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Naar het herleidbaar meten van waterstof voor de energietransitie Annarita Baldan, Heleen Meuzelaar, Stefan Persijn, Marcel Workamp Botlek studiegroep bijeenkomst Delft, 21 november 2019

Naar het herleidbaar meten van waterstof voor de ......Flow metrology for hydrogen vehicles –development of VSL’s Hydrogen Quantity Standard Based on weighing the delivered amount

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Page 1: Naar het herleidbaar meten van waterstof voor de ......Flow metrology for hydrogen vehicles –development of VSL’s Hydrogen Quantity Standard Based on weighing the delivered amount

Naar het herleidbaar meten van waterstof voor de energietransitie

Annarita Baldan, Heleen Meuzelaar, Stefan Persijn, Marcel

Workamp

Botlek studiegroep bijeenkomst

Delft, 21 november 2019

Page 2: Naar het herleidbaar meten van waterstof voor de ......Flow metrology for hydrogen vehicles –development of VSL’s Hydrogen Quantity Standard Based on weighing the delivered amount

Contents

▪ Introduction energy gas transition

▪ EMN for Energy Gases

▪ The role of hydrogen in the energy transition

▪ Metrological developments in hydrogen for vehicles

▪ Metrological developments in hydrogen and hydrogen enriched natural

gas for gas grid

▪ Conclusions

2

Page 3: Naar het herleidbaar meten van waterstof voor de ......Flow metrology for hydrogen vehicles –development of VSL’s Hydrogen Quantity Standard Based on weighing the delivered amount

Drivers

3

✓ Paris agreement and 2018 IPCC report urging for more carbon reduction

actions “now”

✓ European legislation: RED II target 2030 - 32% share of renewable

energies in global consumption

Energy gas diversification:

- Foreseen complex energy mix in the next decades: natural gas, LNG,

biogas, biomethane, hydrogen and any future renewable gas

- Ensure the compliance with quality, efficiency, safety requirements

- Guarantee energy gas exchange between countries and trade

Page 4: Naar het herleidbaar meten van waterstof voor de ......Flow metrology for hydrogen vehicles –development of VSL’s Hydrogen Quantity Standard Based on weighing the delivered amount

How can metrology support the energy transition?

▪ Challenge

Reliability and robustness of measurement results to address the energy transition

beyond national boundaries and beyond a single technology

▪ Solution

European coordinated effort to interface and collect stakeholder needs and to address

these needs in the most efficient way at metrological, standardization, and policy level

European Metrology Network for Energy Gases

4

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Who we are

5

EMN Members:16 European NMIs/DIs have

signed the MoU

VSL, NL - Chair

NEL, GB – vice-Chair

BAM, DE – SC

LNE-LADG, FR - SC

NPL, GB - SC

PTB, DE - SC

RISE, SE - SC

BFKH, HU

CEM, ES

FORCE, DK

GUM, PL

IMBiH, BA

IPQ, PT

LNE, FR

TUBITAK, TR

VTT, FI

Page 6: Naar het herleidbaar meten van waterstof voor de ......Flow metrology for hydrogen vehicles –development of VSL’s Hydrogen Quantity Standard Based on weighing the delivered amount

EMN for Energy Gases FACT SHEET

❑ Under EURAMET

❑ Facilitate energy transition

❑ Focus on metering of energy gases

❑ Conventional fluids and fluids related to (emerging) renewable/ sustainable energy sources

❑ Cross-cutting character; Complementarity of measurement services for

▪ gas composition

▪ gas flow

▪ temperature and humidity

▪ pressure

▪ density

▪ material data

▪ Particles

▪ material testing

6

With kind permission of Air Liquide

Page 7: Naar het herleidbaar meten van waterstof voor de ......Flow metrology for hydrogen vehicles –development of VSL’s Hydrogen Quantity Standard Based on weighing the delivered amount

EMN Stakeholders and EMN event

▪ National, European and international

associations dealing with energy gases

▪ Energy gas producers

▪ Transport and distribution sector

▪ Manufacturing industry

▪ Research groups and academia

▪ Testing laboratories

▪ Standardisation TCs (CEN, ISO)

▪ Policy makers and regulatory bodies

7

Page 8: Naar het herleidbaar meten van waterstof voor de ......Flow metrology for hydrogen vehicles –development of VSL’s Hydrogen Quantity Standard Based on weighing the delivered amount

Hydrogen production

8

▪ Water Electrolysis

− Pure H2

− Used for fuel cells and feedstock

− Expensive

▪ Steam Methane Reforming

− Fuel grade H2

− Large scale for heating, industry

− Requires CCS

− Relatively cheap

Source: Hydrogen Roadmap Europe, 2019 - www.fch.europa.eu

Page 9: Naar het herleidbaar meten van waterstof voor de ......Flow metrology for hydrogen vehicles –development of VSL’s Hydrogen Quantity Standard Based on weighing the delivered amount

Role of hydrogen (H2) in the energy transition

9

Increasing renewables share leading to imbalances of power supply & demand

SOURCES OF ENERGY BACKBONE OF ENERGY SYSTEM

Infrastructure needs to go through a major transformation

Global buffering capacity based on mostly fossil sources

Carbon needs to be reused to decarbonize feedstock

Some energy usage applications are hard to electrify via the grid or with batteries:▪Transport▪ Industry▪Residential heating

END USES

H2 H2

H2CCS

H2 +CCU

H2

H2

H2

Electricity

Hydrogen

TodayFuture

Energy vectors

Source: Hydrogen Council - https://hydrogencouncil.com/

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10

Page 11: Naar het herleidbaar meten van waterstof voor de ......Flow metrology for hydrogen vehicles –development of VSL’s Hydrogen Quantity Standard Based on weighing the delivered amount

Identified measurement needs

11

▪ H2 as a fuel for transport:

− reference methods for impurities analysis

− sampling protocol at the HRS

− flow metering at the HRS

▪ H2 as energy gas in the gas grid (H2 or H2 enriched natural gas):

− reference methods for impurities and sampling protocol at the H2 source and in the grid

− flow metering for trading and fiscal metering

▪ H2 for industries:

− reference methods for impurities analysis according to the application requirement

▪ H2 as storage in P2G:

− evaluation of H2 quantity in the storage

Page 12: Naar het herleidbaar meten van waterstof voor de ......Flow metrology for hydrogen vehicles –development of VSL’s Hydrogen Quantity Standard Based on weighing the delivered amount

High-quality H2 as fuel for vehicles

12

▪ Hydrogen fuel cell vehicles can play a major role in

the challenge of meeting EU’s 2050 climate goals

▪ Fuel cells require highly purified hydrogen

→ ISO 14687- 2

▪ Dilemma: lack of available measurement

standards and methods

▪ EMPIR MetroHyVe project

(2017 – 2020)

Source: WaterstofWerkt.nl

Page 13: Naar het herleidbaar meten van waterstof voor de ......Flow metrology for hydrogen vehicles –development of VSL’s Hydrogen Quantity Standard Based on weighing the delivered amount

The challenge: H2 purity analysis

13

▪ Hydrogen fuel purity requirements as specified in ISO 14687-2 range from 300 µmol/mol down to 4 nmol/mol

Species Maximum

Concentration

(μmol/mol) (ppm)

Water 5

Total hydrocarbons 2

Methane 100

Oxygen 5

Helium/Nitrogen/Argon 300

Carbon Dioxide 2

Carbon Monoxide 0.2

Total sulphur

compounds

0.004

Formaldehyde 0.2

Formic acid 0.2

Ammonia 0.1

Total halogenated

compounds

0.05

Page 14: Naar het herleidbaar meten van waterstof voor de ......Flow metrology for hydrogen vehicles –development of VSL’s Hydrogen Quantity Standard Based on weighing the delivered amount

H2 purity analysis: a real challenge

14

✓Highly sensitive analyzer

✓Reference materials and calibration

✓Suitable materials

▪ sample cylinders

▪ sampling lines, reducers, flow meters

▪ analyzer

Formic acid AmmoniaFormaldehyde Hydrogen chloride

0.2 µmol/mol 0.2 µmol/mol 0.1 µmol/mol 0.05 µmol/mol

To obtain robust and

accurate measurements

of reactive impurities in

hydrogen

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System to quantify reactive H2 impurities

15

CHOOH

NH3

CH2O

Dynamic generation of

reference gas mixtures

Laser-based

spectroscopic

techniques

(CRDS)

SI-traceable

reference

gas mixture

Page 16: Naar het herleidbaar meten van waterstof voor de ......Flow metrology for hydrogen vehicles –development of VSL’s Hydrogen Quantity Standard Based on weighing the delivered amount

Development of measurement standards

16

Gravimetric method (ISO 6142-1)

▪ Dynamic dilution system using

mass flow controllers

▪ Static gravimetric preparation

Dynamic methods (ISO 6145)

▪ Permeation using a magnetic

suspension balance (MSB)

CHOOH NH3CH2O

Page 17: Naar het herleidbaar meten van waterstof voor de ......Flow metrology for hydrogen vehicles –development of VSL’s Hydrogen Quantity Standard Based on weighing the delivered amount

▪ Calibrated and passivated MSB

(TA Instruments)

− Temperature ± 0.02 ℃

− Pressure ± 0.1 mbar

− Flow rates ± 1.5 mL/min

− Stabilization period ± 3 days

▪ Permeation rate (𝑞𝑚) =

mass loss per unit of time

Permeation-based gas generation method (ISO 6145-10)

17

Page 18: Naar het herleidbaar meten van waterstof voor de ......Flow metrology for hydrogen vehicles –development of VSL’s Hydrogen Quantity Standard Based on weighing the delivered amount

System to quantify reactive H2 impurities

18

CHOOH NH3CH2O

Dynamic generation of

reference gas mixtures

Laser-based

spectroscopic

techniques

(CRDS, TDLAS)

SI-traceable

reference

gas mixture

Method validation for H2 impurity

analysis → ISO 21087

Robustness

Page 19: Naar het herleidbaar meten van waterstof voor de ......Flow metrology for hydrogen vehicles –development of VSL’s Hydrogen Quantity Standard Based on weighing the delivered amount

Analytical instrument:mid-infrared CRDS spectrometer

19

▪ Operating range λ = 2.3 - 5.1 µm

▪ Power up to 3 Watt

▪ Line width ≤ 0.001 nm

Optical parametric oscillator (OPO)

Cavity Ring Down Spectroscopy (CRDS)

▪ 2-5 km path length in compact cell

▪ Coated cell

CHOOH NH3CH2O

2700 2800 2900 3000

0

1

2

3

4

5

abso

rptio

n co

effic

ient

(10

-6 c

m-1

)

Frequency (cm-1)

HCl 50 ppb

HF 50 ppb

H2O 5 ppm

CO 200 ppb

Formaldehyde 200 ppb

Formic acid 200 ppb

NH3 100 ppb

H2S 4 ppb

CO2 2 ppm

Page 20: Naar het herleidbaar meten van waterstof voor de ......Flow metrology for hydrogen vehicles –development of VSL’s Hydrogen Quantity Standard Based on weighing the delivered amount

Performance of validated methods

Specification

level

Measurement

range

L.o.Q. Uncertainty (at the specification

level)

Potential cross-

interference

0.2 µmol/mol 7 nmol/mol – 20

µmol/mol

7

nmol/mol

4% No

0.2 µmol/mol 20 nmol/mol – 10

µmol/mol

20

nmol/mol

8% No

0.05 µmol/mol 1.5 nmol/mol – 50

µmol/mol

1.5

nmol/mol

5% No

0.1 µmol/mol 1- 11 µmol/mol

Under

investigation

Under

investigati

on

Under

investigation

water

20

CH2O

CHOOH

NH3

Page 21: Naar het herleidbaar meten van waterstof voor de ......Flow metrology for hydrogen vehicles –development of VSL’s Hydrogen Quantity Standard Based on weighing the delivered amount

European measurement campaign of hydrogen from different production processes

21

Hydrogen purity was analyzed against the ISO standard 14687-2. VSL

analyzed the challenging compounds hydrogen chloride, formaldehyde, formic

acid & ammonia by spectroscopic techniques.

Outcome:

▪ No contaminants above ISO 14687-2 threshold in H2 from SMR with PSA.

▪ No contaminants above ISO 14687-2 threshold in H2 from PEMWE with

TSA.

▪ Sampling contamination may lead to false positive.

SMR=steam methane reforming

PSA=pressure swing adsorption

PEMWE =proton exchange membrane (PEM) water electrolyzer

TSA=temperature swing adsorption

Page 22: Naar het herleidbaar meten van waterstof voor de ......Flow metrology for hydrogen vehicles –development of VSL’s Hydrogen Quantity Standard Based on weighing the delivered amount

European measurement campaign of hydrogen from different production processes

22

https://www.sciencedirect.com/science/article/pii/S0378775319311632

Results of the campaign are summarized in a recent, open access paper:

Page 23: Naar het herleidbaar meten van waterstof voor de ......Flow metrology for hydrogen vehicles –development of VSL’s Hydrogen Quantity Standard Based on weighing the delivered amount

Flow metrology for hydrogen vehicles

▪ For transparent sales of gaseous fuels at refueling stations, the flow meter and

measuring system must be certified according to OIML-R139 “Compressed gaseous

fuel measuring systems for vehicles”.

▪ OIML-R139 stipulates maximum permissible errors (MPEs)

− 2018 version now includes separate accuracy classes for hydrogen, to allow for quicker roll

out of hydrogen

▪ Traceable test methods are not yet available (infant stage)

23

Page 24: Naar het herleidbaar meten van waterstof voor de ......Flow metrology for hydrogen vehicles –development of VSL’s Hydrogen Quantity Standard Based on weighing the delivered amount

Flow metrology for hydrogen vehicles – Challenges

▪ In principle, measuring of delivered mass is easy:

− Weigh storage tanks

− Connect to hydrogen refueling station

− Fill tanks

− Disconnect

− Weigh again

▪ Reality: challenges for the development of a test rig for

hydrogen refueling stations

− Pressure rises from approx. 10 to 700 bar during a refill

− Temperature rises from -40 to 85 °C

− Hydrogen is precooled to allow for faster filling

− Explosion danger in case of leaks: ATEX directive

24

Page 25: Naar het herleidbaar meten van waterstof voor de ......Flow metrology for hydrogen vehicles –development of VSL’s Hydrogen Quantity Standard Based on weighing the delivered amount

Flow metrology for hydrogen vehicles – development of VSL’s Hydrogen Quantity Standard

▪ Based on weighing the delivered amount of hydrogen

− Traceability to mass (kg)

▪ 3 tanks of 2 kg capacity each

− Individual tanks can be selected using valves

▪ Wireless transmitters for temperature and pressure

− No connections to the “real world”, lower uncertainty

▪ Temperature sensitive safety valves for protection in

case of fire

▪ Currently being built

25

Page 26: Naar het herleidbaar meten van waterstof voor de ......Flow metrology for hydrogen vehicles –development of VSL’s Hydrogen Quantity Standard Based on weighing the delivered amount

Flow metrology for hydrogen grids - general

▪ Flow meters are expected to deviate significantly when used with hydrogen or hydrogen

enriched natural gas:

− Low viscosity and density make hydrogen a difficult gas to measure

− Calibration with air or natural gas will not suffice

▪ Infrastructure and available standards are layed out for natural gas

− Effects of hydrogen on durability of gas meters?

− Type testing and verification → Measuring Instrument Directive (MID):

− How to comply with the MID with respect to traceability?

Lack of compliance with MID for all flow meters in the grid!

26

Page 27: Naar het herleidbaar meten van waterstof voor de ......Flow metrology for hydrogen vehicles –development of VSL’s Hydrogen Quantity Standard Based on weighing the delivered amount

Flow metrology for hydrogen grids: Objective 1

27

?

Evaluation of instrument compliance to specs (MID/documentary standards) when

hydrogen and hydrogen enriched natural gas is used

Page 28: Naar het herleidbaar meten van waterstof voor de ......Flow metrology for hydrogen vehicles –development of VSL’s Hydrogen Quantity Standard Based on weighing the delivered amount

Flow metrology for hydrogen grids – objective 2

▪ For the natural gas transportation net (8 – 60 bar), calibrations of natural gas meters are

traceable to primary standards

▪ Harmonization of traceability chains through the EuReGa-consortium ensure reliable custody

transfer across EU borders

− VSL (NL), PTB (DE), CESAME Exadébit (FR), FORCE Technology (DK)

28

▪ VSL is preparing the primary standard (Gas-

Oil-Piston-Prover) for use with hydrogen and

hydrogen enriched natural gas

‒ First tests planned in 2021 as part of the EMPIR-

project NEWGASMET

Page 29: Naar het herleidbaar meten van waterstof voor de ......Flow metrology for hydrogen vehicles –development of VSL’s Hydrogen Quantity Standard Based on weighing the delivered amount

Conclusions

▪ VSL is working at the development of a measurement infrastructure for hydrogen as renewable energy gas for vehicles and for the gas grid

− MetroHyVe

− Hydrogen

− NewGasMet

▪ Methods and reference materials to ensure the quality of hydrogen (for fuel cells) are in advanced stage:

− The developed methods are sufficiently sensitive to analyse hydrogen samples according to the new ISO 14687-2

− Robust and selective methods

− Compatibility interaction is biggest challenge (in decreasing order: CHOOH, HCl, NH3, CH2O)

− Further research needed to address other impurities and solutions that will speed-up the analysis time

▪ The primary standard for flow measurements of hydrogen at refuelling stations is in development (high pressure – low temperature)

▪ Traceability of flow meters for measurement of hydrogen and hydrogen enriched natural gas in the gas grid at this moment still lacking. Dedicated research is in start phase

29

CHOOH NH3CH2O

Page 30: Naar het herleidbaar meten van waterstof voor de ......Flow metrology for hydrogen vehicles –development of VSL’s Hydrogen Quantity Standard Based on weighing the delivered amount

Thank you

30

Annarita [email protected]

Acknowledgments

VSL chemistry and Flow

colleagues