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NECO CERAMICS LIMITED
Registered Office & Works : Old Barni Karkhana Road,
Bagadganj, NAGPUR – 440 008 (MS) INDIA Ph.No . : + 91-712 – 2767423, 2778345
Fax. No.: + 91-712 – 2778345 Mobile No.: +91- 9372391346
E Mail : [email protected] / [email protected]
Neco Ceramics Limited is engaged in manufacturing a wide range of Refractory products to serve various market segments all around the globe. We believe in customer satisfaction and envision ourselves as partner in their growth.
NECO Ceramics is one of the companies of “NECO GROUP of Industries”. The group is having an annual turnover of more than $ 500 Millions.
Our business philosophy dictates that we develop long-turn relationship with the people we deal with. To help this relationship grow, we have expanded our activities to span every aspect of refractory application and installation from concept to commissioning.
Our zealous commitment, ability and constant endeavor to deliver the best quality product have positioned Neco Ceramics Limited as a preferred supplier. Neco Ceramics is managed by highly qualified & experienced management staff belonging to various refractory organizations.
Infrastructure
400 M.T. Friction Screw Press - 1 No
150 M.T. Friction Screw Press - 3 Nos.
100 M.T. Friction Screw Press - 2 Nos.
75 M.T. Friction Screw Press - 2 Nos.
150 M.T. Hydraulic Press - 1 No
Counter Current Intensive Mixture (Inclined) - 1 No
Counter Current Mixer Machine - 3 Nos.
Vibrating Tube Mill - 1 No
Mill House Circuit
Firing Facility:
Continuous Gas Ring Kiln Extension Shaft Coal Gassifier
Capacity
Bricks - 14,400 M.T.
Monolithic - 11,500 M.T.
Strength
Technical Administrative Marketing Total
Un Skilled 85 - - 85
Semi Skilled 48 - - 48
Highly Skilled 42 - - 42
Staff 21 2 2 26
Officers 16 1 1 18
Managers 6 2 2 10
Quality Assurance Plan….. 1
GENERAL PLANT LAYOUT
INCOMING RAW MATERIAL’S
CONFIRMATION OF WEIGHT OF INCOMING RAW MATERIAL AS PER PURCHASE ORDER
LABORATORY CHECK OF MATCH SAMPLE
AS PER PURCHASE ORDER
PHYSICAL VERIFICATION, CHEMICAL ANALYSIS GRAIN SIZE
A.P., B.D., FREE IRON
ACCEPTED FOR PROCESSING REJECTED
INFORMED TO PURCHASE DEPT. &
QUALITY CONTROL LAB
MIXING AS PER INSTRUCTION OF LAB
Quality Assurance Plan….. contd.
MIXING TIME, MIXING SEQUENCE, MIXER SEIVE ANALYSIS, MOISTRURE AS PER LABORATORY INSTRUCTIONS
MOULDING (SHAPING) PROCEDURE
STROKE, GREEN B.D., GREEN SIZE, TEXTURE, LAMINATION, CRACK, WARPAGE TO BE
CHECKED AT THE GREEN STAGE BY Q C LAB.
DRYING SCHEDULE AS PER INSTRUCTION OF LABORATORY
LOADING OF GREEN BRICKS IN THE KILN
MOISTURE PERCENTAGE, LEVELING, LOADING SAND, LOADING GAP,
LOADING HEIGHT, CRACK,CORNER BREAKAGE
Quality Assurance Plan….. contd.
FIRING AS PER INSTRUCTION OF LABORATORY
FIRING TEMPERATURE, SOAKING TIME
UNLOADING AS PER INSTRUCTION OF
QUALITY CONTROL LAB
STACKING & SORTING
SIZE, SAGREGATION, LAMINATION, CORNER
BREAKAGE, WARPAGE, IRONSPOT, CRACK
Quality Assurance Plan….. contd.
LABORATORY ANALYSIS OF FINISHED PRODUCT
BATCHWISE AND SAMPLEWISE
ALL PHYSICAL TESTING:A.P., B.D., C.C.S., R.U.L., P.L.C., P.C.E., SPALLING AS PER IS OR
CUSTOMER SPECIFICATION, CHEMICAL, THERMAL AND MINERALOGICAL PROPERTIES
AS PER CUSTOMER SPECIFICATION
READY FOR PACKING & DISPATCH OR OFFER FOR EXTERNAL INSPECTION
LOT REJECTED INFORMED TO PRODUCTION CONTOL LAB
Products
Magnesia Carbon Bricks High Alumina Bricks for Ladle & others Up to 90% Al2O3 Precast Prefired Shapes Fire Clay Bricks Magnesite Bricks Low Cement Castable Ultra Low Cement Castable Conventional Castables Basic Gunning & Ramming Mass Patching Mass High Alumina & Fire Clay Mortar’s Silliminite Bricks/Blocks & others Ladle/Tundish Covering Compound Trough & Mudgun Mass (Tap Hole Clay) for Blast Furnace
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Major Clients 1. Bhilai Steel Plant (A unit of SAIL), Bhilai 2. African Steel Mills (Nigeria) Limited - Nigeria 3. G K Steel – Erbil- Iraq 4. International Quality Steel - Dubai 5. SEASHORE Steel, DOHA, QATAR 6. Murali Cement Limited - Chandrapur 7. Vipras Casting Ltd. Khopali (Mumbai) 8. NECO Group (Various units-10) – Siltara, Raipur 9. Ispat Industries Ltd, Kalmeshwar, Nagpur 10. Concast India Ltd, Mumbai :( Regular supplies for their Overseas Projects) 11. Bhushan Power & Steel Limited, Jharsuguda 12. Monnet Ispat Ltd. Raipur 13. Lloyds Steel Industries Ltd. Wardha & Ghugus DRI Unit 14. Sunflag Iron & steel Co. Ltd, Bhandara 15. ACC Nihon Casting Ltd, Butibori, Nagpur 16. FACOR Limited, Nagpur 17. BEEKAY Engg. & Casting Ltd, Bhilai 18. OPG Metals Pvt. Ltd. Salem (Tamil Nadu) 19. Mirra & Mirra Industries, Chennai 20. Vineer Glass Industries, Nagpur 21. Vineer Carbon Pvt. Ltd., Nagpur 22. Coromandal Prodorite Limited, Chennai
Major Clients 22. Trufrom Techno Products Ltd., Nagpur 23. Tee Cee Enterprises, Chennai 24. Sunvijay Steel Group, Nagpur 25. S.K Gupta Pvt Ltd, Mumbai 26. Simplex Casting Ltd, Raipur/Bhilai 27. Hari Om Metcoke Pvt Ltd., Goa 28. Balaji Associates, Chennai 29. Tata Metallic Limited, Reddi (Sindudurg Dist. - MS.) (Formerly Usha Ispat Limited) 30. Chennai Refractory & Minerals Chennai 31. J.M. Samasthiya Refractories, Chennai 32. Kapilansh Dhatu Udyog Pvt Ltd., Nagpur 33. Prabhu Steel Industries Limited, Nagpur 34. Solar Explosive Limited, Bazargaon, Nagpur 35. Navanagar Metcoke Ltd. Rajkot 36. Usha Fuels Pvt Ltd. Raipur 37. Abhijeet Infrastructure Limited, Siltara (Raipur) 38. Corporate Ispat Alloys Limited – Siltara 39. Indo Rama Synthetics Limited – Butibori
40. Uttam Galva Mettalics Ltd. – Wardha & Others
Future Plans
800 M.T. Hydraulic Press.
Setting up of Raw Material Calcinations Unit as a part of backward integration strategy.
Acquiring mines of the input Raw Materials for further backward integration of Raw Material calcinations unit.
Setting up of Raw Material beneficiation unit for quality enhancement of the mined Raw Materials.
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