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Internal Report 03/01 NATURAL CONVECTION HEAT TRANSFER IN A VERTICAL SHELL AND TUBE Darioush G. Barhaghi, Lars Davidson, Rolf Karlsson Department of Thermo and Fluid Dynamics CHALMERS UNIVERSITY OF TECHNOLOGY oteborg, Sweden, December 2002

natural convection heat transfer in a vertical shell and tube

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Page 1: natural convection heat transfer in a vertical shell and tube

Internal Report 03/01

NATURAL CONVECTION HEATTRANSFER IN A VERTICALSHELL AND TUBE

Darioush G. Barhaghi, Lars Davidson, Rolf Karlsson

Department of Thermo and Fluid DynamicsCHALMERS UNIVERSITY OF TECHNOLOGYGoteborg, Sweden, December 2002

Page 2: natural convection heat transfer in a vertical shell and tube

NATURAL CONVECTION HEATTRANSFER

IN A VERTICAL SHELL AND TUBE

Darioush Gohari Barhaghi, Lars Davidson, Rolf KarlssonDept. of Thermo and Fluid DynamicsChalmers University of Technology

SE-412 96 Goteborg, Sweden

2

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Contents

Abstract 4

Nomenclature 5

1 Introduction 8

2 Governing equations 10

3 Numerical method 13

4 Turbulence model assessment 14

5 Effect of inlet velocity 15

6 Effect of perforated plate 20

7 Effect of outlet dimension 22

8 Effect of inlet dimension 22

9 Effect of outer shell radius 25

10 Conclusion 26

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Abstract

Natural convection heat transfer and the resulting fluid flow in an expe-rimental vertical shell and tube, implementing different turbulence mo-dels is studied. Different operating conditions of the facility to find theoptimum condition are implemented and the effect of geometry simplifi-cations on the predicted boundary layer is discussed. Also, the effect ofdifferent geometrical dimensions on the developed thermal and velocityboundary layers is shown.

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Nomenclature

Latin Symbols

�������������turbulence model constants�������turbulence model constants�� ����� ������� ��turbulence model constants��� fluid specific heat at constant pressure���� unit vector in � -direction���� unit vector in � -direction� � �������� �turbulence model damping functions!�� gravitational acceleration in � -direction!"� gravitational acceleration in � -direction#height of the shell and tube and the cavity$convection heat transfer coefficient%turbulence kinetic energy; fluid thermal conductivity& distance from the wall' turbulence production' ��( turbulent Prandtl number, )+*-,/.10324 pressure5�6 wall heat flux, 7 %989:<;�8 &=?>hot tube radius=A@shell radius� distance in radial direction perpendicular to tube�3B dimensionless distance from wall, CED )F�A7 = > 2 ;�G��H velocity boundary layer thickness��I thermal boundary layer thicknessJclockwise distance from southwest corner:temperature:�Kfilm temperature, ) :MLEN OQPSRT:MU�N OQP 2 ;�V: B dimensionless temperature, ) : 6 7 : 2 ;XW DW D friction temperature, 5�6 ; )FY ��� C/D�2Z[@buoyant velocity, \ !�] ) :^L 7 :^U 2 #C vertical velocity in Cartesian coordinate systemC/B dimensionless velocity, C � ; CSDC D friction velocity, \ _ 6 ; Y`velocity vector, C � ���� R C � ����

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C � velocity component in � -directionC � velocity component in � -direction�width of the cavity� Cartesian coordinate horizontal axis� Cartesian coordinate vertical axis� cylindrical coordinate vertical axis

Greek Symbols

� thermal diffusivity,%E; )FY � � 2] coefficient of expansion, � ;�: K�N OQP

� turbulence dissipation rate� fluid dynamic viscosity�gradient vector,

�� � ���� R �� � ����G��effective kinematic viscosityG ( turbulent kinematic viscosity specific dissipation, � ; ) ,/. ,30 % 2Y fluid density� ��� � �� � turbulence model constants_ 6 wall shear stress, � 8 C � ;�8 &�azimuthal angle in cylindrical coordinate system

Dimensionless quantities

� Kfriction coefficient, _ 6 ; )FY Z �@ ;�V 2� � � local Grashof number, !�] ) : 6 7 :�� 2���� ;�G ����Nusselt number, 7 # ) 8E: ;�8 & 2 6 ; ) :ML 7 : U 2��� � local Nusselt number, 7<��) 8E: ;�8 & 2 6 ; ) :^L 7 : U 2' � Prandtl number,

G�; �=�� � local Rayleigh number, !�] ) : 6 7 : � 2�� � ; ) G � 2

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Subscript

� cold$hot

� wall� ambient

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1 Introduction

Natural convection heat transfer, has always been of particular interestamong heat transfer problems. In natural convection, fluid motion iscaused by density variations resulting from temperature distribution.Many experimental studies have been performed during the last threedecades and interesting results have been presented. Experiments ofthe turbulent boundary layer in air were conducted by Warner & Ar-paci (1968) and Cheesewright (1968). The turbulent natural convec-tion boundary layer along a vertical flat plate was studied by Tsuji &Nagano (1988). Turbulent natural convection around a heated verti-cal slender cylinder was studied by Persson & Karlsson (1996) and newturbulent structures were presented for the near wall region. Also, lowturbulence natural convection in an air filled square cavity was studiedby Tian & Karayiannis (2000) and very useful data on flow and thermalfields were presented. The Large Eddy Simulation (hereafter LES) ofturbulent buoyant flow in a confined cavity was also studied by Peng &Davidson (2001), and the results of a dynamic model were compared toexisting experimental results. The motivation for this numerical workis that new, detailed experimental data will soon be available from anexperimental shell and tube rig which is designed to study the naturalconvection heat transfer from a vertical cylinder. It is also hoped thatthe computations can give some insight on how the test rig will workand thus aid us to modify and improve the rig design. Figure 1 showsthe shell and tube and its geometrical dimensions schematically. Thereason for choosing such a geometrical configuration is that althoughan idealized vertical natural convection boundary layer takes place ininfinite surroundings, it is impossible to achieve such an ideal conditioneither in experiments or in numerical calculations for both experimentsand calculations are very sensitive to the location of the infinite bounda-ries and any disturbances there (Persson & Karlsson, 1996). Anotheradvantage of this geometrical configuration is that it makes it possibleto create a truly two dimensional fluid flow and heat transfer. Despitethe fact that the boundary layer along the hot tube is not a pure natu-ral convection boundary layer, a great advantage is that all of boundaryconditions are known and well defined.

Before performing the experiments and LES, it is practical to have

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some knowledge about the operating conditions of the facility. Thus,before performing LES, which is very CPU work consuming, the diffe-rent operating conditions of this rig is numerically simulated, using twodimensional Reynolds Averaged Navier Stokes (RANS) equations.

PSfrag replacementsWater tank

Hot water tube

Hot watercirculation

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�����

�����

�������

Figure 1: Experimental rig

During the operation, inner tube temperature is kept at ��, @ � which

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yields a Grashof number equal to about �9.���� ��, � � and a Rayleigh numberabout �S. V � ��, � � . To keep the outgoing flow of the rig smooth and uniform,a perforated plate at the height of 4.5m is used. Also, perforated platesare used at the inlet in order that a uniform inlet velocity profile to beachieved.

To simulate the turbulent flow, two different turbulence models areconsidered. These two models are based on

% 7 and% 7 � models,

which are just modified for near wall low Reynolds number region. Asthe applicability of these models should first be examined on similar andsimple natural convection problems, they are first applied to a confinedcavity where both experimental and LES data are available.

2 Governing equations

The governing equations for the flow inside the shell and tube are thetime averaged two dimensional cylindrical continuity and Navier-Stokesequations in which the Reynolds stress terms are modeled by the helpof turbulent kinetic energy and turbulent dissipation equations.

Continuity:

��

88 � )F� C � 2

R 88 � )FC � 2 *-, (1)

Convective time derivative:

` � � * C �88 �

R C �88 � (2)

Laplacian operator:

� � * ��

88 �

��88 ��� R 8 �

8 � � (3)

The � -momentum equation:8 C �8�W R ) ` � � 2�C � * 7 �

Y8 48 �

R !�� R ��

88 �

�� G�� H 8 C �8 ��� R

88 �

� G �� H 8 C �8 � � 7 G �� H C �� � (4)

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The � -momentum equation:8 C �8�W R ) ` � � 2�C � * 7 �

Y8 48 �

R ! � ] ) : 7 :�K 2 R ��

88 �

�� G�� H 8 C �8 � � R

88 �

� G �� H 8 C �8 � � (5)

The energy equation:8E:8�W R ) ` � � 2 : * �

�88 �

�� G � I 89:

8 � � R 88 �

� G � I 89:8 � � (6)

Here, the turbulent diffusive cross terms arising from�� ��� � G � � H �� �����

in which C�� stands for velocity vector, are neglected. The two turbulencemodels which have been used are the

% 7 � model which is proposedby Abe et al. (1994) (hereafter referred to AKN model) and

% 7 modelof Peng et al. (1997) (hereafter referred to PDH model). For the AKNmodel the kinetic energy and the dissipation rate of turbulence equa-tions are:8 %

8�W R ) ` � � 2 % * ��

88 �

�� G � 8 %8 � � R 8

8 �� G � 8 %8 � � R ' 7 � (7)

8 �8�W R ) ` � � 2 � * ��

88 �

�� G��� � 8 �8 � � R 8

8 �� G�� � 8 �8 � � R

�% ) ����� ' 7 ������� � � 2 (8)

where:

' * V"G ( � 8 C �8 ���� R � 8 C �8 � �

��� R G (� 8 C �8 �

R 8 C �8 � �� R G (

� V� � C

�� �G�� H * G R G (G�� I *

G' �

R G (' ��(

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G�� * G R G (� G�� � * G R G (� �

G ( * � � � � % ��

� � *�� � 7������ � 7 � D� � ��� � R �= �� �( �������<7

� = (V ,", ���� �

� � *�� � 7������ � 7 � D�S. � ��� � 7 ,/.���������� 7 � = (� .�� �

��� �

� D *� � �G � � � * ) G � 2 � � � = ( *

% �G �

� � *-,/. ,30 � � * ��. � � � � * ��. � � ����� * ��.�� � ����� * ��.10The value of � for wall adjacent nodes is set to �X6 * V"GE%E; & � . For PDH

model the kinetic energy and specific dissipation equations are:8 %8�W R ) ` � � 2 % * �

�88 �

�� G � 8 %8 � � R 8

8 �� G � 8 %8 � � R

' 7 � �� % (9)

8 8�W R ) ` � � 2 * ��

88 �

�� G��� 8 8 � � R 8

8 �� G�� 8 8 � � R

% ) � �� � ' 7 � �� � 2 R � G (%� 8 8 � 8 8 �

R 8 8 �8 8 � � (10)

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where the two last terms in -equation are cross diffusion terms and:G�� * G R G (� G ( * ���S� � %E; � � * ,/. , V � R

� � 7 ����� 7 � = (��, � �� �

� � � ,/.10 � � R ,/. ,", �= ( ����� 7 � = (V ,", ���� �

�� * � 7 ,/. � V"V ����� �7 � = (��, � �

��X * � R �9.�������� 7 � = (

��.�� �� � �

= ( *%G

� � * ��. , � � *-,/. ,30 � �� E� *-,/. � V � �� �� *-,/. , � � � �� *-,/. � �� *-,/. � � � * ��.�� �Similar to previous model, wall adjacent nodes achieve a value equal

to 6 * � G ; ) �� �� & � 2 .3 Numerical method

The governing equations are solved in steady state conditions and athird order QUICK scheme for momentum equations and second orderVan Leer scheme for turbulence models are used to discretise the go-verning equations (Davidson & Farhanieh, 1995). In order to solve thediscretized equations, the SIMPLEC algorithm together with Rhie andChow interpolation are employed.

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4 Turbulence model assessment

In order to assess the ability of both turbulence models in predictingthe fluid flow and heat transfer of typical natural convection problems,the natural convection in a confined square cavity is considered, whereboth experimental (Tian & Karayiannis, 2000) and LES results (Peng &Davidson, 2001) exist. The cavity’s left and right walls are hot and coldrespectively with a temperature difference of �3, @ � . The cavity Rayle-igh number is about ��.�� � ����,�� . The top and bottom walls of the ca-vity are highly conductive walls which give a temperature distributionalong these walls. As the temperature distribution along these two con-ductive walls were not linear, the temperature boundary condition aretaken directly from the experimental values and a 0 ��� 0 � mesh has beenused. Figures 2(a), 2(b) and 3 compare the streamlines of flow inside thecavity by different models.

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 10

0.1

0.2

0.3

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0.6

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0.9

1

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���

� ; #(a) ��� (PDH) model

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 10

0.1

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0.4

0.5

0.6

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1

PSfrag replacements

���

� ; #(b) �� � (AKN) model

Figure 2: RANS simulation

As it is obvious from the figures, the flow structure is predicted diffe-rently by different models. However, PDH model results look more alikeLES model. Furthermore, by studying figure 4 it can be seen that thePDH model is generally in better agreement with experimental data.

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0.0 0.2 0.4 0.6 0.8 1.00.0

0.2

0.4

0.6

0.8

1.0

PSfrag replacements

���

� ; #Figure 3: LES from Peng & Davidson (2001)

The reason for why the AKN model and the PDH model give differentresults is that the transition commencement is predicted differently bythe two turbulence models.

5 Effect of inlet velocity

Among all, one of the most important boundary conditions that plays avital role on the temperature stratification along the heated tube, is theinlet condition. The reason for this problem is depicted in figure 5.

If the rate of fluid flow inside the boundary layer approaching theoutlet ( ������ ) becomes larger than the inlet flow rate ( ��

>�� * ��@� ( ), some

part of fluid ( ����� 7���>��

) will recirculate in order to compensate this dif-ference. The recirculating fluid brings hot fluid to the upper part of thedomain. Thus, temperature stratification along the outer part of theboundary layer is inevitable, causing the boundary layer growth to besuppressed. However, by increasing the inlet flow rate, a smaller flowrecirculation and consequently a smaller temperature stratification islikely to occur. Therefore, the aim is to apply an inlet flow rate largeenough to reduce temperature stratification and small enough so thatthe natural convection remains the major phenomenon. So, differentinlet velocities are applied and the effect of them are studied.

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0 0.05 0.1 0.15 0.2 0.25−0.05

0

0.05

0.1

0.15

0.2

0.25

0.3

norm

alis

ed V

/V0

velo

cityPSfrag replacements

�����model�����model

Experimental Data

� ; #(a) Vertical velocity near hot wall at

�� ��� �

0 0.05 0.1 0.15 0.2 0.250.4

0.5

0.6

0.7

0.8

0.9

1

PSfrag replacements

�����model�����model

Experimental Data

�����������������

� ; #(b) Temperature near hot wall at

�� ��� �

0.8 0.85 0.9 0.95 10

0.1

0.2

0.3

0.4

0.5

0.6

0.7

PSfrag replacements

�����model�����model

Experimental Data

���������� ��� ��

� ; #(c) Temperature near cold wall at

�� ��� �

0.2 0.4 0.6 0.8 10

0.2

0.4

0.6

0.8

1

PSfrag replacements

�����model�����model

Experimental Data

) : 7 :MU 2 ; ) :^L 7 :^U 2

���

(d) Temperature at �� ��� �

0 1 2 3 4−1

0

1

2

3

4

5x 10

−3

PSfrag replacements

�����model�����model

Experimental Data

���

J ; #(e) Friction coefficient along cavity walls

0 1 2 3 4−50

0

50

100

150

PSfrag replacements

�����model�����model

Experimental Data

�!

J ; #(f) Nusselt number along cavity walls

Figure 4: Natural convection in a square cavity

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PSfrag replacements

������

������

������ � ������

Figure 5: Temperature stratification due to recirculation

The computational geometry and boundary conditions are depictedin figure 6, in which all the dimensions are in millimeter. All the walls,except the hot tube which is shown thicker than the other walls, are con-sidered as insulated walls and Neumann boundary condition for tempe-rature is applied to them. The inlet flow is uniform and enters horizon-tally in the negative radial direction.

The effect of perforated plate is modeled in the calculations by re-garding that the aspect ratio of free area at plate to area of passage ofit is equal to ,/.�� � . Considering this property, this plate gives a pressuredrop equal to

� 4 * O @ Y�C �� ;�V whereO @ * � according to Miller (1990).

The calculations are carried out for three different inlet velocitiesequal to ,/. � � ,/.�� and ,/. � � ;��

and PDH model is used. Figures 7(a) and 7(b)show thermal and velocity boundary layer developments. The thermalboundary layer is defined as where ) : 6 7 : 2 ; ) : 6 7 : � 2?* ,/.10"0 and forvelocity it is where the fluid velocity reaches to half of maximum fluidvelocity.

Also, variation of local Nusselt number,��� � , is shown in figure 8

which shows a slightly earlier thermal transition commencement com-pared to flat plate around Rayleigh number equal to � ����,�� .

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50

60525

600

4500

5000

PSfrag replacements

��

Hot

tube

cent

er-l

ine

Hot

tube

Insu

late

dsh

ell

Perforated plate

Outlet

Inle

t

Figure 6: Computational geometry

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0 0.2 0.4 0.6 0.8 10

0.2

0.4

0.6

0.8

1

PSfrag replacements

��������� � �������������� ���������������� � �����

���

������� �"! #�$%���'&(� �"!�#(a) thermal boundary layer

0 0.2 0.4 0.6 0.8 10

0.2

0.4

0.6

0.8

1

PSfrag replacements

���)���*� � ��������)���*� ����������)���*� � �����

���

����+,�-� ! #�$%��� & � � ! #(b) velocity boundary layer

Figure 7: Boundary layer growth for different inlet velocities

106

108

1010

1012

101

102

103

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.�/)0�1*23 4 57698.�/)0�1*23 :�57698.�/)0�1*23 ; 57698Tsuji et al.(1998)

�! =<

=�� �Figure 8: Heat transfer rate for different inlet velocities

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In figure 9 the amount of temperature stratification along the shelland tube height at different radii for different inlet velocities are shown.From the figures, a larger temperature stratification for smaller inletvelocity is perceivable.

25 26 27 28 29 300

0.2

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����� /������� / 1�23 4�1*23 �1�23 �1�23

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� �� ��� �������

25 26 27 28 29 300

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0.4

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1

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����� /������� / 1*23 4�1(23 �1*23 �1*23

���

:(b)

� �� ��� �������

25 26 27 28 29 300

0.2

0.4

0.6

0.8

1

PSfrag replacements

����� /������� / 1*23 4�1*23 �1*23 �1*23

���

:(c)

� �� � � �������

Figure 9: Temperature stratification along shell height

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6 Effect of perforated plate

For sake of simplicity it was of particular interest to investigate theeffect of perforated plate and the possibility of elimination of it in thefuture LES simulations. Thus, a new geometry without perforated plateand a reduced �9.�� � height and the same outlet was introduced. Figu-res 10(a) and 10(b) compare the thermal and velocity boundary lay-ers growth of the two geometries with the inlet velocity ( � >�� ) equal to,/. � � ;��

.

0 0.2 0.4 0.6 0.8 10

0.2

0.4

0.6

0.8

1

PSfrag replacements

With Perforated PlateWithout Perforated Plate

���

��� � � � ! #�$%��� & � � ! #(a) thermal boundary layer

0 0.2 0.4 0.6 0.8 10

0.2

0.4

0.6

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1

PSfrag replacements

With Perforated PlateWithout Perforated Plate

���

����+,�-� ! #�$%��� & � � ! #(b) velocity boundary layer

Figure 10: Boundary layer growth for different geometries

Except for a very small region at the highest part of geometry, nodifference between the results of the two different geometries is recog-nizable. This feature is still valid for the Nusselt number as it is shownin figure 11.

The grids which were used for the different geometries were � V , � V"V ,and � V , � � � � in � and � directions for the geometry with and withoutperforated plate respectively. The latter obviously, saves a great dealof computational time. Another disadvantage of having the perfora-ted plate included in the computations is that it can create numericalproblems in the future LES simulations. Also it was observed that bydecreasing the grid size to 0 � � 0 � the changes in the results were lessthan five percent.

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106

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1012

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PSfrag replacements

With Perforated PlateWithout Perforated Plate

� <

=�� �Figure 11: Heat transfer rate for different geometries

7 Effect of outlet dimension

In this section, the effect of increasing the outlet dimension is studied.When the outlet dimension is

� , � � , the flow accelerates at the outletcausing a rapid increase in Nusselt number as well as friction coeffici-ent. As a result, high entrainment velocities (large negative C � ) will begenerated near the outlet region. Whereas this is not a problem in thepresent 2D RANS calculations, it can introduce a problem in LES simu-lations, since the largest CFL number occurs in this region. This makesthe LES simulations unnecessarily expensive because of the limitationof choosing small computational time steps. To overcome this problem aremedy is to increase the outlet dimension such that this increase doesnot affect the characteristics of fluid flow in the inner part of compu-tational domain. Comparing different outlet boundary conditions, theresults are shown in figure 12(a) and 12(b) which are in complete agre-ement with each other. Needless to say, the same agreement is valid forheat transfer coefficient in figure 13.

Although it is not shown here, the same agreement was achieved foran outlet with

V �3, � � width. This enables us to study the flow fieldand heat transfer, considering hypothetical outlet dimension withoutexpecting significant discrepancies in achieved results compared to realsituation.

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0 0.2 0.4 0.6 0.80

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; 2 575Outlet

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)F��I 7 =?> 2 ; ) = @ 7 =?> 2(a) thermal boundary layer

0 0.2 0.4 0.6 0.8 10

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� � �7�Outlet

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���

����+,�-� ! #�$%��� & � � ! #(b) velocity boundary layer

Figure 12: Boundary layer growth for different outlet dimensions

106

108

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PSfrag replacements

; 2 5 5Outlet

��� 2 575Outlet

� � 2 575Outlet

�! =<

=�� �Figure 13: Heat transfer rate for different outlet dimensions

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8 Effect of inlet dimension

One of the major advantages of numerical methods is that we can easilychange or modify different part of the geometry in order to design, com-pare or anticipate the fluid and heat transfer behavior. In this studyit was of particular interest to study a geometry with a doubled inletdimension while the inlet flow rate was kept constant so that a lowerinitial momentum was supplied at the inlet. Figures 14(a) and 14(b)compare the thermal and velocity boundary layers growth and figure 15compares the heat transfer rate from the heated inner tube of the twogeometries. The inlet condition for the imaginary rig is adjusted suchthat the flow to be comparable to a real rig with ,/.�� � ;��

inlet air velocity.

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0 0.2 0.4 0.6 0.8 10

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PSfrag replacements

��� �7�Inlet

� � � �7�Inlet

���

����+,�-� ! #�$%��� & � � ! #(b) velocity boundary layer

Figure 14: Boundary layer growth for different inlet dimensions

When the inlet dimension is doubled, the inlet velocity is reduced bya factor of two and as a result the transition from laminar to turbulenttakes place smoother the Nusselt number increases due to fluid accele-ration near the outlet. Furthermore, the commencement of transitionto turbulence is sensibly retarded.

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106

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PSfrag replacements

:�2 575Inlet

� 2 2 575Inlet

� <

=�� �Figure 15: Heat transfer rate for different inlet dimensions

9 Effect of outer shell radius

In this section the effect of doubling the rig cross sectional area in theway that inlet flow rate to the experimental rig remains approxima-tely constant, is investigated and the results are depicted in figures 16and 17, in which

= @ � ( stands for the outer shell radius. The inlet condi-tion for the imaginary rig is adjusted such that to be comparable to thereal rig with ,/. � � ;��

inlet air velocity but the mesh size and stretchingfactors are the same for both cases.

0 0.2 0.4 0.6 0.80

0.2

0.4

0.6

0.8

1

PSfrag replacements

� ����� 1(23 ��:�5� ����� 1(23 ; 2 5

���

� I(a) thermal boundary layer

0 0.2 0.4 0.6 0.80

0.2

0.4

0.6

0.8

1

PSfrag replacements

� ����� 1*23 ��:�5� ����� 1*23 ; 2 5

���

��H(b) velocity boundary layer

Figure 16: Boundary layer growth for different shell radii

Page 26: natural convection heat transfer in a vertical shell and tube

26

106

108

1010

1012

101

102

103

PSfrag replacements

� ����� 1*23 ��:�5� ����� 1*23 ; 2 5

� <

=�� �Figure 17: Heat transfer rate for different shell radii

In this case, as the geometries have different widths, the radial coor-dinate is not normalized. Once again, like the last case, by doubling thecross sectional area of the passing fluid, the typical velocities approxi-mately decrease by a factor of two at the middle part of the rig. Thismakes the forced convection heat transfer to become less effective andconsequently a smoother retarded transition occurs.

10 Conclusion

The object of the present work was to study the effect of inlet boundaryconditions and geometrical parameters for a shell and tube configura-tion. The present work is a pre-study for a comprehensive investiga-tion of this flow using both LES and experiment. Different inlet veloci-ties were applied and different boundary layer growth along the heatedtube were observed and it was shown that the larger the inlet velocitybecomes, the larger the Nusselt number becomes. Especially near thetransition region this difference is large and gradually vanishes in thefully turbulent region.

As the inclusion of the perforated plate in LES may cause some nu-merical problems, the effect of eliminating the plate was studied. Theobtained results show that except for the very end part of the geometryno significant difference was perceived.

Having a very small outlet causes flow acceleration near the outlet.This means that in LES, a large CFL number is unavoidable. So, the

Page 27: natural convection heat transfer in a vertical shell and tube

27

effect of outlet size on the fluid flow and heat transfer was studied andno important difference between different geometries was observed.

Because of the inlet position of the shell and tube, a large vortex atthe right half of the geometry close to the shell was formed. To studyits effect, one case with doubled inlet size and one with doubled shelland tube effective area cross section were investigated. In both casesthe inlet flow rate was kept constant. In the former case it was foundthat because of smaller inlet velocity, the velocity boundary layer wasthinner while no significant change in the thermal boundary layer wasfound showing that the mixed convection heat transfer was dominatedby natural convection in both cases. However near the middle part ofthe shell and tube, the boundary layers were found to be thicker. This isprobably due to less temperature stratification in this case. In the lat-ter case, however, while the thermal boundary layer was not changedsignificantly, the velocity boundary layer became thicker near transi-tion region. In both cases, the transition to turbulence was taken placesmoother compared to the baseline case.

In figures 18(a) and 18(b) the variation of C B and: B at different

� � �numbers for the case with ,/. � � ;��

inlet velocity is compared.

10−1

100

101

102

103

0

2

4

6

8

10PSfrag replacements � ����1 3 ��� 2�� � � 1��3 � 2� � � 1��3 4 � � �

�� 1� �

�3B(a) Velocity profile

10−1

100

101

102

103

0

5

10

15

20

25PSfrag replacements � ���71 3 ��� 2�� � � 1��3 � 2� � � 1��3 4 � � �

� � 1���� �

�"B(b) Temperature profile

Figure 18: Velocity and temperature profiles

While in figure 18(a) it is shown that the assumption of CEB * �3B isstrictly valid for � B � � , in figure 18(b) the validity of

: B * ' � � B forvalues of ��B � � is shown which is in agreement with Tsuji & Nagano

Page 28: natural convection heat transfer in a vertical shell and tube

28

(1988).Finally, in figure 19 the amount of shell and tube energy exchange

rate versus inlet velocity of the facility is shown. As it could be expected,the amount of energy consumption rate is increased with inlet velocityincrease.

0.4 0.5 0.6620

625

630

635

640

645

650

655

PSfrag replacements�� �� ����

� >�� ��� ( ) � ; J ��� 2Figure 19: Energy exchange rate

Acknowledgement

This project was financed by the Swedish Research Council, projectnumber 260-1999-354

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