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Nano electromechanical systems,
paths for co integration with CMOS
Thomas Ernst
IEEE WIMNAC 45 – Tokyo Institute of Technology
19/2/2015
© CEA. All rights reserved
| 2
Motivations – some NEMS applications
Scaling laws and convergences with CMOS
From mass to gas sensing
Toward VLSI and multi-physics models
Conclusions & perspectives
Outline
T. Ernst, IEEE WIMNAC 45
© CEA. All rights reserved
| 3
The conjunction of the cost per function decrease and
the emergence of “killer applications” which demanded a
large volume of leading edge chip has been the revenue
generator for the µε industry and its sustainability
� 1980s � Analog for TVs and VCRs
� 1990s � Digital for PCs
� 2000s � Analog and Digital for Cell Phones
� 2010s � Analog and Digital for Mobile Internet
� 2020s � Smart interacting (sensors) devices,
IoT ???
Moore's law needs « killer applications »
newtechnologies
newmarket
moreR&D
morerevenue
T. Ernst, IEEE WIMNAC 45
© CEA. All rights reserved
| 4
Toward multi-physics signals
Information capture
Processing Storage
Restitution
Integrated Circuit
Analog or logic electrical signalElectro-magnetic
light sound Chemical motion
heat
Analog or logic electrical signal Electro-magnetic
light sound Chemical motionheat T. Ernst, IEEE WIMNAC 45
© CEA. All rights reserved
| 5
Nano Switches
30 µmUCBerkeley
From MEMS to NEMS – Typical sizes
MEMS accelerometer
500 µm
1 µm1 µm
Nano cantilever
80 nm
10 µm
NEMS
accelerometer
1 µm
16nm
Suspended silicon nanowire
Todayapplications
Emergingapplications
Stanford U.
Clocking
T. Ernst, IEEE WIMNAC 45
© CEA. All rights reserved
| 6
First large arrays of NEMS
~60.000 NEMS / mm²
Ability to process NEMS at VLSI scale
T. Ernst, IEEE WIMNAC 45
© CEA. All rights reserved
| 7
Mechanical switches electronics
� Motivations� For high ION/IOFF ratio
� Clear need of VLSI
� Huge but existing market (already in-place technology)
� Challenges (at nm-scale)� Mechanical/contact properties ?
� Scalability (size, supply voltage)
� Speed
� Reliability/cycling & variabilityS DG
gap Dimplegap
G DS
T. Ernst, IEEE WIMNAC 45
© CEA. All rights reserved
| 8
State of the art –M/NEM Relay
� Main features
� Good leakage~10-14 A
� Switching time: 3 ns (expected)
� First logic circuit demonstrated
� Variability of R~40-400
� Co-integration with CMOS for power reduction
Stanford
K. Akarvardar et al., IEEE Elec Device Lett 30, p. 1143-1145 (2009)
M. Spencer et al., IEEE J. of Solid-State Circuits, 46, p. 308-320 (2011)
H. Kam et al., IEEE TED, VOL. 58, NO. 1, (2011)
S. Chong et al., ICCAD’09,
V. Beiu et al. ,IEEE Nano 2014
MEM relay logic mapping
UC Berkeley
30 µm
T. Ernst, IEEE WIMNAC 45
© CEA. All rights reserved
| 9
Ultra-small & dense sensing devices
� For new "chemical imaging" application
� Need of VLSI may depend on the application !
� Looking for "generic" sensing technology for high volume
� Driving market not (yet) clear … but …
T. Ernst, IEEE WIMNAC 45
© CEA. All rights reserved
| 10
Motivations – some NEMS applications
Scaling laws and convergences with CMOS
From mass to gas sensing
Toward VLSI and multi-physics models
Conclusions & perspectives
Outline
T. Ernst, IEEE WIMNAC 45
© CEA. All rights reserved
| 11
Electromechanical features of NEMS
t
� High frequency f 0, low mass m
� Very sensitive to mass loading (ag – zg)
� Very sensitive to very weak forces (fN-aN) / fields / charges (e-)
20l
tEf
ρ∝
0
2f
fmm
δδ =
E = Young modulus
l
Modeled as damped simple harmonic oscillator
T. Ernst, IEEE WIMNAC 45
© CEA. All rights reserved
| 12
MEMS resonator bode diagram
Bandwidth :f0Q
12Q
f0 (1 - ) 12Q
f0 (1 + )f0 f0
The resonance can be measured through the max gain or the phase condition
T. Ernst, IEEE WIMNAC 45
© CEA. All rights reserved
| 13
Scaling laws
Law Scaling Typical values
Effective Mass 1 pg – 10 fg
Stiffness 1 N.m-1 – 10-2 N.m-1
Frequency 10 MHz- 1GHz
Quality factor
total/dissipated
energy per cycle?
102 (air) – 104
(vacuum)
Dissipated power 100 aW – 10 fW
Mechanical time
(resonator)
0.1 µs – 10 µs
Limit of Detection
(mass)
1 zg – 1 ag
20l
tEf
ρ∝
twlmeff ∝
3α
3
3
l
Ewtk ∝ α
Q
TkfP B
th02π
∝ 1−α
00 2 f
Q
πτ =
α
0
2f
fmLODm
δ=
3α
1−α
Q
l’=αlt'= αtw'=αw
T. Ernst et al., IEEE DRC 2012
T. Ernst, IEEE WIMNAC 45
© CEA. All rights reserved
| 14
Convergence with CMOS ?
T. Ernst et al. IEDM 2006, 2008, 2009
SIZE CMOS Nanowires / FinFet / SOI technologies …
… can be "adapted" for NEMS !!!
Si
HfO2/TiN
T. Ernst, IEEE WIMNAC 45
© CEA. All rights reserved
| 15
� NEMS-CMOS integration means
(i) enhanced signal detection
(ii) increased Signal/Noise Ratio
→ ultra-high resolution
� Ultra-dense NEMS arrays
(i) individually addressed resonators
(ii) increased robustness (redundancy)
(iii) larger capture area
(iv) further noise reduction by signal averaging
Why embedding NEMS on CMOS ?
T. Ernst, IEEE WIMNAC 45
© CEA. All rights reserved
| 16
0100110…0000110…
E-Cell
E-Cell
E-Cell
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Signal amplification and multiplexing
A sensing array scheme
T. Ernst, IEEE WIMNAC 45
© CEA. All rights reserved
| 17
Emerging NEMS - which path to follow ?
WW II: Simple machines and manual
laborers fill a room.
1955: ENIAC, the first electronic
computer, fills a room.
2000s: The integrated circuit has
made computation ubiquitous.
The microelectronic revolution… inspired by silicon and VLSI
� Complex functions integrated - High performances
� Existing manufacturing or design tools, processes, design rules
� Existing micro sensors… (Accelerometers, gyros, imagers, TCD, inkjets
etc…)
� A lot of opportunities (assembly, costs, architecture etc…)T. Ernst, IEEE WIMNAC 45
© CEA. All rights reserved
| 18
NEMS / CMOS Co integration on bulk
� AMS 0.35µm (Post-CMOS processing)� Aluminum metallic NEMS (Metal 4) or PolySilicon (Poly1 / Poly2)� Capacitive actuation/detection limits resolution
Metallic resonator
Poly Si resonator
Electrode
Poly22Electrode
Poly2N-Well
PAD
ANCHORANCHORPoly1 ANCHORANCHOR
VIA
N-Well
Electrode1
Electrode2
ANCHOR
MET4
Electrode1
Electrode2
ANCHOR
PAD Layer
J. Verd, IEEE Electron Device Letters, vol. 27 (6), pp. 495497, 2006.
T. Ernst, IEEE WIMNAC 45
© CEA. All rights reserved
| 19
NEMS on O,35 um CMOS
� Mono-crystalline Si� Bulk CMOS ST 0.35µm (MSCMOS) on thick SOI� NEMS integrated before CMOS, released after CMOS
Layout
CMOS Amplifier + buffer
NEMS
10µm
Vue MEB
CMOS
NEMS
NEMS (cantilever) HF
J. Philippe et al, IEEE NEMS 2014 T. Ernst, IEEE WIMNAC 45
© CEA. All rights reserved
| 20
NEMS 2D co-integrated in FD SOI technology
Co-integration of CMOS and NEMS on 40 nm FD-SOI
J. Philippe et al, IEEE NEMS 2014, E. Ollier et. al., IEEE MEMS 2012
G. Arndt et al., IEEE International Solid-State Circuits Conference 2012
T. Ernst et al., IEEE DRC 2012
Typical NEMS dimensions
L_beam=1µm
w_beam=100nm
t=40nm
w_gauge=40nm
T. Ernst, IEEE WIMNAC 45
© CEA. All rights reserved
| 21
NEMS-CMOS measurements
� 1V dc biased gauges / actuation: ac (10mV pp) + dc (8.5V)� First demonstration in the literature of:
� direct (homodyne) detection of such small VHF NEMS� CMOS integration of PZR NEMS
� unsuccessful measurement on a stand-alone device
VacuumQ=5000
© CEA. All rights reserved
| 22
Motivations – some NEMS applications
Scaling laws and convergences with CMOS
From mass to gas sensing
Toward VLSI and multi-physics models
Conclusions & perspectives
Outline
T. Ernst, IEEE WIMNAC 45
© CEA. All rights reserved
| 23
Frequency-shift based mass sensing
23
doubly-clampedbeam resonator
Resonant response
1 µm
16nm
Frequency shift (a.u)
Mag
nitu
de (
a.u)
actuationdetection
• Electrostatic detection
• Piezoresistive transduction
• Measurement of adsorption/desorption of particles
molecules
T. Ernst, IEEE WIMNAC 45
© CEA. All rights reserved
| 24
NEMS-CMOS closed-loop oscillators
Key building block for
• real-time monitoring of resonance frequency
• individual addressing of dense arrays
NEMS resonator
A DPLL
NEMS resonator
A D
Amplifier & phase-shifter circuit
Phase
comparator
PLL
correctorVCO
| 24
PLL Self-oscillators
T. Ernst, IEEE WIMNAC 45
© CEA. All rights reserved
| 25| 25
NEMS-CMOS self-oscillator
8MHz - Si capacitive NEMS
Compact NEMS-CMOS pixel (50x70µm²)
J. Philippe et al., IEEE MEMS conference 2014 J. Philippe et al., MEMS 2014
© CEA. All rights reserved
| 26
Why using resonant NEMS for mass sensing ?
40
2−∝=−=ℜ l
M
f
m
f
effδδ 3
0
2 lf
fMm eff ∝−= δδ
Sensitivity Resolution
T. Ernst et al., IEDM 2008
© CEA. All rights reserved
| 27
Limit of detection?
� LOD depends on noise processes
� Electronic noise (Johnson noise, 1/f…)
� Transducer itself (Johnson noise…)
� Thermomechanical noise related to Q
� Others…
E. Colinet et al., J Appl. Phys. 105, 124908 (2009)
1.968 1.97 1.972 1.974 1.976 1.978 1.98
x 107
0
0.5
1
1.5
2
2.5x 10
-3 amp
freqam
p
Q=5433
A=2.14mV
1.968 1.97 1.972 1.974 1.976 1.978 1.98
x 107
0
0.5
1
1.5
2
2.5x 10
-3 amp
freqam
p
Q=5433
A=2.14mV
Frequency noise spectral density
in Hz²/Hz
2
02
00
)(
2)(
signal
i
inoise
v
S
QS
∑
==ω
ωωωω
(1/signal to noise ratio (SNR))-1
Figure of merit:
Large detection gain
Low noise system
Large Q
0
0
0
)(2
ωωω
ωδωδ ω =
∝−=S
Mm
© CEA. All rights reserved
| 28
Mass sensing demonstration
Yang et al., Nano Lett., Vol. 6, No. 4, 2006
best mass resolution corresponds to 7 zg (30 xenon atoms)
T. Ernst, IEEE WIMNAC 45
Atomic mass unity = 1Da = 1 u ≈ 1.66053886 x 10-27kg1zg = 10-21g = 602 Da ≈ a nucleotides pair (DNA)
Hemoglobine A molecule
66.2 kDa
Parvoviridae viruses: Hepatitis B
1.1 MDa
E. Coli bacteria
4.2×1011 Da
Protein PrP (Prion)
150 kDa
G-C
616.4 Da
A-T
613.4 Da
Nanowires
NEMS
Mass units in biology
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Nanowire used for mass detection
Capacitive actuation & detection Capacitive actuation & piezo-resistive detection with nanowires Thermo-elastic actuation
& piezo-resistive detection.
15 nm oscillator
T. Ernst, IEEE WIMNAC 45
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| 31
Mass resolution with nanowire
Released nanowireBending oscillation
Mass resolution according to the diameter
10 nm
80 nm
R. He, M. Roukes et al. Nanoletters 12/08This work
He et al.
T. Ernst, IEEE WIMNAC 45
© CEA. All rights reserved
| 32
A new design example
E. Mile et al., Nanotechnology 21 (2010) 165504
� Electrostatic actuation
� Piezo-resistive detection (down mixing scheme)
� Excellent Signal to background ratio
T. Ernst, IEEE WIMNAC 45
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| 33
Mass Sensing (toward mass spectrometry)
Modes 1 & 2 continuously tracked (with 2
home made PLL)
electro spray of gold nano particles
Focusing of nano particles1 gold nano particle of 400 kDa was detected
in 100 ms – 1 Dalton=1.6x10-24 g
(~ 100 zg in 1s)
M.S. Hanay et al., Nature Nanotech (2012)
T. Ernst, IEEE WIMNAC 45
© CEA. All rights reserved
| 34
Technologies for gas sensing
Multi-gas selectivity,
Sensibility
Affordability, Compactness
Poor Correct High Best-in-Class
Poor
Correct
High
Best-in-Class
Bench-top GC/MS or
GC/XX systems
Handheld single gas
detectors (NDIR or
electrochem.) (industrial
safety, …)
Portable multi-gas FTIR
analyzers
Portable GC systems
Colorimetric tubes
Mono-gas analyzers for
O2 / H2S / NO / …
monitoring (air quality,
process, emissions, …)DOAS spectrometers (air quality,
process, emissions, …)
Handheld multigas
detectors
Indoor air quality
sensors
Detectors
AnalyzersAPIX
Integrated
NEMS
Sensor
T. Ernst, IEEE WIMNAC 45
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| 35
Multi-gas sensing with NEMS+GC
� Gas Chromatography (GC) is a well-known separation method
Injection of the
gas mixtureCarrier gas flow
GC column
NEMS chip
� GC column provides selectivity by separating in time and space the gas mixture components
T. Ernst, IEEE WIMNAC 45
© CEA. All rights reserved
| 36
Gas recognition
T. Ernst, IEEE WIMNAC 45
© CEA. All rights reserved
| 37
Motivations – some NEMS applications
Scaling laws and convergences with CMOS
From mass to gas sensing
Toward VLSI and multi-physics models
Conclusions & perspectives
Outline
T. Ernst, IEEE WIMNAC 45
© CEA. All rights reserved
| 38
For any new devices, a sufficient maturity is
needed for:
24/05/2011 38
� Compact models
� Introduction in a Design Kit
� Evaluation of performance in the system environment
"Multi physics" simulation & technology platforms
High volume applications !!!
T. Ernst, IEEE WIMNAC 45
© CEA. All rights reserved
| 39
Global simulation of a multi-physics system
( ) ( )( )
( )( )
++−
−
−−−
=uttuD
ttuzerf
uttuD
ttuzerf
ctzc
FGi
FG
FGi
FG
/2/4
2/
/2/4
2/
2, 0
O. Martin et al., Sensors et Actuators B, Volume 194, April 2014, Pages 220–228
© CEA. All rights reserved
| 40
Library, design kit & design rules for NEMS
Suspended SNW
Cross-beam
Electrostatic
force
F (VG1, VG1, VD, X)
Mechanical
ODE
NEMS
Current
computation at
every nodes
VG1
VS2
VD
VS1
VS2
F X
ID
IS1
IS2
IG1
IG2
� Electrical libraries of NEMS were developed (VHDL-AMS) and
are used for designing circuit
T. Ernst, IEEE WIMNAC 45
© CEA. All rights reserved
| 41
Optimization thanks to compact modeling
� Introduction of sources noises, parasitic effects
� Optimization of the whole system
0 0.5 1 1.5-200
-150
-100
-50
0
50
100
150
200
250
300
time in s
df in
Hz
0 0.5 1 1.5-100
-50
0
50
100
150
200
time in s
df in
Hz
0 0.5 1 1.5-20
0
20
40
60
80
100
120
time in s
df in
Hz
1 NEMS Sigma(df) = 200 Hz �dm = 1.1 fg
10 NEMSSigma(df) = 100 Hz �
dm = 0.55 fg
1000 NEMSSigma(df) = 8 Hz �dm = 44 ag
T. Ernst, IEEE WIMNAC 45
© CEA. All rights reserved
| 42
Conclusions & Perspectives
� We reported ultra-scaled single-crystal Si nanowire NEMS
resonators operating in the 100MHz frequency range
� Their first monolithic integration at the front-end level with
CMOS enables to extract the signal from the background
thanks to reduced losses and local amplification leading to a
possible implementation of a direct measurement, for high-
sensitivity sensing applications and portable systems
� The VLSI environment provides moreover an opportunity to
build large dense NEMS array for ultra fast and high
performance mass sensing for complex gas detection,
mechanical relays, and others …
� 3D integration gives opportunities to optimize NEMS on exiting
CMOS technologies.T. Ernst, IEEE WIMNAC 45
© CEA. All rights reserved
| 43
Acknowledgements
� Co-authors: W. Ludurczak, J Arcamone, J. Philippe, O.
Martin, E. Ollier, C. Marcoux, F. Ricoul, C. Dupré, G. Billot, P.
Villard and L. Duraffourg
� Dr P. Andreucci, E. Colinet and P. Puget from APIX
� Prof. M. Roukes & team, CALTECH for collaboration
within CEA-LETI/CALTECH VLSI alliance on NEMS
� European Research Council for funding
� European project NEMSIC
T. Ernst, IEEE WIMNAC 45