VENKATESH NAIKKHB Colony Hoskote, Bangalore - 562 114, Mobile:9448051526,Email:naik_atc@yahoo.co.in

AN ELECTROMECHANICAL MAINTENANCE ENGINEERObjective:  Seeking Challenging assignment in operation, Maintenance & Project management in any reputed manufacturing, Facility & Utility service Industry’s to enhance the management skills.

Professional SummaryA professional Diploma & B.Tech(Elect) with over 15+ years of rich experience in manufacturing & Service Industries in Installation, Commissioning, Servicing, Maintenance and Operation of Industrial Electrical Installations, Power control equipment’s, Industrial Capital Equipment’s & machineries. Worked with A leading automotive and Earth moving Equipment’s component manufacturer having group companies across the India as Head – Maintenance.

Key SkillsMaintenance Management, Installation, Commissioning, Electrical Maintenance, Mechanical Maintenance ,Utility Maintenance ,Facility Maintenance CNC ,PLC, Preventive Maintenance, Predictive Maintenance, Breakdown Maintenance, MTTR, MTBF, Breakdown Analysis, TPM, Kaizen, 5-S, Environment & Safety Management systems.( ISO 9001:2007,EMS & OHSAS (14001:2004, 18001:2007)

Professional Skills and CompetenciesStrategic planning & Control, Innovation, Time management, People management, Interpersonal communication, Effective listening, Decision making, Negotiating, Teamwork, Problem analysis and problem solving, Project management. Providing Motivational Support, Managing Performance, Diagnostic Information Gathering, Analytical Thinking, Self Confidence

Areas of Exposer: Plant Machinery – CNC, VMC, HMC, PLC, SPM, GPM, (Hydraulic & Pneumatic Controlled) Machine Shop, Flute grinding, Centreless grinding, Tap Grinding, Heat Treatment, Electrical ovens & furnaces up to 1250kwh.

Sheet Metal Fabrication: CNC Plasma/Laser Cutting, Oxy Fuel Cutting, CNC Rolling/CNC Press Break, Hydraulic & Mechanical Press Break, Robot welding /TIG/MIG Welding, Shot blasting, painting Booths and drying ovens.

Material Handling Equipment’s: All Conveyers, EOT, SP, Gantry Cranes, Pallet Trolleys & Fork. Lifts.

Utility Equipment’s - DG set/Air Compressor/HVAC, Air Conditioning, AHU,s, Elevators, HT/LT Electrical Switch Gears/Breakers, UPS, Servo Voltage stabilizer and All Electrical Panels, Transformers. ETP, STP, WTP & Industrial Gas Plants

Work HistoryHead - Maintenance – April 2010 till Date

Key Responsibilities:

Responsible for Electrical, Mechanical, Civil and Plumbing Maintenance. Planning and effecting preventive maintenance schedules of equipment’s for the better reliability Responsible for Maintenance Schedule and Budget Managing a team of multi-disciplined maintenance technicians. Ensuring improvement in Machinery utilization throughout the organization by minimizing break-down time. Developing & improvement of maintenance systems to continuously improve MTTR & MTBF Targeting to reduce Energy cost to meet Annual Budgeted. Ensuring to run Energy monitoring system effectively and identifying area of potential savings. Preparation of Monthly/ periodic M.I.S. / reports. Managing inventory of critical spares & awareness for spares sourcing & arranging. Developing local vendor for indigenizing the spares locally in order to reduce cost.

Controlling maintenance functions at multi- plant locations. Interacting with the external agencies for maintenance related work. Having thorough knowledge of Project management. Ensuring that all compliance related certificates are maintained adhering to relevant regulation. Responding quickly to any emergencies or break-down. Following all policies regarding ISO, Health, Safety and Environmental procedures Responsible for Auditing, implementation and documentation of ISO 9001,EMS 14001 & OHSA 18001 Supporting for the EHS activities- compliance to the OSHAS/safety audits. Fire hydrant systems, fire detection system Performing Legal compliance with the Electricity Board/Inspectorate and Pollution Board Etc. Energy Management, energy project managements, Involved in Energy audits with lead in team Managing overall operations for executing project, participating in project review meetings for evaluating project

progress. Supervising projects with respect to Cost, Resource Deployment, Time over-runs and Quality Compliance, evaluating

project progress & taking adequate corrective actions. Planning & monitoring execution of various projects including procurement of equipment’s & spares.

Project Implemented: 1.Power saving cost by lighting, Stopping compressed air leakages, stopping idle running motors, Using Energy efficient motors, VFD’s and with Providing electronic controllers to the equipment’s2. Improved Productivity, quality and equipment’s efficiency by adapting TPM, KAIZEN and 5S methodology.3. Constructed and modified existing shot blasting booth (14meter x 6meter x 6meter) Paint Booth (10meter x 6meter x 6mete).4. Implemented Zigs and Fixtures for job welding at Robot and Mig welding for to reduce the productivity time and many more.5. Rotary positioner for Track frame, Bucket, BHEL motor frame & for other SPM jobs.6. Productivity and Cycle Time Improvement in CNC machine and many more cost saving & productivity improvement projects are implemented. (Indigenising spares, 1T, 2T, SP cranes, Zigs and Fixtures, electronic control systems.).

7. Multi Direction Rotary Hydraulic Positioner

8. Pneumatic Shots Pushers for shot blasting

9. Belt Conveyer for shot blasting

10. In house Repair of Imported Universal Automatic CNC Rotary head (Worth Cost 25lackhs Repaired in 2.5Lakhs)

Senior Executive – Project & Maintenance United Motors & Heavy Equipment’s Pvt Ltd) – Jan 2007 to Apr 2010

Responsibilities:

Anchoring and planning erection & commissioning activities for New Project Plant equipment’s / machinery. Erection & commissioning and conducting test, inspections to ensure operational effectiveness of plant & utilities;

planning & effectuating maintenance schedules for machines and equipment’s. Resource Management Planning and scheduling planned and unplanned work Monitoring and controlling maintenance & power costs Dealing with emergency and unplanned problems and repairs Identifying areas of obstruction / breakdowns and taking steps to rectify the areas of concern through predictive

maintenance practices. Commissioning Planning for optimum use of manpower, machine & material to enhance production. Facilitating production by taking lead role in improving the services and utilities in the factory. Writing maintenance strategies to help with installation and commissioning guidelines Periodically calibration & testing of factory installation & equipment’s Implementing of TPM, QMS, EHS, 5S, KAIZEN system in the department and maintaining records. Handling AMC contactors for Critical equipment’s & machines Maintaining Statutory compliance as prescribed under applicable Electrical Acts, Factories Act and Karnataka

Factory rules, Rules prescribed by KEB,KSPB and all other regulations prescribed by the Government of India and Government of Karnataka from time to time.

Maintenance IN ChargeHITTCO TOOLS LTD, Bangalore, Sep 2005 to Jan 2007, (Cutting Tools Manufacturer)

Assistant Engineer – MaintenanceMOTHERSON SUMI SYSTEMS LTD, Noida - April 2000 to Aug 2005, (Auto Components Manufacturer for TKM)ResponsibilitiesReporting to Manager - Production. Maintenance and operation of CNC Vertical / Horizontal milling centers PLC Controlled Special Purpose Machines

(SPM),Injection Molding &UTILITYProject Handled: 1, Installation, Commissioning and pro out of CNC machine tools and utilities for new expansion unit –SBU 2 at Peenya IV Phase - managed both electrical, mechanical & civil works. (12no of AMS DTC machining ceneter,3no of CNC lath Mazak and ACE,3 no of 500T Hydraulic press,250T Hydro pneumatic presses, buffing and Polishing machine,5 no of other SPM machine,500kva dg set, ELGE,Atlos Copco air compressor)2. Installed centralized coolant pumping system to the all CNC machine with this company can save cost, coolant oil, safety, productivity improvement, quality, reduced machine break down time and housekeeping.3. In house Introduced Tramp oil removing & coolant Filtration system.4.Power saving project and Air leakage arresting project……..Many more.

STEFAB INDIA Ltd., Delhi, Senior Service Engineer, (South India) Dec1995 to April 2000.(A Leading Garment Processing and Finishing system equipment’s manufacturers)

RAJASTHAN UDYOG LTD, Jodhpur, Junior Service Engineer, (South India) Aug 1993 to Dec 1995(A Leading Granite, Tiles and Stone Processing equipment’s and machine Manufactures)

EDUCATIONB.TECH in Electrical Engineering – Karnataka University Mysore, Karnataka in 2010Diploma in Electrical & Electronics Govt polytechnic - Gulbarga, Karnataka in 1990EMBA – Industrial &Safety Management – KGSBM Pune

ADDITIONAL INFORMATIONOperating Systems: DOS, Windows 3.X & Windows 95/98, Windows2000, XP Packages: MS Office, AutoCAD 14 Computer Hardware & Networking (MCSE) completed & capable of administrating LAN network

Certifications/ Training CNC Machine Maintenance – AMS Bangalore CNC Machine Maintenance - IMTMA Bangalore EMS & OHSAS Lead Auditor (14001:2004, 18001:2007) KAIZEN Professional – New Delhi Hydraulic Maintenance –In house-MSSL Noida Pneumatic System maintenance – In House-MSSL Noida

Languages Abilities: English, Hindi, Kannada Tamil, Telugu & Marathi. Present CTC: 9.6L/AnnumExpected CTC: As per comp std/Nego, Total years of exp: 15 yrs. Notice Period: ImmediatelyRelocation: Within short period

DECLARATION: I Venkatesh Naik, affirm that the information compiled above is precise and accurate in its entirety to my knowledge.

(VENKATESH NAIK)