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Nalco Europe B.V.Nalco Europe B.V.Nalco Europe B.V.Nalco Europe B.V.
REACH TogetherREACH TogetherREACH TogetherREACH Together
Huw P. JonesREACH Program Manager
26th August 2007
Meeting the challenge ~ Our strategy
• Organize• Invest• REACH along the Chain
REACH ThreatsREACH ThreatsREACH ThreatsREACH Threats
• German VNCI estimate billions of Euros of cost will enter the supply chain in coming years
• CEFIC estimate 10–30% of substances may disappear
• Increased regulatory burden - Dossiers will stay open and will need tracking and developing
• Will be harder to sell certain chemistries e.g. CMRs
• Increased cost, regulatory and reformulation may force smaller companies to close
ScopeScopeScopeScope
HSOH HS
OH
OH
Benzene
Preparation/Mixture Substance
Applies to the substance, not the mixture = 3 registrations
Octanol
Mercapto-ethanol
Nalco ABC
OH
RegistrationRegistrationRegistrationRegistration
• Working in partnership, companies MUST provide :-Working in partnership, companies MUST provide :-- Dossier of physio-chemical and toxicological - Dossier of physio-chemical and toxicological
informationinformation– Chemical Safety Report to cover Chemical Safety Report to cover eacheach use and fate use and fate
• The bigger the volume, the more data is requiredThe bigger the volume, the more data is required
• Thresholds are:Thresholds are:– Tonnage per year: 1,000 - 100 - 10 - 1Tonnage per year: 1,000 - 100 - 10 - 1– Very high concern: Carcinogens, mutagens, Very high concern: Carcinogens, mutagens,
reproductive toxins & endocrine disruptors & reproductive toxins & endocrine disruptors & persistent, bio-accumulative & toxic chemicalspersistent, bio-accumulative & toxic chemicals
• Phased over 11 years with high tonnage / high concern Phased over 11 years with high tonnage / high concern considered firstconsidered first
Registration time-lineRegistration time-lineRegistration time-lineRegistration time-line
01-06 2013
01-06 2010
01-06 2018
01-12 2008
>1000 T.Yr
>1 T.Yr CMR
>100 T.Yr PBT/vPvB
Pre
-reg
istra
tion
Ag
en
cy sta
rt up 100 – 1000
T.Yr
10 -100 T.Yr
01-06 2008
01-06 2007
Chemical Safety Report
Dossier x
1 -10 T.Yr
Nalco is on track to meet its registration obligations
REACH ProgramREACH ProgramREACH ProgramREACH Program
REACH
MARKETING
LEGAL
SH&E
INFORMATION SYSTEMS
RESEARCH SALES
MANUFACTURINGPROCUREMENT
Nalco recognizes that REACH is business critical to Nalco & our customers
Organize for REACHOrganize for REACHOrganize for REACHOrganize for REACH“Deliver REACH compliance in a timely and cost effective manner
whilst supporting our customer’s needs”
Steer REACHDavid Johnson
Deborah HockmanVPs Operations & SHE
Inventory 4 REACH
Jim Ferguson
Toxicology 4 REACH
Ricky Stackhouse
CosmoCASE STUDY
Huw P. Jones
Supply Chain (SC) REACHNelma Tavares
Communicate REACH
Lian Van Baal
Work REACHHuw P. Jones
Chair by VP EuropeBU General managersMarketing managers
Research DirectorFinance Director
Procurement directorLegal counsel
Manufacturing director
Nalco fully supports REACH & has the people & programs to meet this new regime
Program segmentsProgram segmentsProgram segmentsProgram segments
• Programme breaks down into a number of segmentsProgramme breaks down into a number of segments• Nalco will in many cases sits at supply chain inter-faceNalco will in many cases sits at supply chain inter-face
• Current inventories Current inventories generated manuallygenerated manually
• Nalco’s planned Nalco’s planned investments include an investments include an automated SAP automated SAP solutionsolution
• And adoption of And adoption of ICUCLID 5.0 software ICUCLID 5.0 software for registration for registration dossiersdossiers
Investing in REACHInvesting in REACHInvesting in REACHInvesting in REACH
REACH along the chainREACH along the chainREACH along the chainREACH along the chain
StrategyStrategy
• Supplier focusSupplier focus• Customer focusCustomer focus• Hear NalcoHear Nalco
• Effective communication is keyEffective communication is key
Suppliers Customers
Procurement
Management teams manufacturing
Sales & Marketing
SH&E
Research & DevelopmentHear
Customer focusCustomer focusCustomer focusCustomer focus
• General customer enquiry letterGeneral customer enquiry letter• SDS REACH StatementSDS REACH Statement• Integrate clear REACH guidance Integrate clear REACH guidance
into Nalco Direct web offerings into Nalco Direct web offerings • [email protected]@nalco.com established established
Customer seminarsCustomer seminars• Face to face presentation for key Face to face presentation for key
accountsaccounts• Bulletin available with core Bulletin available with core
messagesmessages
Webex seminarsWebex seminars• As above for other customers but As above for other customers but
run as Webex conferencerun as Webex conference
Sales Briefing Q&A
Customer Brochure
Secured supply~ the process link
Supply Chain REACHSupply Chain REACH- Safety Data Sheets- Safety Data SheetsSupply Chain REACHSupply Chain REACH- Safety Data Sheets- Safety Data Sheets
RequirementsRequirements • Email address of the person responsible Email address of the person responsible
for the SDSfor the SDS• Sequence of chapter 2 and 3 is reversedSequence of chapter 2 and 3 is reversed• Gradually over time all SDSs will be Gradually over time all SDSs will be
extended with exposure scenarios for extended with exposure scenarios for intended usesintended uses
How is Nalco going to implement and be legally compliantHow is Nalco going to implement and be legally compliant??• New lay out is ready and will be implemented per 1-6-2007New lay out is ready and will be implemented per 1-6-2007• Will change to new SDS for each new product/SDS or after Will change to new SDS for each new product/SDS or after
significant changesignificant change• Gradually over time all SDSs will change to new lay out Gradually over time all SDSs will change to new lay out
(deadline 1-12-2010)(deadline 1-12-2010)
Supplier focus Supplier focus - REACH UP - REACH UP
Supplier focus Supplier focus - REACH UP - REACH UP
• Open communication linesOpen communication lines• Integrate REACH messages into Nalco Integrate REACH messages into Nalco
Direct web offeringDirect web offering• Briefing bulletin on Nalco’s Briefing bulletin on Nalco’s
expectations expectations • [email protected]@nalco.com established established• REACH integrated into supplier REACH integrated into supplier
contractscontracts• REACH integrated into toller contractsREACH integrated into toller contracts• Establish database to capture supplier Establish database to capture supplier
responsesresponses• Establish SAP capability to hold and Establish SAP capability to hold and
use supplier responses including use supplier responses including REACH contacts, use & fate and REACH contacts, use & fate and registration response registration response
Supplier focusSupplier focus- Secured Supply- Secured Supply
Supplier focusSupplier focus- Secured Supply- Secured Supply
Confirm in writing that each chemical you supply will be pre-registered
Highlight any chemicals, which in your view will meet the definition of carcinogen, mutagen or reproductive toxin (CMR) category 1 & 2
or the persistent, bio-accumulative and toxic (PBT/vPvB) definitions
Highlight if your supply of any chemical is likely to
exceed 1,000 tonnes per year
Highlight any chemical(s) for which Nalco and its groups companies account for a significant proportion (nominally more than 25%) of
your total EU sales volume
Provide contact details of the person or person(s) responsible for the day-to-day running of your REACH program and to whom
questions & information should be directed
Supplier focusSupplier focus- 2 Steps, 3 Waves- 2 Steps, 3 Waves
Supplier focusSupplier focus- 2 Steps, 3 Waves- 2 Steps, 3 Waves
Chase ChaseChase
Top 100 Suppliers
- 80% spend
Tollersand
Non EU Suppliers
Low volume
Suppliers
Use & Fate communication
Wave 1 Wave 2 Wave 3
Step 1
Step 2
Open lines
Supplier focusSupplier focus- Responses- Responses
Supplier focusSupplier focus- Responses- Responses
Feedback so farFeedback so far
• Many have no defined contact centreMany have no defined contact centre• Few will commit to register although many Few will commit to register although many
will now pre-registerwill now pre-register• Supply chain complex with multiple Supply chain complex with multiple
supplierssuppliers• Some initially give only general responsesSome initially give only general responses• Too early to exchange use & fate Too early to exchange use & fate
information as no EU Guidanceinformation as no EU Guidance
Nalco will pre-register all our Nalco will pre-register all our chemicals and also no response chemicals and also no response chemicals & switch suppliers chemicals & switch suppliers
Downstream UsersDownstream UsersUse & FateUse & Fate
Downstream UsersDownstream UsersUse & FateUse & Fate
To be developed:To be developed:
• We will identify the use We will identify the use and fate of our products and fate of our products via Nalco Marketing and via Nalco Marketing and R&DR&D
• We will verify the outcome We will verify the outcome with our customerswith our customers
Downstream use: to be developed
Scheduled beginning 2008
Exposure PatternsExposure PatternsExposure PatternsExposure Patterns
ClosedSystem
Accidental
Soil
Waste
Air
Continuous
MatrixInclusion
Occasional
ConsumerProfessionalIndustrial
Non-Dispersive
Dispersive
Water
Oral InhalationDermal
Human
Environment
+ Use Category ? + Use Category ? + Use Category ? + Use Category ?
Industry Category
Use Category
Registration of1,000 T.Yr chemicals
Registration of100 T.Yr chemicals
Registration of1 T.Yr
chemicals
2010 2013 2018
2008 2009
Brief internal teams on programMake an inventory of all Nalco chemicalsDevelop SAP Inventory toolREACH ALONG THE CHAIN - Supplier communication Draft customer communication material including web offeringReview & organize all existing toxicity dataCommence work on analytical substance supportDevelop budget forecast & make strategic support hiresModify MSDS template
Identify use & fate information for all chemicalsCommunication use & fate to suppliers & customersComplete key account briefingsPre-register all Nalco chemicalsInitiate tox testing on all New & 1,000 T.Yr chemicalsEstablish consortia for high volume chemicals
Complete toxicity testing on all 1,000 T.Yr chemicals Draft CSA/CSRs and dossiers for 1,000 T.Yr chemicalsData exchange & SIEF formation target 100 T.Yr chemicalsIdentify non-supported supplier chemistry & usesDevelop & Initiate reformulation strategy
Pre-register Nalco chemicals
REACH AheadREACH AheadREACH AheadREACH Ahead