Stephan Spat

“How do you run a logistics operation continuously at optimum capacity?”

Operational Excellence

Complex system designs

Continuously changing operating conditions

Operational control influenced by numerous parameters

Run your logistics system continuously at the optimum capacity

Optimisation

Personnel

Machinery

Goods

Environment

Better use of available resources

System learns with every operating hour

Fast adjustment to new environmental conditions

Smart FactoryOperational Challenges

• simply define the target

• and select one of the routes which fits you best

• the navigation guides you to the target

• no matter if you turn wrong once or traffic problems occur

• save known targets and routes

• ongoing updates with new points of interests

• information of user updates map & calculation

Anticipatory planning

Online optimisation

Continuous improvement

Idea

redPILOT Modules

Operational Excellence OPTIMISER

Operational Excellence IMPROVER

Generates operating plan & allocates resources.

Forward-looking operations scheduling achieves a holistic optimum across all resources (personnel & machineries).

Re-scheduling of available resources.

(Online) optimisation of available resources based on a specially

developed bottleneck and overcapacity detection algorithm.

Automatically adjusted process model.

Continuous improvement with machine-based learning during

every operating hour, transforming experience into

know-how.

Operational Excellence PLANNER

Summary

Operational Excellence SoftwareSystem integration into existing infrastructure

Logistics System (personnel, machineries, goods, environment)

Operational Excellence PLANNER

Holistic

operations optimization:

shift plan

service plan

operational parameters WMCS

Control of data & material flow

Operational Excellence SoftwareSystem integration into existing infrastructure

Logistics System (personnel, machineries, goods, environment)

Operational Excellence PLANNER

Holistic

operations optimization:

shift plan

service plan

operational parameters

Operational Excellence OPTIMIZER

performance data

availabilities

order distributionContinuous alternative

courses of action for:

reallocation of resources

changes to service plan

changes to operational parametersWMCS

Control of data & material flow

Operational Excellence SoftwareSystem integration into existing infrastructure

Logistics System (personnel, machineries, goods, environment)

Operational Excellence PLANNER

Holistic

operations optimization:

shift plan

service plan

operational parameters

Operational Excellence OPTIMIZER

performance data

availabilities

order distributionContinuous alternative

courses of action for:

reallocation of resources

changes to service plan

changes to operational parameters

Operational ExcellenceIMPROVER

WMCS

Control of data & material flow

redPILOTcontinuously

runs your business at the

optimum

Input dataOperator ID, order mix, …

OutputPrediction model

Machine Learning

Immediate & Tangible Commercial Benefits

Reduced use of personnel and machinery due to holistic operations scheduling across all resources

Do not regret costs afterward, actively manage them beforehand!

Increased average performance because of online bottleneck and overcapacity detection

Transparency in operator skill management leads to higher operator performance and satisfaction

Data based foundation on process performance and costs for best-practice approaches

Latest Highlights…

Shifting Bottleneck DetectionAutomated action alternative proposals

Every logistics system has its bottlenecks. An optimization will instantly improve the system performance. redPILOT detects bottlenecks and overcapacities on process step level during

operations and proposes action alternatives.

Bottlenecks and overcapacities are identified

during operations

Alternatives for rescheduling resources are suggested

Other automated alternatives can be configured in a customer-specific way

Identification

Future bottlenecks and overcapacities will be

predicted

Alternatives Prediction

w.i.p.

redPILOT Modules

Operational Excellence

OPTIMISER

Operational Excellence IMPROVER

Generation of shift plans.

Forward-looking operations scheduling to achieve a holistic

optimum across all involved resources (personnel,

machinery, goods, environment).

Re-scheduling of available resources.

(Online) optimisation of available resources based on

a specially developed bottleneck (and overcapacity)

detection algorithm.

Automatically adjusting system

model.

Continuous improvement with

active, system-guided learning

during every operating hour,

transforming experience into

know-how.

Operational ExcellencePLANNER

Operational Excellence

MAINTENANCE

Maintenance management for automated systems.

Structured and scheduled execution of maintenance

measures.

Operational Excellence MaintenanceComputerized Maintenance Management System

Application for resident groups to carry out defined maintenance activities in a structured and scheduled way.

Spare parts management

ReportingResource planning/

residents shift scheduling

Inspection/maintenance management

Event-controlled repair

management

Coming soon …

chatBOTState-of-the-art communication providing fast and reliable service to customers

The redPILOT chatBOT will be a digital assistant using natural language processing.

?How can I set the

throughput for process steps?

How do I create a shift plan?

? Show me all KPIs for the operation “Empties” for

yesterday.

?

What are the costs for cost center

116131 for August 2018?

?answers

results

support

What’s your Highlight?

Shifting Bottleneck

Detection to optimize overall

throughput

OE Maintenance to

manage machine

resources in the best possible

way

chatBOT to communicate in an innovative,

fast and reliable way

teamAPP to manage labor

resources in the best possible

way

Anything else you need to boost your Operational Excellence?

Reference CustomersFast growth and worldwide recognition

Industrial automation &

electromechanical products

HQ: Corby, UK

Employees: 6,000

Food Retail

HQ: Moers, Germany

Employees: 376,000

Pharma

HQ: Madrid, Spain

Employees: 9,500

Logistics

HQ: Helsingborg, Sweden

Employees: 500

Online retail

HQ: Liverpool, UK

Employees: 3,800

Food retail

HQ: Salzburg, Austria

Employees: 82,700

One of the top 5 food

retailers worldwide

HQ: US

A leading prestige

beauty company

HQ: NY, US

reliable. effective. dynamic.