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Mercedes-Benz Approved Paint Repair Systems
PPG – Daimler AG Paint Manuals Mercedes-Benz Cars and Vans [NAFTA]
© PPG Industries Inc. NAFTA / October 2013
Index
NAFTA Refinish Systems
US Legislations
1.1. US National Rule (SB) 1.2. US National Rule (WB) 1.3. CARB compliant Repair Systems
2.1. Warranty Repair Systems 2.2. Economic Repair Systems 2.3. Special Repair Systems 2.4. Plastic Repair Systems
Products
3.1. Overview Mercedes-Benz approved Products 3.2. Overview PPG Technical Datasheets
Mercedes-Benz Approved Paint Repair Systems
PPG – Daimler AG Paint Manuals Mercedes-Benz Cars and Vans [EC]
© PPG Industries Inc. [English] NAFTA / October 2013
Index
National Rule (SB)
Repair Systems
Overview of Repair Systems • Warranty Repair Systems Passenger Cars
1.1. PW-01-NA-SB: flattable Surfacer 1.2. PW-02-NA-SB: scratch-resistant Finish with flattable Surfacer 1.3. PW-03-NA-SB: single-layer Topcoats with flattable Surfacer
• Economic Repair Systems Passenger Cars 2.1. PE-01-NA-SB: wet-on-wet Surfacer 2.2. PE-02-NA-SB: scratch-resistant Finish with wet-on-wet Surfacer 2.3. PE-03-NA-SB: single-layer Topcoats with wet-on-wet Surfacer
• Warranty Repair Systems for special Applications 3.1. S-01-NA-SB: Maybach, with flattable Surfacer 3.2. S-02-NA-SB: Maybach, stonechipping Areas with flattable Surfacer 3.3. S-03-NA-SB: CeramiClear™, Sanding-, Fade-out and Polishing Process 3.4. S-04-NA-SB: Magno Designo Colors, Standard Repair System for matt Finish 3.5. S-05-NA-SB: Magno Designo Colors, Matt Dual Repair Process for matt Finish 3.6. S-06-NA-SB: for Vehicles with heat-sensitive Power Trains (max. 50°C) 3.7. S-07-NA-SB: Repair of 3-stage Colors (“Bright” Colors)
• Warranty Repair Systems for Plastics 4.1. PLW-01-NA-SB: for pre-primed Plastic Subtrates 4.2. PLW-02-NA-SB: for flexible or semi-rigid Plastic Substrates 4.3. PLW-03-NA-SB: for rigid Plastic Substrates
• Economic Repair Systems for Plastics 5.1. PLE-01-NA-SB: for pre-primed Plastic Subtrates 5.2. PLE-02-NA-SB: for flexible or semi-rigid Plastic Substrates 5.3. PLE-03-NA-SB: for rigid Plastic Substrates
Products
Overview MB approved Products Overview Product Datasheets
Summary of approved Products National Rule - SB
June 2013 Cleaning and Pretreatment Product Code Description
DX330 Wax and Grease Remover SXA330 Wax and Grease Remover - Aerosol DX103 Multi-Prep® Cleaner
Stoppers and Fillers
Product Code Description
DF700 Technifill Plus® DF705 Technifill® DF715 Techniglaze®
Primers (Metal)
Product Code Description
D8099 Anti-Corrosion Etch Primer D831 Universel Wash Primer SX1071 One Choice® Etch Prime
Primers (Plastic)
Product Code Description
D820 Plastic Adhesion Promoter
Surfacers
Product Code Description
D839 Prima 2K Primer Surfacer D800x 2K AChromatic Surfacer SX1057 Flexible 2K Surfacer D80xx 2K Chromatic Sealer NR SX1056 Flexible 2K Sealer
Topcoats
Product Code Description
D7xx GRS DG Direct Gloss
Basecoats
Product Code Description
D7xx / D9xx GRS BC Basecoat
Clearcoats Product Code Description
D8126 CeramiClear® D8150 GRS Performance Clearccoat D8152 GRS Performance+ Glamour Clearcoat D890 GRS Compliant Clear D894 GRS High Solids Clear D893 GRS Performance Clear D8115 / D8117 GRS Matt Clearcoat System
Hardeners and reactive Thinners Product Code Description
DF708 Technifill® Cream Hardener D8299 Anti-Corrosion Etch Primer Catalyst D832 Universel Reactive Thinner D833 Universel Reactive Thinner Slow SX1072 One Choice® Etch Prime Catalyst D897 GRS HS Hardener D888 GRS HS Hardener D884 GRS HS Hardener D887 GRS HS Hardener D802 GRS Hardener D8291 2K Hardener D8370 GRS Express Hardener D8371 GRS Fast Hardener D8372 GRS Medium Hardener D8373 GRS Slow Hardener D8226 Ceramiclear® Hardener SX1058 Flexible 2K Primer Catalyst
Thinners Product Code Description
D870 GRS Fast Thinner D871 GRS Medium Thinner D872 GRS Slow Thinner D873 GRS Very Slow Thinner
Ancillaries
Product Code Description
D814 GRS Plasticiser D759 GRS Matting Base D885 GRS Enhancer D886 GRS Extender D8700 Retarder
Mercedes-Benz
Approved Paint Repair Systems October 2013
National Rule (SB)
1.1. Warranty Paint Repair
System with Flattable Surfacer
1.2. Warranty Paint Repair System for Scratch-
Resistance Finish with Flattable Surfacer
1.3. Warranty Paint Repair System for Single-Layer Topcoats with Flattable
Surfacer Warranty Repair System Warranty Repair System Warranty Repair System PW01-NA-SB PW02-NA-SB PW03-NA-SB
Cleaning D837 D837 D837
Filler DF700 DF700 DF700
DF705 DF705 DF705
DF715 DF715 DF715
Primer D8099 D8099 D8099
D831 D831 D831
Surfacer D8001/D8005/D8007 D8001/D8005/D8007 D8001/D8005/D8007
Basecoat GRS BC GRS BC
Clearcoat D8150 D8126
D8152
D893
D894
Topcoat GRS DG
2.1. Economic Paint Repair System for Older Cars with
WOW Sealer
2.2. Economic Paint Repair System for Older Cars with
Scratch-Resistant Finish, with WOW Sealer
2.3. Economic Paint Repair System for Single-Layer
Topcoats with WOW Sealer
Economic Repair System Economic Repair System Economic Repair System PE01-NA-SB PE02-NA-SB PE03-NA-SB
Cleaning D837 D837 D837
Filler DF700 DF700 DF700
DF705 DF705 DF705
DF715 DF715 DF715
Primer D8099 D8099 D8099
D831 D831 D831
Sealer D8081/D8085/D8087/D8088/D8089/D8090 D8081/D8085/D8087/D8088/D8089/D8090 D8081/D8085/D8087/D8088/D8089/D8090
Basecoat GRS BC GRS BC
Clearcoat D8150 D8126
D8152
D893
D894
Topcoat GRS DG
3.1. Special Repair Systems Maybach: Warranty Repair
System with Flattable Surfacer
3.2. Special Repair Systems Maybach: Warranty Repair System for Stonechipping Areas with Flattable and
Tintable Surfacer
3.3. Special Repair System CeramiClearTM:
Sanding-, Fade-out, and Polishing Process
Special Repair System Special Repair System Special Repair System S01-NA-SB S02-NA-SB S03-NA-SB
Cleaning D837 D837 D837
Filler DF700 DF700
DF705 DF705
DF715 DF715
Primer D8099 D8099
D831 D831
Surfacer D8001/D8005/D8007 SX1057
Basecoat GRS BC GRS BC GRS BC
1. Clearcoat D8150 D8150 D8126
2. Clearcoat D8126 D8126 Fade-out-solvent DX840
3.4. Special Repair Systems Magno Designo Colors:
Warranty Repair System with Flattable Surfacer and
Process for Matt Finish - Standard Process
3.5. Special Repair Systems Magno Designo Colors:
Warranty repair System with Flattable Surfacer and
Process for Matt Finish - Matt Dual Process
Special Repair System Special Repair System S04-NA-SB S05-NA-SB
Cleaning D837 D837
Filler DF700 DF700
DF705 DF705
DF715 DF715
Primer D8099 D8099
D831 D831
Surfacer D8001/D8005/D8007 D8001/D8005/D8007
Basecoat GRS BC GRS BC
1. Clearcoat D8115 / D8117 D893
2. Clearcoat D8115 / D8117
3.6. Special Repair Systems: Warranty Repair System for Vehicles with Heat-sensitive Power Trains (Hybrid Drive, Liquid Petroleum Gas (LPG),
Fuel Cell)
3.7. Special Repair Systems: Repair Process for 3-Stage
Colors ("Bright" Colors)
Special Repair System Special Repair System S06-NA-SB S07-NA-SB
Cleaning D837 D837
Filler DF700 DF700
DF705 DF705
DF715 DF715
Primer D8099 D8099
D831 D831
Surfacer D8001/D8005/D8007 D8001/D8005/D8007
Basecoat GRS BC GRS BC
Clearcoat D8150 D8150
D8152 D8152
D893 D893
D894 D894
4.1. Warranty Plastic Repair System:
4.2. Warranty Plastic Repair System:
4.3. Warranty Plastic Repair System:
Repair system with Flattable Surfacer, for all Pre-primed Plastic Substrates or Spare
Parts
Repair system for Flexible and Semi-rigid Plastic
Substrates
Repair System with Flattable Surfacer, for Rigid Plastic
Substrates
Warranty Plastic Repair System Warranty Plastic Repair System Warranty Plastic Repair System
PLW01-NA-SB PLW02-NA-SB PLW03-NA-SB Cleaning D837 D837 D837
Primer D820 D820
Surfacer SX1057 SX1057 SX1057
Basecoat GRS BC GRS BC GRS BC
Clearcoat D8150 (flex with D814) D8150 (flex with D814) D8150
D8152 (flex with D814) D8152 (flex with D814) D8152
D893 (flex with D814) D893 (flex with D814) D893
D894 (flex with D814) D894 (flex with D814) D894
5.1. Economic Plastic Repair System:
5.2. Economic Plastic Repair System:
5.3. Economic Plastic Repair System:
Repair system with WOW Sealer, for all Pre-primed
Plastic Substrates or Spare Parts
Repair system for Flexible and Semi-rigid Plastic
Substrates, with WOW Sealer
Repair System with WOW Sealer, for Rigid Plastic
Substrates
Economic Plastic Repair System Economic Plastic Repair System Economic Plastic Repair System
PLE01-NA-SB PLE02-NA-SB PLE03-NA-SB Cleaning D837 D837 D837
Primer D820 D820
Sealer SX1056 SX1056 SX1056
Basecoat GRS BC GRS BC GRS BC
Clearcoat D8150 (flex with D814) D8150 (flex with D814) D8150
D8152 (flex with D814) D8152 (flex with D814) D8152
D893 (flex with D814) D893 (flex with D814) D893
D894 (flex with D814) D894 (flex with D814) D894
Mercedes-Benz Approved Paint Repair Systems
PPG – Daimler AG Paint Manuals Mercedes-Benz Cars and Vans [EC]
© PPG Industries Inc. [English] NAFTA / October 2013
Index
National Rule (WB)
Repair Systems
Overview of Repair Systems • Warranty Repair Systems Passenger Cars
1.1. PW-01-NA-WB: flattable Surfacer 1.2. PW-02-NA-WB: scratch-resistant Finish with flattable Surfacer
• Economic Repair Systems Passenger Cars
2.1. PE-01-NA-WB: wet-on-wet Surfacer 2.2. PE-02-NA-WB: scratch-resistant Finish with wet-on-wet Surfacer
• Warranty Repair Systems for special Applications
3.1. S-01-NA-WB: Maybach, with flattable Surfacer 3.2. S-02-NA-WB: Maybach, stonechipping Areas with flattable Surfacer 3.3. S-03-NA-WB: CeramiClear™, Sanding-, Fade-out and Polishing Process 3.4. S-04-NA-WB: Magno Designo Colors, Standard Repair System for matt Finish 3.5. S-05-NA-WB: Magno Designo Colors, Matt Dual Repair Process for matt Finish 3.6. S-06-NA-WB: for Vehicles with heat-sensitive Power Trains (max. 50°C) 3.7. S-07-NA-WB: Repair of 3-stage Colors (“Bright” Colors)
• Warranty Repair Systems for Plastics
4.1. PLW-01-NA-WB: for pre-primed Plastic Subtrates 4.2. PLW-02-NA-WB: for flexible or semi-rigid Plastic Substrates 4.3. PLW-03-NA-WB: for rigid Plastic Substrates
• Economic Repair Systems for Plastics
5.1. PLE-01-NA-WB: for pre-primed Plastic Subtrates 5.2. PLE-02-NA-WB: for flexible or semi-rigid Plastic Substrates 5.3. PLE-03-NA-WB: for rigid Plastic Substrates
Products
Overview MB approved Products Overview Product Datasheets
Summary of approved Products
National Rule - WB June 2013 Cleaning and Pretreatment Product Code Description
DX330 Wax and Grease Remover SXA330 Wax and Grease Remover - Aerosol SWX350 One Choice® H2O-So-Clean® Waterborne Pre-Cleaner SWX360 One Choice® Waterborne Pre-Cleaner SXA103 Multi-Prep® Cleaner - Aerosol
Stoppers and Fillers Product Code Description
DF700 Technifill Plus® DF705 Technifill® DF715 Techniglaze®
Primers (Metal)
Product Code Description
D8099 Anti-Corrosion Etch Primer D831 Universel Wash Primer SX1071 One Choice® Etch Prime
Primers (Plastic)
Product Code Description
D820 Plastic Adhesion Promoter
Surfacers
Product Code Description
D839 Prima 2K Primer Surfacer D800x 2K AChromatic Surfacer ECP1x A-Chromatic Surfacer SX1057 Flexible 2K Surfacer ECS6x A-Chromatic Sealer SX1056 Flexible 2K Sealer
Basecoats Product Code Description
T4xx Envirobase High Performance® Waterborne Basecoat
Clearcoats Product Code Description
D8126 CeramiClear® D8150 GRS Performance Clearccoat D8152 GRS Performance+ Glamour Clearcoat D8188 Glamour LV Clearcoat EC700 One Visit® Production Clearcoat EC750 One VisitTM Appearance Clearcoat D8115 / D8117 GRS Matt Clearcoat System
Hardeners and reactive Thinners Product Code Description
DF708 Technifill® Cream Hardener D8299 Anti-Corrosion Etch Primer Catalyst D832 Universel Reactive Thinner D833 Universel Reactive Thinner Slow SX1072 One Choice® Etch Prime Catalyst D897 GRS HS Hardener D884 GRS HS Hardener D887 GRS HS Hardener D8370 GRS Express Hardener D8371 GRS Fast Hardener D8372 GRS Medium Hardener D8373 GRS Slow Hardener D8382 Glamour LV Express Hardener D8383 Glamour LV Fast Hardener D8384 Glamour LV Medium Hardener D8385 Glamour LV Slow Hardener D8226 Ceramiclear® Hardener T581 Envirobase High Performance Engine Bay Hardener SX1058 Flexible 2K Primer Catalyst
Thinners Product Code Description
D8764 GRS Fast Compliant Thinner D8774 GRS Medium Compliant Thinner D8767 GRS Slow Compliant Thinner T494 Envirobase High Performance® Thinner T595 Envirobase High Performance® Slow Thinner Ancillaries Product Code Description
T510 Envirobase High Performance® Engine Bay Converter D814 GRS Plasticiser T499 Flocculant Agent
Mercedes-Benz
Approved Paint Repair Systems October 2013
National Rule (WB)
1.1. Warranty Paint Repair
System with Flattable Surfacer
1.2. Warranty Paint Repair System for Scratch-
Resistance Finish with Flattable Surfacer
Warranty Repair System Warranty Repair System PW01-NA-WB PW02-NA-WB Cleaning SX1005 SX1005 SWX350 SWX350 Filler DF700 DF700 DF705 DF705 DF715 DF715 Primer D8099 D8099 D831 D831 Surfacer ECP11/ECP15/ECP17 ECP11/ECP15/ECP17 Basecoat Envirobase High Performance (EHP) Envirobase High Performance (EHP) Clearcoat EC700 D8126 EC750 D8188 EC800
2.1. Economic Paint Repair System for Older Cars with
WOW Sealer
2.2. Economic Paint Repair System for Older Cars with Scratch-Resistant Finish,
with WOW Sealer Economic Repair System Economic Repair System PE01-NA-WB PE02-NA-WB Cleaning SX1005 SX1005 SWX350 SWX350 Filler DF700 DF700 DF705 DF705 DF715 DF715 Primer D8099 D8099 D831 D831 Sealer ECS61/ECS65/ECS67 ECS61/ECS65/ECS67 Basecoat Envirobase High Performance (EHP) Envirobase High Performance (EHP) Clearcoat EC700 D8126 EC750 D8188 EC800
3.1. Special Repair Systems Maybach: Warranty Repair
System with Flattable Surfacer
3.2. Special Repair Systems Maybach: Warranty Repair System for Stonechipping Areas with Flattable and
Tintable Surfacer
3.3. Special Repair System CeramiClearTM:
Sanding-, Fade-out, and Polishing Process
Special Repair System Special Repair System Special Repair System S01-NA-WB S02-NA-WB S03-NA-WB
Cleaning SX1005 SX1005 SX1005
SWX350 SWX350 SWX350
Filler DF700 DF700
DF705 DF705
DF715 DF715
Primer D8099 D8099
D831 D831
Surfacer ECP11/ECP15/ECP17 SX1057
Basecoat Envirobase High Performance (EHP) Envirobase High Performance (EHP) Envirobase High Performance (EHP)
1. Clearcoat D8150 D8150 D8126
2. Clearcoat D8126 D8126 Fade-out-solvent DX840
3.4. Special Repair Systems Magno Designo Colors: Warranty Repair System
with Flattable Surfacer and Process for Matt Finish -
Standard Process
3.5. Special Repair Systems Magno Designo Colors: Warranty repair System
with Flattable Surfacer and Process for Matt Finish -
Matt Dual Process
Special Repair System Special Repair System S04-NA-WB S05-NA-WB
Cleaning SX1005 SX1005
SWX350 SWX350
Filler DF700 DF700
DF705 DF705
DF715 DF715
Primer D8099 D8099
D831 D831
Surfacer ECP11/ECP15/ECP17 ECP11/ECP15/ECP17
Basecoat Envirobase High Performance (EHP) Envirobase High Performance (EHP)
1. Clearcoat D8115 / D8117 D893
2. Clearcoat D8115 / D8117
3.6. Special Repair Systems: Warranty Repair System for Vehicles with
Heat-sensitive Power Trains (Hybrid Drive, Liquid
Petroleum Gas (LPG), Fuel Cell)
3.7. Special Repair Systems: Repair Process
for 3-Stage Colors ("Bright" Colors)
Special Repair System Special Repair System S06-NA-WB S07-NA-WB
Cleaning SX1005 SX1005
SWX350 SWX350
Filler DF700 DF700
DF705 DF705
DF715 DF715
Primer D8099 D8099
D831 D831
Surfacer ECP11/ECP15/ECP17 ECP11/ECP15/ECP17
Basecoat Envirobase High Performance (EHP) Envirobase High Performance (EHP)
Clearcoat EC700 EC700
EC750 EC750
D8188 D8188
EC800 EC800
4.1. Warranty Plastic Repair System:
4.2. Warranty Plastic Repair System:
4.3. Warranty Plastic Repair System:
Repair system with Flattable Surfacer, for all
Pre-primed Plastic Substrates or Spare Parts
Repair system for Flexible and Semi-rigid Plastic
Substrates
Repair System with Flattable Surfacer, for Rigid
Plastic Substrates
Warranty Plastic Repair System
Warranty Plastic Repair System
Warranty Plastic Repair System
PLW01-NA-WB PLW02-NA-WB PLW03-NA-WB Cleaning SX1005 SX1005 SX1005
SWX350 SWX350 SWX350
Primer D820
Surfacer SX1057 SX1057 SX1057
Basecoat Envirobase High Performance (EHP) Envirobase High Performance (EHP) Envirobase High Performance (EHP)
Clearcoat EC700 (flex with SLV814) EC700 (flex with SLV814) EC700
EC750 (flex with SLV814) EC750 (flex with SLV814) EC750
D8188 (flex with SLV814) D8188 (flex with SLV814) D8188
EC800 (flex with SLV814) EC800 (flex with SLV814) EC800
5.1. Economic Plastic Repair System:
5.2. Economic Plastic Repair System:
5.3. Economic Plastic Repair System:
Repair system with WOW Sealer, for all Pre-primed
Plastic Substrates or Spare Parts
Repair system for Flexible and Semi-rigid Plastic Substrates, with WOW
Sealer
Repair System with WOW Sealer, for Rigid Plastic
Substrates
Economic Plastic Repair System
Economic Plastic Repair System
Economic Plastic Repair System
PLE01-NA-WB PLE02-NA-WB PLE03-NA-WB Cleaning SX1005 SX1005 SX1005
SWX350 SWX350 SWX350
Primer D820
Sealer SX1056 SX1056 SX1056
Basecoat Envirobase High Performance (EHP) Envirobase High Performance (EHP) Envirobase High Performance (EHP)
Clearcoat EC700 (flex with SLV814) EC700 (flex with SLV814) EC700
EC750 (flex with SLV814) EC750 (flex with SLV814) EC750
D8188 (flex with SLV814) D8188 (flex with SLV814) D8188
EC800 (flex with SLV814) EC800 (flex with SLV814) EC800
Mercedes-Benz Approved Paint Repair Systems
PPG – Daimler AG Paint Manuals Mercedes-Benz Cars and Vans [EC]
© PPG Industries Inc. [English] NAFTA / October 2013
Index
CARB compliant
Repair Systems
Overview of Repair Systems • Warranty Repair Systems Passenger Cars
1.1. PW-01-NA-CARB: flattable Surfacer 1.2. PW-02-NA-CARB: scratch-resistant Finish with flattable Surfacer
• Economic Repair Systems Passenger Cars
2.1. PE-01-NA-CARB: wet-on-wet Surfacer 2.2. PE-02-NA-CARB: scratch-resistant Finish with wet-on-wet Surfacer
• Warranty Repair Systems for special Applications
3.1. S-01-NA-CARB: Maybach, with flattable Surfacer 3.3. S-03-NA-CARB: CeramiClear™, Sanding-, Fade-out and Polishing Process 3.4. S-04-NA-CARB: Magno Designo Colors, Standard Repair System for matt Finish 3.5. S-05-NA-CARB: Magno Designo Colors, Matt Dual Repair Process for matt Finish 3.6. S-06-NA-CARB: for Vehicles with heat-sensitive Power Trains (max. 50°C) 3.7. S-07-NA-CARB: Repair of 3-stage Colors (“Bright” Colors)
• Warranty Repair Systems for Plastics
4.1. PLW-01-NA-CARB: for pre-primed Plastic Subtrates 4.2. PLW-02-NA-CARB: for flexible or semi-rigid Plastic Substrates 4.3. PLW-03-NA-CARB: for rigid Plastic Substrates
• Economic Repair Systems for Plastics
5.1. PLE-01-NA-CARB: for pre-primed Plastic Subtrates 5.2. PLE-02-NA-CARB: for flexible or semi-rigid Plastic Substrates 5.3. PLE-03-NA-CARB: for rigid Plastic Substrates
Products
Overview MB approved Products Overview Product Datasheets
Summary of approved Products CARB compliant June 2013 Cleaning and Pretreatment Product Code Description
SXA330 Wax and Grease Remover - Aerosol SWX350 One Choice® H2O-So-Clean® Waterborne Pre-Cleaner SWX360 One Choice® Waterborne Pre-Cleaner SXA103 Multi-Prep® Cleaner - Aerosol
Stoppers and Fillers
Product Code Description
DF700 Technifill Plus® DF705 Technifill® DF715 Techniglaze®
Primers (Metal)
Product Code Description
SX1071 One Choice® Etch Prime
Primers (Plastic)
Product Code Description
D820 Plastic Adhesion Promoter
Surfacers
Product Code Description
ECP1x A-Chromatic Surfacer ECS2x A-Chromatic LV Sealer
Basecoats Product Code Description
T4xx Envirobase High Performance® Waterborne Basecoat
Clearcoats
Product Code Description
D8126 CeramiClear® D8188 Glamour LV Clearcoat EC700 One Visit® Production Clearcoat EC750 One VisitTM Appearance Clearcoat EC800
One Visit® Ultra Fast Clearcoat
Hardeners and reactive Thinners Product Code Description
DF708 Technifill® Cream Hardener SX1072 One Choice® Etch Prime Catalyst ECH7070 One Visit® Fast Hardener ECH7080 One Visit® Medium Hardener ECH7090 One Visit® Slow Hardener EH391 Medium Hardener EH392 Slow Hardener D8382 Glamour LV Express Hardener D8383 Glamour LV Fast Hardener D8384 Glamour LV Medium Hardener D8385 Glamour LV Slow Hardener D8226 Ceramiclear® Hardener T581 Envirobase High Performance Engine Bay Hardener
Thinners Product Code Description
D8764 GRS Fast Compliant Thinner D8774 GRS Medium Compliant Thinner D8767 GRS Slow Compliant Thinner T494 Envirobase High Performance® Thinner T595 Envirobase High Performance® Slow Thinner
Ancillaries
Product Code Description
T510 Envirobase High Performance® Engine Bay Converter SLV814 Universal Flexibiliser T499 Flocculant Agent
Mercedes-Benz
Approved Paint Repair Systems October 2013
CARB compliant
1.1. Warranty Paint Repair
System with Flattable Surfacer
1.2. Warranty Paint Repair System for Scratch-
Resistance Finish with Flattable Surfacer
Warranty Repair System Warranty Repair System PW01-NA-CARC PW02-NA-CARC Cleaning SXA330 SXA330 Filler DF700 DF700 DF705 DF705 DF715 DF715 Surfacer ECP11/ECP15/ECP17 ECP11/ECP15/ECP17 Basecoat Envirobase High Performance (EHP) Envirobase High Performance (EHP) Clearcoat EC700 D8126 EC750 D8188 EC800
2.1. Economic Paint Repair System for Older Cars with
WOW Sealer
2.2. Economic Paint Repair System for Older Cars with Scratch-Resistant Finish,
with WOW Sealer Economic Repair System Economic Repair System PE01-NA-CARC PE02-NA-CARC Cleaning SXA330 SXA330 Filler DF700 DF700 DF705 DF705 DF715 DF715 Sealer ECS21/ECS25/ECS27 ECS21/ECS25/ECS27 Basecoat Envirobase High Performance (EHP) Envirobase High Performance (EHP) Clearcoat EC700 D8126 EC750 D8188 EC800
3.1. Special Repair Systems Maybach: Warranty Repair
System with Flattable Surfacer
3.3. Special Repair System CeramiClearTM:
Sanding-, Fade-out, and Polishing Process
Special Repair System Special Repair System S01-NA-CARC S03-NA-CARC Cleaning SXA330 SXA330 Filler DF700 DF705 DF715 Surfacer ECP11/ECP15/ECP17 Basecoat Envirobase High Performance (EHP) Envirobase High Performance (EHP) Clearcoat EC750 D8126 D8126 Fade-out-
solvent SXA840
3.4. Special Repair Systems Magno Designo Colors:
Warranty Repair System with Flattable Surfacer and
Process for Matt Finish - Standard Process
3.5. Special Repair Systems Magno Designo Colors:
Warranty repair System with Flattable Surfacer and
Process for Matt Finish - Matt Dual Process
Special Repair System Special Repair System S04-NA-CARC S05-NA-WB
Cleaning SXA330 SXA330
Filler DF700 DF700
DF705 DF705
DF715 DF715
Surfacer ECP11/ECP15/ECP17 ECP11/ECP15/ECP17
Basecoat Envirobase High Performance (EHP) Envirobase High Performance (EHP)
1. Clearcoat EC700 + Matting Agent SLV4985 EC700
EC750 + Matting Agent SLV4985 EC750
D8188 + Matting Agent SLV4985 D8188
EC800 + Matting Agent SLV4985 EC800
2. Clearcoat EC700 + Matting Agent SLV4985
EC750 + Matting Agent SLV4985
D8188 + Matting Agent SLV4985
EC800 + Matting Agent SLV4985
3.6. Special Repair Systems: Warranty Repair System for Vehicles with Heat-sensitive Power Trains (Hybrid Drive, Liquid Petroleum Gas (LPG),
Fuel Cell)
3.7. Special Repair Systems: Repair Process for 3-Stage
Colors ("Bright" Colors)
Special Repair System Special Repair System S06-NA-CARC S07-NA-CARC
Cleaning SXA330 SXA330
Filler DF700 DF700
DF705 DF705
DF715 DF715
Surfacer ECP11/ECP15/ECP17 ECP11/ECP15/ECP17
Basecoat Envirobase High Performance (EHP) Envirobase High Performance (EHP)
Clearcoat EC700 EC700
EC750 EC750
D8188 D8188
EC800 EC800
4.1. Warranty Plastic Repair System:
4.2. Warranty Plastic Repair System:
4.3. Warranty Plastic Repair System:
Repair system with Flattable Surfacer, for all Pre-primed Plastic Substrates or Spare
Parts
Repair system for Flexible and Semi-rigid Plastic
Substrates
Repair System with Flattable Surfacer, for Rigid
Plastic Substrates
Warranty Plastic Repair System Warranty Plastic Repair System Warranty Plastic Repair System
PLW01-NA-CARC PLW02-NA-CARC PLW03-NA-CARC Cleaning SXA330 SXA330 SXA330
Primer D820
Surfacer ECP11/ECP15/ECP17 (flex with SLV814) ECS21/ECS25/ECS27 (flex with SLV814) ECP11/ECP15/ECP17
Basecoat Envirobase High Performance (EHP) Envirobase High Performance (EHP) Envirobase High Performance (EHP)
Clearcoat EC700 (flex with SLV814) EC700 (flex with SLV814) EC700
EC750 (flex with SLV814) EC750 (flex with SLV814) EC750
D8188 (flex with SLV814) D8188 (flex with SLV814) D8188
EC800 (flex with SLV814) EC800 (flex with SLV814) EC800
5.1. Economic Plastic Repair System:
5.2. Economic Plastic Repair System:
5.3. Economic Plastic Repair System:
Repair system with WOW Sealer, for all Pre-primed
Plastic Substrates or Spare Parts
Repair system for Flexible and Semi-rigid Plastic
Substrates, with WOW Sealer
Repair System with WOW Sealer, for Rigid Plastic
Substrates
Economic Plastic Repair System
Economic Plastic Repair System
Economic Plastic Repair System
PLE01-NA-CARC PLE02-NA-CARC PLE03-NA-CARC Cleaning SXA330 SXA330 SXA330
Primer D820
Sealer ECP11/ECP15/ECP17 (flex with SLV814) ECS21/ECS25/ECS27 (flex with SLV814) ECP11/ECP15/ECP17
Basecoat Envirobase High Performance (EHP) Envirobase High Performance (EHP) Envirobase High Performance (EHP)
Clearcoat EC700 (flex with SLV814) EC700 (flex with SLV814) EC700
EC750 (flex with SLV814) EC750 (flex with SLV814) EC750
D8188 (flex with SLV814) D8188 (flex with SLV814) D8188
EC800 (flex with SLV814) EC800 (flex with SLV814) EC800
Etch Primer
SX1071 Etch Prime
SX1071 Etch Prime is a 2 component acid etch primer specifically designed to provide excellent adhesion and corrosion resistance to properly prepared steel and aluminum while offering fast dry characteristics.
OC-6
Features
· Fast Dry Formula· Adhesion To Most Metal
Substrates
Advantages
· Faster Through Put· Fewer Products Needed
Benefits
· Higher Productivity· Lower Finishing Costs
Product Information Effective 3/09
Preparation of Substrate
· In all cases, wash all surfaces to be painted with soap and water, then apply the appropriate systems cleaner. Ensure that the substrate is thoroughly cleaned and dried both before and after application work.· Sand the bare metal areas completely with 80-180 grit abrasive.· Wash off residue and dry thoroughly before recleaning with appropriate systems substrate cleaner. The use of a tack rag is recommended. · Etch Prime aluminum substrate as soon as possible and no later than 8 hours after cleaning steps. · Etch Prime carbon steel immediately after cleaning.
Required Products
· SX1071 Etch Prime· SX1072 Etch Prime Catalyst
Related Products
· Recommended PPG brand primer/surfacers and sealers
Compatible Products
SX1071 Etch Prime can be appplied over bare steel, aluminum, galvanized metals and GRP / Fiberglass polyester fillers after degreasing and sanding.
Note: When using SX1071 Etch Prime with recommended PPG brand primer surfacers and sealers, please refer to the products specific technical bulletin for proper application. Do Not apply topcoats directly over etch primer. Do Not apply polyester filler directly over etch primer.
Application Data
Application: SX1071 : SX1072 1 : 1
Pot life is 24 hours at 70°F (21°C). Pot life is shortened as temperatures increase.Viscosity is 11 – 14 seconds DIN 4 @ 70°F (21°C)
Spraygun Set-up Apply: 2 medium coats Do not apply excessive film builds to avoid poor adhesion and drying.Fluid Tip: HVLP: 1.3 – 1.5 mm (.050” – .059”) or equivalentAir Pressure: 10 PSI at the cap for HVLP guns (maximum) For compliant or conventional equipment, refer to the gun manufacturer’s reccommendations.
Dry Times: Between Coats: 2 – 3 minutesDry to Prime: 15 minutes minimum @ 70°F (21°C)Recoat: SX1071 must be topcoated with a compatible surfacer or sealer before 70°F (21°C) applying a topcoat. If left uncoated for more than 24 hours, lightly scuff and apply an additional coat. Do not apply topcoats directly over SX1071.
Technical Data: RTS Combinations: SX1071 : SX1072Volume Ratio: 1 : 1Applicable Use Category Pretreatment CoatingVOC Actual 288 (g/L) 2.40 (lbs/gal)VOC Regulatory 657 (g/L) (less water less exempt) 5.48 (lbs/gal)Density (g/L) 1095 (g/L) 9.14 (lbs/gal)Volatiles wt. % 84.1Water wt. % 0.2Exempt wt. % 57.6Water vol. % 0.2Exempt vol. % 55.9Solids, wt.% 15.9Solids, vol% 9.0
Important: Before opening the packages, be sure you understand the warning messages on the labels of all components, since the mixture will have the hazards of all its parts. Improper spray technique may result in a hazardous condition. Follow spray equipment manufacturer’s instructions to prevent personal injury or fire. Follow directions for respirator use. Wear eye and skin protection. Observe all applicable precautions.
Etch Prime SX1071
See material Safety Data Sheet and Labels for additional safety information and handling instructions.
EMERGENCY MEDICAL OR SPILL CONTROL INFORMATION (412) 434 -4515. IN CANADA (514) 645-1320Materials described are designed for application by professional, trained personnel using proper equipment and are not intended for sale to the general public. Products mentioned may be hazardous and should only be used according to directions, while observing precautions and warning statements listed on label. Statements and methods described are based upon the best information and practices known to PPG Industries. Procedures for applications mentioned are suggestions only and are not to be construed as representations or warranties as to performance, results, or fitness for any intended use, nor does PPG Industries warrant freedom from patent infringement in the use of any formula or process set forth herein.
PPG IndustriesWorld Leaders in Automotive Finishes
PPG Industries PPG Canada Inc.19699 Progress Drive 2301 Royal Windsor DriveStrongsville, OH 44149 Mississauga, Ontario, Canada L5J 1K5 1-800-647-6050 1-888-310-4762
© 2009 PPG Industries www.ppgrefinish.com Part No. OC-6 3/09
D831 Chromate-Free Wash Primer
Product Information
Product Description
D831 is a beige two-component pigmented etch primer. The primer base is chromate-free and is mixed with a choice of acid-based Reactive Thinners. It is universal in application and promotes adhesion over a wide range of substrates.
D831 may be overcoated with all Global 2K primers.
Preparation of Substrate Wash all surfaces to be painted with soap and water, then apply the appropriate Global cleaner. See EU-134 Global Cleaners bulletin for selection and usage instructions. Ensure that the substrate is thoroughly cleaned and dried both before and after application work.
Aluminum, Bare Steel and Galvanized Steel must be clean, rust-free and abraded thoroughly using U.S. 180 / European P180 to U.S. 240 / European P280 grit paper (wet).
D831 is not recommended for use on Fiberglass. In cases where D831 is being applied to bare metal that is adjacent to fiberglass, a slight overlap is acceptable only where the fiberglass substrate has been properly scuffed and cleaned.
Do not apply D831 directly over or under body filler. Slight overlaps of D831 onto body filler or painted surfaces is acceptable, but should be kept to a minimum.
No media blasted steel.
Product Information Effective 8/08 EU-10
APPLICATION GUIDE:
Mix Ratio: D831 Chromate-Free Wash Primer: 1 vol
*D832 Reactive Thinner: 1 vol
* For exceptional conditions of temperature and humidity (>95°F (35°C) and >70% RH), use D833 Slow Reactive Thinner.
* For extreme temperature conditions, over and above the use of D833, an additional 10% of D873 Slow Thinner may be added to the ready-to-spray product. Two coats may be required for proper film build if additional thinner is added.
Potlife @ 68°F / 20°C: 24 hours
Additives:
None
Spraygun set-up: Fluid Tip 1.3 – 1.6 mm or equivalent
Spray Viscosity 20 seconds #2 ZAHN @ 68°F / 20°C
Spray pressure: HVLP at air cap 10 PSI
Conventional at spray gun 40 – 50 PSI
Number of coats:Apply: 1 – 2 wet coats
Film build per wet coat 2.0 – 2.5 mils
Dried film build per coat 0.5 – 0.6 mils
Flash off at 68°F / 20°C:Between Coats 5 minutes
Before Baking 5 minutes
Before Topcoating 20 minutes for 1 coat 30 minutes for 2 coats
page 2 EU-10
APPLICATION GUIDE
Drying times:Dust-free 68°F / 20°C 5 minutes
Dry to Handle 68°F / 20°C 20 minutes
Dry to Sand 68°F / 20°C 30 – 45 minutes 140°F / 60°C 20 minutes*
Tape Time 68°F / 20°C 15 – 30 minutes 140°F / 60°C 20 minutes* * All force dry times are quoted for metal temperature. Additional time should be allowed in the force drying schedule to allow metal to reach recommended temperature.
Overcoat/Recoat:Overcoat/Recoat Time 15 – 30 minutes minimum, 24 hours maximum. After 24 hours, lightly scuff D831. Always maintain a film build of 0.5 mil at a minimum. Recoat with additional D831 if necessary.
Grade wet U.S. 500 / European P800
Grade dry U.S. 400 / European P600 Application of D831 must be followed by primer sealer or surfacer before topcoating. Overcoat with any 2K surfacer or sealer before topcoat application. BC, DG or Envirobase cannot be directly applied to D831.
Technical Data:Total dry film build Minimum 0.5 mils Maximum 1 mils Recommended film build per wet coat 2.0 – 2.5 mils Recommended dried film build per coat 0.5 – 0.6 mils
Theoretical coverage 305 sq.ft. per US gal.Theoretical coverage in sq.ft./US gal. ready-to-spray (RTS), giving 0.6 mils dry film thickness.
Percent solids by volume RTS 11.4%
VOC D831 : D832, 1 : 1 6.04 lbs. per US gal.
page 3 EU-10
Health and Safety:See Material Safety Data Sheet and Labels for additional safety information and handling instructions.· The contents of this package may have to be blended with other components before the product can
be used. Before opening the packages, be sure you understand the warning messages on the labels and MSDS’s of all the components, since the mixture will have the hazards of all its parts.
· Improper handling and use, for example, poor spray technique, inadequate engineering controls and/or lack of proper Personal Protective Equipment (PPE), may result in hazardous conditions or injury.
· Follow spray equipment manufacturer’s instructions to prevent personal injury or fire.· Provide adequate ventilation for health and fire hazard control.· Follow company policy, product MSDS and respirator manufacturer’s recommendations for selection
and proper use of respiratory protection. Be sure employees are adequately trained on the safe use of respirators per company and regulatory requirements.
· Wear appropriate PPE such as eye and skin protection. In the event of injury, see first aid procedures on MSDS.
· Always observe all applicable precautions and follow good safety and hygiene practices.
PPG Industries19699 Progress DriveStrongsville, OH 44149 1-800-647-6050
PPG Canada Inc. 2301 Royal Windsor Drive Mississauga, Ontario L5J 1K5 1-888-310-4762
© 2008 PPG Industries www.ppgrefinish.com Part No. EU-10 8/08
World Leaders In Automotive Finishes
Emergency Medical or Spill Control Information (412) 434-4515 ; In Canada (514) 645-1320Materials described are designed for application by professional, trained personnel using proper equipment and are not intended for sale to the general public. Products mentioned may be hazardous and should only be used according to directions, while observing precautions and warning statements listed on label. Statements and methods described are based upon the best information and practices known to PPG Industries. Procedures for applications mentioned are suggestions only and are not to be construed as representations or warranties as to performance, results, or fitness for any intended use, nor does PPG Industries warrant freedom from patent infringement in the use of any formula or process set forth herein.
D8099 Anti-Corrosion Etch Primer
Product Information Effective 1/03 EU-133
Product Information
Product Description
D8099 is an Anti-Corrosion Etch Primer specifically designed to provide excellent adhesion and corrosion resistanceto properly prepared steel and aluminum while offering fast drying characteristics.
D8099 also serves as a pretreatment coating in areas where VOC compliance is required.
D8099 must be mixed with D8299 Anti Corrosion Etch Primer Catalyst.
Preparation of Substrate
Wash all surfaces to be painted with soap and water. Degrease all surfaces with appropriate Globalsubstrate cleaner. (See GLG-142 Global Cleaners bulletin for selection and usage instructions.)
Aluminum, Bare Steel and Galvanized Steel must be clean, rust-free and abraded thoroughly usingEuropean P180 / U.S. 180 to European P280 / U.S. 240 grit paper.
Wash off residue and dry thoroughly before re-cleaning with appropriate Global substrate cleaner.The use of a tack rag is recommended.
D8099 is not recommended for use on Fiberglass. In cases where D8099 is being applied to baremetal that is adjacent to fiberglass, a slight overlap is acceptable only where the fiberglass substratehas been properly scuffed and cleaned.
page 2 EU-133
APPLICATION GUIDE:
Mix Ratio:D8099 Anti-Corrosion Etch Primer 1 Vol.
D8299 Anti-Corrosion Etch Primer Catalyst 1 Vol.
To avoid poor adhesion and drying characteristics, do not apply excessive film builds.
Pot Life: 24 hours at 70°F (21°C)
Additives:
None
Spraygun set-up:Fluid Tip 1.3 – 1.5mm or equivalent
Spray Viscocity 17 seconds, #2 Zahn Cup
Spray pressure:HVLP at air cap 4 bar / 10 PSI at the cap
Conventional at spray gun 2.5 – 3.0 bar / 35 – 40 PSI at the gun
Number of coats:Apply 1 even coat
Film build per wet coat 3.0 – 5.0 mils
Dried film build per coat 0.2 – 0.3 mils
Flash off at 20°C / 68°F:Between stoving 5 minutes
Before topcoat 10 minutes
Drying times:Dust-free 20°C / 68°F 5 minutes
Dry to Handle20°C / 68°F 15 minutes
Dry to Sand20°C / 68°F 30 minutes60°C / 140°F 10 minutes*
Tape Time20°C / 68°F 30 minutes60°C / 140°F 15 minute*
* Stoving times are quoted for metal temperature. Additional time should be allowed in theforce-drying schedule to allow metal to reach recommended temperature.
Warning: Chrome dust is hazardous. Be sure to wear adequate respiratory equipment while sandingor spraying. See the warnings on the label and MSDS for additional information.
APPLICATION GUIDE
Overcoat/Recoat:Dry to topcoat 10 minutes minimum, 24 hours maximum.
After 24 hours, lightly scuff D8099.Always maintain a minimum film build of 0.2 mil.Recoat with additional D8099 if necessary.
Overcoat with D8099 must be overcoated with a recommended 2K surfaceror sealer before any topcoat application.
Technical Data:Total dry film build:
Minimum 5.0µ / 0.2 milsMaximum 10.0µ / 0.4 milsRecommended film build per wet coat 75.0µ / 3.0 milsRecommended dried film build per coat 5.0µ / 0.2 mils
Theoretical coverage 5.7 m2 per litre / 233 sq. ft. per U.S. gal.Theoretical coverage in m2 per litre and sq.ft. /US gal. Ready-to-spray (RTS), giving 10µm (0.4 mils) dryfilm thicknessPercent solids by volume RTS 5.8%VOC
D8099 732 gram per litre / 6.1 lbs. per U.S. gal.D8099: D8299, 1:1 781 gram per litre / 6.5 lbs. per U.S. gal.
Health and Safety:See Material Safety Data Sheet and Labels for additional safety information and handling instructions.
· The contents of this package may have to be blended with other components before the product canbe used. Before opening the packages, be sure you understand the warning messages on the labelsand MSDS’s of all the components, since the mixture will have the hazards of all its parts.
· Improper handling and use, for example, poor spray technique, inadequate engineering controls and/or lack of proper Personal Protective Equipment (PPE), may result in hazardous conditions or injury.
· Follow spray equipment manufacturer’s instructions to prevent personal injury or fire.
· Provide adequate ventilation for health and fire hazard control.
· Follow company policy, product MSDS and respirator manufacturer’s recommendations for selectionand proper use of respiratory protection. Be sure employees are adequately trained on the safe use ofrespirators per company and regulatory requirements.
· Wear appropriate PPE such as eye and skin protection. In the event of injury, see first aidprocedures on MSDS.
· Always observe all applicable precautions and follow good safety and hygiene practices.
page 3 EU-133
page 4 EU-133
Global at a Glance D8099Anti-Corrosion Etch Primer
Mix Ratio:D8099 Anti-Corrosion Etch Primer: 1 vol.
D8299 Anti-Corrosion Etch Primer Catalyst: 1 vol.
Pot life @ 20°C / 68°F 24 hours
Additives:
None
Air Pressure:HVLP 4 bar / 10 PSI at the cap
Conventional 2.5 – 3.0 bar / 35 – 40 PSI at the gun
Fluid tip 1.3 – 1.5 mm or equivalent
Spray Viscosity: 17 seconds, #2 Zahn Cup
Application:Apply 1 even coat
Film Build Per Wet Coat 3.0 – 5.0 mils
Dried Film Build Per Coat 0.2 – 0.3 mils
Dry Times:Dust-free20°C / 68°F 5 minutes
Dry to Handle20°C / 68°F 15 minutes
Dry to Sand20°C / 68°F 30 minutes60°C / 140°F 10 minutes*
Tape Time20°C / 68°F 30 minutes60°C / 140°F 15 minutes*
Dry to topcoat 10 minutes minimum, 24 hours maximum.After 24 hours, lightly scuff D8099.Always maintain a minimum film build of 0.2 mil.Recoat with additional D8099 if necessary.
Overcoat with D8099 must be overcoated with a recommended2K surfacer or sealer before any topcoatapplication.
* Stoving times are quoted for metal temperature. Additional time should be allowed inthe force-drying schedule to allow metal to reach recommended temperature.
Warning: Chrome dust is hazardous. Be sure to wear adequate respiratory equipmentwhile sanding or spraying. See the warnings on the label and MSDS foradditional information.
Emergency Medical or Spill Control Information (304) 843-1300; In Canada (514) 645-1320
Materials described are designed for application by professional, trained personnel using properequipment and are not intended for sale to the general public. Products mentioned may behazardous and should only be used according to directions, while observing precautions andwarning statements listed on label. Statements and methods described are based upon the bestinformation and practices known to PPG Industries. Procedures for applications mentioned aresuggestions only and are not to be construed as representations or warranties as to performance,results, or fitness for any intended use, nor does PPG Industries warrant freedom from patentinfringement in the use of any formula or process set forth herein.
PPG Industries19699 Progress DriveStrongsville, OH 44149
PPG Canada Inc.2301 Royal Windsor DriveMississauga, Ontario L5J 1K5
©2003 PPG Industries EU-133 1/03
DF BODY FILLERS
DF 700 TECHNIFILL Plus™ is a premium tack-free and stain free lightweightfiller formulated for use with today’s advanced refinishing systems. Use withDF 708 TECHNIFILL™ Cream Hardener.
DF 705 TECHNIFILL™ is a fast curing, superior sanding lightweight filler thathas excellent spreadability and filling qualities. Use with DF 708TECHNIFILL™ Cream Hardener.
DF 715 TECHNIGLAZE™ is a premium stain free polyester glazing putty withpinhole-free application and superior sanding characteristics. Use withDF 708 TECHNIFILL™ Cream Hardener.
Compatible Surfaces
DF Body Fillers may be applied over:
• Properly cleaned and sanded steel• Properly cleaned and sanded aluminum or fiberglass• DP Epoxy Primer*• DPLF Epoxy Primer*• NCP 270/271 Corrosion Resistant Primer cured and sanded• NCP 272 Tintable Corrosion Resistant Primer cured and sanded• NCP 280 2.1 VOC Primer Surfacer cured and sanded
*1 coat of DP Epoxy Primer or DPLF Epoxy Primer must dry a minimum of 1 hourbut preferably overnight ( 16 hours) prior to body filler application. 2 coats of DPEpoxy Primer or DPLF Epoxy Primer must dry overnight (16 hours) prior to bodyfiller application.
DFProduct Information Bulletin Effective 9/98
PPG Industries, Inc., 19699 Progress Dr., Strongsville, OH 44136 © 1998 PPG Industries, Inc. 9/98
P-101
IMPORTANT: The contents of this package must be blended with other components before the product can be used. Before opening the packages, be sure you understand the warning messages on the labels of allcomponents, since the mixture will have the hazards of all its parts. Improper spray technique may result in a hazardous condition. Follow spray equipment manufacturer’s instructions to prevent personal injury or fire.Follow directions for respirator use. Wear eye and skin protection. Observe all applicable precautions.See Material Safety Data Sheet and Labels for additional safety information and handling instructions.EMERGENCY MEDICAL OR SPILL CONTROL INFORMATION (304) 843-1300; IN CANADA (514) 645-1320PPG INDUSTRIES, INC. 19699 PROGRESS DRIVE, STRONGSVILLE, OHIO 44136PPG CANADA, INC. 2301 ROYAL WINDSOR DRIVE, MISSISSAUGA, ONTARIO L5J 1K5
Materials described are designed for application by professional, trained personnel using proper equipment and are not intended for sale to the general public. Products mentioned may be hazardous and should only beused according to directions, while observing precautions and warning statements listed on label. Statements and methods described are based upon the best information and practices known to PPG Industries.Procedures for applications mentioned are suggestions only and are not to be construed as representations or warranties as to performance, results, or fitness for any intended use, nor does PPG Industries warrantfreedom from patent infringement in the use of any formula or process set forth herein.
Directionsfor Use
Preparation • Wash the area to be repaired with soap and water, then clean with DX 330 ACRYLI-CLEAN® Wax and Grease Remover, DX 393 0.6 Low VOC Cleaner or DX 3941.4 Low VOC Cleaner.
• Sand repair areas with 24-80 grit sandpaper for DF 700, DF 705• Sand the repair area with 180 grit or finer when using DF 715 TECHNIGLAZE™.• Re-clean with DX 330, DX 393 or DX 394. Wipe off any DX 393 or DX 394 cleaning
residue with a clean damp cloth.• DPLF Epoxy may be applied to all bare metal surfaces prior to application of filler. See
“Compatible Surfaces” for specific directions.
Mixing Ratios Mix a golf ball sized amount of DF 700, DF 705, or DF 715 with a2 inch strip of DF 708 TECHNIFILL™ Cream Hardener
orDF 700, DF 705, DF 708or DF 715 Filler Cream Hardener
100 parts to 2 parts (2% by weight)
Mix to a smooth uniform color prior to application.
Note: The working time for DF 700, DF 705, and DF 715 is approximately 5 - 6 minutes at70°F (21°C). As shop temperature increases, the working time decreases.
Application Apply the mixed DF Body Filler or putty using a filler spreader and work until a smooth,pinhole-free texture is obtained. Best results are achieved with the application of a thin,even layer of body filler and/or putty at one time.
Total film build of DF 715 TECHNIGLAZE™ should not exceed 1/8" maximum.
Total film build of DF 700 TECHNIFILL™ Plus, DF 705 TECHNIFILL™, shouldnot exceed 14" maximum.
Dry Times The DF Body Fillers may be grated and/or sanded after dry:
Code Dry Time to Work/Sand 70 - 75°F (21 - 24°C).
DF 700 TECHNIFILL Plus 15 - 20 minutes
DF 705 TECHNIFILL 10 - 15 minutes
DF 715 TECHNIGLAZE 15 - 20 minutes
Cautions: Keep can closed and store in a controlled temperature environment 70 - 85°F ( 21 - 30°C).Do not return mixed body filler to the can.Overcatalyzation or undercatalyzation of body fillers may result in staining and bleedinginto the topcoat system or soft films.The application of excessively thick layers of body filler may result in pinholing, shrinkage,and poor adhesion.
Technical Data Properties DF 700 DF 705 DF 715
Color Lt. Grey Grey Lt. Green
VOC Ib./US gal. .4 .8 2.5
Weight Solids 97% 95% 80%
Weight Ib./US gal. 13.65 13.44 12.58
Recommended Dry film (max.) 1/4" 1/4" 1/8"
Compatible TopcoatsDCP 21 DELTRON® 2 “N” 1 Urethane PrimerDP Epoxy PrimerDPLF Epoxy PrimerDPU 35 DURETHANE® Gray Polyurethane PrimerDPW 1840 Envirobase® Low VOC SealerDPW 1842 Envirobase® Low VOC Primer SurfacerDPW 1847 Waterborne Primer SurfacerDZ KONDAR® Acrylic Primer SurfacersK 36 Prima™ Acrylic Urethane Surfacer
P-101 Effective 9/98 DF
K 36 Prima™ Acrylic Urethane Wet-on-Wet SealerK 38 High Build Primer SurfacerK 93 Tintable Primer Surfacer/ SealerK 200 Primer SurfacerNCP 250 NCT® Primer SurfacerNCP 270/271 Corrosion Resistant PrimerNCP 272 Tintable Corrosion Resistant PrimerNCS 1990 Compliant Wet-on-Wet Sealer
Product DescriptionThe 2K A-Chromatic Surfacers (D800x) are premium quality primer surfacers suitable for the wide range of repair work done in today’s refinish bodyshops.
2K A-Chromatic Surfacers offer excellent adhesion, film build, surface leveling and gloss holdout over a wide range of substrates. A variety of 2K A-Chromatic Surfacer grays can be achieved by intermixing the white, gray and black surfacers. This versatile, quick drying, easy to apply and sand primer may be applied as a conventional spray filler or primer surfacer.
Preparation of SubstrateIn all cases, wash all surfaces to be painted with soap and water, then apply the appropriate Global cleaner. See EU-134 Global Cleaners bulletin for selection and usage instructions. Ensure that the substrate is thoroughly cleaned and dried both before and after application work.
Original Paintwork should be sanded using U.S. 240 / European P280 grit discs (dry) or U.S. 320 / European P360 grade paper (wet). Exposed bare metal should be spot-primed with a suit-able bare metal primer (see below).
Electrodeposition Primer must be thoroughly cleaned as outlined above. When using the 2K A-Chromatic Surfacer as a spray filler or primer surfacer, abrade the electrodeposition primer as recommended in the “original paintwork” section.
Aluminum, Bare Steel and Galvanized Steel must be clean, rust-free and abraded thoroughly using U.S. 180 / European P180 to U.S. 240 / European P280 grit paper and primed with D831 Chromate-Free Wash Primer or D8099 Anti-Corrosion Etch Primer after sanding.
Polyester Body Fillers should be dry sanded with U.S. 180 / European P180 followed by U.S. 240 / European P280 grit paper.
Fiber Glass and SMC should be dry sanded using U.S. 240 / European P280 grit paper.
Plastic should be dry sanded with U.S. 400 / European P600 (use a finer grit for softer plastics) and prime first with D820 Plastic Adhesion Promoter.
2K AChromatic Surfacer (National Rule)D8001 White D8005 Gray D8007 Black
Product Information Effective 6/03 EU-137
Product Information
APPLICATION GUIDE:Mix Ratios:
When Mixed as: Spray Filler Optimum Film Build Primer Surfacer* Optimum Drying Speed
D800x 2K Surfacer : 4 Vols D800x 2K Surfacer : 4 Vols D8291 2K Hardener : 1 Vol D8291 2K Hardener : 1 Vol Thinner : –– Thinner : 1 Vol*D885 may be added up to 1 oz. per ready-to-spray quart in the 4:1:1 option if desired.
Pot life when sprayed as a Spray Filler 30 minutes @ 70°F / 21°CPot life when sprayed as a Primer Surfacer 1 hour @ 70°F / 21°C
Compliant Thinner Selection:D870: Up to 65°F / 18°C D872: 77° – 95°F / 25° – 35°CD871: 65° – 77°F / 18° – 25°C D872: Over 95°F / 35°C D8700 Retarder may be mixed with thinners in temperatures over 95°F / 35°C. The retarder should be mixed up to 10% with the appropriate thinner. Do not use retarder alone as a reducer.
Additives: D814 Plasticiser Ready-to-spray D800x 2K Surfacer: 10 Vols D814: 1 Vol
Spraygun Set-up:When Sprayed as a: Spray Filler Primer Surfacer 1.7 - 2.0 mm or equivalent 1.6 - 1.8 mm or equivalent
Spray Pressure:HVLP at air cap 10 PSIConventional at spray gun 45 PSI
Number of Coats:When Sprayed as a: Spray Filler Primer SurfacerApply Up to a maximum of 4 wet coats 2 to 3 wet coatsFilm build per wet coat 5.0 mils 4.0 milsDried film build per coat 2.0 mils 1.5 mils
Flash Off at 68°F / 21°C: Spray Filler Primer SurfacerBetween Coats 5 – 10 minutes 5 – 10 minutesBefore Baking N/A 10 minutes
Drying Times: Spray Filler Primer SurfacerDust-free 68°F / 20°C 15 minutes 15 minutesDry to Handle 68°F / 20°C 60 minutes 60 minutesDry to Sand 68°F / 20°C 6 hour dry, preferably overnight 11/
2 hours
140°F / 60°C Do not force dry 30 minutes*Tape Time 68°F / 20°C N/A N/A 140°F / 60°C N/A N/AIR (Infrared) Medium Wave Do not force dry 20 minutes Short Wave 10 minutes* Baking times are for quoted metal temperature. Additional time should be allowed in the force-drying schedule to allow metal to reach recommended temperature.
page 2 EU-137
APPLICATION GUIDEOvercoat / Recoat:
Spray Filler Primer SurfacerDry to Topcoat 68°F / 20°C 6 hours (after sanding) 11/2 hours (or after sanding) 140°F / 60°C N/A 30 minutes (or after sanding)Grade wet U.S. 400 / European P600 followed by U.S. 600 / European P1200Grade dry U.S. 320 / European P360 followed by U.S. 500 / European P1000Overcoat with Envirobase or any Global Topcoat
Performance Guidelines:The use of HVLP spray equipment can give an increase in transfer efficiency of around 25% depending upon the make and model of equipment used. When Spot Priming 2K A-Chromatic Surfacers, adopt the following procedures:· Thoroughly sand the surface to the edge of the panel or an inch or two beyond the damaged area, whichever is smaller.· After applying the material and allowing it to dry as normal, be careful to thoroughly level the repair edge when sanding.· Do not attempt spot repair on original or refinish thermoplastic applications, lacquer or 1K finishes.Also... 2K A-Chromatic Surfacer and its ancillaries are sensitive to moisture, so all equipment must be perfectly dry. Partially used cans of hardener must be carefully closed.
Technical Data: Spray Filler Primer SurfacerTotal dry film build: Minimum after sanding 2.0 mils 2.0 mils Maximum after sanding 10.0 mils 6.0 mils Film build per wet coat 5.0 mils 4.0 mils Dried film build per coat 2.0. mils 1.5. mils% solids by volume RTS 42.0 35.0Theoretical coverage Approx. 674 sq.ft. / US Gal Approx. 561 sq.ft. / US Gal Theoretical coverage in sq.ft./US gal. ready-to-spray (RTS), 1.0 mil dry film thickness.VOC (D8001/D8005/D8007) 4.19 lbs. per US gal. / 504 gms per liter (D8001/D8005/D8007:D8291, 4:1) 4.20 lbs. per US gal. / 504 gms per liter (D8001/D8005/D8007:D8291:D870, 4:1:1) 4.69 lbs. per US gal. / 564 gms per liter
Health and Safety:See Material Safety Data Sheet and Labels for additional safety information and handling instructions.· The contents of this package may have to be blended with other components before the product can
be used. Before opening the packages, be sure you understand the warning messages on the labels and MSDS’s of all the components, since the mixture will have the hazards of all its parts.
· Improper handling and use, for example, poor spray technique, inadequate engineering controls and/or lack of proper Personal Protective Equipment (PPE), may result in hazardous conditions or injury.
· Follow spray equipment manufacturer’s instructions to prevent personal injury or fire.· Provide adequate ventilation for health and fire hazard control.· Follow company policy, product MSDS and respirator manufacturer’s recommendations for selection
and proper use of respiratory protection. Be sure employees are adequately trained on the safe use of respirators per company and regulatory requirements.
· Wear appropriate PPE such as eye and skin protection. In the event of injury, see first aid procedures on MSDS.
· Always observe all applicable precautions and follow good safety and hygiene practices.
page 3 EU-137
page 4 EU-137
AChromatic Gray Mixing Chart 2K AChromatic Surfacer
This chart can be used to mix the 2K A-Chromatic Surfacer. The G1 – G7 ratios will help to achieve better hiding when used as a guide for mixing the 2K A-Chromatic Surfacer.
Mix Ratio By Volume Mix Ratio By Cumulative Weight Grams Parts
Mix Ratio 1/4 Pint 1/2 Pint Pint Quart 1/4 Pint 1/2 Pint Pint Quart
G1 D8001 4 120 240 483 974 136 271 546 1101
D8291 1 139 278 560 1129 157 314 633 1276
D870 1 156 311 627 1264 176 351 708 1428
G2 D8001 114 228 460 927 129 258 520 1047
D8005 119 240 483 973 134 271 546 1099
D8291 138 278 560 1128 156 314 633 1275
D870 155 311 627 1263 175 351 708 1427
G3 D8001 3 90 180 362 730 102 203 409 825
D8005 1 119 238 480 969 134 269 542 1095
D8291 1 138 276 557 1124 156 312 629 1270
D870 1 155 310 624 1259 175 350 705 1423
G4 D8001 40 80 161 325 45 90 182 367
D8005 118 237 477 961 133 268 539 1086
D8291 138 275 553 1116 156 311 625 1261
D870 154 308 621 1252 174 345 702 1415
G5 D8005 4 118 235 474 954 133 265 536 1078
D8291 1 137 273 550 1109 155 308 621 1253
D870 1 153 306 617 1244 173 346 697 1406
G6 D8005 40 79 158 318 45 89 178 359
D8007 114 227 457 921 129 257 516 1041
D8291 133 265 533 1076 150 299 602 1216
D870 149 298 601 1211 168 337 679 1368
G7 D8007 4 111 222 448 903 125 251 506 1020
D8291 1 130 261 525 1058 147 295 593 1195
D870 1 147 294 592 1193 166 332 669 1348
N/A
N/A
N/A
Emergency Medical or Spill Control Information (412) 434-4515; In Canada (514) 645-1320Materials described are designed for application by professional, trained personnel using proper equipment and are not intended for sale to the general public. Products mentioned may be hazardous and should only be used according to directions, while observing precautions and warning statements listed on label. Statements and methods described are based upon the best information and practices known to PPG Industries. Procedures for applications mentioned are suggestions only and are not to be construed as representations or warranties as to performance, results, or fitness for any intended use, nor does PPG Industries warrant freedom from patent infringement in the use of any formula or process set forth herein.
PPG Industries19699 Progress DriveStrongsville, OH 44149
PPG Canada Inc. 2301 Royal Windsor Drive Mississauga, Ontario L5J 1K5
© 2004 PPG Industries www.ppgrefinish.com Part No. EU-137 11/04
World Leaders In Automotive Finishes
Product DescriptionThe 2K Chromatic Sealer NR (D80xx) is a premium quality primer sealer suitable for the advanced technology finishes used in today’s refinish bodyshops.
The fast drying 2K Chromatic Sealer NR has superior flow properties and excellent gloss holdout. A variety of Chromatic colors and grays can be achieved by intermixing the six sealer color choices. The sealer can be used over sanded original finishes and/or properly prepared and treated bare steel, aluminum, fiberglass and plastic.
Preparation of Substrate· In all cases, wash all surfaces to be painted with soap and water, then apply the appropriate Global
cleaner. See EU-134 Global Cleaners bulletin for selection and usage instructions. Ensure that the substrate is thoroughly cleaned and dried both before and after application work.
· Original Paintwork should be sanded using U.S. 360 / European P400 grit discs (dry) or U.S. 400 / European P600 grit paper (wet). Exposed metal should be spot-primed with a suitable bare metal primer (see below).
· Aluminum, Bare Steel and Galvanized Steel must be clean, rust-free and abraded thoroughly using U.S. 180 / European P180 to U.S. 240 / European P280 grit paper (wet). These substrates must be primed with a Global Etch Primer. Additional film build over etch primers is strongly recommended, a minimum of 1.5 mils of the 2K Chromatic Sealer NR must be applied in two coats. With the higher film build of 2K Chromatic Sealer NR, additional flash time for the sealer may be necessary.
· Electrodeposition Primer must be thoroughly cleaned and may then be directly overcoated with the 2K Chromatic Sealer NR as a Wet-on-Wet Sealer without abrading.
· Polyester Body Fillers should be dry sanded using U.S. 240 / European P280 grit paper.
· Fiber Glass and SMC should be dry sanded using U.S. 240 / European P280 grit paper.
· Plastic should be dry sanded with U.S. 400 / European P600 (use a finer grit for softer plastics) and primed first with a PPG Plastic Adhesion Promoter.
2K Chromatic Sealer NR (National Rule)D8081 White D8088 Red D8085 Gray D8089 Yellow D8087 Black D8090 Blue
Product Information Effective 2/04 EU-140
Product Information
APPLICATION GUIDE:Mix Ratios:
When Mixed as: Spray Filler Optimum Film Build Primer Surfacer* Optimum Drying Speed
D800x 2K Surfacer : 4 Vols D800x 2K Surfacer : 4 Vols D8291 2K Hardener : 1 Vol D8291 2K Hardener : 1 Vol Thinner : –– Thinner : 1 Vol*D885 may be added up to 1 oz. per ready-to-spray quart in the 4:1:1 option if desired.
Pot life when sprayed as a Spray Filler 30 minutes @ 70°F / 21°CPot life when sprayed as a Primer Surfacer 1 hour @ 70°F / 21°C
Compliant Thinner Selection:D870: Up to 65°F / 18°C D872: 77° – 95°F / 25° – 35°CD871: 65° – 77°F / 18° – 25°C D872: Over 95°F / 35°C D8700 Retarder may be mixed with thinners in temperatures over 95°F / 35°C. The retarder should be mixed up to 10% with the appropriate thinner. Do not use retarder alone as a reducer.
Additives: D814 Plasticiser Ready-to-spray D800x 2K Surfacer: 10 Vols D814: 1 Vol
Spraygun Set-up:When Sprayed as a: Spray Filler Primer Surfacer 1.7 - 2.0 mm or equivalent 1.6 - 1.8 mm or equivalent
Spray Pressure:HVLP at air cap 10 PSIConventional at spray gun 45 PSI
Number of Coats:When Sprayed as a: Spray Filler Primer SurfacerApply Up to a maximum of 4 wet coats 2 to 3 wet coatsFilm build per wet coat 5.0 mils 4.0 milsDried film build per coat 2.0 mils 1.5 mils
Flash Off at 68°F / 21°C: Spray Filler Primer SurfacerBetween Coats 5 – 10 minutes 5 – 10 minutesBefore Baking N/A 10 minutes
Drying Times: Spray Filler Primer SurfacerDust-free 68°F / 20°C 15 minutes 15 minutesDry to Handle 68°F / 20°C 60 minutes 60 minutesDry to Sand 68°F / 20°C 6 hour dry, preferably overnight 11/
2 hours
140°F / 60°C Do not force dry 30 minutes*Tape Time 68°F / 20°C N/A N/A 140°F / 60°C N/A N/AIR (Infrared) Medium Wave Do not force dry 20 minutes Short Wave 10 minutes* Baking times are for quoted metal temperature. Additional time should be allowed in the force-drying schedule to allow metal to reach recommended temperature.
page 2 EU-137
APPLICATION GUIDEOvercoat / Recoat:
Spray Filler Primer SurfacerDry to Topcoat 68°F / 20°C 6 hours (after sanding) 11/2 hours (or after sanding) 140°F / 60°C N/A 30 minutes (or after sanding)Grade wet U.S. 400 / European P600 followed by U.S. 600 / European P1200Grade dry U.S. 320 / European P360 followed by U.S. 500 / European P1000Overcoat with Envirobase or any Global Topcoat
Performance Guidelines:The use of HVLP spray equipment can give an increase in transfer efficiency of around 25% depending upon the make and model of equipment used. When Spot Priming 2K A-Chromatic Surfacers, adopt the following procedures:· Thoroughly sand the surface to the edge of the panel or an inch or two beyond the damaged area, whichever is smaller.· After applying the material and allowing it to dry as normal, be careful to thoroughly level the repair edge when sanding.· Do not attempt spot repair on original or refinish thermoplastic applications, lacquer or 1K finishes.Also... 2K A-Chromatic Surfacer and its ancillaries are sensitive to moisture, so all equipment must be perfectly dry. Partially used cans of hardener must be carefully closed.
Technical Data: Spray Filler Primer SurfacerTotal dry film build: Minimum after sanding 2.0 mils 2.0 mils Maximum after sanding 10.0 mils 6.0 mils Film build per wet coat 5.0 mils 4.0 mils Dried film build per coat 2.0. mils 1.5. mils% solids by volume RTS 42.0 35.0Theoretical coverage Approx. 674 sq.ft. / US Gal Approx. 561 sq.ft. / US Gal Theoretical coverage in sq.ft./US gal. ready-to-spray (RTS), 1.0 mil dry film thickness.VOC (D8001/D8005/D8007) 4.19 lbs. per US gal. / 504 gms per liter (D8001/D8005/D8007:D8291, 4:1) 4.20 lbs. per US gal. / 504 gms per liter (D8001/D8005/D8007:D8291:D870, 4:1:1) 4.69 lbs. per US gal. / 564 gms per liter
Health and Safety:See Material Safety Data Sheet and Labels for additional safety information and handling instructions.· The contents of this package may have to be blended with other components before the product can
be used. Before opening the packages, be sure you understand the warning messages on the labels and MSDS’s of all the components, since the mixture will have the hazards of all its parts.
· Improper handling and use, for example, poor spray technique, inadequate engineering controls and/or lack of proper Personal Protective Equipment (PPE), may result in hazardous conditions or injury.
· Follow spray equipment manufacturer’s instructions to prevent personal injury or fire.· Provide adequate ventilation for health and fire hazard control.· Follow company policy, product MSDS and respirator manufacturer’s recommendations for selection
and proper use of respiratory protection. Be sure employees are adequately trained on the safe use of respirators per company and regulatory requirements.
· Wear appropriate PPE such as eye and skin protection. In the event of injury, see first aid procedures on MSDS.
· Always observe all applicable precautions and follow good safety and hygiene practices.
page 3 EU-137
page 4 EU-137
AChromatic Gray Mixing Chart 2K AChromatic Surfacer
This chart can be used to mix the 2K A-Chromatic Surfacer. The G1 – G7 ratios will help to achieve better hiding when used as a guide for mixing the 2K A-Chromatic Surfacer.
Mix Ratio By Volume Mix Ratio By Cumulative Weight Grams Parts
Mix Ratio 1/4 Pint 1/2 Pint Pint Quart 1/4 Pint 1/2 Pint Pint Quart
G1 D8001 4 120 240 483 974 136 271 546 1101
D8291 1 139 278 560 1129 157 314 633 1276
D870 1 156 311 627 1264 176 351 708 1428
G2 D8001 114 228 460 927 129 258 520 1047
D8005 119 240 483 973 134 271 546 1099
D8291 138 278 560 1128 156 314 633 1275
D870 155 311 627 1263 175 351 708 1427
G3 D8001 3 90 180 362 730 102 203 409 825
D8005 1 119 238 480 969 134 269 542 1095
D8291 1 138 276 557 1124 156 312 629 1270
D870 1 155 310 624 1259 175 350 705 1423
G4 D8001 40 80 161 325 45 90 182 367
D8005 118 237 477 961 133 268 539 1086
D8291 138 275 553 1116 156 311 625 1261
D870 154 308 621 1252 174 345 702 1415
G5 D8005 4 118 235 474 954 133 265 536 1078
D8291 1 137 273 550 1109 155 308 621 1253
D870 1 153 306 617 1244 173 346 697 1406
G6 D8005 40 79 158 318 45 89 178 359
D8007 114 227 457 921 129 257 516 1041
D8291 133 265 533 1076 150 299 602 1216
D870 149 298 601 1211 168 337 679 1368
G7 D8007 4 111 222 448 903 125 251 506 1020
D8291 1 130 261 525 1058 147 295 593 1195
D870 1 147 294 592 1193 166 332 669 1348
N/A
N/A
N/A
Emergency Medical or Spill Control Information (412) 434-4515; In Canada (514) 645-1320Materials described are designed for application by professional, trained personnel using proper equipment and are not intended for sale to the general public. Products mentioned may be hazardous and should only be used according to directions, while observing precautions and warning statements listed on label. Statements and methods described are based upon the best information and practices known to PPG Industries. Procedures for applications mentioned are suggestions only and are not to be construed as representations or warranties as to performance, results, or fitness for any intended use, nor does PPG Industries warrant freedom from patent infringement in the use of any formula or process set forth herein.
PPG Industries19699 Progress DriveStrongsville, OH 44149
PPG Canada Inc. 2301 Royal Windsor Drive Mississauga, Ontario L5J 1K5
© 2004 PPG Industries www.ppgrefinish.com Part No. EU-137 11/04
World Leaders In Automotive Finishes
© 2009 PPG Industries EB100 09/09
Product Information ECP11 White, ECP15 Gray, ECP17 Black A-Chromatic Surfacer
Product Description A-Chromatic Surfacers ECP11 White, ECP15 Gray, ECP17 Black are premium quality low VOC primer surfacers, specifically designed for use under Envirobase® High Perforrmance waterborne basecoat. A-Chromatic Surfacers offer excellent adhesion, film build, surface leveling and gloss holdout over a wide range of substrates. A variety of A-Chromatic grays can be achieved by intermixing the white, gray and black surfacers.This versatile, quick drying, easy to apply and sand primer may be applied as a conventional spray filler or primer surfacer.
Preparation of Substrate
In all cases, wash all surfaces to be painted with soap and water, then apply the appropriate OneChoice® cleaner. Ensure that the substrate is thoroughly cleaned and dried both before and after preparation work.
Original Paintwork should be sanded using European P280 / U.S. 240 grit discs (dry) or European P360 / U.S. 320 grade paper (wet). Exposed bare metal should be spot-primed with a suitable bare metal primer (see below).
Electrodeposition Primer must be thoroughly cleaned as outlined above. When using A-Chromatic Surfacer as a spray filler or primer surfacer, abrade the electrodeposition primer as recommended in the “original paintwork” section.
Aluminum, Bare Steel and Galvanized Steel must be clean, rust-free and abraded thoroughly using European P180 / U.S. 180 to European P280 / U.S. 240 grit paper and primed with SX1071 OneChoice Etch Primer after sanding.
Polyester Body Fillers should be dry sanded with European P180 / U.S. 180 followed by European P280 / U.S. 240 grit paper.
Fiber Glass and SMC should be dry sanded using European P280 / U.S. 240 grit paper.
Plastic should be dry sanded with European P600 / U.S. 400 (use a finer grit for softer plastics) and prime first with a Plastic Adhesion Promoter.
2 EB-100 11/09
APPLICATION GUIDE Mixing Ratio When Mixed as: Spray Filler Primer Surfacer
ECP1X Surfacer : 4 Vols ECP1X Surfacer : 4 Vols EH391 Hardener : 1 Vol EH391 Hardener : 1 Vol
Compliant Thinner : 1 Vol
Compliant Thinner Selection D8764 : Fast Compliant Thinner D8774 : Medium Compliant Thinner D8767 : Slow Compliant Thinner
Potlife When sprayed as a… Spray Filler 30 minutes @ 70ºF (21ºC) Primer Surfacer 1 hour @ 70ºF (21ºC)
Additives Ready-to-spray ECP1X : 10 Vols
SLV814 Universal Flexibilizer SLV814 : 1 Vol
Spraygun set up When Sprayed as a… Spray Filler 1.7 - 2.0 mm or equivalent Primer Surfacer 1.6 - 1.8 mm or equivalent
Spray pressure HVLP at air cap 0.7 bar / 10 PSI Conventional at spray gun 3 bar / 45 PSI
Number of coats
When Sprayed as a… Spray Filler Primer Surfacer Apply Up to a maximum of 4 wet coats 2 to 3 wet coats Film build per wet coat 5.0 mils 4.0 mils Dried film build per coat 2.0 mils 1.5 mils
Flash off at 20ºC / 68ºF
Spray Filler Primer Surfacer Between coats 5 - 10 minutes 5 - 10 minutes
Before stoving N/A 10 minutes
Drying times Spray Filler Primer Surfacer
Dust-free 20ºC / 68ºF
15 Minutes
15 Minutes
Dry to handle 20ºC / 68ºF
60 Minutes
60 Minutes
3 EB-100 11/09
APPLICATION GUIDE (Cont.) Drying times Spray Filler Primer Surfacer
Dry to Sand 20ºC / 68ºF 60ºC / 140ºF
6 hour dry, preferably overnight
Do not force dry
1½ Hours
30 Minutes*
Tape Time 20ºC / 68ºF 60ºC / 140ºF
N/A N/A
N/A N/A
IR (Infrared) Medium Wave Short Wave
Do Not Force Dry
20 Minutes 10 Minutes
* Stoving times are for quoted metal temperature. Additional time should be allowed in the force-drying schedule to allow metal to reach recommended temperature.
Overcoat /Recoat Spray Filler Primer Surfacer
Dry to Topcoat 20ºC / 68ºF 60ºC / 140ºF
6 hours (after sanding)
N/A
1½ Hours (or after sanding)
30 minutes (or after sanding)
Grade wet European P600 / U.S. 400 followed by European P1200 / U.S. 600
Grade dry European P360 / U.S. 320 followed by European P1000 / U.S. 500
Overcoat with Envirobase High Performance Basecoat
Performance Guidelines The use of HVLP spray equipment can give an increase in transfer efficiency of around 25% depending upon the make and model of equipment used.
When Spot Priming A-Chromatic Surfacer as a Primer Surfacer, adopt the following procedures: Thoroughly sand the surface to the edge of the panel or to a distance several centimeters beyond the damaged
area, whichever is smaller.
After applying the material and allowing it to dry as normal, be careful to thoroughly level the repair edge when sanding.
Do not attempt spot repair on original or refinish thermoplastic applications, lacquer or 1K finishes.
Also… A-Chromatic Surfacers and its ancillaries are sensitive to moisture, so all equipment must be perfectly dry. Partially used cans of hardener must be carefully closed.
Technical Data 4:1 Spray Filler 4:1:1 Primer Surfacer Total dry film build:
Minimum after sanding 50 / 2.0 mils 50 / 2.0 mils Maximum after sanding 250 / 10. mils 150 / 6.0 mils Film build per wet coat 125 / 5.0 mils 100 / 4.0 mils Dried film build per coat 50 / 2.0. mils 37 / 1.5. mils
% solids by volume RTS 40.55 33.79 Theoretical coverage Approx. 650 sq.ft. / US Gal Approx. 542 sq.ft. / US Gal Theoretical coverage in sq.ft./US gal. ready-to-spray (RTS), 1.0 mil dry film thickness.
4 EB-100 11/09
Technical Data (Cont.)
RTS Combinations:
ECP1X : EH391 ECP1X : EH391: D8764/74/67
ECP1X : EH391: D8764/74/67 + SLV814
Volume Ratio: 4 : 1 4 : 1 : 1 4 : 1 : 1 + 10% Applicable Use Category Primer Primer Primer VOC Actual (g/L) 137 - 142 114 - 119 108 - 111 VOC Actual (lbs/gal) 1.15 - 1.19 0.96 - 0.99 0.89 - 0.92 VOC Regulatory (less water less exempt) (g/L) 240 - 249 240 - 249 230 - 240 VOC Regulatory (less water less exempt) (lbs/gal) 2.0 - 2.08 2.0 - 2.08 1.92 - 2.00 Density (g/L) 1505 - 1556 1455 - 1497 1414 - 1493 Density (lbs/gal) 12.56 - 12.98 12.14 - 12.49 11.80 - 12.46 Volatiles wt. % 45.9 - 48.1 53.2 - 55.2 54.0 - 57.3 Water wt. % 0.0 0.0 0.0 Exempt wt. % 37.1 - 38.6 45.6 - 47.1 46.7 - 49.6 Water vol. % 0.0 0.0 0.0 Exempt vol. % 43.0 - 43.3 52.5 - 52.8 53.6 - 53.8
4 EB-100 11/09
Technical Data (Cont.)
RTS Combinations:
ECP1X : EH391 ECP1X : EH391: D8764/74/67
ECP1X : EH391: D8764/74/67 + SLV814
Volume Ratio: 4 : 1 4 : 1 : 1 4 : 1 : 1 + 10% Applicable Use Category Primer Primer Primer VOC Actual (g/L) 137 - 142 114 - 119 108 - 111 VOC Actual (lbs/gal) 1.15 - 1.19 0.96 - 0.99 0.89 - 0.92 VOC Regulatory (less water less exempt) (g/L) 240 - 249 240 - 249 230 - 240 VOC Regulatory (less water less exempt) (lbs/gal) 2.0 - 2.08 2.0 - 2.08 1.92 - 2.00 Density (g/L) 1505 - 1556 1455 - 1497 1414 - 1493 Density (lbs/gal) 12.56 - 12.98 12.14 - 12.49 11.80 - 12.46 Volatiles wt. % 45.9 - 48.1 53.2 - 55.2 54.0 - 57.3 Water wt. % 0.0 0.0 0.0 Exempt wt. % 37.1 - 38.6 45.6 - 47.1 46.7 - 49.6 Water vol. % 0.0 0.0 0.0 Exempt vol. % 43.0 - 43.3 52.5 - 52.8 53.6 - 53.8
5 EB-100 11/09
A-Chromatic Gray Mixing Chart A-Chromatic Surfacer This chart can be used to mix the A-Chromatic Surfacer. The G1 - G7 ratios will help to achieve better hiding when used as a guide for mixing the A-Chromatic Surfacer .
Mix Ratio By Cumulative Weight Mix Ratio By Volume Grams Parts
Mix Ratio ¼ Pint ½ Pint Pint Quart ¼ Pint ½ Pint Pint Quart
ECP11 4 126 252 508 1025 142 285 574 1158
EH391 1 151 301 607 1224 171 340 686 1383 G1
D87XX 1 177 354 713 1437 200 400 806 1624
ECP11 120 240 484 977 136 271 547 1104
ECP15 126 252 509 1026 142 285 575 1159
EH391 150 301 599 1224 169 340 677 1383 G2
D87XX 177 354 705 1438 200 400 797 1625
ECP11 3 94 189 381 769 106 213 430 869
ECP15 1 126 252 509 1026 142 285 575 1159
EH391 1 150 301 607 1225 169 340 686 1384 G3
D87XX 1 177 354 713 1439 200 400 806 1626
ECP11 42 84 169 342 47 95 191 386
ECP15 126 253 510 1029 142 286 576 1163
EH391 151 302 608 1228 171 341 687 1388 G4
D87XX
Mix By Weight
Only
177 355 714 1441 200 401 807 1628
ECP15 4 127 253 511 1030 143 286 577 1164
EH391 1 151 302 609 1229 171 341 688 1389 G5
D87XX 1 177 355 715 1442 200 401 808 1629
ECP15 81 162 327 658 91 183 369 743
ECP17 123 247 498 1001 139 279 563 1131
EH391 148 296 597 1199 167 334 675 1355 G6
D87XX 174 348 703 1413 197 393 794 1597
ECP17 4 122 243 491 990 138 275 555 1119
EH391 1 146 292 590 1189 165 330 667 1343 G7
D87XX 1 173 345 696 1402 195 390 786 1584
Mix By Weight
Only
Mix By Weight
Only
A-Chromatic Gray Mixing Chart A-Chromatic Surfacer
This chart can be used to mix the A-Chromatic Surfacer. The G1 - G7 ratios will help to achieve
better hiding when used as a guide for mixing the A-Chromatic Surfacer .
Mix Ratio By Cumulative Weight Mix Ratio By Volume Grams Parts
Mix Ratio Pint Pint Pint Quart Pint Pint Pint Quart
ECP11 4 128 257 513 1025 145 289 578 1156
EH391 1 153 306 612 1224 172 345 690 1380 G1
D87XX 1 177 354 707 1414 200 399 796 1593
ECP11 120 240 484 977 136 271 547 1104
ECP15 126 252 509 1026 142 285 575 1159
EH391 150 301 599 1224 169 340 677 1383
G2
D87XX
Mix By Weight Only
177 354 705 1438 200 400 797 1625
ECP11 3 96 192 385 769 108 217 434 867
ECP15 1 128 257 514 1027 145 289 579 1157
EH391 1 153 306 613 1225 173 345 690 1381
G3
D87XX 1 177 354 708 1416 200 399 797 1595
ECP11 42 84 169 342 47 95 191 386
ECP15 126 253 510 1029 142 286 576 1163
EH391 151 302 608 1228 171 341 687 1388
G4
D87XX
Mix By Weight Only
177 355 714 1441 200 401 807 1628
ECP15 4 129 257 515 1030 145 290 581 1161
EH391 1 154 307 614 1229 173 346 692 1384 G5
D87XX 1 177 355 709 1419 200 400 799 1598
ECP15 81 162 327 658 91 183 369 743
ECP17 123 247 498 1001 139 279 563 1131
EH391 148 296 597 1199 167 334 675 1355
G6
D87XX
Mix By Weight Only
174 348 703 1413 197 393 794 1597
ECP17 4 124 248 495 990 140 279 558 1116
EH391 1 149 297 595 1189 167 335 670 1340 G7
D87XX 1 172 345 690 1379 195 388 779 1553
6 EB-100 11/09
Health and Safety See Material Safety Data Sheet and Labels for additional safety information and handling instructions.
The contents of this package may have to be blended with other components before the product can be used. Before opening the packages, be sure you understand the warning messages on the labels and MSDS of all the components, since the mixture will have the hazards of all its parts.
Improper handling and use, for example, poor spray technique, inadequate engineering controls and/or lack of proper Personal Protective Equipment (PPE), may result in hazardous conditions or injury.
Follow spray equipment manufacturer's instructions to prevent personal injury or fire.
Provide adequate ventilation for health and fire hazard control.
Follow company policy, product MSDS and respirator manufacturer’s recommendations for selection and proper use of respiratory protection. Be sure employees are adequately rained on the safe use of respirators per company and regulatory requirements.
Wear appropriate PPE such as eye and skin protection. In the event of injury, see first aid procedures on MSDS.
Always observe all applicable precautions and follow good safety and hygiene practices.
Emergency Medical or Spill Control Information (412) 434-4515 ; In Canada (514) 645-1320 Materials described are designed for application by professional, trained personnel using proper equipment and are not intended for sale to the general public. Products mentioned may be hazardous and should only be used according to directions, while observing precautions and warning statements listed on label. Statements and methods described are based upon the best information and practices known to PPG Industries. Procedures for applications mentioned are suggestions only and are not to be construed as representations or warranties as to performance, results, or fitness for any intended use, nor does PPG Industries warrant freedom from patent infringement in the use of any formula or process set forth herein. ©2009 PPG Industries
PPG Industries 19699 Progress Drive Strongsville, OH 44149 1-800-647-6050
PPG Canada Inc. 2301 Royal Windsor Drive Unit #6 Mississauga, Ontario L5J 1K5 1-888-310-4767
© 2010 PPG Industries EB-600 03/10
Product Information ECS61 White, ECS65 Gray, ECS67 Black A-Chromatic Sealer
Product Description A-Chromatic Sealer ESC61, 65 and 67 are premium quality, wet on wet sealers designed specifically for use under Envirobase High Performance Waterborne Basecoat. The fast drying A-Chromatic Sealers have superior flow properties and excellent topcoat holdout. A variety of A-Chromatic grays can be achieved by intermixing of the three packaged sealers. The sealers can be applied over un-sanded OEM e-coat, sanded original finishes and/or properly prepared and treated bare steel, aluminum, fiberglass and plastic.
Preparation of Substrate In all cases, wash all surfaces to be painted with soap and water, then apply the appropriate OneChoice® cleaner. Ensure that the substrate is thoroughly cleaned and dried both before and after preparation work. Original Paintwork should be sanded using European P400 / U.S. 360 grit discs (dry) or European P600 / U.S. 400 grit paper (wet). Exposed metal should be spot-primed with a suitable bare metal primer (see below). Aluminum, Bare Steel and Galvanized Steel must be clean, rust-free and abraded thoroughly using European P180 / U.S. 180 to European P280 / U.S. 240 grit paper (wet).These substrates must be primed with SX1071 Etch Primer. Additional film build over etch primers is strongly recommended, a minimum of 1.5 mils of the A-Chromatic Sealer must be applied in two coats. Electrodeposition Primer must be thoroughly cleaned and may then be directly overcoated with the A-Chromatic Sealer as a Wet-on-Wet Sealer without abrading. Polyester Body Fillers should be dry sanded using European 280 / U.S. 240 grit paper. Fiber Glass and SMC should be dry sanded using European P280 / U.S. 240 grit paper. Plastic should be dry sanded with European P600 / U.S. 400 (use a finer grit for softer plastics) and primed first with a PPG Plastic Adhesion Promoter.
Designed for use with
6 EB-600 03/10
Emergency Medical or Spill Control Information (412) 434-4515 ; In Canada (514) 645-1320 Materials described are designed for application by professional, trained personnel using proper equipment and are not intended for sale to the general public. Products mentioned may be hazardous and should only be used according to directions, while observing precautions and warning statements listed on label. Statements and methods described are based upon the best information and practices known to PPG Industries. Procedures for applications mentioned are suggestions only and are not to be construed as representations or warranties as to performance, results, or fitness for any intended use, nor does PPG Industries warrant freedom from patent infringement in the use of any formula or process set forth herein. ©2009 PPG Industries
PPG Industries 19699 Progress Drive Strongsville, OH 44149 1-800-647-6050
PPG Canada Inc. 2301 Royal Windsor Drive Unit #6 Mississauga, Ontario L5J 1K5 1-888-310-4767
5 EB-600 03/10
Health and Safety See Material Safety Data Sheet and Labels for additional safety information and handling instructions.
● The contents of this package may have to be blended with other components before the product can be used. Before opening the packages, be sure you understand the warning messages on the labels and MSDS of all the components, since the mixture will have the hazards of all its parts.
• Improper handling and use, for example, poor spray technique, inadequate engineering controls and/or lack of proper Personal Protective Equipment (PPE), may result in hazardous conditions or injury.
• Follow spray equipment manufacturer's instructions to prevent personal injury or fire.
• Provide adequate ventilation for health and fire hazard control.
• Follow company policy, product MSDS and respirator manufacturer’s recommendations for selection and proper use of respiratory protection. Be sure employees are adequately rained on the safe use of respirators per company and regulatory requirements.
• Wear appropriate PPE such as eye and skin protection. In the event of injury, see first aid procedures on MSDS.
• Always observe all applicable precautions and follow good safety and hygiene practices.
4 EB-600 03/10
srelaeS citamorhC-A trahC gnixiM yarG citamorhC-AThis chart can be used to mix the A-Chromatic Sealer . The G1- G7 ratios will help to achieve better hiding when used as a guide for mixing the A-Chromatic Sealer.
Mix Ratio By Cumulative Weight Mix Ratio By Volume Grams straP
Mix Ratio ¼ Pint ½ Pint Pint Quart ¼ Pint ½ Pint Pint Quart
ECS61 3 104 209 417 835 117 235 470 941
EH39x 1 134 268 537 1073 151 302 604 1208
G1
D87x / DT8xx 1 154 309 617 1234 174 348 695 1391
ECS61 98 196 396 792 111 221 447 895
ECS65 103 206 417 834 116 233 471 942
EH39xx 133 265 535 1070 150 299 604 1209
G2
D87x / DT8xx
Mix By Weight
Only
165 328 662 1324 173 342 694 1389
ECS61 2 70 139 278 556 78 157 314 627
ECS65 1 104 208 416 831 116 234 468 937
EH39x 1 134 267 535 1070 151 301 602 1205
G3
D87x / DT8xx 1 154 308 615 1231 173 346 693 1387
ECS61 1 35 70 139 278 39 78 157 314
ECS65 2 104 207 414 827 116 233 466 933
EH39x 1 133 267 533 1066 150 300 600 1201
G4
D87x / DT8xx 1 153 307 614 1227 172 346 691 1383
ECS65 3 103 206 412 824 116 232 465 929
EH39x 1 133 266 531 1062 150 299 598 1197
G5
D87x / DT8xx 1 153 306 612 1224 172 344 688 1379
ECS65 2 69 137 275 550 77 155 310 619
ECS67 1 103 206 411 823 116 232 463 927
EH39x 1 133 265 530 1061 149 299 597 1195
G6
D87x / DT8xx 1 157 314 627 1254 177 353 707 1413
ECS67 3 102 205 409 819 115 231 482 922
ECH39x 1 132 264 529 1057 149 298 595 1191
G7
D87x / DT8xx 1 152 305 609 1218 172 343 686 1372
3 EB-600 03/10
Overcoat / Recoat
Envirobase High Performance
15 minutes @ 70°F (21°C) for 1 coat 30 minutes @ 70°F (21°C) for 2 coats After 72 hours, sealer must be sanded. If sanded film is below 1 mil, sealer must be reapplied.
Grade wet P1000 / U.S. 500 grade paper Grade dry P1000 / U.S. 500 grade paper
Performance Guidelines • The use of HVLP spray equipment can give an increase in transfer efficiency of around 25% depending upon
the make and model of equipment use. • For all substrates except unsanded electrodeposition primer, ensure that the surface is thoroughly sanded to
the panel edge or to a distance several centimeters beyond the damaged area, whichever is the smaller. • Do not attempt spot repair on original or refinish thermoplastic applications, lacquer or 1K finishes. • Partially used cans of hardener must be carefully closed.
Technical Data Total dry film build: Minimum 25μm / 1.0 mil Maximum 37μm / 1.5 mils Film build per wet coat 2.5 mils / 62.5μ Dried film build per coat 1.0 mils / 25μ Theoretical coverage (1 mil @ 100% Transfer Efficiency) 550 sq.ft. per US gal.
Percent solids by volume RTS 34.5%
RTS Combinations:
ECS6x : EH391/392 : D87x / DT8xx
ECS6x : EH391/392 : D87x / DT8xx + D814 / DX814
ECS6x : EH391/392 : D87x / DT8xx +
SLV814 Volume Ratio: 3 : 1 : 1 3 : 1 : 1 + 10% 3 : 1 : 1 + 10%
Applicable Use Category N/A N/A N/A VOC Actual (g/L) 262 - 366 293 - 388 242 - 337 VOC Actual (lbs/gal) 2.19 – 3.05 2.44 – 3.23 2.01 – 2.80 VOC Regulatory (less water less exempt) (g/L) 401 - 480 429 - 495 387 - 464 VOC Regulatory (less water less exempt) (lbs/gal) 3.35 – 4.01 3.58 – 4.13 3.23 – 3.87 Density (g/L) 1280 – 1303 1248 - 1268 1275 - 1295 Density (lbs/gal) 10.68 – 10.87 10.41 – 10.58 10.64 – 10.81 Volatiles wt. % 51.4 – 52.1 52.4 – 53.0 53.4 – 53.9 Water wt. % 0.0 0.0 0.0 Exempt wt. % 23.6 – 31.2 22.0 – 29.1 27.6 – 34.6 Water vol. % 0.0 0.0 0.0 Exempt vol. % 23.6 – 34.7 21.5 – 31.5 27.3 – 37.3
2 EB-600 03/10
APPLICATION GUIDE Mixing Ratio
ECS6x Sealer : 3 Vols. EH391 / EH392 Hardener: 1 Vol.
D87x / DT8xx Thinner: 1 Vol.
Thinner Selection Hardener Selection D870 / DT860 : up to 65° F / 18°C EH391: Standard Undercoat Hardener D871 / DT870 : 65° - 77° F / 18° - 23°C EH392: Slow Undercoat Hardener D872 / DT885 : 77° - 95° F / 25° - 35°C D873 / DT895 : over 95° F / 35°C
Potlife
1 hour @ 70F (21C)
Additives
Ready-to-Spray ECS6x Sealer: 10 Vols
Plasticiser / Universal Flexibilizer D814, DX814 or SLV814: 1 Vol
Spraygun set-up Fluid Tip 1.4 - 1.6 mm or equivalent
Spray Viscosity 20 - 25 seconds #2 Zahn @ 70 F (21C)
Spray pressure HVLP at air cap 10 PSI Conventional at spray gun 40 - 45 PSI
Number of coats 1-2 wet coats
Film build per wet coat 2.5 mils Dried film build per coat 1.0 mils
Flash off at 20ºC / 68ºF
Between coats Before baking
Before Topcoating
5 - 10 minutes 5 - 10 minutes 15 minutes @ 70°F (21°C) for 1 coat 30 minutes @ 70°F (21°C) for 2 coats After 72 hours, sealer must be sanded. If sanded film is below 1 mil, sealer must be reapplied.
Drying times
Dust-free 20ºC / 68ºF
10 minutes
Dry to handle 20ºC / 68ºF
1 hour
Tape Time 20ºC / 68ºF
1½ hours
IR (Infrared) IR medium wave IR short wave
10 minutes 5 minutes
4 EB-600 03/10
srelaeS citamorhC-A trahC gnixiM yarG citamorhC-AThis chart can be used to mix the A-Chromatic Sealer . The G1- G7 ratios will help to achieve better hiding when used as a guide for mixing the A-Chromatic Sealer.
Mix Ratio By Cumulative Weight Mix Ratio By Volume Grams straP
Mix Ratio ¼ Pint ½ Pint Pint Quart ¼ Pint ½ Pint Pint Quart
ECS61 3 104 209 417 835 117 235 470 941
EH39x 1 134 268 537 1073 151 302 604 1208
G1
D87x / DT8xx 1 154 309 617 1234 174 348 695 1391
ECS61 98 196 396 792 111 221 447 895
ECS65 103 206 417 834 116 233 471 942
EH39xx 133 265 535 1070 150 299 604 1209
G2
D87x / DT8xx
Mix By Weight
Only
165 328 662 1324 173 342 694 1389
ECS61 2 70 139 278 556 78 157 314 627
ECS65 1 104 208 416 831 116 234 468 937
EH39x 1 134 267 535 1070 151 301 602 1205
G3
D87x / DT8xx 1 154 308 615 1231 173 346 693 1387
ECS61 1 35 70 139 278 39 78 157 314
ECS65 2 104 207 414 827 116 233 466 933
EH39x 1 133 267 533 1066 150 300 600 1201
G4
D87x / DT8xx 1 153 307 614 1227 172 346 691 1383
ECS65 3 103 206 412 824 116 232 465 929
EH39x 1 133 266 531 1062 150 299 598 1197
G5
D87x / DT8xx 1 153 306 612 1224 172 344 688 1379
ECS65 2 69 137 275 550 77 155 310 619
ECS67 1 103 206 411 823 116 232 463 927
EH39x 1 133 265 530 1061 149 299 597 1195
G6
D87x / DT8xx 1 157 314 627 1254 177 353 707 1413
ECS67 3 102 205 409 819 115 231 482 922
ECH39x 1 132 264 529 1057 149 298 595 1191
G7
D87x / DT8xx 1 152 305 609 1218 172 343 686 1372
3 EB-600 03/10
Overcoat / Recoat
Envirobase High Performance
15 minutes @ 70°F (21°C) for 1 coat 30 minutes @ 70°F (21°C) for 2 coats After 72 hours, sealer must be sanded. If sanded film is below 1 mil, sealer must be reapplied.
Grade wet P1000 / U.S. 500 grade paper Grade dry P1000 / U.S. 500 grade paper
Performance Guidelines • The use of HVLP spray equipment can give an increase in transfer efficiency of around 25% depending upon
the make and model of equipment use. • For all substrates except unsanded electrodeposition primer, ensure that the surface is thoroughly sanded to
the panel edge or to a distance several centimeters beyond the damaged area, whichever is the smaller. • Do not attempt spot repair on original or refinish thermoplastic applications, lacquer or 1K finishes. • Partially used cans of hardener must be carefully closed.
Technical Data Total dry film build: Minimum 25μm / 1.0 mil Maximum 37μm / 1.5 mils Film build per wet coat 2.5 mils / 62.5μ Dried film build per coat 1.0 mils / 25μ Theoretical coverage (1 mil @ 100% Transfer Efficiency) 550 sq.ft. per US gal.
Percent solids by volume RTS 34.5%
RTS Combinations:
ECS6x : EH391/392 : D87x / DT8xx
ECS6x : EH391/392 : D87x / DT8xx + D814 / DX814
ECS6x : EH391/392 : D87x / DT8xx +
SLV814 Volume Ratio: 3 : 1 : 1 3 : 1 : 1 + 10% 3 : 1 : 1 + 10%
Applicable Use Category N/A N/A N/A VOC Actual (g/L) 262 - 366 293 - 388 242 - 337 VOC Actual (lbs/gal) 2.19 – 3.05 2.44 – 3.23 2.01 – 2.80 VOC Regulatory (less water less exempt) (g/L) 401 - 480 429 - 495 387 - 464 VOC Regulatory (less water less exempt) (lbs/gal) 3.35 – 4.01 3.58 – 4.13 3.23 – 3.87 Density (g/L) 1280 – 1303 1248 - 1268 1275 - 1295 Density (lbs/gal) 10.68 – 10.87 10.41 – 10.58 10.64 – 10.81 Volatiles wt. % 51.4 – 52.1 52.4 – 53.0 53.4 – 53.9 Water wt. % 0.0 0.0 0.0 Exempt wt. % 23.6 – 31.2 22.0 – 29.1 27.6 – 34.6 Water vol. % 0.0 0.0 0.0 Exempt vol. % 23.6 – 34.7 21.5 – 31.5 27.3 – 37.3
2 EB-600 03/10
APPLICATION GUIDE Mixing Ratio
ECS6x Sealer : 3 Vols. EH391 / EH392 Hardener: 1 Vol.
D87x / DT8xx Thinner: 1 Vol.
Thinner Selection Hardener Selection D870 / DT860 : up to 65° F / 18°C EH391: Standard Undercoat Hardener D871 / DT870 : 65° - 77° F / 18° - 23°C EH392: Slow Undercoat Hardener D872 / DT885 : 77° - 95° F / 25° - 35°C D873 / DT895 : over 95° F / 35°C
Potlife
1 hour @ 70F (21C)
Additives
Ready-to-Spray ECS6x Sealer: 10 Vols
Plasticiser / Universal Flexibilizer D814, DX814 or SLV814: 1 Vol
Spraygun set-up Fluid Tip 1.4 - 1.6 mm or equivalent
Spray Viscosity 20 - 25 seconds #2 Zahn @ 70 F (21C)
Spray pressure HVLP at air cap 10 PSI Conventional at spray gun 40 - 45 PSI
Number of coats 1-2 wet coats
Film build per wet coat 2.5 mils Dried film build per coat 1.0 mils
Flash off at 20ºC / 68ºF
Between coats Before baking
Before Topcoating
5 - 10 minutes 5 - 10 minutes 15 minutes @ 70°F (21°C) for 1 coat 30 minutes @ 70°F (21°C) for 2 coats After 72 hours, sealer must be sanded. If sanded film is below 1 mil, sealer must be reapplied.
Drying times
Dust-free 20ºC / 68ºF
10 minutes
Dry to handle 20ºC / 68ºF
1 hour
Tape Time 20ºC / 68ºF
1½ hours
IR (Infrared) IR medium wave IR short wave
10 minutes 5 minutes
4 EB-600 03/10
srelaeS citamorhC-A trahC gnixiM yarG citamorhC-AThis chart can be used to mix the A-Chromatic Sealer . The G1- G7 ratios will help to achieve better hiding when used as a guide for mixing the A-Chromatic Sealer.
Mix Ratio By Cumulative Weight Mix Ratio By Volume Grams straP
Mix Ratio ¼ Pint ½ Pint Pint Quart ¼ Pint ½ Pint Pint Quart
ECS61 3 104 209 417 835 117 235 470 941
EH39x 1 134 268 537 1073 151 302 604 1208
G1
D87x / DT8xx 1 154 309 617 1234 174 348 695 1391
ECS61 98 196 396 792 111 221 447 895
ECS65 103 206 417 834 116 233 471 942
EH39xx 133 265 535 1070 150 299 604 1209
G2
D87x / DT8xx
Mix By Weight
Only
165 328 662 1324 173 342 694 1389
ECS61 2 70 139 278 556 78 157 314 627
ECS65 1 104 208 416 831 116 234 468 937
EH39x 1 134 267 535 1070 151 301 602 1205
G3
D87x / DT8xx 1 154 308 615 1231 173 346 693 1387
ECS61 1 35 70 139 278 39 78 157 314
ECS65 2 104 207 414 827 116 233 466 933
EH39x 1 133 267 533 1066 150 300 600 1201
G4
D87x / DT8xx 1 153 307 614 1227 172 346 691 1383
ECS65 3 103 206 412 824 116 232 465 929
EH39x 1 133 266 531 1062 150 299 598 1197
G5
D87x / DT8xx 1 153 306 612 1224 172 344 688 1379
ECS65 2 69 137 275 550 77 155 310 619
ECS67 1 103 206 411 823 116 232 463 927
EH39x 1 133 265 530 1061 149 299 597 1195
G6
D87x / DT8xx 1 157 314 627 1254 177 353 707 1413
ECS67 3 102 205 409 819 115 231 482 922
ECH39x 1 132 264 529 1057 149 298 595 1191
G7
D87x / DT8xx 1 152 305 609 1218 172 343 686 1372
3 EB-600 03/10
Overcoat / Recoat
Envirobase High Performance
15 minutes @ 70°F (21°C) for 1 coat 30 minutes @ 70°F (21°C) for 2 coats After 72 hours, sealer must be sanded. If sanded film is below 1 mil, sealer must be reapplied.
Grade wet P1000 / U.S. 500 grade paper Grade dry P1000 / U.S. 500 grade paper
Performance Guidelines • The use of HVLP spray equipment can give an increase in transfer efficiency of around 25% depending upon
the make and model of equipment use. • For all substrates except unsanded electrodeposition primer, ensure that the surface is thoroughly sanded to
the panel edge or to a distance several centimeters beyond the damaged area, whichever is the smaller. • Do not attempt spot repair on original or refinish thermoplastic applications, lacquer or 1K finishes. • Partially used cans of hardener must be carefully closed.
Technical Data Total dry film build: Minimum 25μm / 1.0 mil Maximum 37μm / 1.5 mils Film build per wet coat 2.5 mils / 62.5μ Dried film build per coat 1.0 mils / 25μ Theoretical coverage (1 mil @ 100% Transfer Efficiency) 550 sq.ft. per US gal.
Percent solids by volume RTS 34.5%
RTS Combinations:
ECS6x : EH391/392 : D87x / DT8xx
ECS6x : EH391/392 : D87x / DT8xx + D814 / DX814
ECS6x : EH391/392 : D87x / DT8xx +
SLV814 Volume Ratio: 3 : 1 : 1 3 : 1 : 1 + 10% 3 : 1 : 1 + 10%
Applicable Use Category N/A N/A N/A VOC Actual (g/L) 262 - 366 293 - 388 242 - 337 VOC Actual (lbs/gal) 2.19 – 3.05 2.44 – 3.23 2.01 – 2.80 VOC Regulatory (less water less exempt) (g/L) 401 - 480 429 - 495 387 - 464 VOC Regulatory (less water less exempt) (lbs/gal) 3.35 – 4.01 3.58 – 4.13 3.23 – 3.87 Density (g/L) 1280 – 1303 1248 - 1268 1275 - 1295 Density (lbs/gal) 10.68 – 10.87 10.41 – 10.58 10.64 – 10.81 Volatiles wt. % 51.4 – 52.1 52.4 – 53.0 53.4 – 53.9 Water wt. % 0.0 0.0 0.0 Exempt wt. % 23.6 – 31.2 22.0 – 29.1 27.6 – 34.6 Water vol. % 0.0 0.0 0.0 Exempt vol. % 23.6 – 34.7 21.5 – 31.5 27.3 – 37.3
2 EB-600 03/10
APPLICATION GUIDE Mixing Ratio
ECS6x Sealer : 3 Vols. EH391 / EH392 Hardener: 1 Vol.
D87x / DT8xx Thinner: 1 Vol.
Thinner Selection Hardener Selection D870 / DT860 : up to 65° F / 18°C EH391: Standard Undercoat Hardener D871 / DT870 : 65° - 77° F / 18° - 23°C EH392: Slow Undercoat Hardener D872 / DT885 : 77° - 95° F / 25° - 35°C D873 / DT895 : over 95° F / 35°C
Potlife
1 hour @ 70F (21C)
Additives
Ready-to-Spray ECS6x Sealer: 10 Vols
Plasticiser / Universal Flexibilizer D814, DX814 or SLV814: 1 Vol
Spraygun set-up Fluid Tip 1.4 - 1.6 mm or equivalent
Spray Viscosity 20 - 25 seconds #2 Zahn @ 70 F (21C)
Spray pressure HVLP at air cap 10 PSI Conventional at spray gun 40 - 45 PSI
Number of coats 1-2 wet coats
Film build per wet coat 2.5 mils Dried film build per coat 1.0 mils
Flash off at 20ºC / 68ºF
Between coats Before baking
Before Topcoating
5 - 10 minutes 5 - 10 minutes 15 minutes @ 70°F (21°C) for 1 coat 30 minutes @ 70°F (21°C) for 2 coats After 72 hours, sealer must be sanded. If sanded film is below 1 mil, sealer must be reapplied.
Drying times
Dust-free 20ºC / 68ºF
10 minutes
Dry to handle 20ºC / 68ºF
1 hour
Tape Time 20ºC / 68ºF
1½ hours
IR (Infrared) IR medium wave IR short wave
10 minutes 5 minutes
© 2010 PPG Industries EB-600 03/10
Product Information ECS61 White, ECS65 Gray, ECS67 Black A-Chromatic Sealer
Product Description A-Chromatic Sealer ESC61, 65 and 67 are premium quality, wet on wet sealers designed specifically for use under Envirobase High Performance Waterborne Basecoat. The fast drying A-Chromatic Sealers have superior flow properties and excellent topcoat holdout. A variety of A-Chromatic grays can be achieved by intermixing of the three packaged sealers. The sealers can be applied over un-sanded OEM e-coat, sanded original finishes and/or properly prepared and treated bare steel, aluminum, fiberglass and plastic.
Preparation of Substrate In all cases, wash all surfaces to be painted with soap and water, then apply the appropriate OneChoice® cleaner. Ensure that the substrate is thoroughly cleaned and dried both before and after preparation work. Original Paintwork should be sanded using European P400 / U.S. 360 grit discs (dry) or European P600 / U.S. 400 grit paper (wet). Exposed metal should be spot-primed with a suitable bare metal primer (see below). Aluminum, Bare Steel and Galvanized Steel must be clean, rust-free and abraded thoroughly using European P180 / U.S. 180 to European P280 / U.S. 240 grit paper (wet).These substrates must be primed with SX1071 Etch Primer. Additional film build over etch primers is strongly recommended, a minimum of 1.5 mils of the A-Chromatic Sealer must be applied in two coats. Electrodeposition Primer must be thoroughly cleaned and may then be directly overcoated with the A-Chromatic Sealer as a Wet-on-Wet Sealer without abrading. Polyester Body Fillers should be dry sanded using European 280 / U.S. 240 grit paper. Fiber Glass and SMC should be dry sanded using European P280 / U.S. 240 grit paper. Plastic should be dry sanded with European P600 / U.S. 400 (use a finer grit for softer plastics) and primed first with a PPG Plastic Adhesion Promoter.
Designed for use with
6 EB-600 03/10
Emergency Medical or Spill Control Information (412) 434-4515 ; In Canada (514) 645-1320 Materials described are designed for application by professional, trained personnel using proper equipment and are not intended for sale to the general public. Products mentioned may be hazardous and should only be used according to directions, while observing precautions and warning statements listed on label. Statements and methods described are based upon the best information and practices known to PPG Industries. Procedures for applications mentioned are suggestions only and are not to be construed as representations or warranties as to performance, results, or fitness for any intended use, nor does PPG Industries warrant freedom from patent infringement in the use of any formula or process set forth herein. ©2009 PPG Industries
PPG Industries 19699 Progress Drive Strongsville, OH 44149 1-800-647-6050
PPG Canada Inc. 2301 Royal Windsor Drive Unit #6 Mississauga, Ontario L5J 1K5 1-888-310-4767
5 EB-600 03/10
Health and Safety See Material Safety Data Sheet and Labels for additional safety information and handling instructions.
● The contents of this package may have to be blended with other components before the product can be used. Before opening the packages, be sure you understand the warning messages on the labels and MSDS of all the components, since the mixture will have the hazards of all its parts.
• Improper handling and use, for example, poor spray technique, inadequate engineering controls and/or lack of proper Personal Protective Equipment (PPE), may result in hazardous conditions or injury.
• Follow spray equipment manufacturer's instructions to prevent personal injury or fire.
• Provide adequate ventilation for health and fire hazard control.
• Follow company policy, product MSDS and respirator manufacturer’s recommendations for selection and proper use of respiratory protection. Be sure employees are adequately rained on the safe use of respirators per company and regulatory requirements.
• Wear appropriate PPE such as eye and skin protection. In the event of injury, see first aid procedures on MSDS.
• Always observe all applicable precautions and follow good safety and hygiene practices.
© 2010 PPG Industries EB-600 03/10
Product Information ECS61 White, ECS65 Gray, ECS67 Black A-Chromatic Sealer
Product Description A-Chromatic Sealer ESC61, 65 and 67 are premium quality, wet on wet sealers designed specifically for use under Envirobase High Performance Waterborne Basecoat. The fast drying A-Chromatic Sealers have superior flow properties and excellent topcoat holdout. A variety of A-Chromatic grays can be achieved by intermixing of the three packaged sealers. The sealers can be applied over un-sanded OEM e-coat, sanded original finishes and/or properly prepared and treated bare steel, aluminum, fiberglass and plastic.
Preparation of Substrate In all cases, wash all surfaces to be painted with soap and water, then apply the appropriate OneChoice® cleaner. Ensure that the substrate is thoroughly cleaned and dried both before and after preparation work. Original Paintwork should be sanded using European P400 / U.S. 360 grit discs (dry) or European P600 / U.S. 400 grit paper (wet). Exposed metal should be spot-primed with a suitable bare metal primer (see below). Aluminum, Bare Steel and Galvanized Steel must be clean, rust-free and abraded thoroughly using European P180 / U.S. 180 to European P280 / U.S. 240 grit paper (wet).These substrates must be primed with SX1071 Etch Primer. Additional film build over etch primers is strongly recommended, a minimum of 1.5 mils of the A-Chromatic Sealer must be applied in two coats. Electrodeposition Primer must be thoroughly cleaned and may then be directly overcoated with the A-Chromatic Sealer as a Wet-on-Wet Sealer without abrading. Polyester Body Fillers should be dry sanded using European 280 / U.S. 240 grit paper. Fiber Glass and SMC should be dry sanded using European P280 / U.S. 240 grit paper. Plastic should be dry sanded with European P600 / U.S. 400 (use a finer grit for softer plastics) and primed first with a PPG Plastic Adhesion Promoter.
Designed for use with
6 EB-600 03/10
Emergency Medical or Spill Control Information (412) 434-4515 ; In Canada (514) 645-1320 Materials described are designed for application by professional, trained personnel using proper equipment and are not intended for sale to the general public. Products mentioned may be hazardous and should only be used according to directions, while observing precautions and warning statements listed on label. Statements and methods described are based upon the best information and practices known to PPG Industries. Procedures for applications mentioned are suggestions only and are not to be construed as representations or warranties as to performance, results, or fitness for any intended use, nor does PPG Industries warrant freedom from patent infringement in the use of any formula or process set forth herein. ©2009 PPG Industries
PPG Industries 19699 Progress Drive Strongsville, OH 44149 1-800-647-6050
PPG Canada Inc. 2301 Royal Windsor Drive Unit #6 Mississauga, Ontario L5J 1K5 1-888-310-4767
5 EB-600 03/10
Health and Safety See Material Safety Data Sheet and Labels for additional safety information and handling instructions.
● The contents of this package may have to be blended with other components before the product can be used. Before opening the packages, be sure you understand the warning messages on the labels and MSDS of all the components, since the mixture will have the hazards of all its parts.
• Improper handling and use, for example, poor spray technique, inadequate engineering controls and/or lack of proper Personal Protective Equipment (PPE), may result in hazardous conditions or injury.
• Follow spray equipment manufacturer's instructions to prevent personal injury or fire.
• Provide adequate ventilation for health and fire hazard control.
• Follow company policy, product MSDS and respirator manufacturer’s recommendations for selection and proper use of respiratory protection. Be sure employees are adequately rained on the safe use of respirators per company and regulatory requirements.
• Wear appropriate PPE such as eye and skin protection. In the event of injury, see first aid procedures on MSDS.
• Always observe all applicable precautions and follow good safety and hygiene practices.
2K Primer Surfacer/Sealer D839
Product DescriptionD839 is a grey 2K-primer surfacer suitable for a wide range of day-to-day repair work in the refinish body shop.Versatile, quick drying and easy to apply and sand, it offers excellent adhesion, film build, surface levelling and glossholdout over a wide range of substrates.
D839 may be applied directly to sound original paintwork, polyester body fillers and suitable adhesion primers. It maybe directly overcoated with Global BC, Global DG or Envirobase.
D839 can be applied as a conventional spray filler, primer surfacer or sealer. It may be air-dried, low baked or IR cured.
Preparation of SubstrateIn all cases, wash all surfaces to be painted with soap and water, then apply the appropriate Globalcleaner. See GLG-142 Global Cleaners bulletin for selection and usage instructions. Ensure that thesubstrate is thoroughly cleaned and dried both before and after application work.
Original Paintwork should be sanded using European P280 / U.S. 240 grit discs (dry) or EuropeanP360 / U.S. 320 grade paper (wet). Exposed bare metal should be spot-primed with a suitable baremetal primer (see below).
Electrodeposition Primer must be thoroughly cleaned as outlined above and may then be directlyovercoated with D839 as a wet-on-wet sealer without abrading. If using D839 as a spray filler or primersurfacer, abrade the electrodeposition primer as recommended in the “original paintwork” section.
Aluminum, Bare Steel and Galvanized Steel must be clean, rust-free and abraded thoroughly usingEuropean P180 / U.S. 180 to European P280 / U.S. 240 grit paper and primed with D831 Chromate-Free Wash Primer after sanding.
Polyester Body Fillers should be dry sanded with European P180 / U.S. 180 followed by EuropeanP280 / U.S. 240 grit paper.
Fibre Glass and SMC should be dry sanded using European P280 / U.S. 240 grit paper.
Plastic should be dry sanded with European P600 / U.S. 400 (use a finer grit for softer plastics) andprime first with D820 Plastic Adhesion Promoter. Wash off residue and dry thoroughly before reclean-ing with appropriate Global substrate cleaner. The use of a tack rag is recommended.
Product Information Effective 12/02 EU-36
Product Information
page 2 EU-36
APPLICATION GUIDE
Mix Ratio:When Mixed as:
Spray Filler Primer Surfacer*Optimum Film Build Optimum Drying Speed Wet-On-Wet Sealer
D839: 4 Vols D839: 4 Vols D839: 4 VolsD802: 1 Vol D802: 1 Vol D894/DG Tinter** : 2 Vols
Thinner: — Thinner: 1/2 Vol D897 or D884: 1 Vol
Thinner: 2 Vols
* D885 may be added up to 1 oz. per ready-to-spray quart in the 4:1: 1/2 option, if desired.** The DG Tint must have a package VOC of 4.60 or less.Note: Spray filler and Primer Surfacer applications must be sanded.
Potlife @ 20°C / 68°F When Sprayed as a...
Primer Surfacer 1 Hour Wet-On-Wet Sealer 1 Hour
Thinner:D-Thinner Selection Appropriate Temperature Range:
D870: Up to 18°C / 65 °FD871: 18° - 25°C / 65° - 77°FD872: 25° - 35°C / 77° - 95°FD873: Over 35°C / 95°F
Note: D8700 Retarder may be mixed with thinners in temperatures over 35°C / 95°F. The retarder canbe mixed up to 10% with the appropriate thinner. Do not use alone as a reducer.
AdditivesD839 can be tinted: In the 4:1 or 4:1:1/2 option, D839 may be tinted by
addition of up to 10% by volume of Global DG tinter ormixed DG colour PRIOR to addition of D802 Hardenerand the thinner.
D839 as a primer surfaceror wet-on-wet sealer only, D839 : Ready to spray mixcan be flexed: D814 : 10% by volume
Spraygun set upWhen Sprayed as a...
Spray Filler 1.6 - 1.8 mm or equivalentPrimer Surfacer 1.6 - 1.8 mm or equivalent
Wet-On-Wet Sealer 1.4 - 1.6 mm or equivalent
Spray pressureHVLP at air cap 0.7 bar / 10 PSIConventional at spray gun 3 bar / 45 PSI
Number of coatsWhen Sprayed as a...
Spray Filler up to a maximum of 4 wet coats Primer Surfacer 2 to 3 wet coats
Wet-On-Wet Sealer 1 medium coat
Spray Filler Primer Surfacer Wet-On-Wet SealerFilm build per wet coat 125µ / 5.0 mils 100µ / 4.0 mils 75µ / 3.0 milsDried film build per coat 50µ / 2.0 mils 37µ / 1.5 mils 25µ / 1.0 mils
Potlife is 1 hour @ 20°C / 68 °F
APPLICATION GUIDE
Flash off at 20°C / 68°FSpray Filler Primer Surfacer Wet-On-Wet Sealer
Between coats 5 – 10 minutes 5 – 10 minutes N/ABefore stoving N/A 10 minutes N/A
Before Topcoat N/A N/A 15 minutes minimum,72 hours maximum*
* After 72 hrs Wet-On-Wet Sealer must be scuffed.Wet-On-Wet Sealer: Over D831, topcoat must be applied within 15 - 45 minutes @ 20°C / 68°F orbaked 45 minutes @ 60°C /140°F or after overnight dry.
Drying timesSpray Filler Primer Surfacer Wet-On-Wet Sealer
Dust-free20°C / 68°F 15 minutes 15 minutes 15 minutes
Dry to handle20°C / 68°F 60 minutes 60 minutes 80 minutesDry to Sand20°C / 68°F 4 hours 2 hours Sand after 2 hours air dry60°C / 140°F Do not force dry 30 minutes** 30 minutes**Tape Time20°C / 68°F N/A N/A 3 hours60°C / 140°F N/A N/A 45 minutes**
IR (Infrared)Medium Wave Do Not Force Dry 20 minutes 5 – 10 minutesShort Wave Do Not Force Dry 10 minutes 3 – 5 minutes** Stoving times are for quoted metal temperature. Additional time should be allowed in the
force-drying schedule to allow metal to reach recommended temperature.
Overcoat /RecoatSpray Filler Primer Surfacer Wet-On-Wet Sealer
Dry to Topcoat20°C / 68°F 4 hours (after sanding) 2 hours (after sanding) 15 minutes60°C / 140°F N/A 15 minutes 45 minutesGrade wet European P600 / U.S. 400 followed by European P1200 / U.S. 600Grade dry European P360 / U.S. 320 followed by European P1000 / U.S. 500
Overcoat with Envirobase or any Global Topcoat
Technical DataSpray Filler Primer Surfacer Wet-On-Wet Sealer
Total dry film build:Minimum after sanding 50µ / 2.0 mils 50µ / 2.0 mils 25µ / 1.0 milMaximum after sanding 250µ / 10. mils 150µ / 6.0 mils 35µ / 1.4 mils
Film build per wet coat 125µ / 5.0 mils 100µ / 4.0 mils 75µ / 3.0 milsDried film build per coat 50µ / 2.0. mils 37µ / 1.5. mils 25µ / 1.0. mil
% solids by volume RTS 40.9 37.1 35.9
Theoretical coverage Approx Approx. Approx. .109 sq.ft. / US Gal 149 sq.ft. / US Gal 480 sq.ft. / US Gal
Theoretical coverage in sq.ft./US gal. ready-to-spray (RTS), giving 150µm (6.0 mils) dry film thickness forspray filler, 100µm (4 mils) dry film thickness for Primer Surfacer and 30µm (1.2 mils) for primer sealer.
VOC(D839) 496 gms per litre / 4.14 lbs. per US gal.
(D839:D802, 4:1) 516 gms per litre / 4.30 lbs. per US gal.(D839:D802:D872, 4:1:1/2) 546 gms per litre / 4.56 lbs. per US gal.(D839:DG:D897:D872, 4:2:1:2) 551 gms per litre / 4.60 lbs. per US gal.
page 3 EU-36
page 4 EU-36
Global at a Glance D8392K Primer Surfacer/Sealer
Mix Ratios: When Sprayed as:Spray Filler Primer Surfacer*
Optimum Film Build Optimum Drying Speed Wet-On-Wet SealerD839: 4 Vols D839: 4 Vols D839: 4 VolsD802: 1 Vol D802: 1 Vol D894/DG Tinter** : 2 Vols
Thinner: — Thinner: 1/2 Vol D897 or D884: 1 VolThinner: 2 Vols
* D885 may be added up to 1 oz. per ready-to-spray quart in the 4:1: 1/2 option, if desired.** The DG Tint must have a package VOC of 4.60 or less.Note: Spray filler and Primer Surfacer applications must be sanded.
Pot lifeas a Spray Filler 30 Minutes at 20°C / 68°Fas a Primer Surfacer 1 Hour at 20°C / 68°Fas a Wet-On-Wet Sealer 1 Hour at 20°C / 68°F
Thinner: D-Thinner Selection Appropriate Temperature Range:D870: Up to 18°C / 65 °FD871: 18° - 25°C / 65° - 77°FD872: 25° - 35°C / 77° - 95°FD873: Over 35°C / 95°F
Note: D8700 Retarder may be mixed with thinners in temperatures over 35°C / 95°F. The retarder can be mixedup to 10% with the appropriate thinner. Do not use alone as a reducer.
Additives: D839 can be tinted: In the 4:1 or 4:1:1/2 option, D839 may be tinted by addition of up to10% by volume of Global DG tinter or mixed DG colour PRIOR toaddition of D802 Hardener and the thinner.
D839 as a primer surfaceror wet-on-wet sealer only, D839 : Ready to spray mixcan be flexed: D814 : 10% by volume
Air Pressure:HVLP at air cap 0.7 bar / 10 PSIConventional at spray gun 3 bar / 45 PSIFluid Tip
as a Spray Filler 1.6 - 1.8 mm or equivalentas a Primer Surfacer 1.6 - 1.8 mm or equivalentas a Wet-On-Wet Sealer 1.4 - 1.6 mm or equivalent
Application: Spray Filler Primer Surfacer Wet-On-Wet SealerApply Max of 4 wet coats 2 – 3 wet coats 1 medium coatBetween coats 5 – 10 minutes 5 – 10 minutes N/AFilm build per wet coat 125µ / 5.0 mils 100µ / 4.0 mils 75µ / 3.0 milsDried film build per coat 50µ / 2.0 mils 37µ / 1.5 mils 25µ / 1.0 mils
Dry Times: Before Stoving N/A 10 minutes N/ADust-free 20°C / 68°F 15 minutes 15 minutes 15 minutesDry to Handle 20°C / 68°F 60 minutes 60 minutes 80 minutes
Dry to Sand20°C / 68°F 4 Hours 2 Hours Sand after 2 hours air dry60°C / 140°F Do not force dry 30 minutes** 30 minutes**Tape Time20°C / 68°F N/A N/A 3 hours60°C / 140°F N/A N/A 45 minutes**IR (Infrared)Medium Wave Do Not Force Dry 20 minutes 5 – 10 minutesShort Wave Do Not Force Dry 10 minutes 3 – 5 minutesDry to Topcoat20°C / 68°F 4 hours (after sanding) 2 hours (after sanding) 15 minutes60°C / 140°F N/A 30 minutes (after sanding)** 45 minutes**** Stoving times are for quoted metal temperature. Additional time should be allowed in the force-drying schedule to allow metal to reach recommended temperature.
Potlife is 1 hour @ 20°C / 68 °F
Emergency Medical or Spill Control Information (304) 843-1300; In Canada (514) 645-1320
Materials described are designed for application by professional, trained personnel using properequipment and are not intended for sale to the general public. Products mentioned may behazardous and should only be used according to directions, while observing precautions andwarning statements listed on label. Statements and methods described are based upon the bestinformation and practices known to PPG Industries. Procedures for applications mentioned aresuggestions only and are not to be construed as representations or warranties as to performance,results, or fitness for any intended use, nor does PPG Industries warrant freedom from patentinfringement in the use of any formula or process set forth herein.
PPG Industries19699 Progress DriveStrongsville, OH 44149
PPG Canada Inc.2301 Royal Windsor DriveMississauga, Ontario L5J 1K5
©2002 PPG Industries EU-36 12/02
2K Primer Surfacer/Sealer D839
Product CompatibilityD839 is compatible as a spray filler and primer surfacer over:
D820 Plastic Adhesion Promoter D831 Chromate Free Wash Primer SX/SXA 1050 Plastic Adhesion Promoter (Specialty Performance Products)
D839 as a spray filler or primer surfacer may be sealed with:D822 Corrosion Resistant Primer
(as a sealer)D825 2K Tintable Surfacer
(as a sealer)D839 2K Primer Surfacer/Sealer
(as a sealer)D839 is compatible as a sealer over:
D820 Plastic Adhesion PromoterD822 Corrosion Resistant Primer*D824 Prime-Fill Low VOC
2K Surfacer*D825 2K Tintable Surfacer*D839 2K Primer Surfacer / Sealer*
*Multiple coat surfacer applications only. Must be fully cured and sanded.**Over D831, sealer applications must be topcoated wet on wet within 15-45 minutes at 68°F or allowed to cure overnight orbaked 45 minutes at 140°F.
D839 may be topcoated with:Global DG Direct Gloss Colour Global BC Basecoat Colour DGLV Direct Gloss Low VOC Colour Envirobase
Performance GuidelinesThe use of HVLP spray equipment can give an increase in transfer efficiency of around 10% depending upon the makeand model of equipment used.When spot priming with D839 as a Primer Surfacer, adopt the following procedure:· Ensure that the surface is thoroughly sanded to the panels’ edge or to a distance several centimeters beyond the
damaged area, whichever is the smaller.· After applying the material and allowing it to dry as normal, be careful to thoroughly level the repair edge when sanding.· Do not attempt spot repair on original or refinish thermoplastic applications, lacquer or 1K finishes.Also... D839 and its ancillaries are sensitive to moisture, so all equipment must be perfectly dry. Partially used cans of
hardener must be carefully closed.
Health and Safety:See Material Safety Data Sheet and Labels for additional safety information and handling instructions.· The contents of this package may have to be blended with other components before the product can
be used. Before opening the packages, be sure you understand the warning messages on the labelsand MSDS’s of all the components, since the mixture will have the hazards of all its parts.
· Improper handling and use, for example, poor spray technique, inadequate engineering controls and/or lack of proper Personal Protective Equipment (PPE), may result in hazardous conditions or injury.
· Follow spray equipment manufacturer’s instructions to prevent personal injury or fire.· Provide adequate ventilation for health and fire hazard control.· Follow company policy, product MSDS and respirator manufacturer’s recommendations for selection
and proper use of respiratory protection. Be sure employees are adequately trained on the safe use ofrespirators per company and regulatory requirements.
· Wear appropriate PPE such as eye and skin protection. In the event of injury, see first aidprocedures on MSDS.
· Always observe all applicable precautions and follow good safety and hygiene practices.
D848 Waterborne 2K PrimerSurfacer (as a sealer)
D859 Low VOC SealerD891 Sealer
D8006 UHS SealerD8040 Series DTM (as a sealer)D8070 series 2K Chromatic SealersSX1056 Flexible 2K Sealer
(Specialty Performance Products)
D848 Waterborne 2KPrimer Surfacer Sealer*
D8002 UHS Surfacer*D860 Low VOC Primer Surfacer*D831 Chromate Free Wash Primer**DTM Uniprime® Direct to Metal
Primer Surfacer*
SX/SXA 1050 Plastic Adhesion Promoter(Specialty Performance Products)
SX1057 Flexible 2K Surfacer*(Specialty Performance Products)
SX1060 Brushable 2K Primer Surfacer*(Specialty Performance Products)
OC-22 Flexible 2K Sealer
SX1056
ONECHOICE®
SX1056 Flexible 2K Sealer
was developed to offer an easy mix, flexible
2K urethane sealer used to improve adhesion
before top coating flexible parts.
SX1056 with its catalyst SX1058 offers
an enhanced level of flexibility and adhesion
to properly prepared substrates.
Features Compatible Topcoats
• Two component, flexible • CONCEPT® (DCC) Acrylic Urethane
● DELTRON® 2000 (DBC) Basecoat
● GLOBAL REFINISH SYSTEM® (BC)
Basecoat Color
● OMNI™ (MBC) Acrylic Basecoat
● Omni (MBP) Acrylic Urethane Basecoat
● Omni (MTK) Acrylic Urethane
● Omni (MAE) Acrylic Enamel
● SHOP-LINE® JB Basecoat
● Shop-Line JBP Acrylic Urethane
Basecoat
● Shop-Line JAU Acrylic Urethane
• No additional flexible additive required
• User friendly mix • Uses a range a PPG reducers Compatible Surfaces • SX1050 Adhesion Promoter • Cured and sanded OEM finishes
(except lacquer) • Cured and sanded refinish
topcoats Related Products • SX1050 Adhesion Promoter
• SX1058 Flexible 2K Catalyst
Product Information Effective 7/13
A Universal Ancillary Brand
Flexible 2K Sealer SX1056
Application Data For un-primed flexible substrates Preparation of Substrate:
Step #1
Using the SU4901 Clean and Scuff Pad… Tear open SU4901 and clean the substrate thoroughly using the scuff pad side of the
pre-saturated sponge, then rinse with water. Blow dry or wipe with a clean cloth.
Make sure surface is thoroughly dry before proceeding. Step #2
Using the SU4902 Plastic Adhesion Prep… Tear open SU4902. This is an advanced film former that promotes excellent adhesion
and removes static charge from unprimed plastic substrates. Apply a light even coat
of the entire area, wiping in one direction to minimize product overlap. Allow 3 - 5
flash time.
Step #3
Apply either SU4903, SUA4903 Advance Plastic Bond or SX1050 Plastic Adhesion
Promoter to all exposed bare plastic.
Step #4
Allow adhesion promoter to completely flash for 5 - 10 minutes and a maximum of
30 minutes before over coating.. If adhesion promoter dries longer than 30 minutes,
re-apply before applying SX1056.
For pre-primed flexible substrates Preparation of Substrate:
Step #1
Using the SU4901 Clean and Scuff Pad…
Tear open SU4901 and clean the substrate thoroughly using the scuff pad side of the
pre-saturated sponge, then rinse with water. Blow dry or wipe with a clean cloth.
Make sure surface is thoroughly dry before proceeding.
Step #2
Using 400 grit sandpaper (hand sand or D.A. machine sand), abrade the entire
surface to be painted. Blow off and wipe dry or wipe with a clean cloth. Entire
Surface must be totally de-glossed before moving to the next step.
Step #3 Final clean with a PPG brand water based cleaner like SWX350 H2O-So-Clean™ .
Step #4 Apply SX1056 Flexible 2K Sealer
Mix Ratio
SX1056 : SX1058 : Deltron DT8xx Series or Global Refinish System D87x Series Reducers
4 : 1 : 2
Pot Life
45 minutes at 70°F (21°C)
Application:
1. With a 1.3-1.5 mm or equivalent fluid tip, apply 1 - 2 medium coats of SX1056 Flexible 2K Sealer. Use 8 - 10 psi at the cap for HVLP and 40-50 psi at the gun for
conventional equipment.
2. Apply the PPG paint system of choice. Refer to the appropriate topcoat bulletin for specific application instructions.
Drying Times:
Between Coats: 5 - 10 minutes
Dust Free: 10 minutes
Air Dry to Topcoat: 15 minutes for one coat, 30 minutes for 2 coats.
Technical Data
Product Packaged VOC
lbs./U.S. Gal.
Volume Solids
(RTS)
Sq. Ft. Coverage @ 1
mil, 100% transfer.
SX1056 3.7 N/A N/A
SX1058 1.6 N/A N/A
4:1:2 RTS 4.4 38% 610
Material Safety Data Sheet and Labels for additional safety information and handling instructions.
EMERGENCY MEDICAL OR SPILL CONTROL INFORMATION (412) 434 -4515. IN CANADA (514) 645-1320 Materials described are designed for application by professional, trained personnel using proper equipment and are not intended for sale to the general
public. Products mentioned may be hazardous and should only be used according to directions, while observing precautions and warning statements
listed on label. Statements and methods described are based upon the best information and practices known to PPG Industries. Procedures for
applications mentioned are suggestions only and are not to be construed as representations or warranties as to performance, results, or fitness for any
intended use, nor does PPG Industries warrant freedom from patent infringement in the use of any formula or process set forth herein.
PPG Industries
PPG Industries 19699 Progress Drive Strongsville, OH 44149 1-800-647-6050
PPG Canada Inc. 2301 Royal Windsor Drive Unit #6 Mississauga, Ontario, Canada L5J 1K5 1-888-310-4762
OneChoice, Concept, Deltron, Global Refinish System, Omni, ShopLine, H2O-So-Clean, PPG logo and Bringing innovation to the surface are registered trademarks of PPG Industries Ohio, Inc. 2013 PPG Industries www.ppgrefinish.com Part No. OC-22, 7/13
SX1057 Flexible 2K Surfacer wasdeveloped to offer an easy to sand highbuild surfacer that offers excellentperformance on urethanes, plastic,fiberglass and other substrates.
Product Information Effective 2/01
Flexible 2k Surfacer
SX1057PD-766
P E R F O R M A N C E P R O D U C T S
Features
• No additional flexible additiveneeded
• Universal use of PPG reducers, Deltron®, GLOBAL, Delta®
Compatible Surfaces
• SX1050 Adhesion Promoter
• SX1056 Flexible 2K Sealer
• Cured and sanded OEM finishes (except lacquer)
• Cured and sanded refinish topcoat systems
Related Products
• SX1002 Sanding Paste
• SX1004 Plastic Cleaner and Prep
• SX1050 Plastic Adhesion Promoter
• SX1056 Flexible 2K Sealer
• SX1058 Flexible 2K Sealer Catalyst
Page 2 PD-766
Application Data
Surface Preparation: 1. Apply SX1002 Sanding Paste and abrade with a gray Scotchbrite pad, then rinsethoroughly with water. Blow off surface.2. Apply SX1004 Plastic Cleaner and Prep.3. Sand with 400 grit paper, blow off, and re-clean with SX Series Plastic Cleaner and Prep.4. SX1050 Plastic Adhesion Promoter should be applied to any exposed plastic.5. Allow SX1050 to flash a minimum of 10 minutes and maximum of 30 minutesbefore topcoating.
Application Procedure: 1. Apply 1-2 medium coats of SX1057 Flexible 2K Surfacer. Use 8-10 psi at the cap for HVLP equipment or 40-50 psi when spraying from conventional equipment.2. Allow to air dry 2 hours then sand with 400 grit paper, wipe with SX1004, topcoat with choice of appropriate PPG Topcoat System.
Mix Ratio: SX1057 : SX1058 : Deltron® DT800 series or GLOBAL D870 series Reducers
8 : 1 : 2
Pot Life: 1 hour @ 70°F (21°C)
Dry Time: Between Coats: 5-10 minutes
Dust Free: 15 minutes
Dry to Sand: 2 hours
Fluid Tip: 1.3 - 1.5 mm or equivalent
Compatible Topcoats: • CONCEPT® (DCC) Acrylic Urethane• CONCEPT® LV (CLV) Acrylic Urethane Color• Delstar® / Delthane® (DAR/DXR80)• Delstar® Acrylic Enamel• Deltron® 2000 (DBC) Basecoat• OmniTM (MCV) Basecoat• OmniTM (MBC) Acrylic Basecoat• OmniTM (MTK) Acrylic Urethane• OmniTM (MLV) Low VOC Urethane• OmniTM (MAE) Acrylic Enamel• OmniTM (MAE/MH Hardener) Acrylic Enamel• OmniTM (MCV) Acrylic Urethane• OmniTM (MCV) High Solids Urethane• Global (BC) Basecoat Color• Global (DG) Direct Gloss Color• Global (DGLV) Direct Gloss LV Color• Delta® 2800(DHS) 2.8 VOC Polyurethane• Delta® 3500(DUHS) High Solids Polyurethane• Delta® (DUHS) High Solids Polyurethane Basecoat• Delta® (DFHS) Fast Dry High Solids Polyurethane• Delta® (DGHS) Chemical Resistant Polyurethane• Delta® (DSS) Medium Solids Polyurethane• Delta® (DVHS) Fast Dry 2.8 VOC Polyurethane
CAUTION: Deltron® (DBU) Universal Basecoat cannot be used to topcoat this product.
SX1057
© 2013 PPG Industries EU01 4/13
Product Information DG Direct Gloss Color
Product Description
Global Refinish System DG is a high-performance two-pack acrylic urethane topcoat designed for the direct gloss repair
and refinishing of cars and commercial vehicles.
The performance of Global Refinish System DG in a recommended Global repair system meets or exceeds motor
manufacturer warranty requirements and the Global Refinish System carries many OEM approvals.
Preparation of Substrate:
In all cases, wash all surfaces to be painted with soap and water, then apply the appropriate Global
cleaner. See EU134 - Global Cleaners bulletin for selection and usage instructions. Ensure that the
substrate is thoroughly cleaned and dried both before and after application work.
Apply DG Colour after wet sanding with European P600-800 / U.S. 400-500 grade paper or dry
sanding with European P400-600 / U.S. 360-400 grade paper.
Wash off residue and dry thoroughly before re-cleaning with appropriate Global substrate cleaner.
The use of a tack rag is recommended.
Page 2, EU-01
APPLICATION GUIDE Mixing Ratio using DX88x Hardeners:
DG Color: 4 vols D88x Hardener: 1 vol Thinner: 2 vols
Potlife 1 - 3 hours @ 68°F / 20°C
Note: D885 or D886 can be added to DG Colour if necessary (see additives section below).
Use the below chart to choose a Hardener and Thinner according to the application temperature:
Hardener Selection Thinner Selection
D884 Air Dry / General Purpose D870 Up to 65ºF (18ºC) D887 Stoving / Mar Resistance D871 65° - 77°F (18° - 25°C) D872 77° - 95°F (25° - 35°C) D873 Over 95°F (35°C) D8700 May replace up to 25% of D873 in very hot
conditions.
For exceptional conditions of temperature and humidity (>35°C / 95°F and >70%) the use of D8700 Retarder, D873 Very Slow Thinner and/or D886 Extender are recommended.
Mixing Ratio using D837x Hardeners:
DG Color: 3 vols D837x Hardener: 1 vol Thinner: 1 - 1½ vols
Potlife 1 - 3 hours @ 68°F / 20°C
Note: D885 or D886 can be added to DG Colour if necessary (see additives section below).
Use the below chart to choose a Hardener and Thinner according to the application temperature:
Hardener Selection Thinner Selection
D8371: up to 85°F (29ºC) D870 Up to 65ºF (18ºC)
D8372: 85° - 95°F (29º - 35ºC) D871 65° - 77°F (18° - 25°C)
D8373: 95°F and above (35°C) D872 77° - 95°F (25° - 35°C)
Do not use D8370 in DG D873 Over 95°F (35°C) D8700 May replace up to 25% of D873 in very hot
conditions.
For exceptional conditions of temperature and humidity (>35°C / 95°F and >70%) the use of D8700 Retarder, D873 Very Slow Thinner and/or D886 Extender are recommended
Additives:
D814 Plasticiser* Mix at 2 : 1 : 1 : 1 (DG : D88x Hardener : D Thinner : D814) D885 Enhancer To enhance cure, add ½ - 1oz. per (RTS) U.S. quart. D886 Extender To extend flow, add ½ oz. per (RTS) U.S. quart. *See EU47 for further information on D814 Plasticiser. Note: The addition of additives will affect the VOC level.
Spraygun setup:
Fluid tip 1.4 – 1.6 mm or equivalent
Spray Viscosity 18 –22 ZAHN #2 @ 68°F / 20°C
Spray pressure:
HVLP 10 PSI (at air cap)
Conventional 45 – 55 PSI (at spray gun)
Number of coats:
Apply 2 coats or to hiding
Film Build Per Wet Coat 3.0 – 3.7 mils
Dried Film Build Per Coat 1.1 – 1.3 mils
Flash off at 20ºC / 68ºF:
Between coats 10 minutes
Before stoving 0 - 10 minutes
Page 3, EU-01
APPLICATION GUIDE (Continued)
Drying times:
Dust Free
68°F / 20°C:
30 -50 minutes
Tack Free
68°F / 20°C:
2 - 3½ hours
Tape Time
68°F / 20°C:
140ºF / 60ºC
8 - 10 hours
30 minutes
Air dry
68°F / 20°C:
140ºF / 60ºC
20 hours
30 minutes
IR (Infrared)
Medium Wave
Short Wave
10 - 15 minutes depending on color.
8 minutes depending on color
Note: Stoving times are for quoted metal temperatures. Additional time should be allowed in the stoving
schedule to allow metal to reach recommended temperature.
Overcoat / Recoat:
Last coat
w/clear
Recoat
RTS Global Clears may be added to the last coat provided that they are mixed with the
same hardeners and thinners used in the DG color.
After 8 hours minimum @ 68°F / 20°C or after surface has cooled if stoved.
Sanding:
Grade wet
Grade dry
Sanding is essential before recoating for good adhesion
European P800 / U.S. 500
European P800 / U.S. 500
Overcoat With any Global primers, topcoats or clearcoats.
Performance Guidelines: After spot repairing, clean the gun and then mist D8753 Blend-Ease Universal Blending Solvent (See EU136 for instructions)
around the repaired area to lose the edge or blend the repair into the surrounding panel. Spray starting from the outside of the
repair, moving to the center.
Recoating times will be extended at lower temperatures. Global Refinish System DG may be sanded with 1200 grit paper or
finer and polished when hard, to rectify minor imperfections.
Technical Data: Total dry film build:
Minimum 2 mils
Maximum 3 mils
Theoretical coverage: 264 - 321 sq.ft. per U.S. gal.
Note: Theoretical coverage in US gal. ready-to-spray (RTS), giving 2 mils dry film thickness.
Percent solids by volume RTS: 32.9 – 40.0
VOC Regulatory (Less Water, Less Exempts)
DG Color (Package) VOC Actual 3.80-4.70 lbs/gal (455-563 g/L)
DG Color (Package) VOC Regulatory
(Less Water Less Exempts) 3.80-4.70 lbs/gal (455-563 g/L)
DG : D88X : D87X (4:1:2) VOC Reg.
(Less Water Less Exempts) 4.41-4.92 lbs/gal (528-590 g/L)
DG : D837X : D87X (3:1:1) VOC Reg.
(Less Water Less Exempts) 4.17-4.71 lbs/gal (500-564 g/L)
DG : D837X : D87X (3:1:1½) VOC Reg.
(Less Water Less Exempts) 4.43-4.93 lbs/gal (531-591 g/L)
DG : D88X : D87X : D814 (2:1:1:1) VOC Reg.
(Less Water Less Exempts) 4.42-4.78 lbs/gal (530-573 g/L)
DG Color (Package) VOC Actual 3.80-4.70 lbs/gal (455-563 g/L)
DG Color (Package) VOC Regulatory
(Less Water Less Exempts) 3.80-4.70 lbs/gal (455-563 g/L)
DG : D88X : D87X (4:1:2) VOC Reg.
(Less Water Less Exempts) 4.41-4.92 lbs/gal (528-590 g/L)
Page 4, EU-01
Health and Safety
See Material Safety Data Sheet and Labels for additional safety information and handling instructions
• The contents of this package may have to be blended with other components before the product can be used. Before opening
the packages, be sure you understand the warning messages on the labels and MSDS’s of all the components, since the
mixture will have the hazards of all its parts.
• Improper handling and use, for example, poor spray technique, inadequate engineering controls and/or lack of proper Personal
Protective Equipment (PPE), may result in hazardous conditions or injury.
• Follow spray equipment manufacturer's instructions to prevent personal injury or fire.
• Provide adequate ventilation for health and fire hazard control.
• Follow company policy, product MSDS and respirator manufacturer’s recommendations for selection and proper use of
respiratory protection. Be sure employees are adequately trained on the safe use of respirators per company and regulatory
requirements.
• Wear appropriate PPE such as eye and skin protection. In the event of injury, see first aid procedures on MSDS.
• Always observe all applicable precautions and follow good safety and hygiene practices.
Emergency Medical or Spill Control Information (412) 434-4515; In Canada (514) 645-1320 Materials described are designed for application by professional, trained personnel using proper equipment and are not intended for sale to the general
public. Products mentioned may be hazardous and should only be used according to directions, while observing precautions and warning statements
listed on label. Statements and methods described are based upon the best information and practices known to PPG Industries. Procedures for
applications mentioned are suggestions only and are not to be construed as representations or warranties as to performance, results, or fitness for any
intended use, nor does PPG Industries warrant freedom from patent infringement in the use of any formula or process set forth herein.
PPG Automotive Refinish World Leaders in Automotive Finishes PPG Industries 19699 Progress Drive Strongsville, OH 44149 1-800-647-6050
PPG Canada Inc. 2301 Royal Windsor Drive Unit Mississauga, Ontario L5J 1K5 1-888-310-4762
Basecoat Color (BC/BCI)
Product DescriptionThe Global BC system consists of high opacity solid and metallic basecoat colors that require a clearcoat. It is designed for the repair of vehicles originally finished in a basecoat / clearcoat system.
Used in conjunction with a recommended Global repair system, Global BC meets or exceeds the performance requirements of motor manufacturer paint system warranties. Global BC carries a large number of OEM approvals.
Global BCI Color was developed for interior color matching. BCI color does not require clearcoating. It may only be used over properly prepared interior or under hood areas.
Preparation of SubstrateApply Global BC Color over original stoved finishes or over recommended Global Primers.
In all cases, wash all surfaces to be painted with soap and water, then apply the appropriate Global cleaner. See EU-134 Global Cleaners bulletin for selection and usage instructions. Ensure that the substrate is thoroughly cleaned and dried both before and after application work.
Wet sand with U.S. 500 – 600 / European P800 – 1200 grade paper or dry sanding with U.S. 400 – 500 / European P600 – 800 grade paper. Sanded primer-surfacers must be sealed before applying black BC/BCI.
Wash off residue and dry thoroughly before recleaning with appropriate Global substrate cleaner. The use of a tack rag is recommended.
Product Information Effective 3/09 EU-02
Product Information
APPLICATION GUIDE
Mixing Ratio:BC Color 1 vol* or BCI Color 1 vol*
Thinner 1 vol Thinner 1/2 – 1 vol
*D9700 Basecoat Black may be reduced 50-100%
*D888 must be added to both layers of a tri-coat color. (See additives section below).For tricoat systems use only clearcoats with RTS VOC 4.17 lbs/US gal or lower to meet Multistage limit of 5.20 lbs/gal, clear coat RTS VOC 3.77 lbs/US gal or lower to meet Multistage limit of 5.00 lbs/US gal.
Note: Sanded primer-surfacers must be sealed when topcoating with Black BC/BCI
Use the below chart to choose thinner according to the application temperature:
Thinner Selection:D870 Up to 65°F / 18°CD871 65° – 77°F / 18° – 25°CD872 77° – 95°F / 25° – 35°CD873 Over 95°F / 35°CDo not use D8700 Retarder in basecoat Faster thinner may be needed for smaller jobs
Potlife:@ 68°F /20°C No limit w/out D888 Activator 2 hours with D888 Basecoat Activator (Stir well before using)
Additives:D888 Basecoat Activator Add 1.6 oz per ready to-spray quart or 5% per ready-to-spray volume.
Spraygun set-up: 1.3 – 1.5 mm or equivalent
Spray pressure:HVLP at air cap 7 - 10 PSI / 0.5 – 0.7 barConventional at spray gun 40 - 55 PSI / 3 - 4 bar
Number of coats: 2 normal coats (or to hiding) An optional light coat can be applied immediately after the last coat, to correct metallic orientation.
Flash off at 68°F / 20°C:Between coats 5 – 10 minutesOptional light coat Immediately, for metallic control on last coat
Drying times:Dust-free 68°F /20°C 5 – 10 minutes (10 –15 minutes with D888)
Tack-free 68°F /20°C 10 – 20 minutes (20 – 30 minutes with D888)
Tape-free 68°F /20°C 20 – 40 minutes (30 – 60 minutes with D888)
To Clearcoat 68°F /20°C 15 minutes minimum (24 hours maximum) After 24 hours, surface must be sanded and basecoat color reapplied.
page 2 EU-02
APPLICATION GUIDE
Overcoat / Recoat:Clearcoat With any Global Clear having a RTS VOC less exempt solvents of 4.20 lbs/gal or lower.
See notes in Mixing Ratio and VOC data for tricoat recommendations
Performance Guidelines:Recoating times will be extended at lower temperatures.
Fading Out Global BC – The use of Global D895 Color Blender or D8753 Blend Ease is recommended when blending metallic and mica basecoat colors. (See Global Bulletin EU-113 or EU-136 for additional information on blending).
Technical Data:Total dry film build guidelines Minimum 0.4 mil / 10µm Maximum 1.5 mils / 38µm
Theoretical coverage 134 – 265 sq. ft. per US gal. / 3.3 – 6.5 m2 per litre Note: Theoretical coverage in sq.ft./US gal. (m2 / litre) ready-to-spray (RTS), giving 1 mil (25 µm) dry film thickness.
Percent solids by volume RTS 8.4 – 16.5
VOC Package VOC Actual 5.38 – 6.08 lbs. per US gal. / 645 – 729 gms per litre
Package VOC Regulatory 5.38 – 6.08 lbs. per US gal. / 645 – 729 gms per litre (Less Water, Less Exempts)
1 : 1 RTS VOC Regulatory 6.26 – 6.59 lbs. per US gal. / 750 – 790 gms per litre (Less Water, Less Exempts)
1 : 1/2 RTS VOC Regulatory 5.95 – 6.42 lbs. per US gal. / 713 – 769 gms per litre (Less Water, Less Exempts)
10 : 10 : 1 RTS VOC Regulatory 6.02 – 6.35 lbs. per US gal. / 713 – 761 gms per litre (Less Water, Less Exempts)
BC (tricoat colors)*
Package VOC Actual 5.38 – 5.81 lbs./US Gal (645 - 696 g/l)
Package VOC Regulatory 5.38 – 5.81 lbs./US Gal (645 - 696 g/l) (Less Water Less Exempts)
10:10:1 RTS VOC Regulatory 6.02 – 6.23 lbs./US Gal (713 - 747 g/l) (Less Water Less Exempts)
* Note the D888 requirement for all layers of BC color. For tricoat systems use clear coat with a ready to spray VOC maximum of 4.17 lbs/US gal to meet the tricoat Multistage limit of 5.20 lbs/US gal. For tricoat systems use clear coat with a ready to spray VOC maximum of 3.77 lbs/US gal to meet the tricoat Multistage limit of 5.00 lbs/US gal.
page 3 EU-02
Health and Safety:See Material Safety Data Sheet and Labels for additional safety information and handling instructions.
· The contents of this package may have to be blended with other components before the product can be used. Before opening the packages, be sure you understand the warning messages on the labels and MSDS’s of all the components, since the mixture will have the hazards of all its parts.
· Improper handling and use, for example, poor spray technique, inadequate engineering controls and/or lack of proper Personal Protective Equipment (PPE), may result in hazardous conditions or injury.
· Follow spray equipment manufacturer’s instructions to prevent personal injury or fire.
· Provide adequate ventilation for health and fire hazard control.
· Follow company policy, product MSDS and respirator manufacturer’s recommendations for selection and proper use of respiratory protection. Be sure employees are adequately trained on the safe use of respirators per company and regulatory requirements.
· Wear appropriate PPE such as eye and skin protection. In the event of injury, see first aid procedures on MSDS.
· Always observe all applicable precautions and follow good safety and hygiene practices.
PPG Industries19699 Progress DriveStrongsville, OH 44149 1-800-647-6050
PPG Canada Inc. 2301 Royal Windsor Drive Mississauga, Ontario L5J 1K5 1-888-310-4762
© 2009 PPG Industries www.ppgrefinish.com Part No. EU-02 3/09
World Leaders In Automotive Finishes
Emergency Medical or Spill Control Information (412) 434-4515 ; In Canada (514) 645-1320Materials described are designed for application by professional, trained personnel using proper equipment and are not intended for sale to the general public. Products mentioned may be hazardous and should only be used according to directions, while observing precautions and warning statements listed on label. Statements and methods described are based upon the best information and practices known to PPG Industries. Procedures for applications mentioned are suggestions only and are not to be construed as representations or warranties as to performance, results, or fitness for any intended use, nor does PPG Industries warrant freedom from patent infringement in the use of any formula or process set forth herein.
These products are for professional use only.
Page 1 of 1
Product Information
At this time the requested product Information is not available in the language you are looking for.
Please check the PPG website for any updated versions.
* * *
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Bitte überprüfen Sie die PPG-Website auf mögliche aktuelle Versionen.
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Actualmente la ficha tecnica solicitada no se encuentra disponible en el idioma que está buscando.
Por favor, compruebe la página web de PPG para consultar si existen versiones actualizadas.
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La scheda tecnica richiesta non è attualmente disponibile nella lingua desiderata.
Per consultare le schede tecniche aggiornate prego visitare il sito Internet PPG Refinish.
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Consultez, s’il vous plaît, la page Web de PPG pour vérifier l’existence possible de versions nouvelles et actuelles.
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www.ppgrefinish.com
D8126 CeramiClear™ Mar and Scratch Resistant Clearcoat
Product Information
Product Description
D8126 CeramiClearTM is a new nano-technology, mar and scratch resistant, high solid clearcoat. This new clear is especially designed for the repair of Mercedes-Benz cars that have an OE finish using PPG CeramiClearTM. D8126’s excellent surface properties also minimizes the visible marring caused by car washing and polishing.
D8126 CeramiClearTM was formulated to meet all current VOC limits and is suitable for use in Southern California Districts. D8126 was designed for use over Envirobase® Basecoat color and BC Global Basecoat Color.
Preparation of Substrate Wash all surfaces to be painted with soap and water, then apply the appropriate Global cleaner. See EU-134 Global Cleaners for selection and usage instructions. Ensure that the substrate is thoroughly cleaned and dried both before and after application work.
Wet sand with European U.S. 500 – 600 / European P800 – 1200 grade paper or dry sanding with U.S. 400 – 500 / European P600 – 800 grade paper.
Wash off residue and dry thoroughly before re-cleaning with appropriate Global substrate cleaner. The use of a tack rag is recommended.
Apply Global BC Color or Envirobase Color over original baked finishes or over recommended Global Primers. See Data Sheet EU-02 for Global Basecoat Color or EU-130 Envirobase Color for application details.
Product Information Effective 7/08 EU-142
APPLICATION GUIDE:
Mix Ratio: D8126 CeramiClear™: 2 vols
D8226 Hardener: 1 vol
Potlife @ 68°F /20°F: 1 hour
Additives:
None
Spraygun set-up: Fluid Tip 1.3 – 1.5 mm or equivalent
Spray Viscosity 19 – 21 seconds #2 ZAHN @ 68°F / 20°C
Spray pressure: HVLP at air cap 10 PSI
Conventional at spray gun 45 – 55 PSI
Number of coats:Apply: 1 medium coat, then 1 full coat (2 coats)
Film build per wet coat 2.1 – 3.1 mils
Dried film build per coat 1.0 – 1.5 mils
Flash off at 68°F / 20°C:Between coats 5 minutes
Before baking 0 – 5 minutes
Drying times:Dust-free 68°F / 20°C 30 minutes
Dry to handle 68°F / 20°C 4 hours minimum 140°F / 60°C 30 minutes*
Tape Time 68°F / 20°C 5 – 6 hours 140°F / 60°C 30 minutes + cool down*Through Dry 68°F / 20°C 8 hours 140°F / 60°C 30 minutes + 2 hours @ room temperature*
IR (Infrared) Medium Wave 15 minutes Short Wave 8 minutes
page 2 EU-142
APPLICATION GUIDE
Drying times continued:Polishing After 24 hours @ 68°F (20°C) D8126 Ceramiclear can be lightly de-nibbed with 2000 grit sandpaper and compounded. Use a foam pad with a minor cutting compound to remove any minor imperfections.
* All force dry times are quoted for metal temperature. Additional time must be allowed during force dry to allow metal to reach recommended temperature.Note: For best results, D8126 should be used for full panel repairs.
Overcoat/Recoat:Overcoat/Recoat Time 10 hours at 68°F / 20°C or after force dry/cool down + 2 hours.
Grade wet U.S. 500 – 600 / European P800 – 1200
Grade dry U.S. 400 – 500 / European P600 – 800
Overcoat with Any compliant Global topcoat system
Blending:The blend technique used for D8126 Ceramiclear is a “reverse blend process”. Follow the below instructions for best results:
1. Standard prep - Use 1000 grit on a DA and 1200 grit wet.
2. After finishing color repair, apply 1 wet coat of D8753 Blend-Ease out to the edge of the area intended for the clear blend. (See note)
3. Mix 1 part of ready-to-spray clear to 1 part of D8753 and apply this mixture on the blend area where D8753 was applied in step 2.
4. Starting from the blend area and working back into the panel, apply two single coats of the ready-to-spray clear to the remainder of the refinished panel.
5. Bake or air dry and polish blend area with a fine compound to complete the repair.
Note: For best results, D8126 should be used for full panel repairs.
page 3 EU-142
Health and Safety:See Material Safety Data Sheet and Labels for additional safety information and handling instructions.· The contents of this package may have to be blended with other components before the product can
be used. Before opening the packages, be sure you understand the warning messages on the labels and MSDS’s of all the components, since the mixture will have the hazards of all its parts.
· Improper handling and use, for example, poor spray technique, inadequate engineering controls and/or lack of proper Personal Protective Equipment (PPE), may result in hazardous conditions or injury.
· Follow spray equipment manufacturer’s instructions to prevent personal injury or fire.· Provide adequate ventilation for health and fire hazard control.· Follow company policy, product MSDS and respirator manufacturer’s recommendations for selection
and proper use of respiratory protection. Be sure employees are adequately trained on the safe use of respirators per company and regulatory requirements.
· Wear appropriate PPE such as eye and skin protection. In the event of injury, see first aid procedures on MSDS.
· Always observe all applicable precautions and follow good safety and hygiene practices.
PPG Industries19699 Progress DriveStrongsville, OH 44149 1-800-647-6050
PPG Canada Inc. 2301 Royal Windsor Drive Mississauga, Ontario L5J 1K5 1-888-310-4762
© 2008 PPG Industries www.ppgrefinish.com Part No. EU-142 7/08
World Leaders In Automotive Finishes
Emergency Medical or Spill Control Information (412) 434-4515 ; In Canada (514) 645-1320Materials described are designed for application by professional, trained personnel using proper equipment and are not intended for sale to the general public. Products mentioned may be hazardous and should only be used according to directions, while observing precautions and warning statements listed on label. Statements and methods described are based upon the best information and practices known to PPG Industries. Procedures for applications mentioned are suggestions only and are not to be construed as representations or warranties as to performance, results, or fitness for any intended use, nor does PPG Industries warrant freedom from patent infringement in the use of any formula or process set forth herein.
Technical Data:Total dry film build Minimum 2.0 mils Maximum 2.5 mils Recommended film build per wet coat 2.1 – 3.1 mils Recommended dried film build per coat 1.0 – 1.5 mils
RTS Combinations: D8126 : D8226
Volume Ratio: 2 : 1 Applicable Use Category Clear CoatingVOC Actual 168 (g/L)
1.40 (lbs/gal)
VOC Regulatory (less water less exempt) 240 (g/L) 2.00 (lbs/gal)
Density 1074 (g/L) 47.9 (lbs/gal)
Volatiles wt. % 8.96 Water wt. % 0.0Exempt wt. % 32.3Water vol. % 0.0Exempt vol. % 30.4Solids vol. % 49.8Sq Ft. Coverage / U.S.gal. (1 mil. @ 100% transfer efficiency) 799
D8150 Performance Clearcoat
Product Information
Product Description
D8150 Performance Clearcoat is a premium quality high solid clear specifically formulated for today’s high production shops. The exceptionally short bake cycle and reduced baking temperatures provide increased productivity along with reduced operating costs.
D8150 provides users with industry leading speed, efficiency, application and gloss. It is designed for use over Global BC (see data sheet EU-02) and Envirobase High Performance (see data sheet EU-143).
Preparation of SubstrateIn all cases, wash all surfaces to be painted with soap and water, then apply the appropriate Global cleaner. See EU-134 Global Cleaners bulletin for selection and usage instructions. Ensure that the substrate is thoroughly cleaned and dried both before and after application work.
Wet sand with U.S. 500 – 600 / European P800 – 1200 grade paper or dry sanding with U.S. 400 – 500 / European P600 – 800 grade paper.
Wash off residue and dry thoroughly before recleaning with appropriate Global substrate cleaner. The use of a tack rag is recommended.
Apply D8150 Performance Clear over Global BC and Envirobase High Performance. See the product data sheet for details on Global BC & Envirobase High Performance system applications.
Product Information Effective 5/08 EU-139
APPLICATION GUIDE:
Mix Ratio for D8150 Performance Clearcoat: D8150 : 3 vols
D83xx Hardeners : 1 vol
“D” Series Thinner : 1 vol
Potlife @ 68°F /20°F: 4 hours
Use the tables to determine the proper hardener and thinner needed for your application. Hardener selection may be dependent on the size of repair.
Hardener Selection: “D” Series Thinner Selection:D8370: 55° - 70°F (13° - 21°C) D870 : Up to 65°F / 18°C – 65°FD8371: 70° - 85°F (21° - 29°C) D871 : 65° – 77°F / 18° – 25°CD8372: 85° - 95°F (29° - 35°C) D872 : 77° – 95°F / 25° – 35°CD8373: 95°F / 35°C & above D873 : Over 95°F / 35°C D8700: May replace up to 25% of recommended thinner levels in very warm conditions Note: Smaller areas may require faster thinner
Additives: Use SU4985 Matting Agent to flatten D8150 Clear.
D8150 : SU4985 : D83xx : D87x
Flat = 4 : 8 : 1 : 1
D8150 Eggshell = 4 : 6 : 1 : 1
Semi-gloss = 4 : 4 : 1 : 1
Use D814 Plasticiser to flexibilize D8150 Clear.
D8150 : D83xx : D87x : D814
2 : 1 : 1 : 1
Spraygun set-up: Fluid Tip 1.3 – 1.5 mm or equivalent
Spray Viscosity 17 – 18 secs #2 ZAHN (Signature type) @ 68°F / 20°C
Spray pressure: HVLP at air cap 8 – 10 PSI
Conventional at spray gun 45 – 55 PSI
Number of coats:Apply: 2 coats
Film build per wet coat 3.0 – 3.5 mils
Dried film build per coat 1.2 – 1.4 mils
Flash off at 68°F / 20°C:Between coats 5 – 10 minutes
Before baking 0 – 5 minutes
Drying times:Dust-free 68°F / 20°C 20 – 40 minutes
Dry to handle 68°F / 20°C 3 – 4 hours minimum
page 2 EU-139
Use only D8371, D8372 and D8373 over Envirobase High Performance.
APPLICATION GUIDE
Drying times continued: Air Dry 68°F / 20°C 8 hours
Bake 140°F / 60°C (Metal Temp)* When using D8370 - 10 minutes When using D8371, D8372 and D8373 - 20 minutes
Tape Time 68°F / 20°C 6 – 8 hours 140°F / 60°C (Metal Temp)* After a bake cycle and 1 hour cool downIR (Infrared) Medium Wave 15 minutes Short Wave 8 minutesNote: All force dry times are quoted for metal temperature. Additional time must be allowed during force dry to allow metal to reach recommended temperature.
Overcoat/Recoat:Overcoat/Recoat Time 16 hours at 68°F / 20°C or after force dry/cool down. D8150 must be sanded before recoating with primer, color or clear.
Grade wet U.S. 500 – 600 / European P800 – 1200
Grade dry U.S. 400 – 500 / European P600 – 800
Overcoat with Any Global topcoat system
Polishing After bake cycle and 1 hr cool down. Use a foam pad with a minor cutting compound to remove any minor imperfections.
Performance Guidelines:Allow the Global BC Color to flash off for 15 minutes (but no longer than 24 hours) before applying D8150 Clear. The timing will depend on thickness and temperature. Recoating times will be extended at lower temperatures. Global D8150 may be sanded with 1200 grit paper or finer and polished when hard, to rectify minor imperfections.
Fading Out - D8150 ClearAfter spot repairing, clean the gun and then spray D8753 Blending Solvent around the repaired area to lose the edge and blend the repair into the surrounding panel. Spray starting from the outside of the repair, moving to the center.
Technical Data:Total dry film build Minimum 2.0 mils Maximum 3.0 mils Recommended film build per wet coat 3.0 – 3.5 mils Recommended dried film build per coat 1.2 – 1.4 mils
Theoretical coverage 657 sq.ft. per US gal.Theoretical coverage in sq.ft./US gal. Ready-to-spray (RTS), giving 1 mils dry film thickness.
Percent solids by volume RTS 40.93
VOC Regulatory (Less Water, Less Exempts) D8150:D83xx:D872, 3:1:1 3.92 lbs. per US gal. (470 gms per litre) D8150:SU4985:D83xx:D872, 4:8:1:1 4.87 lbs. per US gal. (584 gms per litre) D8150:SU4985:D83xx:D872, 4:6:1:1 4.75 lbs. per US gal. (569 gms per litre) D8150:SU4985:D83xx:D872, 4:4:1:1 4.57 lbs. per US gal. (548 gms per litre) D8150:D83xx:D872:D814, 2:1:1:1 4.27 lbs. per US gal. (512 gms per litre)
page 3 EU-139
Health and Safety:See Material Safety Data Sheet and Labels for additional safety information and handling instructions.
· Before opening the package, be sure all the warning messages on the label and MSDS are understood.
· Improper handling and use, for example, poor spray technique, inadequate engineering controls and/or lack of proper Personal Protective Equipment (PPE), may result in hazardous conditions or injury.
· Follow spray equipment manufacturer’s instructions to prevent personal injury or fire.
· Provide adequate ventilation for health and fire hazard control.
· Follow company policy, product MSDS and respirator manufacturer’s recommendations for selection and proper use of respiratory protection. Be sure employees are adequately trained on the safe use of respirators per company and regulatory requirements.
· Wear appropriate PPE such as eye and skin protection. In the event of injury, see first aid procedures on MSDS.
· Always observe all applicable precautions and follow good safety and hygiene practices.
PPG Industries19699 Progress DriveStrongsville, OH 44149 1-800-647-6050
PPG Canada Inc. 2301 Royal Windsor Drive Mississauga, Ontario L5J 1K5 1-888-310-4762
© 2008 PPG Industries www.ppgrefinish.com Part No. EU-139 5/08
World Leaders In Automotive Finishes
Emergency Medical or Spill Control Information (412) 434-4515; In Canada (514) 645-1320Materials described are designed for application by professional, trained personnel using proper equipment and are not intended for sale to the general public. Products mentioned may be hazardous and should only be used according to directions, while observing precautions and warning statements listed on label. Statements and methods described are based upon the best information and practices known to PPG Industries. Procedures for applications mentioned are suggestions only and are not to be construed as representations or warranties as to performance, results, or fitness for any intended use, nor does PPG Industries warrant freedom from patent infringement in the use of any formula or process set forth herein.
D8152 Performance+ Glamour Clearcoat
Product Description
D8152 Performance + Glamour Clearcoat is a premium glamour clear specifically developed for exceptional gloss, ease of application, easy buffability and exceptional hold out.
D8152 provides users with industry leading speed, efficiency, application and gloss. It is designed for use over Global BC (see data sheet EU-02) and Envirobase High Performance (see data sheet EU-143).
Preparation of SubstrateIn all cases, wash all surfaces to be painted with soap and water, then apply the appropriate Global cleaner. See EU-134 Global Cleaners bulletin for selection and usage instructions. Ensure that the substrate is thoroughly cleaned and dried both before and after application work.
Wet sand with U.S. 500 – 600 / European P800 – 1200 grade paper or dry sanding with U.S. 400 – 500 / European P600 – 800 grade paper.
Wash off residue and dry thoroughly before recleaning with appropriate Global substrate cleaner. The use of a tack rag is recommended.
Apply D8152 Performance+ Glamour Clear over Global BC and Envirobase High Performance. See the product data sheet for details on Global BC & Envirobase High Performance system applications.
Product Information Effective 5/08 EU-146
Product Information
APPLICATION GUIDE:
Mix Ratio for D8152 Performance+ Glamour Clearcoat D8152 : 3 vols D83xx Hardeners : 1 vol “D” Series Thinner : 1 vol
Potlife @ 68°F /20°F: 4 hours
Use the tables to determine the proper Hardener and thinner needed for your application. Hardener selection may be dependent on the size of repair.
Hardener Selection: “D” Series Thinner Selection:D8370:* 55° - 70°F (13° - 21°C) D870 : Up to 65°F / 18°C – 65°FD8371: 70° - 85°F (21° - 29°C) D871 : 65° – 77°F / 18° – 25°CD8372: 85° - 95°F (29° - 35°C) D872 : 77° – 95°F / 25° – 35°CD8373: 95°F / 35°C & above D873 : Over 95°F / 35°C D8700: In extreme heat conditions D8700 may replace up to 25% of the recommended thinner levels.
Additives:
D814 Plasticiser may be used to flexibilize D8152 Clear. D8152: 2 vols D83xx Hardeners: 1 vol “D” Series Thinner: 1 vol D814: 1 vol
Spraygun set-up: Fluid Tip 1.2 – 1.5 mm or equivalent
Spray Viscosity 17 – 18 secs #2 ZAHN (Signature type) @ 68°F / 20°C
The gun set-ups below can be used as a guide to get the best performance when spraying D8152
Sata Jet 2000 RP 1.2 / 1.3 mm Sata NR 2000 HVLP 1.3 mm Sata Jet 3000 RP 1.3 mm Sata Jet 3000 HVLP 1.4 / 1.5mm Iwata LPH 400 1.3 mm Iwata W400 1.3 mm Devilbiss GTI Plus 1.3 / 1.4 mm Devilbiss Tekna 1.3 mm Sharpe Razor 1.3 / 1.4 mm
Spray pressure: HVLP at air cap 8 – 10 PSI
Conventional at spray gun 45 – 55 PSI
Number of coats:Apply: 2 coats
Film build per wet coat 2.5 – 3.0 mils
Dried film build per coat 1.0 – 1.4 mils
Note: Apply the first coat like you want the final finish to appear.
page 2 EU-146
*More applicable for small partsUse only D8371, D8372 and D8373 over Envirobase High Performance.
APPLICATION GUIDE
Flash off at 68°F / 20°C:Between coats 5 – 10 minutes
Before baking 0 – 5 minutes
Drying times:Dust-free 68°F / 20°C 20 – 40 minutes
Dry to handle 68°F / 20°C 3 – 4 hours minimum 140°F / 60°C 30 minutes
Air Dry 68°F / 20°C 8 hours
Bake 140°F / 60°C (Metal Temp)* When using D8370 - 20 minutes When using D8371, D8372 and D8373 - 30 minutes
Tape Time 68°F / 20°C 6 – 8 hours 140°F / 60°C (Metal Temp)* After a bake cycle and 1 hour cool down
IR (Infrared) Medium Wave 25 minutes Short Wave 15 minutesNote: All force dry times are quoted for metal temperature. Additional time must be allowed during force dry to allow metal to reach recommended temperature.
Overcoat/Recoat:Overcoat/Recoat Time 16 hours at 68°F / 20°C or after force dry/cool down. D8152 must be sanded before recoating with primer, color or clear.
Grade wet U.S. 500 – 600 / European P800 – 1200
Grade dry U.S. 400 – 500 / European P600 – 800
Overcoat with Any Global topcoat system
Polishing Use a 3 step process. 1. After bake cycle and 1 hr cool down, use a premium wool pad with a minor cutting compound. 2. Follow with a medium foam pad with machine glaze. 3. Use a soft foam pad with a fine glaze to remove any minor imperfections.
Performance Guidelines:Allow the Global BC Color to flash off for 15 minutes (but no longer than 24 hours) before applying D8152 Performance + Glamour Clearcoat. The timing will depend on thickness and temperature.
Recoating times will be extended at lower temperatures. Global D8152 may be sanded with 1200 grit paper or finer and polished when hard, to rectify minor imperfections.
Fading Out - D8152 Performance + Glamour ClearcoatAfter spot repairing, clean the gun and then spray D8753 Blending Solvent around the repaired area to lose the edge and blend the repair into the surrounding panel. Spray starting from the outside of the repair, moving to the center.
page 3 EU-146
PPG Industries19699 Progress DriveStrongsville, OH 44149 1-800-647-6050
PPG Canada Inc. 2301 Royal Windsor Drive Mississauga, Ontario L5J 1K5 1-888-310-4762
© 2008 PPG Industries www.ppgrefinish.com Part No. EU-146 5/08
World Leaders In Automotive Finishes
Technical Data:Total dry film build Minimum 2.0 mils Maximum 3.0 mils Recommended film build per wet coat 3.0 – 3.5 mils Recommended dried film build per coat 1.2 – 1.4 mils
Theoretical coverage 669 sq.ft. per US gal.Theoretical coverage in sq.ft./US gal. Ready-to-spray (RTS), giving 1 mils dry film thickness.
Percent solids by volume RTS 41.8%
VOC Regulatory (Less Water, Less Exempts D8152:D83xx:D872, 3:1:1 4.12 lbs. per US gal. (494 gms per litre) D8152:D83xx:D872:D814, 2:1:1:1 4.40 lbs. per US gal. (527 gms per litre)
Health and Safety:See Material Safety Data Sheet and Labels for additional safety information and handling instructions.
· Before opening the package, be sure all the warning messages on the label and MSDS are understood.
· Improper handling and use, for example, poor spray technique, inadequate engineering controls and/or lack of proper Personal Protective Equipment (PPE), may result in hazardous conditions or injury.
· Follow spray equipment manufacturer’s instructions to prevent personal injury or fire.
· Provide adequate ventilation for health and fire hazard control.
· Follow company policy, product MSDS and respirator manufacturer’s recommendations for selection and proper use of respiratory protection. Be sure employees are adequately trained on the safe use of respirators per company and regulatory requirements.
· Wear appropriate PPE such as eye and skin protection. In the event of injury, see first aid procedures on MSDS.
· Always observe all applicable precautions and follow good safety and hygiene practices.
Emergency Medical or Spill Control Information (412) 434-4515; In Canada (514) 645-1320Materials described are designed for application by professional, trained personnel using proper equipment and are not intended for sale to the general public. Products mentioned may be hazardous and should only be used according to directions, while observing precautions and warning statements listed on label. Statements and methods described are based upon the best information and practices known to PPG Industries. Procedures for applications mentioned are suggestions only and are not to be construed as representations or warranties as to performance, results, or fitness for any intended use, nor
does PPG Industries warrant freedom from patent infringement in the use of any formula or process set forth herein.
D8188 Glamour LV Clearcoat
Product DescriptionD8188 is a high solids appearance clearcoat providing the ultimate depth and gloss over Envirobase HP Waterborne Basecoats for the low VOC market. It provides a fast, easy to apply high gloss and very durable finish. The combination of hardeners allows D8188 versatility for a variety of uses.
When used according to the recommendations set out in this datasheet, these products will comply with 2.1/gal VOC limits for base clear finishes.
Preparation of SubstrateIn all cases, wash all surfaces to be painted with soap and water, then apply the appropriate Global cleaner. See EU-134 Global Cleaners bulletin for selection and usage instructions. Ensure that the substrate is thoroughly cleaned and dried both before and after application work.
Wet sand with U.S. 500 – 600 / European P800 – 1200 grade paper or dry sanding with U.S. 400 – 500 / European P600 – 800 grade paper.
Wash off residue and dry thoroughly before recleaning with appropriate Global substrate cleaner. The use of a tack rag is recommended.
Apply D8188 Glamour LV Clearcoat over Global BC and Envirobase HP. See the product data sheet for details on Global BC & Envirobase High Performance system applications.
Product Information Effective 12/08 EU-147
Product Information
APPLICATION GUIDE:
Mix Ratio for D8188 Glamour LV Clearcoat
D8188 : 3 vols D838x : 1 vol D8767 : +10%
Potlife @ 68°F / 20°C: 3 – 4 hours for standard and medium sized repairs 2 – 3 hours for panel and spot repairs (D8382 Hardeners)
Use the tables to determine the proper hardener and thinner needed for your application.
Hardener Selection: Thinner Selection:D8382*: Glamour LV Express Hardener D8767 55° - 70°F (13° - 21°C) D8383 : Glamour LV Fast Hardener 70° – 85°F (21° – 29°C)D8384: Glamour LV Medium Hardener 85° – 95°F (29° – 35°C)D8385: Glamour LV Slow Hardener 95°F (35°C) and above
* More applicable for small partsHardener selection may be dependent on the size of the repair.
Additives:
SLV814 Plasticiser may be used to flexibilize D8188Clear. D8188: 2 vols D838x: 1 vol D8767: +10% SLV814: 1 vol
Spraygun set-up: Fluid Tip 1.3 – 1.6 mm (.050 – .063)
Spray Viscosity 15 – 17 secs DIN 4 @ 68°F / 20°C
Spray pressure: HVLP at air cap Max. 10 PSI
Refer to the manufacturers gun recommendations for air pressure.
Number of coats:Apply: 2 wet coats
Film build per wet coat 2.0 – 2.5 mils
Dried film build per coat 1.0 – 1.5 mils
Flash off at 68°F / 20°C:Between coats 5 – 10 minutes
Before baking None
page 2 EU-147
APPLICATION GUIDE
Drying times:
Dust-free 68°F / 20°C 20 – 60 minutes
Dry to handle 68°F / 20°C 4 – 6 hours
Air Dry 68°F / 20°C 16 hours Force Dry (Metal Temperature)* 140°F / 60°C When using D8382 - 15 minutes When using D8383 - 20 minutes When using D8384 - 30 minutes When using D8385 - 40 minutesTape Time 68°F / 20°C 16 hours IR (Infrared) Medium Wave 5 minutes 1/2 bake 9 minutes full bake
Short Wave 5 minutes * All force dry times are quoted for metal temperature. Additional time must be allowed during force dry to allow metal to reach recommended temperature.
Overcoat/Recoat:Overcoat/Recoat Time 16 hours at 68°F / 20°C or after force dry/cool down. D8188 must be sanded before recoating with primer, color or clear.
Grade wet U.S. 500 – 600 / European P800 – 1200
Grade dry U.S. 400 – 500 / European P600 – 800
Overcoat with Any Global topcoat system
Polishing Polishing is not normally required. If, however, polishing is required to remove minor dirt nibs, wet sand with P1500 wet and follow normal polishing procedures.
Performance Guidelines:Allow the Envirobase HP Waterborne Basecoat or Global BC to flash off for 15 minutes (but no longer than 24 hours) before applying D8188 Clear. If basecoat dries longer than 24 hours, additional basecoat must be applied before clearcoating. The timing will depend on thickness and temperature.
Recoating times will be extended at lower temperatures. Global D8188 may be sanded with 1200 grit paper or finer and polished when hard, to rectify minor imperfections.
Fading Out - D8188 ClearAfter spot repairing, clean the gun and then spray D8753 Universal Blending Solvent around the repaired area to lose the edge and blend the repair into the surrounding panel. Spray starting from the outside of the repair, moving to the center.
Technical Data:Total dry film build Minimum 2.0 mils Maximum 3.0 mils Recommended film build per wet coat 2.0 – 2.5 mils Recommended dried film build per coat 1.0 – 1.5 mils
page 3 EU-147
PPG Industries19699 Progress DriveStrongsville, OH 44149 1-800-647-6050
PPG Canada Inc. 2301 Royal Windsor Drive Mississauga, Ontario L5J 1K5 1-888-310-4762
© 2008 PPG Industries www.ppgrefinish.com Part No. EU-147 12/08
World Leaders In Automotive Finishes
Technical Data continued:RTS Combinations: D8188 : D838x : D8767 D8188 : D838x + D8767 : SLV814
Volume Ratio: 3 : 1 + 10 % 2 : 1 + 10 % : 1Applicable Use Category Clear Coating Clear Coating (flexed)VOC Actual (g/l) 126 113VOC Actual (lbs/gal) 1.05 0.94VOC Regulatory (less water less exempt) (g/l) 244 – 246 226VOC Regulatory (less water less exempt) (lbs/gal) 2.04 – 2.05 1.89Density (g/l) 1190 – 1192 1196Density (lbs/gal) 9.93 – 9.95 9.98Volatiles wt. % 65.2 65.8Water wt. % 0 0Exempt wt. % 54.6 56.4Water vol. % 0 0Exempt vol. % 48.4 – 48.5 50.3Solids vol. % 36.8 – 36.9 36.6Sq Ft. Coverage / U.S.gal. 590 – 592 588 1 mil. @ 100% transfer efficiency
Health and Safety:See Material Safety Data Sheet and Labels for additional safety information and handling instructions.· Before opening the package, be sure all the warning messages on the label and MSDS are understood.· Improper handling and use, for example, poor spray technique, inadequate engineering controls and/
or lack of proper Personal Protective Equipment (PPE), may result in hazardous conditions or injury.· Follow spray equipment manufacturer’s instructions to prevent personal injury or fire.· Provide adequate ventilation for health and fire hazard control.· Follow company policy, product MSDS and respirator manufacturer’s recommendations for selection
and proper use of respiratory protection. Be sure employees are adequately trained on the safe use of respirators per company and regulatory requirements.
· Wear appropriate PPE such as eye and skin protection. In the event of injury, see first aid procedures on MSDS.
· Always observe all applicable precautions and follow good safety and hygiene practices.
Emergency Medical or Spill Control Information (412) 434-4515; In Canada (514) 645-1320Materials described are designed for application by professional, trained personnel using proper equipment and are not intended for sale to the general public. Products mentioned may be hazardous and should only be used according to directions, while observing precautions and warning statements listed on label. Statements and methods described are based upon the best information and practices known to PPG Industries. Procedures for applications mentioned are suggestions only and are not to be construed as representations or warranties as to performance, results, or fitness for any intended use, nor
does PPG Industries warrant freedom from patent infringement in the use of any formula or process set forth herein.
. © 2013 PPG Industries EB-700 05/13
Product Information EC700 ONE VISIT® Production Clearcoat
Product Description EC700 One Visit Production Clearcoat is a high gloss, high solids productivity clearcoat
designed specifically for use with Envirobase High Performance Waterborne Basecoat. The
One Visit clearcoat, with its short bake times and zero flash time, reduces cycle times while
maintaining the quality and appearance required by high production shops. From an
environmental standpoint, the low 2.1 VOC of EC700 One Visit Production Clearcoat along with
the high solids resin also decreases clearcoat material usage and therefore greatly reduces the
overall VOC emissions.
Preparation of Substrate:
In all cases, wash all surfaces to be painted with soap and water, then apply the
appropriate GLOBAL REFINISH SYSTEM® or ONECHOICE® cleaner. Ensure that
the substrate is thoroughly cleaned and dried both before and after application work.
Wet sand with U.S. 500-600 / European P800-1200 grade paper or dry sanding with
U.S. 400-500 / European P600-800 grade paper.
Wash off residue and dry thoroughly before re-cleaning with appropriate Global
Refinish System or OneChoice substrate cleaner. The use of a tack rag is recommended
Page 2 EB-700
APPLICATION GUIDE:
Mixing Ratio Standard
EC700 4 vols
ECH70XX 1 vol
D8767 vol*
Accelerated
EC700 4 vols
ECH70XX 1 vol
EA10 5%
D8767 vol*
Pot life* @ 68°F / 20°C
Standard
EA10 Accelerated
1 – 1.5 hours
1 – 1.5 hours
*Note: For the standard two coat application method, ½ part of D8767 thinner may be added to improve flow if needed.
Use the tables to determine the proper hardener needed for the application.
Hardener Selection Thinner Accelerator
ECH7070 Fast Hardener
55° - 75°F (13º - 24ºC) D8767 EA10 Accelerator
ECH7080 Medium Hardener
75° - 95°F (24º - 35ºC)
ECH7090 Slow Hardener
95°F and above (35°C)
Hardener selection may be dependent on the size of repair.
Optional Additive:
SLV814 Universal Flexiblizer may be used to flex EC700
EC700 : 4 vols
ECH70XX: 1 vol
SLV814 : 10%
When used on plastic parts, EC700 does not require the use of SLV814 Universal Flexiblizer. However, for very flexible or leading
edge parts such as bumper covers and fascias, the addition of SLV814 will improve overall flexibility.
Spraygun set-up:
Fluid Tip 1.2 - 1.4
Spray Viscosity 17-19 secs DIN 4 @ 20°C / 68°F
Spray pressure:
HVLP at air cap Max. 10 psi
Refer to the manufacturers gun recommendations for air pressure
Number of coats:
OneVisit : Apply 1 light to medium flowing coat immediately followed by a second medium coat to give 2 mils dry film thickness.
or
Standard 2-Coat : Apply 2 single medium wet coats allowing 5 to 10 minutes flash time between each coat, to provide for 2 - 2.5 mils
dry film thickness.
Flash off at 68ºF/20ºC:
OneVisit : Allow 1 minute of flash time between the 1st and 2
nd coats. For 2 or more panels, no flash time between coats is required.
or Standard 2-Coat : Allow 5 to 10 minutes between coats depending on your spray booth conditions and / or hardener choice.
Drying Times: Standard With EA10 Accelerator
Dust-free
68°F / 20°C 20 – 40 minutes 20 – 30 minutes
Dry to handle
68°F / 20°C 3 – 5 hours 2 – 3 hours
Air Dry
68°F / 20°C 5 – 7 hours 3 – 5 hours
Force Dry
140ºF / 60ºC Metal
Temperature*
When using ECH7070 - 15 minutes When using ECH7070 - 10 minutes
When using ECH7080 - 20 minutes When using ECH7080 - 15 minutes
When using ECH7090 - 20 minutes When using ECH7090 - 20 minutes
Tape Time
68°F / 20°C 3 – 5 hours 2 – 3 hours
IR (Infrared) 8 – 15 minutes 8 – 15 minutes
*All force dry times are quoted for metal temperature. Additional time must be allowed during force dry to allow metal to reach recommended
temperature.
Page 3 EB-700
Cumulative Parts Mix by Weight Activation Chart for EC700 One Visit Production Clearcoat 4:1 or 4:1:5%
Clearcoat Required Standard Accelerated
4 Parts 1 Part 4 Parts 1 Part 5% EC700 ECH70XX EC700 ECH70XX EA10
¼ Pint / 4 oz. 126.1 154.5 120.1 147.2 154.1
½ Pint / 8 oz. 252.2 309.0 240.2 294.3 308.0
¾ Pint / 12 oz. 378.3 463.6 360.3 441.5 462.1
1 Pint / 16 oz. 504.4 618.1 480.4 588.7 616.1
1.5 Pints / 24 oz. 756.6 927.1 720.5 882.9 924.1
1.75 Pints / 28 oz. 882.7 1081.7 840.6 1030.1 1078.1
1 Quart / 32 oz. 1008.8 1236.2 960.7 1177.3 1232.2
1.5 Quarts / 48 oz. 1513.1 1854.2 1441.1 1765.9 1848.2
2 Quarts / 64 oz. 2017.5 2472.3 1921.4 2354.5 2464.2
APPLICATION GUIDE:
Overcoat/Recoat
Overcoat/Recoat Time 12-16 hours at 68°F / 20°C air dry or after force dry cool down. EC700 must be sanded
before recoating with primer, color or clear.
Grade wet U.S. 500 – 600 / European P800 - 1200
Grade dry U.S. 400 – 500 / European P600 - 800
Overcoat with Envirobase High Performance Basecoat
Polishing Polishing is not normally required. If, however, polishing is required to remove minor dirt nibs, wet sand with P1500 wet
and follow normal polishing procedures.
Performance Guidelines Allow the Envirobase High Performance Waterborne Basecoat to flash off for 15 minutes (but no longer than 24 hours) before applying EC700.
If the basecoat dries longer than 24 hours, additional basecoat must be applied before clearcoating. The timing will depend on thickness and
temperature.
Recoating times will be extended at lower temperatures. EC700 may be sanded with 1200 grit paper or finer and polished when hard, to rectify
minor imperfections.
Fading Out EC700
After spot repairing, Use OneChoice SXA840 blending solvent and apply starting from the outside of the repair moving towards the center of the
repaired area to lose the clearcoat blend edge.
Technical Data Total dry film build: Minimum 2.0 mils
Maximum 3.0 mils
Recommended film build per wet coat 2.0 - 2.5 mils
Recommended dried film build per coat 1.0 - 1.5 mils
RTS Combinations:
EC700 : ECH70XX EC700 :
ECH70XX : D8767
EC700 : ECH70XX :
EA10 : D8767
EC700 : ECH70XX :
SLV814
Volume Ratio: 4 : 1 4 : 1 : 0.5 4 : 1 : 5% : 0.5 4 : 1 : 10%
Applicable Use Category Clear Coating Clear Coating Clear Coating Clear Coating (flexed) VOC Actual (g/L) 155 146 142 145
VOC Actual (lbs/gal) 1.29 1.22 1.18 1.21
VOC Regulatory (less water less exempt) (g/l) 250 249 249 243
VOC Regulatory (less water less exempt) (lbs/gal) 2.09 2.08 2.08 2.03
Density (g/L) 1164 1171 1165 1168
Density (lbs/gal) 9.71 9.77 9.72 9.75
Volatiles wt. % 57.1 59.5 60.4 58.7
Water wt. % 0.0 0.0 0.0 0.0
Exempt wt. % 43.7 47.0 48.1 46.2
Water vol. % 0.0 0.0 0.0 0.0
Exempt vol. % 37.9 41.3 42.9 40.3
Solids vol. % 44.4 42.0 40.9 43.2
Sq Ft. Coverage / U.S.gal. 1 mil. @ 100% transfer
efficiency
712 674 656
693
Page 4 EB-700
Health and Safety See Material Safety Data Sheet and Labels for additional safety information and handling instructions.
• The contents of this package may have to be blended with other components before the product can be used.
Before opening the packages, be sure you understand the warning messages on the labels and MSDS’s of all the components, since the mixture will have the hazards of all its parts.
• Improper handling and use, for example, poor spray technique, inadequate engineering controls and/or lack of
proper Personal Protective Equipment (PPE), may result in hazardous conditions or injury.
• Follow spray equipment manufacturer's instructions to prevent personal injury or fire.
• Provide adequate ventilation for health and fire hazard control.
• Follow company policy, product MSDS and respirator manufacturer’s recommendations for selection and proper use of respiratory protection. Be sure employees are adequately trained on the safe use of respirators per
company and regulatory requirements.
• Wear appropriate PPE such as eye and skin protection. In the event of injury, see first aid procedures on MSDS.
• Always observe all applicable precautions and follow good safety and hygiene practices.
Emergency Medical or Spill Control Information (412) 434-4515; In Canada (514) 645-1320 Materials described are designed for application by professional, trained personnel using proper equipment and are not intended for sale to the
general public. Products mentioned may be hazardous and should only be used according to directions, while observing precautions and warning
statements listed on label. Statements and methods described are based upon the best information and practices known to PPG Industries.
Procedures for applications mentioned are suggestions only and are not to be construed as representations or warranties as to performance, results,
or fitness for any intended use, nor does PPG Industries warrant freedom from patent infringement in the use of any formula or process set forth
herein.
©2013 PPG Industries Inc. Envirobase, One Visit, OneChoice, Global Refinish System and Bringing innovation to the surface are trademarks of PPG Industries Ohio, Inc.
PPG Industries 19699 Progress Drive Strongsville, OH 44149 1-800-647-6050
PPG Canada Inc. 2301 Royal Windsor Drive Unit #6 Mississauga, Ontario L5J 1K5 1-888-310-4762
EC700 ONE - VISIT™ PRODUCTION CLEARCOAT HARDENER SELECTION GUIDE
Lower Air Movement Average Air Flow & Humidity Higher Air Movement
Temperature and Humidity Temperature and Humidity
12,000 - 24,000 CFM - 30% - 90% RH
TEMPERATURE 55°F 60°F 65°F 70°F 75°F 80°F 85°F 90°F 95°F 100ºF 100ºF +
13ºC 15ºC 18ºC 21ºC 24ºC 27ºC 29ºC 32ºC 35ºC 38ºC 38ºC + Hardener
ECH7070
Hardener ECH7080
Hardener
ECH7090
. .
Smaller Temperature and Size of The Repair Will Affect Hardener Selection Larger
.
© 2009 PPG Industries EB-750 9/09
Product Information EC750 One-Visit™ Appearance Clearcoat
Product Description EC750 is a high gloss, high solids appearance clearcoat designed specifically for use with Envirobase High Performance. The OneVisit Appearance Clearcoat, with zero flash time, reduces cycle times while maintaining the quality and appearance required by high production shops. From an environmental standpoint, the low 2.1 VOC of EC750 along with the high solids resin also decreases clearcoat material usage and therefore greatly reduces the overall VOC emissions.
Preparation of Substrate:
In all cases, wash all surfaces to be painted with soap and water, then apply the appropriate Global or OneChoice cleaner. Ensure that the substrate is thoroughly cleaned and dried both before and after application work. Wet sand with U.S. 500-600 / European P800-1200 grade paper or dry sanding with U.S. 400-500 / European P600-800 grade paper. Wash off residue and dry thoroughly before re-cleaning with appropriate Global or OneChoice substrate cleaner. The use of a tack rag is recommended.
Page 2 EB-750
APPLICATION GUIDE: Mixing Ratio for EC750 One-Visit Appearance Clearcoat
EC750 4 vols ECH70XX 1 vol
Pot life* @ 68°F / 20°C
2.5 - 3 hours *Note: Pot life will be shortened with increased temperatures.
Use the tables to determine the proper hardener needed for the application.
Hardener Selection ECH7070 : Fast Hardener
55° - 75°F (13º - 24ºC)
ECH7080 : Medium Hardener 75° - 95°F (24º - 35ºC)
ECH7090 : Slow Hardener 95°F and above (35°C)
Hardener selection may be dependent on the size of repair.
Optional Additive:
SLV814 Universal flexiblizer may be used to flex EC750 EC750: 4 vols ECH70XX: 1 vol SLV814 : 10% When used on plastic parts, EC750 does not require the use of SLV814 Universal flexiblizer. However, for very flexible or leading edge parts such as bumper covers and fascias, the addition of SLV814 will improve overall flexibility.
Spraygun set-up:
Fluid Tip 1.2 - 1.4
Spray Viscosity 17-19 secs DIN 4 @ 20°C / 68°F
Spray pressure: HVLP at air cap Max. 10 psi
Refer to the manufacturers gun recommendations for air pressure
Number of coats:
Apply 1 light to medium flowing coat is immediately followed by a second medium coat to give 2 mils dry film thickness.
Flash off at 68ºF/20ºC:
Allow 1 minute of flash time between the 1st and 2nd coats. For 2 or more panels, no flash time between coats is required.
Drying Times:
Dust-free 68°F / 20°C 20 - 40 minutes Dry to handle 68°F / 20°C Over night Air Dry 68°F / 20°C Over night
Force Dry 140ºF / 60ºC Metal Temperature*
30 minutes
Tape Time 68°F / 20°C
Over night
IR (Infrared) 8 -15 minutes
*All force dry times are quoted for metal temperature. Additional time must be allowed during force dry to allow metal to reach recommended temperature.
Page 3 EB-750
Cumulative Parts Mix by Weight Activation Chart for EC750 One-Visit Appearance Clearcoat
Clearcoat Required EC750 Clearcoat Parts ECH70XX Hardener Parts
¼ Pint / 4 oz. 126.3 154.8
½ Pint / 8 oz. 252.5 309.5
¾ Pint / 12 oz. 378.8 464.3
1 Pint / 16 oz. 505.0 619.0
1.5 Pints / 20 oz. 631.3 773.8
1.75 Pints / 28 oz. 883.8 1083.3
1 Quart / 32 oz. 1010.1 1238.1
1.5 Quarts / 40 oz. 1262.6 1547.6
2 Quarts / 64 oz. 2020.2 2476.2 APPLICATION GUIDE: Overcoat/Recoat
Overcoat/Recoat Time 12-16 hours at 68°F / 20°C air dry or after force dry cool down. EC750 must be sanded before recoating with primer, color or clear.
Grade wet U.S. 500 – 600 / European P800 - 1200
Grade dry U.S. 400 – 500 / European P600 - 800
Overcoat with Envirobase High Performance Basecoat
Polishing Polishing is not normally required. If, however, polishing is required to remove minor dirt nibs, wet sand with P1500 wet and follow normal polishing procedures.
Performance Guidelines Allow the Envirobase High Performance Waterborne Basecoat to flash off for 15 minutes (but no longer than 24 hours) before applying EC750. If basecoat dries longer than 24 hours, additional basecoat must be applied before clearcoating. The timing will depend on thickness and temperature. Recoating times will be extended at lower temperatures. EC750 may be sanded with 1200 grit paper or finer and polished when hard, to rectify minor imperfections. Fading Out EC750 After spot repairing, Use OneChoice SXA840 blending solvent and apply starting from the outside of the repair moving towards the center of the repaired area to lose the clearcoat blend edge. Technical Data Total dry film build: Minimum 2.0 mils Maximum 3.0 mils Recommended film build per wet coat 2.0 - 2.5 mils Recommended dried film build per coat 1.0 - 1.5 mils RTS Combinations: EC750 : ECH70XX EC750 : ECH70XX : SLV814 Volume Ratio: 4 : 1 4 : 1 : 10% Applicable Use Category Clear Coating Clear Coating (flexed) VOC Actual (g/L) 155 145VOC Actual (lbs/gal) 1.29 1.21VOC Regulatory (less water less exempt) (g/l) 250 243VOC Regulatory (less water less exempt) (lbs/gal) 2.09 2.03Density (g/L) 1164 1168Density (lbs/gal) 9.71 9.75Volatiles wt. % 57.1 58.7Water wt. % 0.0 0.0Exempt wt. % 43.7 46.2Water vol. % 0.0 0.0Exempt vol. % 37.9 40.3Solids vol. % 44.4 43.2Sq Ft. Coverage / U.S.gal. 1 mil. @ 100% transfer efficiency 4 : 1 4 : 1 : 10%
Page 4 EB-750
Health and Safety See Material Safety Data Sheet and Labels for additional safety information and handling instructions.
• The contents of this package may have to be blended with other components before the product can be used. Before opening the packages, be sure you understand the warning messages on the labels and MSDS’s of all the components, since the mixture will have the hazards of all its parts.
• Improper handling and use, for example, poor spray technique, inadequate engineering controls and/or lack of proper Personal Protective Equipment (PPE), may result in hazardous conditions or injury.
• Follow spray equipment manufacturer's instructions to prevent personal injury or fire.
• Provide adequate ventilation for health and fire hazard control.
• Follow company policy, product MSDS and respirator manufacturer’s recommendations for selection and proper use of respiratory protection. Be sure employees are adequately trained on the safe use of respirators per company and regulatory requirements.
• Wear appropriate PPE such as eye and skin protection. In the event of injury, see first aid procedures on MSDS.
• Always observe all applicable precautions and follow good safety and hygiene practices.
Emergency Medical or Spill Control Information (414) 434-4515; In Canada (514) 645-1320 Materials described are designed for application by professional, trained personnel using proper equipment and are not intended for sale to the general public. Products mentioned may be hazardous and should only be used according to directions, while observing precautions and warning statements listed on label. Statements and methods described are based upon the best information and practices known to PPG Industries. Procedures for applications mentioned are suggestions only and are not to be construed as representations or warranties as to performance, results, or fitness for any intended use, nor does PPG Industries warrant freedom from patent infringement in the use of any formula or process set forth herein.
PPG Automotive Refinish World Leaders in Automotive Finishes PPG Industries 19699 Progress Drive Strongsville, OH 44149 1-800-647-6050
PPG Canada Inc. 2301 Royal Windsor Drive Unit #6 Mississauga, Ontario L5J 1K5 1-888-310-4762
© 2011 PPG Industries EB-800 12/11
Product Information EC800 Ultra Fast 2.1 Clearcoat
Product Description EC800 is an ultra fast, high gloss 2.1 VOC highly productive clearcoat designed specifically for use with Envirobase High Performance basecoats. This clearcoat, with its no bake requirement and zero flash between coats, dramatically reduces cycle times while maintaining the quality and appearance required by high production shops. From an environmental standpoint, the low 2.1 VOC of EC800 Clearcoat along with the high solids resin also decreases clearcoat material usage and therefore greatly reduces the overall VOC emissions.
Preparation of Substrate:
In all cases, wash all surfaces to be painted with soap and water, then apply the appropriate OneChoice® or Global® cleaner. Ensure that the substrate is thoroughly cleaned and dried both before and after application work. Wet sand with U.S. 500-600 / European P800-1200 grade paper or dry sanding with U.S. 400-500 / European P600-800 grade paper. Wash off residue and dry thoroughly before re-cleaning with appropriate OneChoice or Global substrate cleaner. The use of a tack rag is recommended.
Page 2 EB-800
APPLICATION GUIDE: Mixing Ratio
EC800 ECH8075 ECA8x/ D8767 / DT1855 / SLV898
4 vols 1 vol 1 vol
Refer to PaintManager™ for exact mix by weight volumes.
Pot life @ 68°F / 20°C With ECA8x Reducers 1 - 1.5 hours With D8767/DT1855/SLV Reducers 2 hours
Hardener Accelerated Reducer Thinner ECH8075
ECA81 Fast 65°F -75°F / 18°C - 24°C ECA83 Normal 70°F - 85°F / 21°C - 29°C
D8767 or DT1855 77° F - 95°F / 25°C - 35°C SLV898 Low VOC Retarder*
* Thinner selection may be dependent on temperature and or size of repair. For use in extreme temperatures +95°F / +35°C, SLV898 may be used as a replacement up to one full part for D8767 or DT1855 thinners. For VOC data and additional information, see OneChoice product bulletin OC-17.
Optional Additives: EC800 ECH8075 ECA8x / D8767 / DT1855 SLV814 SLV814 4 1 1 + 10% EC800 ECH8075 ECA8x / D8767 / DT1855 SLV73 SLV73 4 1 1 + 1 oz. to RTS qt.
When used on plastic parts, EC800 does not require the use of SLV814 Universal flexiblizer. However, for very flexible or leading edge parts such as bumper covers and fascias, the addition of SLV814 will improve overall flexibility. Note: For flattening recommendations, see OneChoice bulletin OC-7.
Spray gun set-up: Fluid Tip 1.3 - 1.5
Spray Viscosity 12-14 secs DIN 4 @ 20°C / 68°F Spray pressure: HVLP at air cap Max. 10 psi Refer to the manufacturers gun recommendations for inlet air pressures Number of coats:
Apply 2 medium wet coats
Film build:
Minimum Dry Maximum Dry Recommended film build per coat wet Recommended film build per coat dry
2.0 mils 3.0 mils 2.0 - 2.5 mils 1.0 - 1.5 mils
Flash off at 68ºF/20ºC:
No flash required
Drying Times: Dust-free 68°F / 20°C 10 - 15 minutes
Air Dry to Re-assemble 68°F / 20°C 1 hour
Force Dry* 140ºF / 60ºC N/A
Tape Time 68°F / 20°C 1 hour
IR (Infrared) N/A *For in-Service delivery at low temperatures (below 60°F/ 16°C) or inclement weather conditions, allow EC800 a minimum of 4 hours air dry at shop temperature (above 60°F/ 16°C or above) or bake for 10 minutes @ 120°F / 49°C metal temperature and cool for one hour prior to putting into service.
Page 3 EB-800
APPLICATION GUIDE: Overcoat / Recoat / Polishing
Overcoat / Recoat time 2 - 3 hours at 68°F / 20°C air dry or after force dry for 10 minutes @
120°F / 49°C metal temperature and cool down for one hour. EC800 must be sanded before recoating with primer, color or clear.
Grade wet U.S. 500 – 600 / European P800 - 1200
Grade dry U.S. 400 – 500 / European P600 - 800
Overcoat with Envirobase High Performance Basecoat, primer, color or clear
Polishing 30 - 45 Minutes
Polishing is not normally required. If, however, polishing is required to remove minor dirt nibs, sand with P1500 or finer and follow normal polishing procedures.
Performance Guidelines
Allow basecoat to flash off for 15 minutes (but no longer than 24 hours) before applying EC800. If the basecoat dries longer than 24 hours, additional basecoat must be applied before clearcoating. The timing will depend on thickness and temperature.
Fading Out EC800 After spot repairing, Use OneChoice SLV840 blending solvent and apply starting from the outside of the repair moving towards the center of the repaired area to lose the clearcoat blend edge.
Technical Data
Use of recommended productsin ready to spray mixes will be compliant under a Clear Coating VOC limit of 2.1 lbs/gal (250 g/L) in Canada and the US except parts of California. EA81 contains the solvent TBAc. For facilities that are required to track TBAc emissions:ECA81 contains TBAc at 2.7 lbs/gal, a 4:1:1 blend using ECA81 contains TBAc at 0.5 lbs/gal and a 4 :1:1+10% blend using ECA81 contains TBAc at 0.4 lbs/gal. Due to unique California air district VOC regulations, EA81 is not allowed for compliant use within that state (only).
RTS Combinations: EC800 : ECH8075 :
ECA8x EC800 : ECH8075 :
D8767 / DT1855 EC800 : ECH8075 :
ECA8x+ SLV814 EC800 : ECH8075 :
D8767/DT1855+ SLV814
Volume Ratio: 4 : 1 : 1 4 : 1 : 1 4 : 1 : 1 +10% 4 : 1 : 1 +10% Applicable Use Category Clear Coating Clear Coating Clear Coating
(flexed) Clear Coating
(flexed) VOC Actual (g/L) 118 104 111 98 VOC Actual (lbs/gal) 0.99 0.87 0.93 0.82 VOC Regulatory (less water less exempt) (g/l) 249 - 250 226 - 228 240 - 241 219 VOC Regulatory (less water less exempt) (lbs/gal) 2.08 - 2.09 1.89 - 1.90 2.00 - 2.01 1.83 Density (g/L) 1059 - 1093 1073 - 1119 1074 - 1105 1087 - 1129 Density (lbs/gal) 8.84 - 9.12 8.95 - 9.34 8.96 - 9.22 9.07 - 9.42 Volatiles wt. % 64.1 - 65.2 64.6 - 66.1 65.1 - 66.1 65.5 Water wt. % 0.1 0.1 0.1 0.1 Exempt wt. % 52.9 - 54.4 54.9 - 56.8 54.6 - 56.0 56.4 - 58.1 Water vol. % 0.1 0.1 0.1 0.1 Exempt vol. % 52.8 - 52.9 54.4 53.8 - 53.9 55.2 - 55.3 Solids vol. % 33.6 33.5 33.4 33.3 Sq Ft. Coverage / U.S.gal. 1 mil. @ 100% transfer efficiency 539 538 535 534
Page 4 EB-800
Health and Safety See Material Safety Data Sheet and Labels for additional safety information and handling instructions.
• The contents of this package may have to be blended with other components before the product can be used. Before opening the packages, be sure you understand the warning messages on the labels and MSDS’s of all the components, since the mixture will have the hazards of all its parts.
• Improper handling and use, for example, poor spray technique, inadequate engineering controls and/or lack of proper Personal Protective Equipment (PPE), may result in hazardous conditions or injury.
• Follow spray equipment manufacturer's instructions to prevent personal injury or fire.
• Provide adequate ventilation for health and fire hazard control.
• Follow company policy, product MSDS and respirator manufacturer’s recommendations for selection and proper use of respiratory protection. Be sure employees are adequately trained on the safe use of respirators per company and regulatory requirements.
• Wear appropriate PPE such as eye and skin protection. In the event of injury, see first aid procedures on MSDS.
• Always observe all applicable precautions and follow good safety and hygiene practices. Emergency Medical or Spill Control Information (412) 434-4515; In Canada (514) 645-1320 Materials described are designed for application by professional, trained personnel using proper equipment and are not intended for sale to the general public. Products mentioned may be hazardous and should only be used according to directions, while observing precautions and warning statements listed on label. Statements and methods described are based upon the best information and practices known to PPG Industries. Procedures for applications mentioned are suggestions only and are not to be construed as representations or warranties as to performance, results, or fitness for any intended use, nor does PPG Industries warrant freedom from patent infringement in the use of any formula or process set forth herein.
PPG Industries 19699 Progress Drive Strongsville, OH 44149 1-800-647-6050
PPG Canada Inc. 2301 Royal Windsor Drive Unit #6 Mississauga, Ontario L5J 1K5 1-888-310-4762
D890 Compliant Clear
Product Description
Global Refinish System D890 is a premium, compliant clear formulated to meet VOC limits similar to thosecurrently in place in Northern California. D890 is designed for use over Global BC Color (see Data Sheet EU02)and Envirobase (See data sheet EU130).
Preparation of Substrate
In all cases, wash all surfaces to be painted with soap and water, then apply the appropriate Globalcleaner. See EU-134 Global Cleaners bulletin for selection and usage instructions. Ensure that thesubstrate is thoroughly cleaned and dried both before and after application work.
Wet sand with U.S. 500 – 600 / European P800 – 1200 grade paper or dry sanding withU.S. 400 – 500 / European P600 – 800 grade paper.
Wash off residue and dry thoroughly before recleaning with appropriate Global substrate cleaner.The use of a tack rag is recommended.
Apply D890 Compliant Clear over Global BC and Envirobase. See the product data sheet for details onGlobal BC & Envirobase system applications.
Product Information Effective 8/05 EU-107
Product Information
APPLICATION GUIDE
Mixing Ratio:D890 3 vols
D884 or D887 1 vol
Thinner 1/2 vol
+ D885 or D886 1/2 - 1 oz. per ready-to-spray quart
The addition of D885 or D886 is required to maintain pot life. Add 1/2 - 1 U.S. fl. oz. per ready-to-spray (RTS)U.S. quart of D885 for enhanced cure or D886 to extend flow in higher temperatures.
Pot life @ 68°F / 20°C 1 hour (Adding D885 or D886 is required to maintain pot life.)
Choose Hardener and Thinner according to the below charts:
Hardener Selection Thinner Selection
D884 General Purpose / Baking D870 Up to 65°F / 18°C)
D887 Baking / Flexibile Parts D871 65° – 77°F / 18° – 25°C
D872 77° – 95°F / 25° – 35°C
D873 Over 95°F / 35°C
Note: Use of D887 is required for flexible Note: D8700 Retarder may be mixed with thinners inparts, on or off the vehicle. No other temperatures over 35°C / 95°F. The retarder can be mixedadditive is necessary. up to 25% with the appropriate thinner. Do not use alone
as a reducer.
Additives:D885 Enhancer Add 1/2 – 1 U.S. fl. oz. per ready to-spray (RTS) U.S.D886 Extender quart of D885 for enhanced cure or D886 to extend flow
in higher temperatures (required to maintain pot life).
Spraygun set-up:Fluid Tip 1.3 – 1.5 mm or equivalent
Spray Viscosity 20 – 21 seconds #2 ZAHN (Signature type @ 68°F / 20°C
Spray pressure:HVLP at air cap 10 PSI
Conventional at spray gun 45 - 55 PSI
Number of coats:Apply 2 coats 1 full wet coat with decreased fluid volume followed by,
1 full wet coat with normal fluid volume
(See “Performance Guidelines”, page 3)
Flash off at 68°F / 20°C:Between coats 5 – 10 minutes
Before baking 0 – 15 minutes
Drying times:(Dry times using D884 Hardener and D885 Enhancer)
Dust-free 68°F / 20°C 30 – 45 minutes
Dry to handle68°F / 20°C 4 hours minimum
Tape Time68°F / 20°C 8 hours140°F / 60°C 1 hour after cool down
page 2 EU-107
page 3 EU-107
APPLICATION GUIDE
Drying Times (continued):
Air Dry68°F / 20°C 8 hours140°F / 60°C 30 minutes
IR (infrared)Medium Wave 15 minutesShort Wave 9 minutes
Polishing After bake cycle and 1 hour cool down. Use a foam pad with a minorcutting compound to remove any minor imperfections.
Overcoat / Recoat:
Overcoat/Recoat Time After force dry/cool down or 6 – 8 hours @ 68°F / 20°C
D890 must be sanded before recoating to ensure good adhesion
Grade wet European U.S. 500 – 600 / P800 – 1200
Grade dry European U.S. 400 – 500 / P600 – 800
Overcoat with Any Global topcoat system
Performance Guidelines:Allow the Global BC Color to flash off for 15 minutes (but no longer than 24 hours) before applying D890 Clear.The timing will depend on thickness and temperature.
Adjust the fluid volume on the gun lower before applying the first coat of D890. Spray the coat to look asyou want the final appearance to look. Apply the second coat with normal fluid volume to achieve the sameappearance.
Recoating times will be extended at lower temperatures. Global D890 may be sanded with 1200 grit paper or finerand polished when hard, to rectify minor imperfections.
Fading Out - D890 ClearAfter spot repairing, clean the gun and then spray D8753 Blend-Ease around the repaired area to lose the edge andblend the repair into the surrounding panel. Spray starting from the outside of the repair, moving to the center.
Technical Data:Total dry film build
Minimum 2.0 milsMaximum 3.0 milsRecommended film build per wet coat 2.3 – 2.7 milsRecommended dried film build per coat 1.2 – 1.4 mils
Theoretical coverage 820 sq.ft. per U.S. gal. Theoretical coverage in sq.ft./U.S. gal. Ready-to-spray (RTS), 1 mil dry film thickness
Percent solids by volume RTS 51.16
VOC
(D890) 3.34 lbs. per U.S. gal.
(D890:D887:D872 + D886, 3:1:1/2 + 1 oz./RTS U.S. quart) 3.47 lbs. per U.S. gal.
Global at a Glance D890Compliant Clear
Mix:D890: 3 vols
D884 or D887: 1 vol
Thinner: 1/2 vol
+ D885 or D886: 1/2 - 1 oz. per ready-to-spray quart
The addition of D885 or D886 is required to maintain pot life. Add 1/2 - 1 U.S. fl. oz. per ready-to-spray(RTS) U.S. quart of D885 for enhanced cure or D886 to extend flow in higher temperatures.
Pot life @ 68°F / 20°C 1 hour (Adding D885 or D886 is required to maintain pot life.)
Hardener Selection Thinner Selection
D884 General Purpose / Baking D870 Up to 65°F / 18°C)
D887 Baking / Flexibile Parts D871 65° – 77°F / 18° – 25°C
D872 77° – 95°F / 25° – 35°C
D873 Over 95°F / 35°C
Note: Use of D887 is required for Note: D8700 Retarder may be mixed with thinners inflexible parts, on or off the vehicle. temperatures over 35°C / 95°F. The retarder can be mixedNo other additive is necessary. up to 25% with the appropriate thinner. Do not use alone
as a reducer.
SpraygunSetup:
HVLP at the air cap 10 PSI
Conventional at spray gun 45 – 55 PSI
Fluid tip 1.3 – 1.5 mm or equivalent
Spray Viscosity 20 – 21 seconds #2 ZAHN (Signature type) @ 68°F / 20°C
Application:
Apply 2 Coats 1 full wet coat with decreased fluid volume then1 full wet coat with normal fluid volume.
Dry times: (Dry times using D884 Hardener and D885 Enhancer)
Between coats 5 – 10 minutes
Before baking 0 – 15 minutes
Dust-free 68°F / 20°C 30 – 45 minutes
Dry to handle 68°F / 20°C 4 hours minimum
Tape Time 68°F / 20°C 8 hours 140°F / 60°C 1 hour after cool down
Air Dry 68°F / 20°C 8 hours 140°F / 60°C 30 minutes
IR (infrared) Medium Wave 15 minutes Short Wave 9 minutes
Polishing After bake cycle and 1 hour cool down. Use a foam pad with aminor cutting compound to remove any minor imperfections.
Note: All force dry times are quoted for metal temperature. Additional time must be allowed during force dry toallow metal to reach recommended temperature.
page 4 EU-107
Health and Safety:See Material Safety Data Sheet and Labels for additional safety information and handling instructions.
· The contents of this package may have to be blended with other components before the product can be used.Before opening the packages, be sure you understand the warning messages on the labels and MSDS’s of all thecomponents, since the mixture will have the hazards of all its parts.
· Improper handling and use, for example, poor spray technique, inadequate engineering controls and/or lack ofproper Personal Protective Equipment (PPE), may result inhazardous conditions or injury.
· Follow spray equipment manufacturer’s instructions to prevent personal injury or fire.
· Provide adequate ventilation for health and fire hazard control.
· Follow company policy, product MSDS and respirator manufacturer’s recommendations for selection and properuse of respiratory protection. Be sure employees areadequately trained on the safe use of respirators per company and regulatoryrequirements.
· Wear appropriate PPE such as eye and skin protection. In the event of injury, see first aid procedures on MSDS.
· Always observe all applicable precautions and follow good safety and hygiene practices.
PPG Industries19699 Progress DriveStrongsville, OH 44149
PPG Canada Inc.2301 Royal Windsor DriveMississauga, Ontario L5J 1K5
© 2005 PPG Industries www.ppgrefinish.com Part No. EU-107 8/05
World Leaders In Automotive Finishes
Emergency Medical or Spill Control Information (412) 434-4515 ; In Canada (514) 645-1320
Materials described are designed for application by professional, trained personnel using proper equipment and are not intended for sale to the generalpublic. Products mentioned may be hazardous and should only be used according to directions, while observing precautions and warning statementslisted on label. Statements and methods described are based upon the best information and practices known to PPG Industries. Procedures forapplications mentioned are suggestions only and are not to be construed as representations or warranties as to performance, results, or fitness for anyintended use, nor does PPG Industries warrant freedom from patent infringement in the use of any formula or process set forth herein.
D893 Low VOC Performance Clear
Product DescriptionD893 Low VOC Performance Clear is a premium quality high solids clearcoat specifically formulated for today’s high production shop. The force dry time of D893 is up to 50% lower than traditional clears. D893 can be polished within minutes after cooling down.
D893 is designed for use over Global BC Colour (see Data Sheet EU02).
Preparation of SubstrateIn all cases, wash all surfaces to be painted with soap and water, then apply the appropriate Global cleaner. See GLG-142 Global Cleaners bulletin for selection and usage instructions. Ensure that the substrate is thoroughly cleaned and dried both before and after application work.
Wet sand with European P800-1200 / U.S. 500-600 grade paper or dry sanding with European P600-800 / U.S. 400-500 grade paper.
Wash off residue and dry thoroughly before recleaning with appropriate Global substrate cleaner. The use of a tack rag is recommended.
Apply Global BC Colour over original stoved finishes or over recommended Global Primers. See Data Sheet EU02 for Global BC system application details.
Product Information Effective 7/02 EU-112
Product Information
APPLICATION GUIDE
Mixing Ratio:D893 3 vols
Hardener 1 vol
D-Thinner 1 vol
Hardener Selection Thinner Selection
D884 Air Dry / General Purpose D870 Up to 18°C / 65°FD887 Stoving / Mar Resistance D871 18° – 25°C / 65° – 77°F D872 25° – 35°C / 77° – 95°F D873 Over 35°C / 95°F D8700 May replace up to 25% of recommended thinner levels in very warm conditions. Note: Smaller areas may require faster thinner.
Potlife:@ 20°C / 68°F 1 – 11/2 hours
Additives:Use D759 Matting Base to flatten D894 Clear See EU-33 for application instructions.
Use D814 Plasticiser to flexibilize D894 Clear See EU-47 for application instructions.
Spraygun set-up: Fluid Tip 1.3 – 1.5 mm or equivalent
Spray Viscosity 17 – 18 secs #2 ZAHN (Signature type @ 20°C / 68°F
Spray pressure:HVLP at air cap 0.7 bar / 10 PSI
Conventional at spray gun 3 - 4 bar / 45 - 55 PSI
Number of coats:Apply 2 normal coats
Film build per wet coat 2.40 – 3.00 mils
Dried film build per coat 1.00 – 1.25 mils
Flash off at 20°C / 68°F:Between coats 5 – 10 minutes
Before stoving 0 – 15 minutes
Drying times:Dust-free 20°C / 68°F 20 – 25 minutes
Dry to handle 20°C / 68°F 4 hours minimum 60°C / 140°F 15 – 20 minutes
Tape Time 20°C / 68°F 5 – 6 hours 60°C / 140°F 15 – 20 minutes
Through Dry 20°C / 68°F 8 hours 60°C / 140°F 15 – 20 minutes
IR (infrared) Medium Wave 15 minutes Short Wave 8 minutesNote: All force dry times are quoted for metal temperature. Additional time must be allowed during force dry to allow metal to reach recommended temperature.
page 2 EU-112
APPLICATION GUIDE
Overcoat / Recoat:
Overcoat/Recoat Time 10 hours @ 20°C / 68°F or after force dry/cool down + 2 hours
Grade wet European P800 – 1200 / U.S. 500 – 600
Grade dry European P600 – 800 / U.S. 400 – 500
Overcoat with Any Global topcoat system
Performance Guidelines:Allow the Global BC Colour to flash off for 15 minutes (but no longer than 24 hours) before applying D893 Clear. The timing will depend on thickness and temperature.
Recoating times will be extended at lower temperatures. Global D893 may be sanded with 1200 grit paper or finer and polished when hard, to rectify minor imperfections.
Fading Out - D893 Clear After spot repairing, clean the gun and then spray Global Blending Thinner D853 around the repaired area to lose the edge and blend the repair into the surrounding panel. Spray starting from the outside of the repair, moving to the center.
Technical Data:Total dry film build
Minimum 50µm / 2.0 mils Maximum 75µm / 3.0 mils Recommended film build per wet coat 40 – 75µm / 2.4 – 3.0 mils Recommended dried film build per coat 25 – 31µm / 1.0 – 1.25 mils
Theoretical coverage 15.8 m2 per litre / 642.2 sq. ft. per US gal.Note: Theoretical coverage in m≤ / litre and sq.ft./US gal. Ready-to-spray (RTS), giving 25 µm (1 mils) dry film thickness.
Percent solids by volume RTS 40.04
VOC
(D893) 494 gms per litre / 4.12 lbs. per US gal.
(D893:D884:D872, 3:1:1) 498 gms per litre / 4.15 lbs. per US gal.
Health and Safety:See Material Safety Data Sheet and Labels for additional safety information and handling instructions.
· The contents of this package may have to be blended with other components before the product can be used. Before opening the packages, be sure you understand the warning messages on the labels and MSDS’s of all the components, since the mixture will have the hazards of all its parts.
· Improper handling and use, for example, poor spray technique, inadequate engineering controls and/or lack of proper Personal Protective Equipment (PPE), may result in hazardous conditions or injury.
· Follow spray equipment manufacturer’s instructions to prevent personal injury or fire.
· Provide adequate ventilation for health and fire hazard control.
· Follow company policy, product MSDS and respirator manufacturer’s recommendations for selection and proper use of respiratory protection. Be sure employees are adequately trained on the safe use of respirators per company and regulatory requirements.
· Wear appropriate PPE such as eye and skin protection. In the event of injury, see first aid procedures on MSDS.
page 3 EU-112
Emergency Medical or Spill Control Information (304) 843-1300; In Canada (514) 645-1320
Materials described are designed for application by professional, trained personnel using proper equip-ment and are not intended for sale to the general public. Products mentioned may be hazardous and should only be used according to directions, while observing precautions and warning statements listed on label. Statements and methods described are based upon the best infor-mation and practices known to PPG Industries. Procedures for applications mentioned are suggestions only and are not to be construed as representations or warranties as to performance, results, or fitness for any intended use, nor does PPG Industries warrant freedom from patent infringe-ment in the use of any formula or process set forth herein.
PPG Industries 19699 Progress Drive Strongsville, OH 44149
PPG Canada Inc. 2301 Royal Windsor Drive Mississauga, Ontario L5J 1K5
©2002 PPG Industries EU-112 07/02
D894 High Solids Clear (California)
Product DescriptionD894 High Solids Clear is a premium quality high solids clearcoat specifically formulated to give optimum gloss and durability.
D894 is designed for use over Global BC Colour (see Data Sheet EU02).
Preparation of SubstrateIn all cases, wash all surfaces to be painted with soap and water, then apply the appropriate Global cleaner. See GLG-142 Global Cleaners bulletin for selection and usage instructions. Ensure that the substrate is thoroughly cleaned and dried both before and after application work.
Wet sand with European P800-1200 / U.S. 500-600 grade paper or dry sanding with European P600-800 / U.S. 400-500 grade paper.
Wash off residue and dry thoroughly before recleaning with appropriate Global substrate cleaner. The use of a tack rag is recommended.
Apply Global BC Colour over original stoved finishes or over recommended Global Primers. See Data Sheet EU02 for Global BC system application details.
Product Information Effective 12/09 EU-100CA
Product Information
APPLICATION GUIDE
Mixing Ratio:D894 3 vols
Hardener 1 vol
D-Thinner 1 vol
Hardener Selection Thinner Selection
D884 Air Dry / General Purpose D8764 Fast Compliant Thinner
D887 Stoving / Mar Resistance D8767 Compliant Thinner
D8774 Medium Compliant Thinner
Note: Smaller areas may require faster thinner.
Potlife:
@ 20°C / 68°F 5 – 6 hours
Additives:Use D885 Enhancer for enhanced cure Add 1/
2 fl. oz. per ready to-spray U.S. quart.
Use D886 Extender to extend cure Add 1/2 fl. oz. per ready to-spray U.S. quart.
Use D759 Matting Base to flatten D894 Clear See EU-33 for application instructions.
Use D814 Plasticiser to flexibilize D894 Clear See EU-47 for application instructions.
Spraygun set-up: Fluid Tip 1.3 – 1.5 mm or equivalent
Spray Viscosity 17 – 18 secs #2 ZAHN (Signature type @ 20°C / 68°F
Spray pressure:
HVLP at air cap 0.7 bar / 10 PSI
Conventional at spray gun 3 - 4 bar / 45 - 55 PSI
Number of coats:Apply 2 normal coats
Film build per wet coat 2.4 – 3.0 mils
Dried film build per coat 1.0 – 1.25 mils
Flash off at 20°C / 68°F:
Between coats 5 – 10 minutes
Before stoving 0 – 15 minutes
Drying times:Dust-free 20°C / 68°F 30 – 45 minutes
Dry to handle 20°C / 68°F 3 – 4 hours 60°C / 140°F 30 minutes
Tape Time 20°C / 68°F 7 – 8 hours 60°C / 140°F 30 minutes
Through Dry 20°C / 68°F 8 hours 60°C / 140°F 30 minutes
IR (infrared) Medium Wave 15 minutes Short Wave 8 minutesNote: All force dry times are quoted for metal temperature. Additional time must be allowed during force dry to allow metal to reach recommended temperature.
page 2 EU-100CA
APPLICATION GUIDE
Overcoat / Recoat:
Overcoat/Recoat Time
6 – 8 hours @ 20°C / 68°F or after force dry/cool down
Grade wet European P800 – 1200 / U.S. 500 – 600
Grade dry European P600 – 800 / U.S. 400 – 500
Overcoat with Any Global topcoat system
Performance Guidelines:Allow the Global BC Colour to flash off for 15 minutes (but no longer than 24 hours) before applying D894 Clear. The timing will depend on thickness and temperature.
Recoating times will be extended at lower temperatures. Global D894 may be sanded with 1200 grit paper or finer and polished when hard, to rectify minor imperfections.
Fading Out - D894 Clear After spot repairing, clean the gun and then spray Global Blending Thinner D853 around the repaired area to lose the edge and blend the repair into the surrounding panel. Spray starting from the outside of the repair, moving to the center.
Technical Data:Total dry film build
Minimum 50µm / 2.0 mils Maximum 75µm / 3.0 mils Recommended film build per wet coat 40 – 75µm / 2.4 – 3.0 mils Recommended dried film build per coat 25 – 31µm / 1.0 – 1.25 mils
Theoretical coverage 16.45 m2 per litre / 669.51 sq. ft. per US gal.
Note: Theoretical coverage in m2 / litre and sq.ft./US gal. Ready-to-spray (RTS), giving 25 µm (1 mils) dry film thickness.
Percent solids by volume RTS 43.3
VOC
(D894) 483.6 gms per litre / 4.03 lbs. per US gal.
(D894:D887:D8767, 3:1:1) 405.6 gms per litre / 3.38 lbs. per US gal.
Product Compatibility:D894 may be applied over any Global basecoat
Health and Safety:See Material Safety Data Sheet and Labels for additional safety information and handling instructions.
· The contents of this package may have to be blended with other components before the product can be used. Before opening the packages, be sure you understand the warning messages on the labels and MSDS’s of all the components, since the mixture will have the hazards of all its parts.
· Improper handling and use, for example, poor spray technique, inadequate engineering controls and/or lack of proper Personal Protective Equipment (PPE), may result in hazardous conditions or injury.
· Follow spray equipment manufacturer’s instructions to prevent personal injury or fire.
· Provide adequate ventilation for health and fire hazard control.
· Follow company policy, product MSDS and respirator manufacturer’s recommendations for selection and proper use of respiratory protection. Be sure employees are adequately trained on the safe use of respirators per company and regulatory requirements.
· Wear appropriate PPE such as eye and skin protection. In the event of injury, see first aid procedures on MSDS.
· Always observe all applicable precautions and follow good safety and hygiene practices.
page 3 EU-100CA
Emergency Medical or Spill Control Information (412) 434-4515; In Canada (514) 645-1320
Materials described are designed for application by professional, trained personnel using proper equipment and are not intended for sale to the general public. Products mentioned may be hazardous and should only be used according to directions, while observing precautions and warning statements listed on label. Statements and methods described are based upon the best information and practices known to PPG Industries. Procedures for applications mentioned are suggestions only and are not to be construed as representations or warranties as to performance, results, or fitness for any intended use, nor does PPG Industries warrant freedom from patent infringement in the use of any formula or process set forth herein.
PPG Industries 19699 Progress Drive Strongsville, OH 44149
PPG Canada Inc. 2301 Royal Windsor Drive, Unit #6 Mississauga, Ontario L5J 1K5
©2009 PPG Industries EU-100CA 12/09
Product Information Effective 11/12 EU-150
Product Information
D8115 Matte and D8117 Semi-Gloss Clearcoat System
Product Description
D8115 Matte and D8117 Semi-Gloss Clearcoats are designed for use over Envirobase® High
Performance Waterborne, Global® BC and Deltron
® DBC solvent basecoats. The Global Matte
Clearcoat System consists of two versatile 2K acrylic urethane clearcoats designed to reproduce
a range of low gloss levels, including the specialized repairs of vehicles or areas of vehicles
originally finished with a low gloss clearcoat over a single or multistage basecoat color system
(e.g. Lamborghini or Mercedes full body matte finish). To allow for the normal gloss variations
due to color, model, position of repair on vehicle etc., the actual mix of the two clearcoats can be
varied to match the vehicle to be repaired. The D8115 / D8117 or mixes of the two may also be
used over rigid plastics without the need for special additives.
Preparation of Substrate
When masking a repair, care should be taken to minimize direct contact of masking
tape onto the original matte finish. Where it is necessary to use masking tape directly
on the original finish, the tape must be removed before baking to avoid marking of
the original which may not recover.
D8115 / D8117 clearcoats must be applied on top of a clean and dust-free basecoat.
The use of a tack cloth is recommended after the basecoat has flashed off.
Care should be taken to avoid dirt inclusion at all stages. Rectification of dirt
inclusion in matte or low gloss finishes is not possible after the final coat of clearcoat.
Wash all surfaces to be painted with soap and water and then apply the appropriate
Global cleaner. See EU134 Global Cleaners for selection and usage instructions.
Ensure that the substrate is thoroughly cleaned and dried, both before and after
application work.
Wet sand with European U.S. 500-600 / P800-1200 grade paper or dry sand with U.S.
400-500 / European P600-800 grade paper.
Wash off sanding residue and dry thoroughly before re-cleaning with the appropriate
Global substrate cleaner. The use of a tack rag is recommended.
APPLICATION GUIDE:
Mix Ratio:
D8115/D8117 Clear : 3 vols
D8239 Hardener : 1 vol
D871/D872/DT885/DT895 Thinners : 1½ vols
Note: The volume ratio shown above is for reference however it is important that to insure accurate and replicatable mixing of matte clearcoat finishes, they should be mixed by weight on a scale. To verify a color match and gloss level, it is recommended that a test panel be sprayed before spraying the vehicle. FC-01 – FC05 matte levels will appear with the color formulas that that require a low gloss finish. All mix by weight volumes for these formulas may be found on PaintManager®.
Pot life @ 70ºF (21ºC) : 1 - 2 hours depending on thinner
Blending ratio:
D8115 or D8117 clearcoats may be used individually or combined to achieve five different levels of gloss. See table below for % combinations.
Percentage of Gloss
FC01 = Flat
Lamborghini full body
matte finish
0 - 10.0%
FC02 = Matte
10.1 - 20.0%
FC03 = Eggshell
Mercedes, Smart, BMW,
Fiat full body
matte finishes
20.1 - 30.0%
FC04 = Satin
30.1 - 45.0%
FC05 = Semi-Gloss
Older Mercedes lower
body cladding
45.1 - 60.0%
D8115 % 100 85 70 40 0
D8117 % 0 15 30 60 100
Additives:
None
Note: Matte finish clearcoats may be applied over rigid plastics without the need to add a flexiblizer.
Spraygun Set-up:
Fluid Tip 1.2 - 1.4 mm or equivalent
Spray Viscosity 15 seconds DIN4
Spray Pressure:
HVLP
Compliant
10 psi at the cap
29 - 40 psi at the gun
Conventional .
45 - 55 psi at the gun
Note: refer to spray gun manufacture recommended air pressure.
Application Process:
The preparation of color test panels to check the color and number of coats of clearcoat to achieve the correct matte effect is strongly recommended. The original matte finish can
sometimes become less matte over time due to weathering and cleaning processes used by car
owners. D8115/D8117 can be used individually or combined to achieve five levels of gloss.
Notes: No Fade-out process is possible for matte colors.
The clearcoat can be de-nibbed to remove minor dirt inclusions after the flash off time between
coats listed below. Any de-nibbing must be completed before the final coat of reduced gloss
clearcoat is applied. Dirt removal from the final low gloss finish is not possible.
Application:
1 Full single coat
Flash off until evenly matte all over
+ 1 Full single coat followed immediately by a lighter
(½ coat) cross coat.
Flash off until evenly matte before baking.
Flash off between coats: 15 - 30 minutes for best results, allow to dry matte*
*Note: Allowing the clearcoat to flash off completely between coats and before baking
is important to achieve an even appearance and gloss level over the whole area.
The actual flash off times will depend on the hardener/thinner and temperature combination
required to achieve the correct gloss effect and could be between 15 - 45 minutes.
Flash off at 70ºF (21ºC)
15 - 30 minutes ensuring the clearcoat is completely matte before baking.
Drying Times:
Dust-free:
70ºF (21ºC) 45minutes
Dry to handle:
70ºF (21ºC)
140ºF (60ºC)
12-16 hours
After cool down
Tape Time:
70ºF (21ºC)
140ºF (60ºC)
12-16 hours
After cool down
Full Cure:
70ºF (21ºC)
140°F (60°C)
24 hours
40 minutes*
IR (infrared):
Medium wave
Short wave
15-20 minutes
8-15 minutes
*Bake time quoted is for metal temperature. Additional time should be allowed in the bake
schedule to insure metal to reach recommended bake temperature.
Overcoat/Recoat:
Sanding; Must be sanded before recoating to ensure proper
adhesion.
Grade wet P800
Grade Dry P400-P500
Overcoat/Recoat Time:
Air Dry at 70°F (21°C)
12 hours
Force Dry at 140ºF (60ºC), or IR
After cool down
Overcoat with: Envirobase High Performance, Global BC or Deltron
DBC Basecoats.
Performance Guidelines: The Gloss levels achieved with this clear may vary depending upon film thickness and application. Low film thickness
and dry application will give a lower gloss level. High film thickness and wetter application will give a higher gloss
level. It is recommended that D8115/D8117 clearcoats be only used for complete panel repairs.
General Care and Maintenance of Matte Finishes
The following guidance on Care and Cleaning of matte finish vehicles is aimed at the car owner, and applies to both the OE and the repair finish. Particular care must be taken with matte finishes to maintain an original even matte effect. Guidance for the car owner on maintaining the even matte effect over time
Matte/Low gloss finishes can be relatively easily marked with general handling and day to day use (door/hood/deck lid opening, shoe scuffing on entry or exit of vehicle etc.).Care should be taken with these operations because marking or changing of the matte effect could result.
Care should be taken to avoid spillage of fuel onto the matte/low gloss finishes. Fuel spills should be removed as soon as possible using the washing guidelines below, to avoid permanent damage or altering of the low gloss effect.
1. In order to keep the matte surface effect, the use of paint cleaner, abrasives or polishes and wax polishes must be avoided. The vehicle must not be polished.
2. Polishing will lead to a higher, uneven gloss effect.
3. Cleaning with unsuitable materials could alter the matte effect (generally increasing gloss).
4. Automated car washing should be avoided. The preferred car washing method is by hand with a soft sponge, mild soap and lots of water. Frequent car washing over a period of time could lead to increased and inconsistent gloss levels across a car panel. Washing under direct sunlight should also be avoided.
5. Insects and bird droppings should be removed immediately. These residues should be soaked in water to soften and/or removed carefully with a high pressure cleaning equipment. In the case of strongly adhered residues, a spray on insect remover should be used prior to washing.
6. Whenever using any type of cleaning fluids with soft sponges or cloths, it is essential not to apply pressure or rub the matte finish. A gentle wipe/spray on, wipe off technique should be used. Applying pressure will alter the matte effect and result in an uneven appearance.
Technical Data: D8115 / D8117 : D8239 : D871 / D872 / DT885 / DT895
2.0 mils 2.5 mils
2.1 – 3.1 mils
1.0 – 1.25 mils
Total dry film build: Minimum Maximum
Recommended film build per wet coat
Recommended dried film build per coat
RTS Combinations: D8115 : D8239 :
D871 / D872 / DT885
/ DT895
D8117 : D8239 :
D871 / D872 / DT885
/ DT895
D8115/ D8117 :
D8239 : D871 / D872
/ DT885 / DT895
Volume Ratio: 3 : 1 : 1½ 3 : 1 : 1½ 3 : 1 : 1½
Coatings Category Specialty Coating Specialty Coating Specialty Coating
VOC Regulatory (Less Water Less Exempts) 4.79 - 4.82 lbs/gal
(574 - 578 g/L) 4.79 - 4.82 lbs/gal
(574 - 578 g/L) 4.79 - 4,82 lbs/gal (574 - 578 g/L)
Solids vol. % 34.1 34.0 34.0 - 34.1 Sq. Ft. Coverage / U.S.gal.(1 mil. @ 100% transfer efficiency) 547 546 546 - 547
Health and Safety See Material Safety Data Sheet and Labels for additional safety information and handling instructions.
• The contents of this package may have to be blended with other components before the product
can be used. Before opening the packages, be sure you understand the warning messages on the
labels and MSDS’s of all the components, since the mixture will have the hazards of all its parts.
• Improper handling and use, for example, poor spray technique, inadequate engineering controls
and/or lack of proper Personal Protective Equipment (PPE), may result in hazardous conditions
or injury.
• Follow spray equipment manufacturer's instructions to prevent personal injury or fire.
• Provide adequate ventilation for health and fire hazard control.
• Follow company policy, product MSDS and respirator manufacturer’s recommendations for
selection and proper use of respiratory protection. Be sure employees are adequately trained on
the safe use of respirators per company and regulatory requirements.
• Wear appropriate PPE such as eye and skin protection. In the event of injury, see first aid procedures on MSDS.
• Always observe all applicable precautions and follow good safety and hygiene practices.
Emergency Medical or Spill Control Information (412) 434-4515; In Canada (514) 645-1320
Materials described are designed for application by professional, trained personnel using proper equipment and are not intended for sale to the
general public. Products mentioned may be hazardous and should only be used according to directions, while observing precautions and warning
statements listed on label. Statements and methods described are based upon the best information and practices known to PPG Industries.
Procedures for applications mentioned are suggestions only and are not to be construed as representations or warranties as to performance, results, or
fitness for any intended use, nor does PPG Industries warrant freedom from patent infringement in the use of any formula or process set forth herein.
PPG Automotive Refinish Bringing innovation to the surface.™
PPG Industries 19699 Progress Drive Strongsville, OH 44149 1-800-647-6050
PPG Canada Inc. 2301 Royal Windsor Drive Unit #6 Mississauga, Ontario, Canada L5J 1K5 1-888-310-4762
© 2012 PPG Industries www.ppgrefinish.com Part No. EU-150 11/12
Product Description
PPG Global Cleaners are specifically designed to remove waxes, grease, silicones, road tar, engine oil, overspray, adhesives and other contaminants. They can be used on bare metal, primers or automotive finishes. Global Cleaners are packaged ready-to-use.
D837 Spirit Wipe: Suitable for removing dirt, grease or other contaminants before or during the painting process.
D846 Degreasing and A fast, effective degreaser specially formulated to avoid adverse effects on plastic Anti-Static Agent for Plastics: substrates. Reduces static electricity on all treated surfaces, minimizing the attraction of dust and dirt.
Directions for Use:
D837 and D846 as a Spirit Wipe or Degreasing agent
· Wash surface with soap and water before cleaning.
· Clean surface before and after sanding.
· Do not use D837 on plastic or fiberglass parts. Application on these surfaces can generate static build-up, which can result in flash fire.
· Apply a generous amount of D837 or D846 to a clean white cloth or with a hand held spray bottle.
· Initial application floats contaminates to the surface where the second wipe with a clean dry cloth will remove the contaminates.
· For maximum results, wipe dry with clean white cloth in one direction only, while the surface is still wet to eliminate smearing of contaminates.
· Do not apply D846 over fresh topcoats or primers, or other sensitive substrates, as softening may occur.
D846 as a Anti-Static Agent
· Using a spray gun, apply a mist coat of D846 on the surface to be painted both before and after tacking. This will help reduce static electricity on all treated surfaces, minimizing the attraction of dust and dirt. Coverage is about one quart per car.
Caution: Wear solvent resistant gloves and safety glasses while using surface cleaning products.
Note: Local air quality regulations may limit use of specific Global cleaners. Verify acceptability before use.
Global Cleaners
Product Information Effective 7/07 EU-134
Product Information
D837 D846
VOC 6.36 lbs/gal 6.49 lbs/gal
Flashpoint (PMCC) 60°F / 16°C 53°F / 12°C
Health and Safety:See Material Safety Data Sheet and Labels for additional safety information and handling instructions.
· The contents of this package may have to be blended with other components before the product can be used. Before opening the packages, be sure you understand the warning messages on the labels and MSDS’s of all the components, since the mixture will have the hazards of all its parts.
· Improper handling and use, for example, poor spray technique, inadequate engineering controls and/or lack of proper Personal Protective Equipment (PPE), may result in hazardous conditions or injury.
· Follow spray equipment manufacturer’s instructions to prevent personal injury or fire.
· Provide adequate ventilation for health and fire hazard control.
· Follow company policy, product MSDS and respirator manufacturer’s recommendations for selection and proper use of respiratory protection. Be sure employees are adequately trained on the safe use of respirators per company and regulatory requirements.
· Wear appropriate PPE such as eye and skin protection. In the event of injury, see first aid procedures on MSDS.
· Always observe all applicable precautions and follow good safety and hygiene practices.
TECHNICAL DATA
PPG Industries19699 Progress DriveStrongsville, OH 44149 1-800-647-6050
PPG Canada Inc. 2301 Royal Windsor Drive Mississauga, Ontario L5J 1K5 1-888-310-4762
© 2007 PPG Industries www.ppgrefinish.com Part No. EU-134 7/07
World Leaders In Automotive Finishes
Emergency Medical or Spill Control Information (412) 434-4515 ; In Canada (514) 645-1320Materials described are designed for application by professional, trained personnel using proper equipment and are not intended for sale to the general public. Products mentioned may be hazardous and should only be used according to directions, while observing precautions and warning statements listed on label. Statements and methods described are based upon the best information and practices known to PPG Industries. Procedures for ap-plications mentioned are suggestions only and are not to be construed as representations or warranties as to performance, results, or fitness for any intended use, nor does PPG Industries warrant freedom from patent infringement in the use of any formula or process set forth herein.
OC-20 Waterborne Pre-Cleaner SWX360 Waterborne Pre-Cleaner PPG One Choice™ brand Waterborne Pre-Cleaner is a waterbased cleaner for removing contaminates prior to undercoating or top coating. It is conveniently packaged ready for use or may be mixed with water at several ratios for different levels of VOC compliance.
Features Required Products Compatible Products ● Packaged ready for use ● Produces consistent results
SWX360 Waterborne Pre-Cleaner
SWX360 Waterborne Pre-Cleaner is for use with PPG and Nexa Autocolor brand products.
Advantages ● Can be used with PPG or
Nexa Autocolor systems.
Benefits • Customer satisfaction
SWX360 is packaged ready for use but may also be mixed with water to comply with specific VOC requirements Mix Ratio VOC Packaged ready for use: 0.58 lbs/gal / 70 gm/l Mixed at a 2:1 ratio, 2 parts SWX360 to 1 part water 0.39 lbs/gal / 47 gm/l Mixed at a 1:2 ratio, 1 part SWX360 to 2 parts water 0.20 lbs/gal / 24 gm/l
Product Information Effective 7/07
SWX360 Waterborne Pre-Cleaner Directions For Use
• Apply a generous amount of SWX360 with a clean cloth or by use of a hand held spray bottle. • Initial application floats contaminants to the surface where the second wipe with a clean, dry cloth
will remove the contaminants. • For maximum results, wipe dry with clean cloth while the surface is still wet, to eliminate
smearing of contaminants.
Technical Data: Color: Clear
Packaged VOC 0.58 lbs/gal (70 g/L) Density: 8.18 lbs/gal Flashpoint (PMCC): 102°F (39°C) Important:
Before opening the packages, be sure you understand the warning messages on the labels of all components, since the mixture may have the hazards of all its parts. Improper use may result in a hazardous condition. Wear eye and skin protection. Observe all applicable precautions.
Material Safety Data Sheet and Labels for additional safety information and handling instructions.
EMERGENCY MEDICAL OR SPILL CONTROL INFORMATION (412) 434 -4515. IN CANADA (514) 645-1320 Materials described are designed for application by professional, trained personnel using proper equipment and are not intended for sale to the general public. Products mentioned may be hazardous and should only be used according to directions, while observing precautions and warning statements listed on label. Statements and methods described are based upon the best information and practices known to PPG Industries. Procedures for applications mentioned are suggestions only and are not to be construed as representations or warranties as to performance, results, or fitness for any intended use, nor does PPG Industries warrant freedom from patent infringement in the use of any formula or process set forth herein.
PPG Industries World Leaders in Automotive Finishes
PPG Industries 19699 Progress Drive Strongsville, OH 44149 1-800-647-6050 PPG Canada Inc. 2301 Royal Windsor Drive Mississauga, Ontario, Canada L5J 1K5 1-888-310-4762
© 2007 PPG Industries www.ppgrefinish.com Part No OC-20 7/07
Waterborne Pre-Cleaner
SWX350 H2O-So-Clean™ Waterborne Pre-Cleaner
SWX350 H2O-So-Clean™ is a superior waterborne surface cleaner used for removing most contaminations including wax and grease, mold release agents and sanding dust.
SWX350 is commonly referred to as simply “O-so-clean” thanks to its excellent cleaning ability. It is compliant in the most stringent VOC markets with an ultra low 0.21 VOC.
OC-9
Features
· Packaged ready for use· Produces consistent results
Advantages
· Can be used with PPG or Nexa Autocolor systems
Benefits
· Customer satisfaction
Product Information Effective 11/09
Required Products
· SWX350 H2O-So-Clean™ Waterborne Pre-Cleaner
Compatible Products
· SWX350 Waterborne Pre-cleaner is for use with PPG and Nexa Autocolor brand products.
Compatible Substrates
· OEM Surfaces· Cured and Dried Automotive Surfaces· Ferous and non-ferous metals· Automotive Plastics
Application Data
Application:· SWX350 is packaged ready for use.
· Apply a generous amount of SWX350 on the surface with a clean cloth or a hand held spray bottle and wipe the surface clean. This initial step floats the contaminants to the surface.
· Use a second clean cloth to wipe the surface clean and remove the contaminants.
· For maximum results, wipe dry with clean cloth while the surface is still wet, to eliminate smearing of contaminants.
Technical Data:
Color ClearIntended Use Solvent (Substrate Cleaner)Packaged (ready to use) VOC content 0.16 lbs/gal (19 g/L)Density 8.15 lbs/galFlashpoint (PMCC) 62°F (17°C)
Important: Before opening the packages, be sure you understand the warning messages on the labels of all components, since the mixture will have the hazards of all its parts. Improper spray technique may result in a hazardous condition. Follow spray equipment manufacturer’s instructions to prevent personal injury or fire. Follow directions for respirator use. Wear eye and skin protection. Observe all applicable precautions.
H2O-So-Clean™ Waterborne Pre-Cleaner SWX350
See material Safety Data Sheet and Labels for additional safety information and handling instructions.
EMERGENCY MEDICAL OR SPILL CONTROL INFORMATION (412) 434 -4515. IN CANADA (514) 645-1320Materials described are designed for application by professional, trained personnel using proper equipment and are not intended for sale to the general public. Products mentioned may be hazardous and should only be used according to directions, while observing precautions and warning statements listed on label. Statements and methods described are based upon the best information and practices known to PPG Industries. Procedures for applications mentioned are suggestions only and are not to be construed as representations or warranties as to performance, results, or fitness for any intended use, nor does PPG Industries warrant freedom from patent infringement in the use of any formula or process set forth herein.
PPG IndustriesWorld Leaders in Automotive Finishes
PPG Industries PPG Canada Inc.19699 Progress Drive 2301 Royal Windsor Drive, Unit #6Strongsville, OH 44149 Mississauga, Ontario, Canada L5J 1K5 1-800-647-6050 1-888-310-4762
© 2009 PPG Industries www.ppgrefinish.com Part No. OC-9 11/09
Wax and Grease Remover
SXA330
SXA330 Wax and Grease Remover is specifically designed to remove wax, grease, silicone, road tar, engine oil, overspray, adhesives and other contaminants. It is an effective cleaner on bare metal substrates, unsanded and sanded undercoats and automotive topcoats.
SXA330 is packaged as an aerosol and is ready for use.
OC-13
Features
· Packaged ready for use· Produces consistent results
Advantages
· Can be used with PPG or Nexa Autocolor systems
Benefits
· Customer satisfaction
Product Information Effective 10/09
Required Products
· SXA330 Wax and Grease Remover
Compatible Products
· SXA330 Wax and Grease Remover is for use with PPG and Nexa Autocolor brand products.
Application Data
Application:· Wash surface with soap and water before cleaning with SXA330.
· SXA330 is packaged ready for use.
· For best results use SXA330 before and after sanding.
· Apply a generous amount of SXA330 to a clean dry cloth or directly to the surface. Wipe dry with a clean cloth to remove surface contaminates. A second clean cloth may be needed to completely wipe the surface dry and remove any remaining contaminants.
· For maximum results, wipe dry with clean cloth while the surface is still wet, to eliminate smearing of contaminants
· Do not use SXA330 on plastic or fiberglass parts. Application on these surfaces can generate static build-up, which could result in a flash fire.
Technical Data:
Color ClearIntended Use Wax and Grease RemoverPackaged (ready to use) VOC content 5.77 lbs/gal (691 g/L)Density 5.77 lbs/gal (691 g/L)Flashpoint (PMCC) -1°F (-18°C)
Important: Before opening the packages, be sure you understand the warning messages on the labels of all components, since the mixture will have the hazards of all its parts. Improper spray technique may result in a hazardous condition. Follow spray equipment manufacturer’s instructions to prevent personal injury or fire. Follow directions for respirator use. Wear eye and skin protection. Observe all applicable precautions.
Wax and Grease Remover SXA330
See material Safety Data Sheet and Labels for additional safety information and handling instructions.
EMERGENCY MEDICAL OR SPILL CONTROL INFORMATION (412) 434 -4515. IN CANADA (514) 645-1320Materials described are designed for application by professional, trained personnel using proper equipment and are not intended for sale to the general public. Products mentioned may be hazardous and should only be used according to directions, while observing precautions and warning statements listed on label. Statements and methods described are based upon the best information and practices known to PPG Industries. Procedures for applications mentioned are suggestions only and are not to be construed as representations or warranties as to performance, results, or fitness for any intended use, nor does PPG Industries warrant freedom from patent infringement in the use of any formula or process set forth herein.
PPG IndustriesWorld Leaders in Automotive Finishes
PPG Industries PPG Canada Inc.19699 Progress Drive 2301 Royal Windsor Drive, Unit #6Strongsville, OH 44149 Mississauga, Ontario, Canada L5J 1K5 1-800-647-6050 1-888-310-4762
© 2009 PPG Industries www.ppgrefinish.com Part No. OC-13 10/09
D820 Plastic Adhesion Promoter
Product Information Effective 12/08 EU-99
Product Information
Product Description
D820 is for use on the variety of plastic substrates found on motor vehicles. D820 provides adhesion for subsequent Global 2K primers and topcoats.
Preparation of Substrate
Wash all surfaces to be painted with soap and water. Degrease all surfaces with D846 Degreasing Agent for Plastics (See EU-134 Global Cleaners bulletin for usage instructions).
Wash off residue and dry thoroughly before cleaning with appropriate Global substrate cleaner. The use of a tack rag is recommended.
Wet flat with European P600 / U.S. 400 grade paper (use finer grit paper for softer plastics), and clean again with D846 Degreasing Agent for Plastics.
APPLICATION GUIDE:
Mix Ratio: D820 is supplied ready-to-spray, no thinning is necessary.
Always shake well before using.
Potlife: None
Additives: None
Spraygun set-up: Fluid Tip 1.3 - 1.5 mm or equivalent
Spray pressure: HVLP at air cap 7 - 10 PSI
Conventional at spray gun 55 PSI
Number of coats: Apply 1 wet coat
Film build per wet coat 0.4 mils
Dried film build per coat 0.2 mils
Flash off at 68°F / 20°C: Before Topcoat 30 Minutes
Drying times:
Dust-free 68°F / 20°C: 2 Minutes
Dry to handle 68°F / 20°C: 15 minutes
Through Dry 68°F / 20°C: 30 Minutes 140°F / 60°C: 15 minutes
Baking times are quoted for metal temperature. Additional time should be allowed in the force-drying schedule to allow metal to reach recommended temperature.
page 2 EU-99
APPLICATION GUIDE
Overcoat / Recoat:Overcoat / Recoat 30 Minutes Minimum @ 68°F / 20°C: 24 Hours Maximum
Grade wet N/A
Grade dry N/A
Overcoat with Any Global 2K primer (Except D831) or Topcoat.
Technical Data:Total dry film build Minimum 0.2 mil Maximum 0.2 mil Recommended film build per wet coat 0.4 mils Recommended dried film build per coat 0.2 mils Theoretical coverage 249 sq.ft. per US gal. Theoretical coverage in sq.ft./US gal. ready-to-spray (RTS), giving 0.2 mils dry film thickness
Percent solids by volume RTS 3.1 RTS Volume Ratio: As isApplicable Use Category Adhesion PromoterVOC Actual (g/L) 835VOC Actual (lbs/gal) 6.97VOC Regulatory (less water less exempt) (g/L) 835VOC Regulatory (less water less exempt) (lbs/gal) 6.97Density (g/L) 868Density (lbs/gal) 7.24Volatiles wt. % 96.2Water wt. % 0.0Exempt wt. % 0.0Water vol. % 0.0Exempt vol. % 0.0
Health and Safety:See Material Safety Data Sheet and Labels for additional safety information and handling instructions.
· Before opening the package, be sure all the warning messages on the label and MSDS are understood.
· Improper handling and use, for example, poor spray technique, inadequate engineering controls and/or lack of proper Personal Protective Equipment (PPE), may result in hazardous conditions or injury.
· Follow spray equipment manufacturer’s instructions to prevent personal injury or fire.
· Provide adequate ventilation for health and fire hazard control.
· Follow company policy, product MSDS and respirator manufacturer’s recommendations for selection and proper use of respiratory protection. Be sure employees are adequately trained on the safe use of respirators per company and regulatory requirements.
· Wear appropriate PPE such as eye and skin protection. In the event of injury, see first aid procedures on MSDS.
· Always observe all applicable precautions and follow good safety and hygiene practices.
page 3 EU-99
PPG Industries19699 Progress DriveStrongsville, OH 44149 1-800-647-6050
PPG Canada Inc. 2301 Royal Windsor Drive Mississauga, Ontario L5J 1K5 1-888-310-4762
© 2008 PPG Industries www.ppgrefinish.com Part No. EU-99 12/08
World Leaders In Automotive Finishes
SX1050 and SXA1050 Plastic AdhesionPromoters were developed to promoteadhesion of topcoat materials whenrefinishing new or repaired plasticsubstrates.
Compatible Topcoats
Product Information Effective 2/00
• CONCEPT® (DCC) Acrylic Urethane
• CONCEPT® LV (CLV) Acrylic Urethane Color
• Delstar® Acrylic Enamel
• Delstar® / Delthane®
(DAR/DXR80)
• Delta® 2800 (DHS) 2.8 VOC Polyurethane
• Delta® 3500 (DUHS) High Solids Polyurethane
• Delta® (DFHS) Fast Dry High Solids Polyurethane
• Delta® (DGHS) Chemical Resistant Polyurethane
• Delta® (DSS) Medium Solids Polyurethane
• Delta® (DUHS) High Solids Polyurethane
• Delta® (DVHS) Fast Dry 2.8 VOC Polyurethane
• Deltron® 2000 (DBC) Basecoat
• Deltron® (DBU) Universal Basecoat
• Global (BC) Basecoat Color
• Global (DG) Direct Gloss Color
• Global (DGLV) Direct Gloss LV Color
• OmniTM (MAE) Acrylic Enamel
• OmniTM (MAE/MH) Acrylic Enamel
• OmniTM (MBC)Acrylic Basecoat
• OmniTM (MCV) Acrylic Urethane
• OmniTM (MCV) Basecoat
• OmniTM (MCV) High Solids Urethane
• OmniTM (MLV) Low VOC Urethane
• OmniTM (MTK) Acrylic Urethane
Plastic Adhesion Promoter
SX1050SXA1050
PD-708
Aerosol
P E R F O R M A N C E P R O D U C T S
Features
• Ready to spray
• Packaged in quart and aerosol cans
Compatible Surfaces
• Properly cleaned and sanded flexible or rigid plastics
• Cured and sanded OEM finishes (except lacquer)
Related Products
• SX1004 Plastic Cleaner & Prep
PPG Industries19699 Progress DriveStrongsville, OH 44149
PPG Canada Inc.2301 Royal Windsor Dr.Mississauga, Ontario L5J 1K5
©2002 PPG Industries www.ppgrefinish.com Part No. PD 708, 10/02
World Leaders In Automotive Finishes
Surface Preparation: 1. Sand substrate with 400 grit paper. Blow off surface.
2. Clean with SX1004 Plastic Cleaner & Prep.
Application Procedure: 1. Apply 1 light coat of SX1050 Plastic Adhesion Promoter, then 1 full wet coat, allowing 5 minutes between coats. Use 20-25 psi at the gun for conventional equipment and 4-6 psi at the cap for HVLP equipment.
2. Allow to flash a minimum of 10 minutes and maximum of 30 minutes before topcoating.
3. Apply tinted PPG Sealer if desired. Proceed with the appropriate PPG Topcoat system.
ATTENTION: When finished spraying aerosol products, hold can upside down and spray until valve is cleared. This will prevent clogging of the internal valve.
Properties: Product Packaged VOC Volume Solids SQ. FT. Coverage @ 1 mil(lbs./US Gal.) (RTS) (100% transfer efficiency)
SX1050 6.6 3.06 49
SXA1050 5.8 1.97 31
See Material Safety Data Sheet and Labels for additional safety information and handling instructions.
EMERGENCY MEDICAL OR SPILL CONTROL INFORMATION (304) 843-1300. IN CANADA (514) 645-1320.Materials described are designed for application by professional, trained personnel using proper equipment and are not intended forsale to the public. Products mentioned may be hazardous and should only be used according to directions, while observingprecautions and warning statements listed on label. Statements and methods described are based upon the best information andpractices known to PPG Industries. Procedures for applications mentioned are suggestions only and are not to be construed asrepresentations or warranties as to performance, results, or fitness for any intended use, nor does PPG Industries warrant freedomfrom patent infringement in the use of any formula or process set forth herein.
Application Data