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Product Catalogue
Automated Natural Gas Pump Engines
& Natural Gas Compressors
www.jblllc.com
800 626 3319 03/08
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OPP – Economy Model
Base Package
o Kohler engine converted to run on natural gas.
o IMPCO carburetor used on 18 & 25 hp engines.
o Venturi mixer with low pressure fuel gas regulator used on 12 hp engine.
o Theft deterrent skid measures 32”Lx20”Wx20”H x ¼” thick base plate w/ rain shield.
o Compound shaft is 1 ½ ” diameter with sealed bearings and 2-B input pulley.
o Battery included.
o Package weight approximately 250 lbs.
o *Type 2B output sheave standard.
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OPP – Mid Size Model Base Package
o Kubota DF 972 – 30 hp engine.
o Crankcase oil level, oil pressure, water temperature, throttle and ignition controls.
o Theft deterrent skid measures 36”Lx30”Wx30”H x 3/8 ” thick base plate w/ rain shield.
o Compound shaft is 1 ½ ” diameter with sealed bearings and 2-B input pulley.
o Battery included.
o Package weight approximately 400 lbs.
o *Type 3B output sheave standard.
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OPP - Heavy Duty Model Base Package
o GM 3.0L – 60 hp engine.
o Crankcase oil level, oil pressure, water temperature, throttle and ignition controls.
o Theft deterrent skid measures 48”Lx48”Wx39”H x 5/8 ” thick base plate w/ rain shield.
o Compound shaft is 2 ” diameter with sealed bearings and 3-B input pulley.
o Battery included.
o Package weight approximately 1200 lbs.
o *Type 3C output sheave standard.
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Pricing on OPP OPP – Economy Model Base Package price with 12 hp engine ……………………..…………..…..….. $3145.00 Base Package price with 18 hp engine ………………..……………………..…$3885.00 Base Package price with 25 hp engine……………………..………..………… $4615.00 OPP – Mid Size Model Base Package price…………………………………..………………………….$6100.00 OPP - Heavy Duty Model Base Package price. ….……………………..……………..…….……....…… $11,805.00 Optional equipment (add to base price): PGEC II “auto start” electronic controller - when sold with base package………$660.00 PGEC II “auto start” electronic controller – when sold separately …………......$1200.00 12 V electric clutch for Kohler and Kubota engines …………………….………$350.00 12 V electric clutch for GM 3.0L engine ……………..…………………………$450.00 Engine/compound shaft belt guard …………………………………………..….$400.00 5 gal reserve oil tank …………………………………… ………………..……$290.00 *Output sheave and hub needs to be sized for each application and can be an extra cost to the package price. All Prices FOB Fort Smith, Arkansas. Taxes not included Quantity discounts: 10-20 units……………………………………………………....price above less 5% 20 + units………………………………………………………..price above less 9%
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.
“Self Starter” Engine Controller
FEATURES • Small and lightweight • Built in back-up battery • Displays in English or Spanish • Day and Date clock • Adjustable starter disengage RPM • Adjustable engine under speed
shutdown RPM • Adjustable engine over speed
shutdown RPM • Adjustable start attempts • Adjustable starter run time • Adjustable start up warning time • Adjustable start retry delay • Adjustable time delay for stop
inputs. • Adjustable engine warm up time • Adjustable engine cool down time • Adjustable MODBUS slave
address • Adjustable Serial Port Speed • Adjustable Serial Port Format • Adjustable Serial RTS On Delay • Adjustable Serial RTS Off Delay • Adjustable Serial Obey CTS
DESCRIPTION The PGEC II Self Start Engine Controller gives the user an easy to install and operate, yet a full featured automatic engine starter. The PGEC II operates on 12 Volts. It includes ignition, crank, and rest cycles, sensing of crank time, start up speed and start attempts. The easy to read display reflects the current status of the controller and engine. Statistics such as engine run time, start ups, retries, fail times and others are easily accessible. “Wet” or “dry” inputs provide flexibility to use the controller for numerous applications. The unit is MODBUS compatible to interface with most remote control or SCADA systems. Four user interface buttons make for easy set up of run/off schedules as well as adjustable parameters such as over speed/under speed shutdown RPM.
Model PGEC-II
Fast Installation Easy to Program Rugged, Reliable Design Easy to Read Low Cost
SPECIFICATIONS Power input – 12 VDC. Engine-Speed Sensing Input One “Start” and three “Stop” inputs (wet to 30 VDC or dry)RS232 I/O RS485 I/O RELAYS Power output – 12V/10AMagneto ground Ignition power Starter Clutch / Accessory Piezo Alarm (105 dB) Shipping Weight: 3lbs Shipping Dimensions: 9-1/2” x 7” x 5”
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Typical Wiring Diagram
BASIC OPERATIONS Operation in Manual Mode is performed by scrolling through the menu to set in manual mode. Pressing the set button again either starts or stops the engine. Operation in Schedule Mode is performed by scrolling through the menu to set in schedule mode. Up to 40 schedules can be set to start the engine at a specific time of day for a specific number of days and to run for a specific number of hours and minutes. Operation in Statistic Mode is performed by scrolling through the menu to set in statistics mode. This mode will allow the user to view the many statistics recorded such as run time, start ups, retries, failures, resets, etc….. Operation in the Configuration Mode is performed by pressing the reset button on the back of the PCB. This mode will allow changes to all operating parameters, adjust serial port parameters, and change language (English/Spanish) If the engine shuts down because of a potential engine malfunction, such as, under speed, over speed, to many start attempts, etc…. The displays will “Read Out” the shut down reason and the engine will not attempt to restart until the controller is manually reset.
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JBL,LLC “The Economic Solution for your gas compression need”
MODEL GCP-XXX-XX GAS COMPRESSOR PACKAGE
Compressor Model Approximate engine HP
TYPE: Reciprocating, two or four cylinder, single or two stage air cooled compressor driven by a 3 or 4 cylinder, four stroke, liquid cooled natural gas engine.
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PACKAGE COMPONENTS: Drive: Belt driven from engine PTO Base: One piece, 5’x 7’, welded steel equipped with handling lugs Piping: Steel high pressure lines with vibrator hoses on inlet and outlet of compressor. Manual vent and blowdown line installed from final discharge for unloading to start engine. Two stage compressors have inner stage cooling coil. Safety Switches: Package is equipped with the following shut down devices:
• Low engine lube oil pressure and level • Low compressor lube oil pressure and level • Hi-low suction pressure • Hi-low discharge pressure • Hi discharge gas temperature • Hi engine coolant temperature • Hi liquid level in suction and discharge scrubber
Control Panel: Weather proof steel enclosure with glass cover. Instruments include: Electronic engine tachometer and engine hour meter. Engine and Compressor oil pressure gauge. Suction and discharge pressure gauges. Discharge temperature gauge. Digital Annunciator for safety shutdown switches. Scrubbers: Size 12”x48”inlet gas scrubber. 6”x 30” discharge gas scrubber and fuel bottle. Equipped with pressure relief valves, and manual drain valves. Automatic dump valves optional. Fuel System: Piped from suction scrubber for start up gas and from discharge scrubber for running gas. Fuel pressure regulator(s) and fuel/air mixer . Finish: Steel base and scrubber are cleaned and painted. Dimensions: Base is 5’x7’. Maximum height is 64”. Weight ranges from 1500 to 3500 lbs. Depending on model.
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Pricing on GCP
Single Stage Model Approximate List Price Shipping Weight PGP-240-30 1500 $18,900.00 PGP-270-30 1700 $21.090.00 PGP-270-50 2500 $23,090.00 PGP-4125-50 3500 $28,300.00 Two Stage Model Approximate List Price Shipping Weight PGP-325-30 1500 $18,900.00 PGP-350-30 1700 $21,090.00 PGP-350-50 2500 $23,090.00 PGP-5120-50 3500 $28,300.00
Notes:
1. Pricing is FOB Fort Smith, Arkansas. Transportation and taxes not included. 2. Not for use in “sour” gas applications
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Quincy Natural Gas Compressors QUINCY QRNG SINGLE-STAGE COMPRESSORS
Model No.
Bore & Stroke
Min RPM
Max RPM
CFM Displacement @
Max RPM
Max Inlet
Pressure
Max Discharge Pressure BHP
216 NG 3x3x2.5*** 400 900 18.4 50 125 5.5 240 NG 4x4x3* 400 900 39.3 50 125 10.9 270 NG 4.5x4.5x4* 400 900 66.3 50 125 18.3 4125NG 4.5x4.5x4** 400 900 132.5 50 125 34.5 QUINCY QRNG TWO-STAGE COMPRESSORS
Model No.
Bore & Stroke
Min RPM
Max RPM
CFM Displacement @
Max RPM
Max Inlet
Pressure
Max Discharge Pressure BHP
325 NG 4.5x2.5x3* 400 900 24.9 30 500 13.2 340 NG 5.25x3x3.5* 400 900 39.5 30 500 20 350 NG 6x3.25x3.5* 400 900 53.7 30 400 23.8 370 NG 6x3.25x4* 400 900 61.6 30 400 27.7 5120NG 6x3.25x4** 400 900 123.2 15 325 33
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Natural Gas Engine Choices
Kubota DF972, liquid cooled , 4 cycle, 3 cylinder, NG fuel.
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GM 3.0 L, liquid cooled, 4 cycle, 4 cylinder, NG fuel.
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Continental TM27, liquid cooled, 4 cycle, 4 cylinder, NG fuel.
POWER CURVES
010203040506070
1500 1800 2000 2400 2600 2800 3000
RPM
HP
100
105
110
115
120
125
FT. L
BS.
HP TORQUE
Electric Motor versions also available.
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JBL, LLC
STANDARD LIMITED WARRANTY
This warranty applies to JBL, LLC pump driver or compressor packages shipped from the factory on or after January 1, 2005. JBL, LLC (The Seller), subject to the following conditions, limitations and exclusions, warrants to Buyer that any new product manufactured by Seller and purchased and paid for by Buyer will be free from defects in material and workmanship for 12 months from the date of initial use or from the date of shipment, whichever period expires first. Seller warrants products manufactured by others, such as engines, clutches, batteries and similar products; only to the extent that Seller is able to enforce warranties provided to Seller by the manufacturer of such products. Seller warrants replacement parts and products of its manufacture only to the extent of and for the unexpired warranty period of Seller’s warranty applicable to the replaced part or product, if any. The terms, conditions and limitations of Seller’s warranties cannot be waived or modified except by an instrument in writing executed by a duly authorized officer of Seller. Seller’s warranty shall apply only if (1) Buyer promptly notifies Seller of the alleged defect upon discovery. (2) Seller receives from Buyer written notice of the alleged defect within the warranty period and (3) Seller in its sole judgment determines that the product is covered by its warranty. Seller shall have the option of requiring Buyer, at Buyer’s sole risk and expense, to return the alleged defective part or product to Seller for inspection. If the Seller determines the part or product is covered by its warranty, the Seller, at its option will repair or replace the part or product at Sellers authorized repair facility or other Seller approved location during normal business hours. For (6) months from the date of initial use or date of shipment from the factory, whichever period expires first; Seller will pay reasonable, established labor needed to make warranty repairs during the repair facilities normal working hours. This warranty does not include costs for transportation of parts or products to or from the authorized repair facility, removal of product from attached equipment nor travel expense to repair the product in any location except those approved by Seller. Seller’s warranty does not apply to goods purchased for personal, family or household purposes, and Seller’s warranty does not apply where (1) the part or product has been improperly installed, operated, maintained, altered or serviced or (2) the part or product has been damaged in shipment or otherwise damaged without fault of Seller.
DISCLAIMER OF OTHER WARRANTIES: SELLER MAKES NO WARRANTY. EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, OTHER THAN THE EXPRESS WARRANTY STATED OR DESCRIBED ABOVE. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. JBL, LLC IS NOT LIABLE FOR CONSEQUENTIAL DAMAGE OR CONTINGENT LIABLILITIES.