Current support practice.

Related Documents

18. In the tender and procurement processes the related documents listed in each section and AnnexA can be obtained as follows:

a. British Standards British Standards Institution,

389 Chiswick High Road,London, W4 4AL.

b. Defence Standards & Defence Procurement Agency,Naval Engineering Standards An Executive Agency of the Ministry of Defence,

UK Defence Standardization,Kentigern House,65 Brown Street,Glasgow, G2 8EX.

c. Other documents Tender or Contract Sponsor to advise.

19. All applications to Ministry Establishments for related documents are to quote the relevant MODInvitation to Tender or Contract number and date, together with the sponsoring Directorate andthe Tender or Contract Sponsor.

20. Prime Contractors are responsible for supplying their subcontractors with relevantdocumentation, including specifications, standards and drawings.

Health and Safety

Warning

21. This DEF STAN may call for the use of processes, substances and/or procedures that are injuriousto health if adequate precautions are not taken. It refers only to technical suitability and in no wayabsolves either the supplier or the user from statutory obligations relating to health and safety atany stage of manufacture or use. Where attention is drawn to hazards, those quoted may notnecessarily be exhaustive.

22. This DEF STAN has been written, and is to be used, taking into account the policy stipulated inJSP 430 MOD Ship Safety Management System Handbook.

Additional Information

(There is no relevant information included)


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CONTENTS

Page No

TITLE PAGE 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SCOPE 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FOREWORD 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sponsorship 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Conditions of Release 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Categories of Defence Standard 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Related Documents 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Health and Safety 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Additional Information 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CONTENTS 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 1. PERFORMANCE SPECIFICATION 7. . . . . . . . . . . . . . . . . . .

SECTION 2. NATIONAL/INTERNATIONAL REGULATIONS 7. . . . . . . .

SECTION 3. MILITARY STANDARDS/REQUIREMENTS 7. . . . . . . . . . . .3.1 Identification of NATO Stock Numbers and Specifications

for Cables 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.1.1 General 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 4. DESIGN REQUIREMENTS GUIDANCE 8. . . . . . . . . . . . . . .4. Design Requirements/Guidance 8. . . . . . . . . . . . . . . . . . . . . . . .4.1 General 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1.1 Arrangement of Tables 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1.2 Data Table Numbers 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1.3 Definition of Codes 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Table 4.1 Cables NSN 6145–01–069–0584 to NSN 6145–99–097–6444 9Table 4.2 Cables NSN 6145–99–111–8691 to NSN 6145–99–521–6822 11Table 4.3 Cables NSN 6145–99–521–6823 to NSN 6145–99–521-6993 13Table 4.4 Cables NSN 6145–99–521–6995 to NSN 6145–99–521–8504 15Table 4.5 Cables NSN 6145–99–521–8505 to NSN 6145–99–533–2481 17Table 4.6 Cables NSN 6145–99–533–4599 to NSN 6145–99–876–0082 19Table 4.7 Cables NSN 6145–99–891–6750 to NSN 6145–99–892–0060 20Table 4.8 Cables NSN 6145–99–892–0061 to NSN 6145–99–983–0385 22

SECTION 5. CORPORATE KNOWLEDGE AND EXPERIENCE 23. . . . . .


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Page No

ANNEX A. RELATED DOCUMENTS 24. . . . . . . . . . . . . . . . . . . . . . . . . . .

ANNEX B. ABBREVIATIONS AND DEFINITIONS 25. . . . . . . . . . . . . . .

ANNEX C. PROCUREMENT CHECK LIST 26. . . . . . . . . . . . . . . . . . . . . .

ALPHABETICAL INDEX 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


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1. PERFORMANCE SPECIFICATION

This DEF STAN contains no Performance Specification information.

2. NATIONAL/INTERNATIONAL REGULATIONS

This DEF STAN contains no National/International Regulations information.

3. MILITARY STANDARDS/REQUIREMENTS

3.1 Identification of NATO Stock Numbers and Specifications for Cables

3.1.1 General

In accordance with MOD policy to reduce the dangers to personnel and damage toequipment from smoke, toxic fumes and corrosive gases when electrical wires andcables are subjected to fire, an extended range of Limited Fire Hazard (LFH) wires,cables and ancillary components is now available. The new range of LFHcomponents is to be used in all new construction MOD vessels and is also to beincorporated retrospectively in existing vessels when opportunities arise.


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4. DESIGN REQUIREMENTS/GUIDANCE

Related Documents: DEF STAN 02–512; see also Annex A.

4.1 General

4.1.1 Arrangement of Tables

a . The tables have been compiled in numerical order of NATO Stock Numbers(NSN).

4.1.2 Data Table Numbers

a . The Data Table numbers shown in Tables 4.1 to 4.13 refer to the other Parts of DEFSTAN 02–512 and the relevant Table.

4.1.3 Definition of Codes

a . Letters, A-Z, have been allocated to the Cable Manufacturing Specifications listedin Annex A. These codes are used in the Tables under ‘Specific Code’ to denote therelevant specification or standard and are for the purposes of this Part of DEFSTAN 02–512 only.

DEF STAN DEF STAN

DEF STAN

DEF STAN

DEF STAN


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9

# These items may be difficult to obtain as they are cancelled/inactive on ISIS

Table 4.1 – Cables NSN 6145-01-069-0584 to NSN 6145-99-097-6444


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1 0

These items may be difficult to obtain as they are cancelled/inactive on ISIS


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1 1


Table 4.2 – Cables NSN 6145-99-111-8691 to NSN 6145-99-521–6822


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1 2



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1 3

# These items may be difficult to obtain as they are cancelled/inactive on ISISTable 4.3 – Cables NSN 6145-99-521-6823 to NSN 6145-99-521-6993


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1 4


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1 5

Table 4.4 – Cables NSN 6145-99-521-6995 to NSN 6145-99-521-8504


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1 6


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1 7

–


Table 4.5 – Cables NSN 6145-99-521-8505 to NSN 6145-99-533–2481


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1 8



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1 9


Table 4.6 – Cables NSN 6145-99-533–4599 to NSN 6145-99-876–0082


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2 0

Table 4.7 – Cables NSN 6145-99-891–6750 to NSN 6145-99-892–0060


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2 1


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2 2

Table 4.8 – Cables NSN 6145–99–892–0061 to NSN 6145–99–983–0385


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DEF STAN 02–512 PART 12 / ISSUE 2(NES Part 12)

5. CORPORATE KNOWLEDGE AND EXPERIENCE

This DEF STAN contains no Corporate Experience and Knowledge information.


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ANNEX A.

RELATED DOCUMENTS

A1. The following documents and publications are referred to in this DEF STAN:

JSP 430 Ship Safety Management System Handbook:Volume 1: Policy and Guidance on MOD Ship and Equipment Safety

Management

DEF STAN 61-12 Wires, cords and cables, electrical – metric units:Part 4: Cables s ecial ur ose electrical Sub-Miniature Electric, , -

Cables) , , ,

electrical (Small Multi-core Cables)art : o yv ny or e , o yet y ene, or cone u er

Insulated Equipment WiresPart 8: PTFE Insulated Equipment Wires.Part 9: Cables, Radio Frequency including Limited Fire Hazard

(LFH) VariantsPart 18: Equipment Wires, Limited Fire HazardPart 25: Cables, Electrical, LFH up to 2.5 sq mm CSA Conductor

SizeDEF STAN 02–517 Requirements for Cables, Electric:

-art : ressure- g t t y ene ropy ene u er orSilicone Rubber Insulated, Chlorosulphonated Polyethylene( ) m te re azar ( ) eat e a es

Part 2: Polyolefin Insulated CablesPart 3: Co-axial Cables

Part 5: Miscellaneous Cables

DEF STAN 02–525(NES 525)

Requirements for Electric Cables, Thin-Wall Insulated, Limited FireHazard


Requirements for Cables, Electric Rubber Insulated, Limited FireHazard Sheathed for General Services


Requirements for Cables, Electric, Fire Survival, High TemperatureZones and Limited Fire Hazard Sheathed


Requirements for Cables, Electrical, Sub-Miniature and SmallMulticore Limited Fire Hazard for Special Purposes


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ANNEX B.

ABBREVIATIONS AND DEFINITIONS

B1. For the purpose of this DEF STAN the following abbreviations apply:

C Number of cores in cable

CON Concentric conductor

CSA Cross-sectional area of one core

CSP Chlorosulphonated Polyethylene

DEF STAN Defence Standard

DLO Defence Logistics Organisation

DPA Defence Procurement Agency

EP Ethylene Propylene

GL Equipment gland - see DEF STAN 02–512 Part 11

JSP Joint Services Publication

LFH Limited Fire Hazard

MOD Ministry of Defence

NATO North Atlantic Treaty Organisation

NES Naval Engineering Standard

NO EQVT No equivalent metric cable

NSN NATO Stock NumberOD Overall Diameter (maximum) of cable

P Pairs

Patt No. Original (Admiralty) Pattern Number

Q Quads

SPL Special

T Triples

B2. There are no definitions in this DEF STAN.


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ANNEX C.

PROCUREMENT CHECK LIST

C1. No relevant information included.

INDEX

ALPHABETICAL INDEX

a.. There is no Alphabetical Index for this DEF STAN


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Inside Rear Cover


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© Crown Copyright 2002

Copying Only as Agreed with DStan

Defence Standards are Published by and Obtainable from:

Defence Procurement AgencyAn Executive Agency of The Ministry of Defence

UK Defence StandardizationKentigern House65 Brown Street

GLASGOW G2 8EX

DStan Helpdesk

Tel 0141 224 2531/2 Fax 0141 224 2503

Internet e-mail [email protected]

File Reference

The DStan file reference relating to work on this standard is D/DStan/69/02/512 Pt 12.

Contract Requirements

When Defence Standards are incorporated into contracts users are responsible for their correctapplication and for complying with contractual and statutory requirements. Compliance witha Defence Standard does not in itself confer immunity from legal obligations.

Revision of Defence Standards

Defence Standards are revised as necessary by up issue or amendment. It is important thatusers of Defence Standards should ascertain that they are in possession of the latest issue or amendment. Information on all Defence Standards is contained in Def Stan 00-00 Standardsfor Defence Part 3 , Index of Standards for Defence Procurement Section 4 ‘Index of Defence

Standards and Defence Specifications’ published annually and supplemented regularly byStandards in Defence News (SID News). Any person who, when making use of a DefenceStandard encounters an inaccuracy or ambiguity is requested to notify the Directorate of Standardization (DStan) without delay in order that the matter may be investigated andappropriate action taken.