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High Power RF Solutions Introduction to Nautel and NS Series LF High Power Amplifier

Nautel NS Series Introduction (2011-03-25) · 2020-02-22 · • Design, manufacture, sales and support of 3 product lines ... 2000 - Nautel launches 20 kW and 40 kW FM Transmitters

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High Power RF Solutions

Introduction to Nauteland NS SeriesLF High Power Amplifier

High Power RF Solutions

Corporate History

• Design, manufacture, sales and support of 3 product linesNavigational ProductsAM and FM transmitters for radio stationsIndustrial RF products

• Established in 1969• Products installed in over 176 countries• Exceptional field reputation for reliable products• Dedicated, long-term staff• Quality Management System audited by Bureau Veritas and registered/certified to ISO 9001:2008.

High Power RF Solutions

40 Year History of Innovation

1970 – Nautel introduced first solid state Radio Beacon Transmitter1974 – Nautel launches first solid state 2 kW AM Transmitter

1982 – Nautel launches first solid state 10 kW & 50 kW AM Transmitters 1990 – Nautel launches first solid state 100 kW & 200 kW AM Transmitters

1993 – Nautel launches first 10 kW FM Transmitter

2000 - Nautel launches 20 kW and 40 kW FM Transmitters

DRM 200 kW, MW transmitter goes on-air in Europe - 20032004 -HD Radio FM Transmitters

2004 - Direct-to-Channel Digital FM Exciter

Vector NDB/DGPS with Patented Antenna Current Stabilisation – 2005Adaptive Pre-Correction– 2005

XR Series – 4th Generation AM Transmitters 3 – 50 kW - 2005

Reliable HD Radio Transport Protocol for FM Digital Broadcast– 2006NX Link – TCP/IP Based Control - 2006

NX Series High Power MW - 2007WEB based remote control - 2007

Space Propulsion applications - 2007

NV Series High Power FM – 2008Next Generation LORAN technology - 2008

HD Power Boost technology - 2008

1969Dennis Covill

Founds Nautel

1994-1996 – Nautel launches super efficient 12 kW - 60 kW FM Transmitters

2002 - DRM and IBOC Digital Compatible AM Transmitters

VS Series Low Power FM – 2010NG Series Weather Radio - 2010

NS Series LF High Power Amplifier - 2010

High Power RF Solutions

Product Lines• MF AM radio broadcast transmitters (both analog and digital)

• VHF FM radio broadcast transmitters (both analog and digital)

• LF/MF Navigational non-directional radio beacon (NDB) transmitter systems

• LF/MF Differential Global Positioning System (DGPS) transmitters

• MF NAVTEX transmitter systems

• HF amplifiers and tuning/matching networks for industrial applications and plasma rocket engines

• Data Capable LF APNT and LORAN transmitters

• VHF FM Weather Radio Transmission System

• Sonar Amplifiers

High Power RF Solutions

Installed Base• Solid State NDB and DGPS Transmitters

+4,000 units since 1970• Solid State MF Telegraph Transmitters

+200 units since 1970• Solid State VHF – FM Broadcast Transmitters

+2,300 units since 1992• Solid State MW – AM Broadcast Transmitters

+3,300 units since 1982• Solid State VHF FM Weather Radio Transmitters

+20 units since 2010

…over 10,000 transmitters shipped to date!…over 10,000 transmitters shipped to date!

High Power RF Solutions

Nautel products in over 176 countries and every continent.

Nautel products in over 176 countries and every continent.

Global Supplier

High Power RF Solutions

Design Capabilities

• Multidisciplinary Research & Development team of over 30 technical staff • In-house design skills:

– Solid state amplifier design from 100 kHz to 200 MHz– Antenna Design and Computer Simulation– Analog and Digital Communications theory– RF matching, combining and filtering at high power and high voltages– RF Magnetics– Power Supplies– Digital Hardware Design– Digital Signal Processing– Data Communications Systems– Networking and TCP development

High Power RF Solutions

Nautel believes our technology is the best in the world

• DC to RF power conversion efficiencies between 94 and 98%

• Totally Solid State offering significant operational benefits incomparison to vacuum tube technology

• Precise digital control of operating frequency and power levels.

• Safe operating area protection allows wider range of operating impedance levels and improved reliability

• Continuous digital measurement of RF impedance and power levels.

• Custom high performance control algorithms may be implemented with relative ease using DSP based technology.

• Air and water cooled applications.

Technology Leadership

High Power RF Solutions

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Operational benefits of solid state amplifiers include:

• Highest reliability

• Soft failure modes

• No wear-out mechanisms

• Reduced on-site technical support

• Amplifiers without frequency selective parts allows instant frequency change with acceptable impedance matching

• 1 to 4 dollars per watt range depending on frequency and other system requirements.

Solid State Technology

High Power RF Solutions

Facilities

Halifax, Nova ScotiaHalifax, Nova Scotia

•• 174 Employees174 Employees•• + 70,000 sq. ft.+ 70,000 sq. ft.

Bangor, MaineBangor, Maine

•• 45 Employees45 Employees•• + 36,000 sq. ft.+ 36,000 sq. ft.

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Production Capabilities

Computerised Fabrication ShopComputerised Fabrication Shop

Packing and ShipmentPacking and ShipmentFinal Production TestFinal Production Test

Final AssemblyFinal Assembly

Light AssemblyLight AssemblyPWB AssemblyPWB Assembly

High Power RF Solutions

Quality Manufacturing• Quality Management System registered/certified to the ISO9001:2008 international quality standard

• products built to stringent quality standards with industry leading features, performance, and reliability

• products are the result of the pride and craftsmanship of dedicated professionals

• each product is assembled by a team of individual people - no assembly robots

• production staff with an average of 15 years experience

• Nautel controls every aspect of production from workmanship toelectrical components to sheet metal fabrication

High Power RF Solutions

Standard Products

AM

FM

Navigation

RF Power

J1000 XR3 & XR6 XR12 NX50 NX100-NX800

NV3.5, NV5, NV7.5, NV10, NV15, NV20, NV30, NV40

Vector Series NDB/DGPS/Navtex NL Series Data Capable LF PNT& LORAN

HF Amplifier

NDB/DGPS/Navtex Antenna Tuning Units

VS Series

LF Antennas

NX25

Custom ImpedanceMatcher

Plasma RF PowerSources

NS Series Sonar Amplifier

NG Series Weather Radio Transmitters

High Power RF Solutions

Customer Service & Training• Emergency technical support is available 24 hours a day, 7 days a

week and is provided by Nautel Customer Service technical staff

• Both facilities house a full inventory of parts, modules, and sub-assemblies to support customer’s maintenance needs

• Parts depots also exist in Memphis, TN, USA and in the UK to assist in serving Global customers

• Nautel’s first priority is getting customers back on the air, even if the model in question was shipped in 1970

• Installation Supervision and Commissioning Services are available

• RF Basics, System Specific Training and Certified Installer/Maintainer programs, comprised of classroom as well ashands-on practical instruction, are available from Nautel

High Power RF Solutions

Nautel User’s Group

• Online access to Nautel’s restricted NUG website

- Technical FAQs

- Technical manuals

- Information sheets

- Field upgrade documents

• Special NUG discounts on select Nautel training programs

Membership includes:

High Power RF Solutions

NS Series Low Frequency High Power Amplifier Initial Project

Naval Systems Integrator challenged to find product that could meet strict operational requirements

Nautel engineered and manufactured to meet Naval Systems Integrator’s requirement

Nautel interested in further developing this technology and business

Nautel can meet both routine and challenging user specifications from this starting point

High Power RF Solutions

NS Series Low Frequency High Power Amplifier Design Targets

Flexible design allowing customization

Improved harmonic distortion

High efficiency

Modular design with safe and easy access

Precise control and timing

BITE

Reduced dollars/watt

Wide range of power capability

High Power RF Solutions

NS Series Low Frequency High Power Amplifier

State -of -the -Art Digital Exciter

Near zero noise and distortion esp. with digital input

Software defined fully digital DSP/FPGA based architecture

Software defined and developed in-house

Controls output power, modulation and protection

Feed forward power supply compensation

Dual analog to digital conversion (79 MSPS) with real time signal processing for advanced features

High Power RF Solutions

NS Series Low Frequency High Power Amplifier

Advanced Feature Capabilities

Pre-corrections of signals (linear and non-linear) to improve system or amplifier characteristics (distortion, response etc.)

Digital protection algorithms smoothly limit real and reactivepower when operating with mis-matched and highly reactiveloads

Instrumentation features such as real time impedance (patent applied for) and spectrum analysis

Signal receive functionality

High Power RF Solutions

NS Series Low Frequency High Power Amplifier

Power Architecture

Full bridge Class D (switched mode) amplifiers

Near 96% efficient

Highly reactive load capability

Interleaved Pulse Duration Modulation (IPDM)

virtually eliminates high frequency distortion characteristic ofsingle phase systems

extends frequency range capability

reduces size and weight of high power filter components.

High Power RF Solutions

NS Series Low Frequency High Power AmplifierRedundant Architecture

Redundant Subsystems are easily swappable

Fully parallel redundant architecture includes:

Redundant Power AmplifiersDigital (AES3) and balanced analog audio frequency inputsMultiple parallel/redundant fans in each cabinetRedundant low voltage power suppliesFailsafe manual and remote controlOptional: Redundant Exciters

High Power RF Solutions

NS Series Low Frequency High Power Amplifier

Fault Protection

Designed to withstand a variety of fault conditionsincluding but not limited to short circuit, open circuit, input signaloverdrive, mains under/over voltage and overheating.

Software accessible and defined control limits

High Power RF Solutions

NS Series Low Frequency High Power AmplifierIP Based Remote Control and Monitoring

Display Functionality available through IP via a web-interfaced PC or through SNMP (Simple Network Management Protocol)

Access available to status, controls, alarms, logs and reports

Grounding , EMI Shielding and Safety

Designed and tested to specific MIL-SPEC standards for EMI conditions.

Amplifiers are well marked for appropriate safety considerations for users at all input and output locations.

High Power RF Solutions

NS Series Low Frequency High Power AmplifierROBUST DESIGN AND EASY MAINTENANCE

Designed and tested to specific MIL-STD environmental, shake and vibration conditions

Control group monitors all subsystems, enabling remote maintenance and troubleshooting activities.

MTBF > 100,000 hours

0º C to 60º C Operating Temperature

Designed for Testability

BITE (Built-In Test Equipment)BIST (Built-In Self Test)