NATURAL GAS CONVERSION KIT - Char-Broilimages.charbroil.com/char-broil/char-broil/knowledge/4584625_3498… · Use grill, as purchased, only with LP (propane) gas and the regulator/valve

Protected under one or more of the following U.S. Patents: 4,989,579; 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,114,666; 6,135,104; 6,209,533; 6,279,566; 6,331,108; 6,484,900; 6,526,876; 6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473;6,749,424; 6,863,100; 6,935,327; 6,951,213; 6792,935; 7,047,590; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587;D417,588; D422,516; D423,876; D428,303; D430,772; D435,396; D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616;D448,975; D449,492; D450,544; D451,759; D454,028; D454,031; D455,205; D455,206; D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943;D460,312; D460,313; D460,318; D461,359; D465,123; D465,693; D466,307; D466,439; D466,752; D473,414; D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; D491,410; D494,009; D494,413;D498,523; D500,359; D504,048; D530,098; D535,000; Canada: 87,743; 87,744; 97,504; 99,355; 102,037; 104,200; 2,315,567; 2,336,036; France: 010,231; 010,422; 010,590; 010,849; 1,089,646; Germany: 1,089,646; South Korea: 384,565; China:99,127,066.5; United Kingdom: 2,099,402; 1,089,646. Other Patents Pending.© 2008 W.C. Bradley Company

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque Company®; American Gourmet®; Bandera®;BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody Grills®; Everybody Outside®; FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go®Express®; Grill Lovers®; H20 Smoker®; Keepers of the Flame®; New Braunfels Smoker Company®; Oklahoma Joe's®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Precision Flame®; Quantum®; SantaFe®; Sear and Grill®; Sierra®; Signature Series®; The Big Easy®; The Minute Grill®; Trentino®; Wild West Tradition®; and the following marks:

The following are trademarks of W.C. Bradley Co.: Commercial Series™; Designer Series™; Grill2Go® Advantage™; Longhorn™; Double Chef™; QuickSet™; Ready When You Are™; Hog and YardBird™; You Bring the Party™; SureFire™; Universal Grill Parts™

TEC™ is a trademark of Tec Infrared Grills.

If you have questions or need assistance during assembly, please call 1-888-430-7870

To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com

© 2008 Char-Broil, LLC Printed in USA• Columbus, GA 31902 • • Assembly Instructions © 2008

This Natural Gas Conversion Kit can be used ONLY with

Dual Fuel™ grills.

Model # 4584625For use with Char-Broil® RED™ Series Grills Only.

NATURAL GASCONVERSION KIT

Estimated assembly time: 45-60 minutes

FOR OUTDOOR USE ONLY

® ®

Natural Gas Conversion Kit 4584625 • •10/31/083498774

TM REVISION 00

For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Parts List/ Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Main Burner Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-18

Natural Gas Hose Conversion. . . . . . . . . . . . . . . . . . . . . . . . . .19

Sideburner Conversion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-27

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Use and Care. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Food Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

TABLE OF CONTENTS

DANGERDANGER: Indicates an imminently hazardous situationwhich, if not avoided, will result in death or serious injury.

WARNINGWARNING: Indicates an potentially hazardous situationwhich, if not avoided, could result in death or serious injury.

CAUTIONCAUTION: Indicates a potentially hazardous situation orunsafe practice which, if not avoided, may result in minoror moderate injury.

Safety SymbolsThe symbols and boxes shown below explain what each headingmeans. Read and follow all of the messages found throughoutthe manual.

CAUTION:Read and follow all safety statements, assemblyinstructions, and use and care directions before attemptingto assemble and cook.

INSTALLER/ASSEMBLER:Leave this manual with consumer.

CONSUMER:Keep this manual for future reference.

WARNING:Failure to follow all manufacturer’s instructions could resultin serious personal injury and/or property damage.

CAUTION:Some parts may contain sharp edges – especially as notedin the manual! Wear protective gloves if necessary.

2

Call Grill Service Center for Help and Parts

• To order non-warranty replacement parts or accessoriesplease visit us on the web at or call

1-800-888-7870 and one of our friendly and knowledgeableagents will be glad to assist you.

www.charbroil.com

USE AND CARE

Natural Gas Connections and Service RegulatorsAbove 1/2 psi.

Prior to 1998, all residual gas service regulators wereset with an outlet pressure of 7 inches water column.

In the 1998 edition of NFPA 54, the National Fuel GasCode, a change was made allowing service regulatorsof 2 and 5 psi.

With this change it was also required that an in lineregulator be connected between the service regulatorand the appliance regulator if the 2 or 5 psi system isused. This additional regulator is not supplied with theproduct.

It is possible for a consumer, making the connectionthemselves, or a plumber, not checking, to tap into a 2or 5 psi line. If a pressure of 2 psi or greater is suppliedto the appliance regulator on certain grills it will shutdown and not deliver any gas to the grill. Otherconcerns are the quick disconnect socket and hosewhich are only rated to 1/2 psi.

If the quick disconnect socket, hose, and grill areproperly connected and still not getting gas, deliverypressure needs to be verified. If pressure is greaterthan 1/2 psi, make sure that an in line regulator ispresent.

Once the grill has been over-pressured, the regulatormay or may not have been damaged. The best practiceis to replace the regulator.

3

WARNINGCALIFORNIA PROPOSITION 651. Combustion by-products produced when usingthis product contain chemicals known to the State ofCalifornia to cause cancer, birth defects, and otherreproductive harm.

2. This product contains chemicals, including leadand lead compounds, known to the State ofCalifornia to cause cancer, birth defects or otherreproductive harm.

Wash your hands after handling this product.

Installation Safety Precautions•

•

Use grill, as purchased, only with LP (propane) gas and theregulator/valve assembly supplied. A conversion kit must bepurchased for use with natural gas.Grill installation must conform with local codes, or in theirabsence of local codes, with either the

• All electrical accessories (such as rotisserie) must beelectrically grounded in accordance with local codes, or

Keep any electrical cords and/orfuel supply hoses away from any hot surfaces.

• This grill is safety certified for use in the United States and/orCanada only. Do not modify for use in any other location.Modification will result in a safety hazard.

National Fuel GasCode, ANSI Z223.1/ 4, Natural Gas and PropaneInstallation Code, CSA B149.1, or Propane Storage andHandling Code, B149.2, or the Standard for RecreationalVehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series,Recreational Vehicle Code, as applicable.

National Electrical Code, ANSI / NFPA 70 or CanadianElectrical Code, CSA C22.1.

NFPA 5

WARNINGDo not attempt to repair or alter thehose/valve/regulator for any “assumed” defect. Anymodification to this assembly will void your warrantyand create the risk of a gas leak and fire. Use onlyauthorized replacement parts supplied bymanufacturer.

CAUTION

1. Do not store or use gasoline or otherflammable liquids or vapors in the vicinity ofthis or any other appliance.

2. An LP cylinder not connected for use shall notbe stored in the vicinity of this or any otherappliance.

WARNING

DANGERIf you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from theappliance and immediately call your gassupplier or your fire department.

CAUTIONFor residential use only. Do not use for commercialcooking.

Food SafetyFood safety is a very important part of enjoying the outdoorcooking experience. To keep food safe from harmful bacteria,follow these four basic steps:

Wash hands, utensils, and surfaces with hot soapy waterbefore and after handling raw meat and poultry.

Seperate raw meats and poultry from ready-to-eatfoods to avoid cross contamination. Use a clean platter andutensils when removing cooked foods.

Cook meat and poultry thoroughly to kill bacteria. Use athermometer to ensure proper internal food temperatures.

Refrigerate prepared foods and leftovers promptly.

Clean:

Separate:

Cook:

Chill:

For more information call: USDA Meat and Poultry Hotlineat 1-800-535-4555 in Washington, DC (202) 720-3333,10:00 am-4:00 pm .

Using pots larger than 6 quarts in capacity couldexceed weight limit of theside burner shelf,resulting in failureof grill cartcomponents.

Installation Safety Precautions•

•

Use grill, as purchased, only with LP (propane) gas and theregulator/valve assembly supplied. A conversion kit must bepurchased for use with natural gas.Grill installation must conform with local codes, or in theirabsence of local codes, with either the

• All electrical accessories (such as rotisserie) must beelectrically grounded in accordance with local codes, or

Keep any electrical cords and/orfuel supply hoses away from any hot surfaces.

• This grill is safety certified for use in the United States and/orCanada only. Do not modify for use in any other location.Modification will result in a safety hazard.

National Fuel GasCode, ANSI Z223.1/ 4, Natural Gas and PropaneInstallation Code, CSA B149.1, or Propane Storage andHandling Code, B149.2, or the Standard for RecreationalVehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series,Recreational Vehicle Code, as applicable.

National Electrical Code, ANSI / NFPA 70 or CanadianElectrical Code, CSA C22.1.

NFPA 5

DANGER

USE AND CARE

4

OPD Hand Wheel

LP Cylinder Valve

Retainer Strap

SafetyCap

LP cylinder in upright position for vapor withdrawal

NEVER store a spare cylinder under or near the applienceor in an enclosed area.

Never fill a cylinder beyond 80% full.

An over filled or improperly stored cylinder is a hazard dueto possible gas release from the safety relief valve.

f you see, smell or hear gas escaping, immediately getaway from the LP cylinder/appliance and call your firedepartment.

This could cause an intense fire with risk of propertydamage, seriouse injury or death.

LP Cylinder Removal, Transport and Storage

1.

Failure to use safety cap as directed may result inserious personal injury and/or property damage.

2.

3.

Turn OFF all control knobs and LP cylinder valve. Turncoupling nut counterclockwise by hand only - do not use toolsto disconnect. Loosen cylinder screw beneath bottom shelf,then lift LP cylinder up and out of cart. Install safety cap ontoLP cylinder valve. Always use cap and strap supplied withvalve.

A disconnected LP cylinder instorage or beingtransported must have a safety capinstalled (as shown). Do not store an LPcylinder in enclosed spaces such as acarport, garage, porch, covered patio orother building. Never leave an LP cylinderinside a vehicle which may become overheatedby the sun.

Do not store an LP cylinder in an area where children play.

LP Cylinder

The LP cylinder used with your grill must meet the followingrequirements:

3.

1. Use LP cylinders only with these required measurements: 12”(30.5cm) (diameter) x 18” (45.7cm) (tall) with 20 lb. (9kg) capacitymaximum.

2. LP cylinders must be constructed and marked in accordance withspecifications for LP cylinders of thr U.S. Department ofTransportation (DOT) or for Canada, CAN/CSA-B339, cylinders,spheres and tubes for transportation of dangerous goods.Transport Canada (TC). See cylinder collar for marking.

LP cylinder valve must have:-Type 1 outlet compatable withregulator or grill.

-Safety relief valve.

-UL listed Overfill ProtectionDevice (OPD). This OPD safetyfeature is identified by a unique triangular hand wheel. Use onlyLP cylinders equipped with this type of valve.

4. LP cylinder must be arranged for vapor withdrawal and includecollar to protect LP cylinder valve. Always keep LP cylinder inupright position during use, transit or storage.

LP (liquefied Petroleum Gas)

LP Cylinder Filling

ForYour Safety

must purge new cylinder

LP gas is nontoxic, odorless and colorless when produced., LP gas has been given an odor (similar to rotten

cabbage) so that it can be smelled.

LP gas is highly flammable and may ignite unexpectedly whenmixed with air.

Use only licensed and experienced dealers.

LP dealer before filling.

Dealer should NEVER fill LP cylinder more than 80% of LPcylinder volume. Volume of propane in cylinder will vary bytemperature.

A frosty regulator indicates gas overfill. Immediately close LPcylinder valve and call local LP gas dealer for assistance.

Do not release liquid propane (LP) gas into the atmosphere.This is a hazardous practice.

To remove gas from LP cylinder, contact an LP dealer or call alocal fire department for assistance. Check the telephonedirectory under “Gas Companies” for nearest certified LPdealers.

Safety Relief Valve

OPD Hand Wheel

ckwol isC effO

Strap and Cap

5

If “growing” bubbles appear do not use or move theLP cylinder. Contact an LP gas supplier or your firedepartment!

WARNING

LP Cylinder Exchange

LP Cylinder Leak Test

Exchange your cylinder onlyfor an OPD safety feature-equipped cylinder as described inthe “LP Cylinder” section of this manual.

Leak test new and exchanged LP cylinders BEFOREconnecting to grill.

For your safety

Do not use household cleaning agents.

Many retailers that sell grills offer you the option of replacingyour empty LP cylinder through an exchange service. Use onlythose reputable exchange companies that inspect, precision fill,test and certify their cylinders.

Always keep new and exchanged LP cylinders in upright positionduring use, transit or storage.

Leak test must be repeated each time LP cylinder is exchangedor refilled.

Do not smoke during leak test.

Do not use an open flame to check for gas leaks.

Grill must be leak tested outdoors in a well-ventilated area, awayfrom ignition sources such as gas fired or electrical appliances.During leak test, keep grill away from open flames or sparks.

Use a clean paintbrush and a 50/50 mild soap and watersolution. Brush soapy solution onto areas indicated by arrows infigure below.

Damage to gas traincomponents can result.

Do not use a POL transportplug (plastic part with externalthreads)! It will defeat thesafety feature of the valve.

Type 1 outlet withthread on outside

5. Hold regulator and insert nipple into LPcylinder valve. Hand-tighten thecoupling nut, holding regulator in astraight line with LP cylinder valve soas not to cross-thread the connection.

Connecting Regulator to the LP Cylinder

1. LP cylinder must be properly secured onto grill. (Refer toassembly section of your grill manual).

2. Turn all control knobs to the OFF position.

3. Turn LP cylinder OFF by turning hand wheel clockwise to a

4. Remove the protective cap from LP cylinder valve. Always usecap and strap supplied with valve.

Full Stop.

Nipple has to be centeredinto the LP cylinder valve.

Straight

6

STOP

Outdoor gas appliance is not intended to be installed inor on a boat.Outdoor gas appliance is not intended to be installed inor on an RV.Never attempt to attach this grill to the self-contained LPgas system of a camper trailer or motor home.Do not use grill until leak-tested.If a leak is detected at any time, and call the firedepartment.If you cannot stop a gas leak close LPcylinder valve and call LP gas supplier or your firedepartment!

IMMEDIATELY

WARNING

DANGERDo not insert any tool or foreign object into the valve outletor safety relief valve. You may damage the valve andcause a leak. Leaking propane may result in explosion,fire, severe personal injury, or death.

Hold coupling nut and regulatoras shown for proper connectionto LP cylinder valve.

Connecting Regulator to the LP Cylinder (Con’t.)

6. Turn the coupling nut clockwise and tighten to a .The regulator will seal on the back-check feature in the LPcylinder valve, resulting in some resistance.

NOTE:

If you cannot complete the connection, disconnect regulator andrepeat steps 5 and 6. If you are still unable to complete theconnection,

Full Stop

An additionalone-half to three-quarters turn is required to complete theconnection. Tighten by hand only - do not use tools.

do not use this regulator!

Never remove threaded orificeat end of valve during leaktesting of valves.

Leak Testing Valves, Hoses and Regulator

1.

2. Be sure regulator is tightly connected to LP cylinder.

3. Completely open LP cylinder valve by turning hand wheelcounterclockwise. If you hear a , turn gas offimmediately. There is a major leak at the connection.

4. Brush soapy solution onto areas circled below.

Turn all control knobs to the OFF position.

Correctbefore proceeding.

rushing sound

5. If “growing” bubbles appear there is a leak. Close LP cylindervalve immediately and retighten connections. If leaks cannotbe stopped do not try to repair. Call for replacement parts.Order new parts by giving the serial, model number and nameand part number of items needed (see parts list) to the GrillService Center at 1-888-430-7870.

6. Always close LP cylinder valve after performing leak test byturning hand wheel clockwise.

Lighting instructions continued on next page.

7

CAUTIONPutting out grease fires by closing the lid is not possible.Grills are well ventilated for safety reasons.

Do not use water on a grease fire. Personal injury mayresult. If grease fire develops, turn knobs and LP cylinderoff.

Do not leave grill unattended while preheating or burningoff food residue on Hi. If grill has not been regularlycleaned, a grease fire can occur that may damage theproduct.

For Safe Use of Your Grill and to Avoid SeriousInjury:

NEVER

-Use grill at least 3 ft. from any wall or surface.

Apartment Dwellers:

NEVER attempt to light burner with lid closed. Abuildup of non-ignited gas inside a closed grill ishazardous.

Never operate grill with LP cylinder out of correctposition specified in assembly instructions.

Always close LP cylinder valve and remove couplingnut before moving LP cylinder from specifiedoperation position.

-Do not let children operate or play near grill.-Keep grill area clear and free from materials that burn.-Do not block holes in sides or back of grill.-Check burner flames regularly.-Use grill only in well-ventilated space. use inenclosed space such as carport, garage, porch, coveredpatio, or under an overhead structure of ant kind.-Do not use charcoal or ceramic briquets in a gas grill.(Unless briquets are supplied with your grill)

Maintain 10ft. clearance to objects that can catch fir orsources of ignition such as pilot lights on water heaters,live electrical appliances, etc.

Check with apartment management to learn therequirements and fire codes for using an LP gas grill inyour apartment complex. If allowed, use outside on theground floor with a three (3) foot clearance from walls orrails. Do not use on or under balconies.

WARNINGSafety Tips

- Before opening LP cylinder valve, check the coupling nut fortightness.

- When grill is not in use, turn off all control knobs and LP cylindervalve.Never move grill while in operation or still hot.

- Maximum load for sideburner and side shelf is 10 lbs.- The grease tray be inserted into grill and emptied after

each use. Do not remove grease tray until grill has completelycooled.

- Clean grill often, preferably after each cookout. If a bristle brushis used to clean any of the grill cooking surfaces, ensure noloose bristles remain on cooking surfaces prior to grilling. It isnot recommended to clean surfaces while grill is hot.

- If you notice grease or other hot material dripping from grill ontovalve, hose or regulator, turn off gas supply at once. Determinethe cause, correct it, then clean and inspect valve, hose andregulator before continuing. Perform a leak test.

- Keep ventilation openings in cylinder enclosure (grill Cart) freeand clean of debris.

- Do not store objects or materials inside the grill cart enclosurethat could block the flow of combustion air to the underside ofeither the control panel or the firebox bowl.

- The regulator may make a humming or whistling noise duringoperation. This will not affect safety or use of grill.

- If you have a grill problem see the ofyour grill manual.

- If the regulator frosts, turn off grill and LP cylinder valveimmediately. This indicates a problem with the cylinder and itshould not be used on any product. Return to supplier!

-

must

- Use long-handled barbecue utensils and oven mitts to avoidburns and splatters.

“Troubleshooting Section”

Main Burner Ignitor Lighting

Do not lean over grill while lighting.

1. Turn all Gas Burner Control Valves.

2. Turn gas source or tank.

3. Open lid during lighting.

4. To ignite turn burner control valve to .

5. Once burner has ignited (use flame viewing ports on front ofcontrol panel to verify ignition), turn knob to desired setting.

6. If ignition does not occur in 5 seconds, turn the burner controls

OFF, wait 5 minutes, and repeat the lighting procedure.

7. Ignite remaining burners by repeating steps 4 through 6 foreach burner.

OFF

ON

WARNING

8

CAUTIONIf ignition does NOT occur in 5 seconds, turn the burnercontrols OFF, wait 5 minutes and repeat the lightingprocedure. If the burner does not ignite with the valveopen, gas will continue to flow out of the burner and couldaccidently ignite with risk of injury.

Turn controls and gas source or tank OFF when notin use.

Main Burner Match-Lighting


1. Open lid during lighting.

2. Place match into match holder (hanging from side of cart).

Light match, place into lighting hole on right or left side of

firebox.

3. Push in and turn far right or far left knob to position. Besure burner lights and stays lit.

4. If ignition does not occur in 5 seconds, turn the burner controlknob , wait 5 minutes, and repeat the lighting procedure.

5. Light other burners by pushing knob in and turning toposition.

OFF

Warning:Top cover must be openwhen side burner(s) is inoperation.

Side Burner Ignitor Lighting


1. Turn all Gas Burner Control Valves.

2. Turn gas source or tank.

3. To ignite side burner, open side burner cover.

4. Turn side burner knob to , to ignite burner.

5. Once burner has ignited, turn knob to desired setting.

6. If side burner does not light, turn knob to OFF, wait 5minutes, and repeat the lighting procedure.

OFF

ON

Side Burner Match-Lighting

1. Open lid during lighting. Turn ongas at LP cylinder.

2. Place lit match near burner.

3. Turn side burner knob to .

Burner Flame Check

Turning Grill Off

Ignitor Check

Valve Check

Hose Check

General Grill Cleaning

OFF

IMPORTANT: Make sure gas is OFF at LP cylinder beforechecking valves. OFF

LOW OFF

(and should never be painted)

Do not apply a caustic grill/oven cleaner to paintedsurfaces.Plastic parts:

Porcelain surfaces:

Painted surfaces:

Stainless steel surfaces:

Remove cooking grates and troughs. Light burners, rotate knobsfrom to . You should see a bigger flame inposition than seen on . Perform burner flame check on sideburner, also. Always check flame prior to each use. If only lowflame is seen refer to “Sudden drop or low flame” in the

of your grill manual.

Turn all knobs to position. Turn LP cylinder off byturning hand-wheel clockwise to a full stop.

Turn Gas OFF at LP cylinder. Press and hold electronic ignitorbutton. “Click” should be heard and spark seen each timebetween collector box or burner and electrode. See

in your grill manual if no click or spark

Knobs lock in position. To check valves,first push in knobs and release, knobs should spring back. Ifknobs do not spring back, replace valve assembly before usinggrill. Turn knobs to position then turn back to position.Valves should turn smoothly.

Before each use, check to see if hoses are cut or worn. Replacedamaged hoses before using grill. Use only valve/hose/regulatorspecified by manufacturer.

Do not mistake brown or black accumulation of grease andsmoke for paint. Interiors of gas grills are not painted at thefactory . Apply a strong solutionof detergent and water or use a grill cleaner with scrub brush oninsides of grill lid and bottom. Rinse and allow to completely airdry.

Wash with warm soapy water and wipe dry. Donot use citrisol, abrasive cleaners, degreasers or a concentratedgrill cleaner on plastic parts. Damage to and failure of parts canresult.

Because of glass-like composition, mostresidue can be wiped away with baking soda/water solution orspecially formulated cleaner. Use non-abrasive scouring powderof stubborn stains.

Wash with mild detergent or non-abrasivecleaner and warm soapy water. Wipe dry with a soft non-abrasive cloth.

To maintain your grill’s high qualityappearance, wash with mild detergent and warm soapy waterand wipe dry with a soft cloth after each use. Baker-on greasedeposits may require the use of an abrasive plastic cleaning pad.Use only in direction of brushed finish to avoid damage. Do notuse abrasive pad on areas with graphics.Cooking surfaces: If a bristle brush is used to clean any of thegrill cooking surfaces, ensure no loose bristles remain oncooking surfaces prior to grilling. It is not recommended to cleancooking surfaces while grill is hot.

Troubleshooting Section

“Troubleshooting” .

Electrode

Burner

CAUTION

SPIDER ALERT!

SPIDER AND WEBSINSIDE BURNER TUBE

SPIDER WEBSINSIDE VENTURI

VALVE

CONTROL PANEL

9

Storing Your Grill-Clean cooking grates.-Store in a dry location.-When LP cylinder is connected to grill, store outdoors in awell-ventilated space and out of reach of children.

-Cover grill if stored outdoors. Choose from a variety of grillcovers offered by manufacturer.

-Store grill indoors ONLY if LP cylinder is turned off anddisconnected, removed from grill and stored outdoors.

-When removing grill from storage, followinstructions before starting grill.

“Cleaning theBurner Assembly”

Correctburner-to-valveengaement

Cleaning the Burner AssemblyFollow these instructions to clean and/or replace parts of burnerassembly or if you have trouble igniting grill.

1.

2. Remove cooking grates and flame tamers.

3. Remove screws and carryover tubes from rear of burners.

4. Remove screw and washers to disengage burner from bracket

on firebox.

5. Remove screws to detach electrode from burner. Electrode

should remain in firebox.

6. Carefully lift each burner up and away from valve openings.

We suggest three ways to clean the burner tubes. Use the one

easiest for you.

A. Bend a stiff wire (a light weight coat hanger works well)

into a small hook. Run the hook through each burner

several times.

B. Use a narrow bottle brush with a flexible handle (do not

use a brass wire brush), run the brush through each

burner tube several times.

C. Use an air hose to force air into the

burner tube and out the burner ports. Check each port to

make sure air comes out each hole.

7. Wire brush entire outer surface of burner to remove food

residue and dirt.

8. Clean any blocked ports with a stiff wire such as an open paper

clip.

9. Check burner for damage, due to normal wear and corrosion

some holes may become enlarged. If any large cracks or holes

are found replace burner.

10. Attach electrode to burner.

11. Carefully replace burners.

12. Attach burners to brackets on firebox.

13. Reposition carryover tubes and attach to burners. Replace

flame tamers and cooking grates.

Turn gas OFF at control knobs and LP cylinder.

Wear eye protection:

VERY IMPORTANT: Burner tubes must

re-engage valve openings.

See illustration at right.

If you notice that your grill is getting hard to light or that theflame isn’t as strong as it should be, take the time to check andclean the venturi’s.

In some areas of the country, spiders or small insects have beenknown to create “flashback” problems. The spiders spin webs, buildnests and lay eggs in the grill’s venturi tubes(s) obstructing the flow ofgas to the burner. The backed-up gas can ignite in the venturi behindthe control panel. This is known as a flashback and it can damageyour grill and even cause injury.

To prevent flashbacks and ensure good performance the burner andventuri assembly should be removed from the grill and cleaned beforeuse whenever the grill has been idle for an extended period.

Connecting Your Grill to the Natural Gas Source.

1.

2.

Figure A

A professionally-installed shut-off valve between the supply pipingand the socket is recommended, but not required, by the NationalFuel Gas Code. Socket connection must be made outdoors.

Coat the gas supply pipe nipple with gas resistant pipe dope orapproved teflon tape. Screw socket onto gas supply pipe (house gassource) as shown in below, and wrench-tighten.

Quick disconnect socket House piping

Figure A

3.

Figure B

Pull back the sleeve on the quick disconnect socket and insert theunattached end of the gas hose into the socket. Release the sleeveand continue pushing the hose into the socket until the sleeve snapsinto the locked position. See .

Figure B

Gas hose Sleeve

4.

Figure C

When the quick disconnect socket and the gas hose are connected,a valve in the socket opens automatically to permit full gas flow.When the gas hose is disconnected, the valve in the socket instantlyand positively shuts off the flow of gas. Because the valve in thesocket positively shuts off the flow of gas, the grill can bedisconnected from the gas source by disconnecting the gas hosefrom the quick disconnect socket. The socket should be left attachedto the gas source (house piping). , below, shows properlyconnected hose and socket.

CAUTIONThe quick disconnect socket should never be connectedto the grill. Direction of gas flow is indicated on thesocket.

Figure C

With proper assembly, the gas hose cannot be removed withoutpushing the quick disconnect sleeve back.

Please Note: Hose and assembly are C.S.A. listed for natural gas,manufactured gas, mixed gas and for liquefied petroleum and forLP Gas-Air mixtures on basis of 0.64 specific gravity for 1000BTU’s per cubic foot of gas at 0.3 in. water column pressure drop.Only ANSI Z21.54 approved hoses should be used with this grill.

To disconnect, pushsleeve back and pull plug out of sleeve (this automatically shuts offgas).

The appliance and its individual shut off valve must bedisconnected from the gas supply piping system during anypressure testing on that system at test pressures in excess of 1/2psig (3.5kPa).

The appliance must be isolated from the gas supply piping systemby closing its individual manual shutoff valve during any pressuretesting of the gas supply piping system at test pressures equal toor less than 1/2 psi (3.5kPa).

WARNINGDo not use hard metal piping of any kind to connect thistype of grill to natural gas source. Use only hosespecified by manufacturer. Using hard metal piping orconvoluted metal tubing is an unsafe practice. Movementof the grill can cause breakage of metal pipe.

WARNINGDo not use flexible gas hose supplied for Drop-in Models.

This unit should be hard plumbed using components thatmeet National Fuel Gas Code.

10

Safety Tips

� When grill is not in use, turn off all control knobs and gassource.

CAUTION

CAUTION: Sideburner lid must be open when sideburneris in operation, if so equipped.

Burner Flame Check• Remove cooking grates and flame tamers. Light burners,

rotate knobs from to . You should see a smallerflame in low position than seen on HIGH. Perform burner flamecheck on sideburner also. Always check flame prior to eachuse. If only low flame is seen refer to "Sudden drop or lowflame" in the .

HIGH LOW

Troubleshooting Section

HIGH

LOW

Hose Check

• Before each use, check to see if hoses are cut, worn or kinked.Replace damaged hoses before using grill. Use onlyvalve/hose/regulator specified by manufacturer.

NormalHose

KinkedHose

Leak Testing

1. Turn all grill control knobs to OFF.

2.

3.

Correct before proceeding

4.

Be sure gas hose is tightly connected to gas source.

Completely open gas source. If you hear a , turngas off immediately. There is a major leak at the connection.

.

Brush soapy solution onto area circled below.

rushing sound

5. If “growing”If leaks cannot

be stopped do not try to repair.

6.

bubbles appear, there is a leak. Close gassource immediately and tighten connection.

Call for replacement parts.Order new parts by giving the serial, model number and nameof items needed to the Grill Service Center at

.

Always close gas source after performing leak test.

1-800-241-7548(USA) or 1-800-387-6057 (Canada)

Tools required for assembly:

Estimated assembly time: 45-60 minutes

Orifice Removal Tool - Provided

Adjustable Wrench - Not provided

Standard #2 Phillips Screwdriver - Not provided

NOTE: Magnetic tip screwdrivers are recommended, but not required.

11

PARTS LIST/DIAGRAM

Key Qty. Description Part No.

A . . . . . 4 . . . . . Main Burner Natural Gas Bezel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80007893

B . . . . . 1 . . . . . Sideburner Natural Gas Bezel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80007894

D . . . . . 1 . . . . . Orifice Driving Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80004378

10 ft., 3/8” Natural Gas Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3496263E . . . . . 1 . . . . .

A B

D E

Note: Illustrations are not to scale.

Main Burner NG Orifice - 4 Burner Grill (Yellow Dot- #55). . . . . . . . . . . . . . . . . . . . . 80018401F. . . . . 4 . . . . .

F

C . . . . . 1 . . . . . Griddle Natural Gas Bezel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80007886

Sideburner/Griddle NG Orifice (Red Dot-1.45mm) . . . . . . . . . . . . . . . . . . . . . . . . . . .80007768G . . . . 1 . . . . .

Main Burner NG Orifice - 3 Burner Grill (Black Dot- #54) . . . . . . . . . . . . . . . . . . . . .80007767H . . . . 3 . . . . .

C

G H

#1.45mm OrificeRed Dot

#54 OrificeBlack Dot

#55 OrificeYellow Dot

HHH

J

#8 x3/8” Self-Tapping Screw HAB016038CPNBDJ . . . . 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12

Main Burner NG Orifice - 3 Burner Grill (No Color Dot- #56) . . . . . . . . . . . . . . . . . . .3499617I . . . . . 3 . . . . .

I

#56 OrificeNo Color Dot

Main Burner Conversion

2

Remove Burners

- Remove screws from each burner assembly. There are four (4) screws per burner assembly.

- Lift each burner assembly up and out of the firebox.

Remove BurnerAttachmentScrews(4 per burner)

1

-

- Next, open Lid and remove Warming Rack, Cooking Grates, and Troughs.

First, make sure all control knobs are in the OFF position, LP tank valve is closed, and tank is disconnected from regulator andremoved from grill.

Warming Rack

Cooking Grates(3 or 4 depending on Unit purchased)

Trough

Your Grill may differ from illustrations shown. This manual covers 3 & 4 burner grills, use picturesas reference only.

Trough

Burnersshown in place.(4 burner grill shown.)

Lift andremoveburnerassemblyfromfirebox.

Firebox

NOTE: Grill lid is shownremoved for clarity. DO NOTremove the grill lid.

13

3

Install Screws in Burner Venturi Tube

- Locate the screw hole in the burner assembly venturi tube.

- Install one #8x3/8” self-tapping screw into the venturi tube screw hole. Screw should be threaded completely into the hole.

- Repeat for all burner assemblies.

- Lay burner assemblies aside.

Burner Venturi Tube

Screw Hole

4

Remove LP tank Heat Shield

- Open the cabinet doors. Remove any stored items from the cabinet.

- Using a #2 Phillips screwdriver, remove the two #8x3/8” screws that attach the LP Tank Heat Shield to the door brace.

- Holding the front of the LP Tank Heat Shield, rotate it down and pull it forward to disengage the rear tabs from the back panel.

- Place the LP Tank Heat Shield on the bottom shelf for storage.

Note: The rear of theLP Tank Heat Shield is held in place with tabs and slots.

Install #8x3/8”Self-TappingScrew intoscrew hole. Threadscrew COMPLETELYinto the screw hole.

Burner assembly

Main Burner Conversion (Cont.)

LP TankHeat ShieldIn StoredPosition

Remove 2 #8x3/8”screws from LP TankHeat Shield.

NOTE: Cabinet doors are shownremoved to enhance clarityDO NOT remove cabinet doors

Door Brace

LP TankHeat Shield

14

-

- Insert the Orifice Driving Tool provided with Kit into the Firebox Burner opening, engage the tool with the orifice, and loosen each orifice 1-2turns, counter-clockwise, from its orifice holder.

Remove LP Orifices

DO NOT completely remove the orifices at this point.

5

6

- Using your fingers in the area illustrated below, unscrew each orifice by hand.

- Save the removed orifices for converting back to LP gas.

Remove LP Orifices


Firebox

Top view of 3 burner firebox withburner assemblies removed.

Orifice Driving Tool

Firebox BurnerOpening

Orifice

Orifice

Using your fingers,turn the orificecounter-clockwiseto remove.

OrificeHolder Orifice

HolderBracket

Firebox BurnerOpening

15

8

7

- Using your fingers, thread the

Install Natural Gas (NG) Orifices

Main Burner NG Orifices into each orifice holder 2-3 turns, clockwise. Do not fully tighten the orifices at this time.

- If your grill is a 3 Burner Red & Black lid grill use Main Burner NG Orifice - 3 Burner Grill (Black Dot- #54)

- If your grill is a 3 Burner Stainless lid grill use Main Burner NG Orifice - 3 Burner Grill (No Color Dot- #56)

- For a 4 burner grill use Main Burner NG Orifice - 4 Burner Grill (Yellow Dot-#55)


Firebox

Top view of 3 burner firebox withburner assemblies removed.

Orifice Driving ToolFirebox BurnerOpening

Orifice

Orifice

Using your fingers,thread the orifice intothe orifice holder twoturns. (Clockwise) Orifice

Holder

- Insert the Orifice Driving Tool into the Firebox Burner opening, and engage the orifice with the tool.

Install Natural Gas (NG) Orifices

- Tighten each orifice securely, turning it clockwise. NOTE: Tighten the orifice sufficiently to prevent gas leakage. DO NOT over-tightenDo not use any tool other than the Orifice Driving Tool!

Engage the OrificeDriving Tool withthe orifice

16

Firebox

Burners shown in place.

- Pull the Tube Burner Control Knobs off of Valve Stems.

- Remove screws and washers that secure each Bezel to the Control Panel. Save removed Bezels for converting back to LP Tank Gas.

- Install new Natural Gas Bezels provided with Kit (see illustration below) in place of old Bezels onto Control Panel, and secure using previouslyremoved screws and washers. Assure proper alignment with control knob before fully tightening.

- Press Control Knobs back onto Valve Stems. Make adjustments needed to Bezels for free movement of Control Knobs.

Replace Main Burner Bezels and Control Knobs

NOTE: REPLACE ONE BEZEL AT A TIME. DO NOT REMOVE ALL THE BEZELS AT THE SAME TIME.

Note: New bezels will change the rotationfor the control knob to properly control ignition and flames for your grill.

10

Natural Gas Bezel

Main BurnerControl Knobs

Bezels

ValveStem

Screws

80007893


NOTE: Replace only onebezel at a time!

Install BurnerAttachmentScrews(4 per burner)

Reinstall Burners

- Place all burner assemblies into place in the firebox, align the burner assembly screw holes with the mating holes in the firebox.

- Carefully insert the #8x3/8” screws through the burner assembly and into the firebox. Insert 4 screws per burner assembly.

- Using a #2 Phillips screwdriver, not provided, barely tighten each screw. DO NOT over-tighten the burner attachment screws. These screwsare used to hold the burner in place. Overtightening will cause problems later when attempting to clean your grill.

9

NOTE:Do not over-tightenthe burnerattachmentscrews.

17


Reinstall LP Tank Heat Sheild

- Insert tabs without screw holes(at rear of heat shield) into back panel slots.

- Align the tabs with screw holes at the front of the heat shield to the cross brace.

- Carefully insert the #8x3/8” screws through the tabs and into the cross brace.

- Using a #2 Phillips screwdriver, not provided, tighten both screws. DO NOT over-tighten the screws.

11

Tabs withoutscrewholes atrear of HeatShield.

Tabs withscrewholes atfront of HeatShield.

Insert Tabsinto Slots.

Insert screws through front tabsand into door brace,then tighten.

Door brace.

LP Tank HeatShield in place.

18

12

13

Natural Gas Hose Conversion

6- Manifold connection is located on the right hand side and toward the front and inside of the cart.

- Using a wrench, not provided, remove LP Regulator Hose Assembly from Manifold Connection. Save removed LP Manifold Connection forconverting back to LP Tank Gas.

LP RegulatorHose Assembly

ManifoldConnection

- Secure the Natural Gas Hose Assembly using a wrench, not provided, to Manifold Connection.

ManifoldConnection

If you have a model with a sideburner ORan Outdoor Stove and Griddle

proceed to “Sideburner Conversion”on page 20

Natural GasHose Assembly

Cabinet doors shown removedfor clarity. DO NOT removecabinet doors.

19

- Open the sideburner cover. Remove the griddle and cooking grate. (Sideburner cover not shown for clarity.)

- Pull the sideburner control knob off the valve stem. Remove the existing bezel by removing the two screws securing bezel to shelf fascia. Savethe bezel for converting back to LP gas. Save screws for reuse.

- Removing these screws will cause the gas valve to disengage from the back of the shelf fascia. This is normal.

14

Sideburner and Outdoor Stove&Griddle Conversion

6

Bezel ValveStem

Screws

SideburnerControl Knob

Main BurnerControl Knob

Shelf Fascia

15

6- Remove the burner cap retainer clip. Pull down on clip from underneath the burner and pull it out through the center of the burner.

- Remove the burner cap and wind diverter by lifting up from the burner.

Burner Cap

Burner CapRetainer Clip

Wind Diverter

Pull down on clipfrom underneathburner

Remove clipthrough center ofburner

Griddle (If equipped) Cooking Grate

Burner

NOTE: Your Grill will have one of the TWO sideburner styles shown in this manual. Check your grill to make sure youfollow the correct assembly steps. The assembly steps for the second style of sideburner begins on page 25.

STYLE 1 Sideburner

20

- Remove the ignitor wire from the electrode. Shown in view “A”

- Remove the two burner mounting screws and washers from the side shelf pan. Shown in view “B”

- Lift up the burner to disengage the stud from it’s locating hole and maneuver the burner out of the side shelf pan. Shown in view “C”

NOTE: The convoluted gas tubing is flexible and will allow sufficient clearance to complete this conversion. DO NOT twist or crimp theConvoluted (flexible) Gas Tubing. To do so may result in gas leakage

6

Remove Ignitorwire fromElectrode

5mm SiliconeWasher

#10 Lock Washer

#10-24x3/8” Screws

Locating StudA B

C

Electrode

Remove Burnerfrom side burner pan

- Locate the Sideburner Venturi underneath the sideburner shelf. The Sideburner Venturi will be suspended by the convoluted gas tubing.Carefully position the Sideburner Venturi so that you can access the Orifice Holder Bracket screws

- Using a Phillips Screwdriver, remove two #5-40 screws from the Orifice Holder Bracket. Save these screws for reassembly later.

- After removing the #5-40 screws, CAREFULLY pull Orifice Holder Bracket away from the Sideburner Venturi as shown in detail #1.

NOTE: The convoluted gas tubing is flexible and will allow sufficient clearance to complete this conversion. DO NOT twist or crimp theConvoluted (flexible) Gas Tubing. To do so may result in gas leakage.

6

Detail #1Convoluted (Flexible)Gas Tubing

SideburnerVenturi

OrificeHolderBracket

Orifice

#5-40Screws


SideburnerValve

View from below sideburner shelf.

SideburnerVenturi

Convoluted (Flexible)Gas Tubing

16

17


21

- Using a Phillips Screwdriver, not provided, remove the 4 sideburner pan screws.

- Remove the sideburner pan by lifting it straight up.

- At this point the orifice holder will be loose and more convenient to work with.

NOTE: DO NOT twist or crimp the Corrugated Gas Tubing. To do so may result in gas leakage.

18

6

Orifice HolderBracket


View from back corner of side shelf

- Using an adjustable wrench, not provided, place the wrench securely on the Orifice Holder in the area shown below.

- While holding the adjustable wrench firmly, use the Orifice Driving Tool to loosen and remove the Orifice by turning it counter-clockwise.

- Thread the new Orifice, Sideburner/Griddle NG Orifice (Red Dot- 1.45mm), into the Orifice Holder by hand.

- While holding the adjustable wrench firmly on the Orifice Holder, Tighten the Orifice with the Orifice Driving Tool by turning it clockwise. Tightenthe orifice sufficiently to prevent gas leakage.

DO NOT use any tool other than the Orifice Driving Tool to tighten the Orifice.

19

6

Orifice Holder

Orifice - turncounter-clockwiseto remove.

Orifice HolderBracket

Place adjustable wrenchhere while removing Orifice.

Orifice DrivingTool

22

- Install the Sideburner pan with the 4 sheet metal screws removed previously. Tighten screws only enough to secure sideburner pan. Shown A.

- Carefully manuever the burner into position. Shown (B)

The convoluted Gas Tubing is flexible and will allow sufficient clearance to complete this step.NOTE: DO NOT twist or crimp the CorrugatedGas Tubing. To do so may result in gas leakage.

- Reinstall 2 #10-24X3/8” screws and washers through sideburner pan and into burner. Shown C.

- With the new Orifice installed into the Orifice Holder, push the Orifice Holder Bracket onto the Sideburner Venturi.

- Align the screw hole in the Orifice Holder Bracket and Sideburner Venturi, and using a Phillips Screwdriver, reinstall the #5-40 screw.

NOTE: The convoluted Gas Tubing is flexible and will allow sufficient clearance to complete this conversion. DO NOT twist or crimp theCorrugated Gas Tubing. To do so may result in gas leakage.

6

#5-40Screws


ConvolutedGas Tubing

SideburnerValve

View from below sideburner shelf.

SideburnerVenturi


Orifice

Correct orifice- to-venturiengagement.

Sideburner and Outdoor Stove&Griddle Conversion20

6

21

Reinstall Burnerto side burner panReinstall the

Sideburner Pan

A B

C

5mm Silicone Washer

#10 Lock Washer

#10-24x3/8” Screws

Locating Stud

5-40 Screw

5-40 Screw

23

22

- Place side burner wind diverter over side burner aligning cutout

- Place burner cap onto side burner and attach side burner cap clip. Shown B.

- Place sideburner cooking grate onto side burner shelf, aligning grate legs with holes in shelf shown A.

- Place griddle onto side burner shelf shown A.

6


Locked Position

A

B

Burner CapRetainer Clip

Griddle (If equipped)

Cooking Grate

24

- Remove the wingnut from the burner, Shown A.

- Remove the Ignitor wire from the electrode,

- Remove the burner from the sideburner pan,

Shown B.

Shown C.

- Open the sideburner cover. Remove the griddle and cooking grate. (Sideburner cover not shown for clarity.)

- Pull the sideburner control knob off the valve stem. Remove the existing bezel by removing the two screws securing bezel to shelf fascia. Savethe bezel for converting back to LP gas. Save screws for reuse.

- Removing these screws will cause the gas valve to disengage from the back of the shelf fascia. This is normal.

23


6

Bezel ValveStem

Screws



Shelf Fascia

24

6

Griddle (If equipped) Cooking Grate

Wingnut

A

Sideburner

NOTE: Sideburner lid not shown for clarity.

C

Electrode

Sideburnerignitor wire

B

Wingnut

C

NOTE: Steps 23 through 26 apply to style 2 sideburner. Disregard these steps if you have a style 1 sideburner.

25

6

Sideburner Valve

B

Orifice

- Locate the Sideburner Valve underneath the sideburner shelf. The Sideburner Valve will be attached to the Sideburner Fascia.

- Using the supplied , remove the orifice from the sideburner valve as shown belowOrifice Driving Tool .

- This style Sideburner is designed to work with Natural Gas once Orifice is removed. Do not replace any Orifices when using Natural Gas.

6

25

26


Sideburner Fascia

B

Sideburner Fascia

Orifice DrivingTool

- Reinstall the burner, Shown A.

- Make sure the burner tube is properly aligned with the sideburner valve,

- Reinstall the wingnut to the burner stud. Attach the ignitor wire to the electrode.

Shown B.

Shown C.

6

NOTE: Sideburner lid not shown for clarity.

Sideburner

A

Burner tub Valve

B

Burner tube Valve

B

Electrode

Sideburnerignitor wire

Wingnut

Proper Alignment

B

C

26

Bezel ValveStem

Screws



Shelf Fascia

27

- Place sideburner cooking grate onto side burner shelf, aligning grate legs with holes in shelf.

- Place griddle(If equipped) onto side burner shelf. S

Shown A.

hown A.6


A

Griddle (If equipped)

Cooking Grate

28

- Use bezel part number 80007894.

- : Use bezel part number 80007886.

- While holding the sideburner valve from the back of the shelf fascia, align the screw holes in the appropriate bezel, shelf fascia and valve.

- Install screws previously removed. Assure proper alignment with control knob before fully tightening the screws. Tighten screws with a #2 Phillipsscrewdriver.

- Press the Control Knob back onto the valve stem.

FOR SIDEBURNER UNITS:

FOR OUTDOOR STOVE & GRIDDLE UNITS

Sideburner natural gas bezel80007894

Griddle natural gas bezel

80007886

NOTE: Step 28 applies to both styles of sideburner. You must perform this step in order to complete your grill conversion.

27

EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.

Emergencies

Gas leaking fromcracked/cut/burnedhose.

Possible Cause

• Damaged hose.

Prevention/Solution

• Turn off gas at at source. If anything but burned, replace parts. Ifburned, discontinue use of product until a plumber has investigatedcause and corrections are made.

Prevention/Solution

• Make sure gas hose is properly connected to grill. If hose isproperly connected, make sure gas source is turned on.

Troubleshooting

Possible Cause

• No gas flow.

Problem

Burner(s) will not lightusing ignitor.

GAS ISSUES:

Burner(s) will notmatch light.

Flames blow out.

• See .

• Match will not reach.

• Improper method of match-lighting.

• Natural gas valve not fully open.

• Inadequate gas pressure.

“GAS ISSUES:”

• Use long-stem match (fireplace match).

• See “Match-Lighting” section of Grill Use and Care.

• Open Natural Gas Valve to full open position.

• Call gas company.

28

� Columbus, GA 31902 � Assembly Instructions © 2008 �Char-Broil, LLC ®

Documents

NATURAL GAS CONVERSION KIT - Char-Broilimages.charbroil.com/char-broil/char-broil/knowledge/4584625_3498… · Use grill, as purchased, only with LP (propane) gas and the regulator/valve