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Department of
Metallurgical & Materials Engineering
National Institute of Technology Jamshedpur
1
TEQIP WORKSHOP ON MATERIALS AND METALLURGY CURRICULUM
(8th-9th October 2015 at NIT Srinagar) 2
Course curriculum at
National Institute of Technology Jamshedpur
Presented by: Dr. M.K.AGRAWAL Professor, Deptt. of Metallurgical & Materials Engg. N.I.T. Jamshedpur
Introduction
Department of Metallurgical & Materials Engineering was amongst the four branches with which, the institute was initially started in 1960.
The Metallurgical Engineering Department of NIT Jamshedpur has been among the front runners in providing intellectual man power to major industries and research organization all over India and abroad.
3
Introduction 4
The Department is an extraordinary blend of renowned faculty and staff, state-of-the-art laboratories, providing a unique environment for learning and technological advancement.
Department is further strengthened by dedicated academic, Research & Development and industrial partners and committed and generous alumni, who have achieved personal and professional growth through our programs.
Academic Activities
EXISTING PROGRAMMES:
1. B.Tech. (Hons.) in Metallurgical and Materials Engineering.
2. M.Tech. in
(a) Foundry Technology
(b) Materials Technology
(b) Iron & Steel Technology
3. Ph.D. programme
4. Three Year Certificate Course for Tata Steel employees
5
Academic Activities 6
However, due to non-availability of students, admission to M. Tech. programme in Iron & Steel Technology has been postponed in year 2015.
Course Structure 7
The duration of the courses leading to the B.Tech. (Hons.) degree is 4 years and M.Tech. degree is 2 years.
The curricula for the degree programme as proposed by the departments and recommended by the Board of Studies (BOS), are approved by the Senate. The department also prepare the syllabus of each subject containing the scope of studies and detailed instructions to be imparted which are approved by the Board of Studies (BOS) and Senate.
Board of Studies consist of faculty of department (one or two faculty may be outside of department also) and at least two external members one of which should be reputed academician in the respective field preferably from IITs or equivalent institutions, and one from senior level person from reputed industry/scientific organization / research laboratory (whose qualification should not be below Master’s degree)
Course Structure 8
All Subjects have a lecture – tutorial – experiment/design component (L-T-P) to indicate the contact hours. All subjects have a credit count ‘C’. Teaching of subjects is reckoned in terms of credits.
The course work requirements are detailed out in the curriculum and syllabi for the discipline as approved by the Senate. The overall structures for the degree are as follow:
To get a B.Tech. (Hons.) degree, a student has to fulfill (i) the depth requirement corresponding to the discipline, (ii) the breadth requirement and (iii) HSS (Humanities And Social Science), and IT (Information Technology) subject requirements.
Depth Requirement 9
The depth requirement are specified by the department and include (a) Basic science requirements, (b) Engineering science requirements, (c) Other requirements (e.g. Workshops, engineering drawing and graphics etc.), (d) Professional subjects – both core and electives, (e) Projects and (f) Comprehensive viva – voce.
Breadth Requirement 10
A student is required to take at least six subject as his/her breadth subjects for which slots are available in the curriculum. The breadth subjects must be a subject offered by other discipline but different from the subjects (including electives) enlisted for the requirement for his/her own depth. A student would be free to choose a breadth subject provided it is available in terms of timetable, limitation of class size and his/her eligibility.
Humanities, Social Science & Management; Environmental Engineering and Information Technology related subject
requirements 11
At least three HSS elective subjects, two IT subjects and one management and Environmental subject are included in the curriculum of discipline. Out of these two HSS elective, one environmental related subject and one IT based design / application subject are included in the depth requirement. The other HSS electives, IT electives and management elective may be included in the breadth requirement.
Grading system 12
As a measure of students’ performance, a 10 point scale grading system using the following letter grades and corresponding grade points per credit, shall be followed:
Performance Letter grade Grade point per credit Range of marks Outstanding O 10 m>= 90 Very good A 9 80 <= m < 90 Good B 8 70 <= m < 80 Fair C 7 60 <= m < 70 Average D 6 50 <= m < 60 Below average E 5 40 <= m <50 Poor (Pass) P 4 30 <= m <40 Very Poor (Expose) X 2 20 <= m <30 Poor (Pass for laboratory component) E 5 40 <= m < 50 Fail for theory component F 0 m <20 Fail for Laboratory Component F 0 m < 40 ------------------------------------------------------------------------------------------------------------------- In addition, there shall be two transitional grading symbols, which can be used by the examiners to
indicate the special position of a student in a subject: I – for ‘Incomplete assessment’ Z – for ‘Debarred’
Assessment of Performance 13
There is continuous assessment of a student’s performance throughout the semester and grades will be awarded by the subject teacher/co-ordination committee formed for this purpose.
For arriving at a grade obtained by a student for a particular subject, initially a numeric marks obtained by the student out of 100 (hundred) is determined.
Once the numeric mark is obtained, the same is converted to letter grade following the guidelines, as mentioned earlier.
Assessment of Performance 14
For subject in which the theory component is greater than 1 (one), the subcomponents and the respective weights assigned to these are as follow:
Subcomponent Weight
Test-1 (T1) 20%
Test-2 (T2) 20%
Other Assessment (O.A.) 20 %
End-Semester Examination 40 %
Assessment of Performance 15
Distribution of 20 marks for other Assessments is as follow:
Quizzes (Out of seven quizzes,
best five are considered) - 10 marks
Home Assignments / Projects / Seminars - 10 marks
The Distribution of 100 marks for Practical’s is as follow:
Lab record and performance of the
experiments : 70 marks
Test / Viva Voce or both : 30 marks
Course Structure for 1st semester B. TECH.
(Hons.) in Metallurgical & Materials Engineering
16
Sl. No. Course Code Subject L-T-P Credits
1. MT 101 Engineering Chemistry 3-0-0 3
2. MT 102 Engg. Mathematics-I 3-0-0 3
3. MT 103 Basic Civil Engineering 3-0-0 3
4. MT 104 Mechanics of Materials 3-1-0 4
5. MT 105 Computer Programming 3-1-0 4
6. MT 106 Workshop Technology 0-0-3 2
7. MT 107 Engg. Chemistry Lab 0-0-3 2
8. MT 108 Basic Civil Engineering Lab. 0-0-3 2
9 MT 109 Computer Programming Lab. 0-0-3 2
TOTAL 15-2-12 25
Course Structure for 2nd semester B. TECH. (Hons.) in Metallurgical & Materials Engineering
17
Sl. No. Course Code Subject L-T-P Credits
1. MT 201 Engineering Physics 3-0-0 3
2. MT 202 Engineering Mathematics- II 3-0-0 3
3. MT 203 Basic Electrical and
Electronics Engineering
3-1-0 4
4. MT 204 Engineering Graphics 3-0-0 3
5. MT 205 Materials Science 3-0-0 3
6. MT 206 English for Communication 3-1-0 4
7. MT 207 Engineering Physics. Lab 0-0-3 2
8. MT 208 Basic Electrical &
Electronics Lab.
0-0-3 2
9 MT 209 Engineering Graphics Lab 0-0-3 2
TOTAL 18-2-9 26
Course Structure for 3rd semester B. TECH. (Hons.) in Metallurgical & Materials Engineering
18
Sl. No. Course Code Subject L-T-P Credits
1. MT 301 Engineering Mathematics-III 3-0-0 3
2. MT 302 Principles of Physical
Metallurgy
3-1-0 4
3. MT 303 Metallurgical
Thermodynamics
3-1-0 4
4. MT 304 Fluid Mechanics 3-1-0 4
5. MT 305 Principle of Process
Metallurgy
3-1-0 4
6. MT 306 Industrial Economics &
Accountancy
3-0-0 3
7. MT 307 Physical Metallurgy &
Metallography Laboratory
0-0-3 2
8. MT 308 Extractive Metallurgy and
Thermodynamics Lab
0-0-3 2
TOTAL I8-4-6 26
Course Structure for 4th semester B. TECH. (Hons.) in Metallurgical & Materials Engineering
19
Sl. No. Course Code Subject L-T-P Credits
1. MT 401 Mechanical Properties of
Materials
3-0-0 3
2. MT 402 X-Ray Diffraction and Electron
Microscopy
3-1-0 4
3. MT 403 Heat and Mass Transfer 3-1-0 4
4. MT 404 Deformation of Materials 3-I-0 4
5. MT 405 Geology and Mineral
Beneficiation
3-0-0 3
6. MT 406 X-Ray Diffraction and Electron
Microscopy Lab
0-0-3 2
7. MT 407 Material Testing Lab. 0-0-3 2
8. MT 408 Geology & Mineral
Beneficiation Lab
0-0-3 2
9 MT409 Introduction to Soft Skill 2-1-0 2
TOTAL I7-4-9 26
Course Structure for 5th semester B. TECH. (Hons.) in Metallurgical & Materials Engineering
20
Sl. No. Course Code Subject L-T-P Credits
1. MT 501 Phase Transformations 3-1-0 4
2. MT 502 Fuels, Furnaces & Refractories 3-0-0 3
3. MT 503 Iron Making 3-1-0 4
4. MT 504 Characterization of Materials 3-0-0 3
5. MT 505 Extraction of Non-ferrous Metals 3-1-0 4
6. MT 506 Manufacturing Process in
Metallurgy (Casting,
Solidification)-I
3-0-0 3
7. MT 507 Characterization of Materials Lab. 0-0-3 2
8. MT 508 Fuels, Furnaces & Refractories
Lab.
0-0-3 2
TOTAL I8-3-6 25
Course Structure for 6th semester B. TECH. (Hons.) in Metallurgical & Materials Engineering
21
Sl. No. Course Code Subject L-T-P Credits
1. MT 601 Metal Forming Technology 3-0-0 3
2. MT 602 Steel Making 3-1-0 4
3. MT 603 Numerical Methods and its
applications in Metallurgical
Industries
3-0-0 3
4. MT 604 Heat Treatment Science &
Technology
3-0-0 3
5. Elective – I 3-0-0 3
6. MT 605 Design Lab. 0-0-3 2
7 MT 606 Numerical Methods Lab 0-0-3 2
7. MT 607 Heat Treatment Lab. 0-0-6 4
8. MT 608 Comprehensive Viva 2
TOTAL I5-1-12 26
Elective – I 22
MT 609 Nano Technology MT 610 Polymer Technology MT 611 Electronic & Magnetic Materials MT 612 Physics of Metals MT 613 Operations Research – I MT 614 Secondary Steel Making MT 615 Minor Project * 8 weeks industrial training to be undertaken at the end of the 6th
semester during summer vacation. During industrial training, all students are required to do project work that will be treated as mini project. Plant visit will commence from 3rd semester onwards. Those who have to attend Summer Quarter classes during Summer Vacation will choose an additional Elective paper of 3 credits in 7th Semester.
Course Structure for 7th semester B. TECH. (Hons.) in Metallurgical & Materials Engineering
23
Sl. No. Course
Code
Subject L-T-P Credits
1. MT 701 Advanced Materials 3-1-0 4
2. MT 702 Materials Degradation and its
protection
3-0-0 3
3. MT 703 Organizational Behaviour and
Industrial Psychology
3-0-0 3
4. Elective-II 3-0-0 3
5. Elective-III 3-0-0 3
6. MT 704 Manufacturing process Lab.
(Foundry and Process)
0-0-3 2
7. MT 705 Industrial Training and Tour* 2
8. MT 706 Project 0-0-6 4
TOTAL I5-I-9 24
Electives
24
Elective - II MT 707 Coating Technology. MT 708 Application of Engineering Materials. MT 709 Fracture, Fatigue and Failure Analysis. MT 7I0 Operation Research-II MT 711 Modelling & Simulation of Metallurgical Processes Elective –III MT 711 Tool and Alloy Steels. MT 712 Surface Engineering. MT 713 Continuous casting of steel MT 714 Reliability Engineering. MT 715 TQM
Course Structure for 8th semester B. TECH. (Hons.) in Metallurgical & Materials Engineering
25
Sl.
No.
Course Code Subject L-T-P Credits
1. MT 801 Manufacturing Process in
Metallurgy (Joining, Powder
Metallurgy & Composites)-II
3-1-0 4
2. MT 802 Management Information
System
3-0-0 3
3. MT 803 Sustainable Development 3-0-0 3
4. Elective-IV 3-0-0 3
5. MT 804 Project 0-0-I5 I0
6. MT 805 Comprehensive Viva 3
TOTAL I2-I-I5 26
Elective –IV 26
MT 806 Energy Management in Metallurgical Industries
MT 807 Alternative Methods of making Iron and Steel.
MT 808 Engineered Materials.
MT 809 Pollution Control and Waste Management in Iron & Steel Industries.
MT 810 Production of Metal and Ceramic Powders and their Consolidation.
Academic Calendar
27
The academic session is divided into two semesters each of approximately 20 weeks duration: an Autumn Semester (July – December) and a Spring Semester (January – June).
The Senate – approves schedule of academic activities for a session, inclusive of dates for registration, Test-1 (T1), Test-2 (T2) and End Semester examinations, Athletic Meet, Cultural Festival, Technical Festival, Inter Semester Break etc. The Academic Calendar strives to provide for a total of about 90 working days in each semester.
Attendance 28
NIT Jamshedpur’s academic programme is based on the teaching–learning process. Attendance in classes, participating in class room discussions and participating in the continuous evaluation process are the most essential components of the academic programme. All teachers and students have to ensure that the number of classes scheduled for a course under the approved Academic calendar and time table must be held during the semester.
A teacher, at his/her discretion, may hold additional classes beyond what is originally scheduled, particularly when several classes are lost due to holidays or suspension of classes. Attendance in these classes is also mandatory for the students.
Attendance 29
If because of personal leave or official duty, or on student request, a teacher is enable to hold a class on the scheduled hour, he/she will hold the compensating class at a mutually convenient hour. A teacher may communicate to the students by announcing in the class, through messages on the Institute and hostel notice boards or through email. Attendance in these compensatory classes is mandatory for all students.
Attendance in all classes (lectures, tutorials, laboratories, and seminars etc.) is compulsory.
Considering that attendance in classes, participating in the teaching learning process is the basic foundation of Academic Programme, student is expected to attend all classes conducted as per Institute calendar and Time Table. However, to provide for emergency, absence to the extent of 25% of scheduled number of classes in each course is forgiven as a matter of routine.
Attendance 30
In deserving cases, a further relaxation of 15% (attendance between 60% to 74%) is made by concerned teacher, but the student’s grade will be reduced by one step / grade, e.g. ‘O’ grade will be reduced to ‘A’. However, the reduction of grade is limited upto ‘P’ grade only.
In deserving cases, a further relaxation of 10% (attendance between 50% to 59%) is made by concerned teacher, but the student’s grade will be reduced by two step / grades, e.g. ‘O’ grade will be reduced to ‘B’. However, the reduction of grade is limited upto ‘P’ grade only.
Attendance 31
If attendance is below 50% of a particular course, his / her registration of a particular course is cancelled by the concerned teacher and he/she gets ‘RC’ (Registration Cancelled) grade. He/she may register in the Summer quarter if offered or register in a subsequent semester. In the latter case, he/she may not be able to complete the programme in four years.
If a student is engaged officially outside the class room, e.g. in the placement programme and institute level meeting or in a specially approved SAS activity, his/her attendance is marked present by concerned faculty. It is the student’s responsibility to ensure that the attendance is marked by concerned faculty.
Project Work 32
The Head of the Department / Departmental Committee invites research topics for project work from its faculty and from other departments across the Institute at the beginning of the 7th Semester. One member of the faculty is designated to coordinate this activity. A co-supervisor from other departments, industry or other institutions is also be accepted. The faculty member can be supervisor for maximum 6 topics / projects.
The Departmental Committee assigns research topics to students after taking into consideration the requirements of the projects and choice of the students.
Project Work 33
Each topic may be taken by a single student or a team of 2 students. In case of specially challenging problems, larger teams may work on a single problem, with prior approval of Departmental Committee.
Project work may be analytical, computational,
experimental or development. The department makes the necessary resources available to the students, including access to laboratory and computing facilities beyond normal working hours. It is moral and legal responsibility of the supervisor(s) to arrange the facilities. Students are encouraged to discuss such matters with their supervisors, and if not satisfied, with HODs and higher authorities.
Project Work 34
The student is required to submit formal project work reports at the end of 8th Semester, in the form of a well bound thesis. The Departmental Committee continuous monitoring of the project work. The committee examines the day to day records / daily and conduct viva-voce and / or oral presentations.
For the assignment of a grade, the following are weightage of the different components in the semester. Mid Semester Assessment by Supervisors = 20% (based on day to day work and report), Mid Semester Assessment by Evaluation committee = 20%. End Semester Assessment by Supervisors = 20% (based on day to day work), End Semester assessment by Evaluation Committee = 20% (through oral presentation, viva-voce), Project Work Report (assessed by Evaluation Committee) = 20%.
Project Work 35
On completion of evaluation, the Departmental Committee decides the grade awarded. If the performance of a student is unsatisfactory, the Committee may recommend one of the following: (i) rewriting of report and submission for evaluation, (ii) extension of time for completion of the work (the time duration is to be specified). The resubmitted Project Work report is evaluated by the evaluation committee and the grade is submitted.
Course Structure for 1st semester M. TECH. (Foundry Technology) in Metallurgical & Materials Engineering
36
Sl.No. Course Code Course Title L-T-P Credit
1 MMG7111 Thermodynamics and
Kinetics of Materials
3-0-2 4
2 MMG7112 Transport Phenomena in
Materials Engineering
3-0-2 4
3 MMG7113 Metal Melting Technologies 3-0-2 4
4 MEG7133 Finite Element Methods 3-0-2 4
5 Elective 4
Total 20
Course Structure for 2nd semester M. TECH. (Foundry Technology) in Metallurgical & Materials Engineering
37
Sl. NO.
Course
Code
Course Title L-T-P Credit
1 MMG7121 Characterization of
Materials
3-0-2 4
2 MMG7122 Powder and
Processing Metallurgy
3-0-2 4
3 MMG7123 Solidification of
Metals and Alloys
3-0-2 4
4 MMG7124 Metal Casting 3-0-2 4
5 Elective 3-0-2 4
Total 20
Course Structure for 3rd semester M. TECH. (Foundry Technology) in Metallurgical & Materials Engineering
38
3rd Semester
Sl.No. Course Code Course Title Credit
1 MMG8151
MMG8161
Dissertation – I
OR
Industrial Project – I
20
Course Structure for 4th semester M. TECH. (Foundry Technology) in Metallurgical & Materials Engineering
39
4th Semester
Sl.No. Course Code Course Title Credit
1 MMG8152
MMG8162
Dissertation – II
OR
Industrial Project – II
20
Electives 40
MMG7131 Advanced Processing of Materials
MMG7132 Environmental Degradation of Materials
MMG7133 MEMS and NEMS
MMG7134 Structure & Properties of Metals and alloys
MMG7135 Manufacturing Processes
MMG7136 Foundry Technology
MMG7137 Solidification Technology
MMG7138 Heat Treatment Technology
HMG7131 Technical Communication
Course Structure for 1st semester M. TECH. (Materials Technology) in Metallurgical & Materials Engineering
41
Sl.No. Course Code Course Title L-T-P Credit
1 MMG7111
Thermodynamics and
Kinetics of Materials
3-0-2 4
2 MMG7112 Transport Phenomena in
Materials Engineering
3-0-2 4
3 MMG7211 Materials Science and
Engineering
3-0-2 4
4 MEG7133 Finite Element Methods 3-0-2 4
5 Elective 4
Total 20
Course Structure for 2nd semester M. TECH. (Materials Technology) in Metallurgical & Materials Engineering
42
22
Course
Code
Course Title L-T-P Credit
1 MMG7121 Characterization of
Materials
3-0-2 4
2 MMG7122 Powder and
Processing Metallurgy
3-0-2 4
3 MMG7221
Advanced Composite
Materials
3-0-2 4
4 MMG7222
Mechanical Behaviour
of Materials
3-0-2 4
5 Elective 3-0-2 4
Total 20
Course Structure for 3th semester M. TECH. (Materials Technology) in Metallurgical & Materials Engineering
43
4th Semester
Sl.No. Course Code Course Title Credit
1 MMG8252
MMG8262
Dissertation – I
OR
Industrial Project – I
20
Course Structure for 4th semester M. TECH. (Materials Technology) in Metallurgical & Materials Engineering
44
4th Semester
Sl.No. Course Code Course Title Credit
1 MMG8252
MMG8262
Dissertation – II
OR
Industrial Project – II
20
Electives 45
MMG7131 Advanced Processing of Materials
MMG7132 Environmental Degradation of Materials
MMG7133 MEMS and NEMS
MMG7231 Dislocation Theory and Plastic Flow
MMG7232 Fracture Mechanics and Analysis of Engineering Failures
MMG7233 Ceramic and Glasses
MMG7234 Manufacturing Processes
MMG7235 X-ray studies of deformed crystals
Electives 46
MMG7236 Joining of Materials
MMG7237 Deformation Behaviour of Materials
MMG7238 Nano Structured Materials
MMG7239 Materials design
MMG7240 Phase Transformation of Materials:
MMG7241 Physical Metallurgy of Advanced Materials
CHG 7111 Surface Science and Engineering
HMG7131 Technical Communication
47
Assessment of performance, Grading system, and Attendance requirement for M.Tech. courses are same as that of B.Tech. course.
One student is allotted one Dissertation or Industrial Project in 3rd semester, which he/she continues in 4th semester also under supervision of a faculty members of the department.
In case, Dissertation or Industrial Project is carried out in collaboration with other department or industry/R&D organization, one joint supervisor is also associated from concern department or industry/R&D organization.