MY UPDATED CV-QAQC ENGINEER

P.CHAITHANYA SAGAR QA/QC ENGINEERAddress;- 65, 1st cross street Ravi garden Madhavaram, ChennaiTamil Nadu-600060 INDIAE-mail address: [email protected] Nos. (+919789084685

Carry out EPC Quality functions (Auditing, Continuous improvement, Project Document Review, Manage TPI and Surveillance) to assure project execution as per specification and contractual quality requirements.

Professional Engineer with more than 9 years of experience in Oil & Gas Construction industry, Power Plant Industry & Commercial Buildings. Worked in IOTEP as QA/QC Executive, ESSAR PROJECTS as QA/QC Asst Manager & NESMA & PARTNERS (Saudi Arabia) as Piping Inspector.

Experienced in KAUST University (ARAMCO) as QA/QC ENGINEER in Nesma & partners Saudi Arabia. Experienced in ARAMCO Refinery (RASTANURA) as PIPING INSPECTOR in Nesma & partners,Ksa Experienced in COMMERCIAL BUILDINGS as PIPING INSPECTOR in Nesma & partners Saudi Arabia. Experienced in ON SITE PIPING & CROSS COUNTRY PIPING as PIPING INSPECTOR in Nesma & Partners,ksa Experienced in TANKING & PIPING as QA/QC ASST MANAGER in Essar Project India limited. Experienced in STEEL STRUCTURE as Executive Mechanical (QA/QC) in IOTEP. Experienced in POWER PLANT as Executive Mechanical (QA/QC) in Indian Oil Tanking engineering Project Ltd.

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OBJECTIVE:

PROFESSIONAL EXPERIENCE AND RESPONSIBILITIES HELD:

ABROAD EXPERIENCE :

Position: QA/QC ENGINEER

Company / Address: NESMA & PARTNERS CONTRACTING CO., LTD. P.O. Box 1498, Al-Khobar 31952, Kingdom of Saudi Arabia

Inclusive dates: Jan 15,2016 – Present

Project: KAUST NEW HOUSING PROJECT (THUWAL, Saudi Arabia)

Client: KAUST UNIVERSITY Main Contractor: NESMA & PARTNERS CONTRACTING CO., LTD.

P.M.T : ARAMCO

Job Description ;-

Perform QA/QC Duties on the Project in line with the contract scope of works and in accordance with Aramco Schedule Q & Aramco Requirements.

Review of Purchase Requisition & Purchase Orders. Co-ordinate with suppliers and manufacturers work.

Preparation of Submittals and Procurement schedule.

Review Supplier Selection & submittals with the management.

Review Material files & Technical Comparisons of Material Leading to Supplier selection.

Preparation of disposition reports.

Preparation of Technical Material Request, Submittal Package, Weekly fabrication report etc.

Inspection assignment Package & other Procurement Quality System deliverables as per Schedule QRequirements.

Coordinates the activities of other Procurement engineers in the purchase of Required Materials ensuring that materials being purchased are within the budget & as per approved materials submittal to the client & in line with procurement Schedule.

Actively engage with clients Personnel on any issues relating to Quality on the Project

Liaise with Project engineers to confirm that any technical Queries as identified on site during construction activities and same has been submitted for Approval with all requirements.

Preparation of MOM for weekly/Monthly Meetings Preparation of QMR on monthly basis and same has been submitted to Client for Approval.

Position: QA/QC PIPING INSPECTOR


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Inclusive dates: FEB 25 ,2015 – Jan 10,2016Project: CLEAN FUEL COMPLEX- RTR REFINERY

(RASTANURA, Saudi Arabia)

Client: ARAMCO REFINERY Main Contractor: NESMA & PARTNERS CONTRACTING CO., LTD.P.M.T : ARAMCO

Job Description ;-

Review piping and mechanical work-pack Documentation Requirements for Installation, Fabrication, Testing and Inspection to ensure that all the verifications have been carried out and the appropriate check list been completed and signed off properly.

Review specifications, codes, standards, procedures and verify where exceptions are taken together with the necessary engineering approval sign off. Ensure all referenced documents (latest revisions) are included in the work pack and that the Installation/Fabrication Contractor understands and complies with the requirements for specification and quality

Review the Isometric drawing for the piping and mechanical installation to ensure that the latest revision of the isometric drawings are included in the work pack.

Verify that Contractors material traceability and inspection/testing documentation is properly developed in accordance with the Project procedures. Verify materials correlation with certificates and compliance with codes and approved specifications. Review the material list for the work pack with respect to the Isometric Drawing definition description

Coordinate and inspect the piping mechanical arrangement and alignment are in line with the design parameters definition requirements. Monitor the final visual and dimensional checks of completed piping systems

Attend hydro testing of piping and mechanical systems and sub-systems.

Coordinate and review the work pack completion inspection and documentation required for final acceptance and contract close out. Where requirements for Punch Listing ensue, develop work pack Punch List closes out. Ensure that the mechanical completion dossier is duly completed.

Define requirements for preservation of the piping and mechanical installations prior to commissioning, start up and hand over of the work pack as part of a system or sub-system

Position: QA/QC PIPING INSPECTOR (Approved by AECOM MIDDLE EAST COMPANY)


Inclusive dates: March 10,2014 – FEB 20,2015Project: KING ABDULLAH FINANCE DISTRICT (KAFD Project )

(Riyadh, Saudi Arabia)

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Client: Riyadh Investment Company Main Contractor: NESMA & PARTNERS CONTRACTING CO., LTD.P.M.T : AECOM MIDDLE EAST LIMITEDLocation: RIYADH, KINGDOM OF SAUDI ARABIA

Job Description

Make sure that activities should be done in accordance with standard codes of practice, drawings, and applicable job specifications, Quality control procedures (QCP) and Inspection and Test Plan (ITP) at the job site. Review of all international standards specified in project specifications .e.g ASME, AWS, and ASTM...etc. Modification or rework after weld acceptance. Joint Inspection for valve installation with clients in all buildings according to IFC Drawings. Joint Inspection of Bolt Torque with clients to ensure required torque valve as per manufacture chart. Witnessing the lines under chemical treatment with the clients. Coordination with third party for sample collection of chemical treatment Reviewing the chemical treatment reports and submission to clients through transmittal. Joint Inspection for Installation of flow switch in the lines.

Position: QA/QC PIPING INSPECTOR


Inclusive dates: July 15,2013 – Feb 20.2014Project: Nylon 6.6 Petrochemical Conversion company

(JUBAIL, Saudi Africa)Client: Petrochemical Conversion Company Main Contractor: NESMA & PARTNERS CONTRACTING CO., LTD.P.M.T : Jacobs zamel & Turbag Consulting EngineersLocation: JUBAIL 2 INDUSTRIAL CITY, KINGDOM OF SAUDI ARABIA

Job Description

Approved documents review -ITP, WPS, WPQR, PQT and implementing the same. Make sure that activities should be done in accordance with standard codes of practice, drawings, and applicable job specifications, Quality control procedures (QCP) and Inspection and Test Plan (ITP) at the job site. Submission of Quality Control documents to client and implementing the same after the approval e.g. Procedure for control of welding consumable, method statement and WPS for cracks and other defects and NDT procedures.

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Review of all international standards specified in project specifications .e.g ASME, AWS, and ASTM...etc. Witnessing the welder qualification test. Receiving Inspection and verification of consumables. Verify Positive Material Identification of Low Alloy Steel, Stainless Steel, Nickel and Copper based materials. Control of welding consumables storage, handling, issuance and condition. Pre-welding and weld joint fit up inspection, In-process weld inspection, Inspect welding of socket joint and seal Welding threads, Post welding visual inspection. Inspect repairing of weld joints or base metal by welding prior to weld acceptance. Selection of weld joints for NDT and verification of NDE method application and evaluation of results. Check the weekly production weld status, welder and project repair rate, welder’s repair assessment and tracer weld. Post Weld heat treatment inspection and verification of hardness testing application and results. Modification or rework after weld acceptance. Final welding inspection and submission of documents (welding summary report/record and weld map).

Position: QA/QC PIPING INSPECTOR (Approved by Samsung and SAUDI ARAMCO TOTAL OIL REFINERY )


Inclusive dates: November 28,2012 – July 15,2012Project: DELAYED COKER PROJECT PACKAGE 4

(JUBAIL EXPORT REFINERY PROJECT)Client: SAUDI ARAMCO TOTAL REFINERY PROJECT Main Contractor: CONSORTIUM OF CHIYODA PETROSTAR / SAMSUNG SAUDI ARABIALocation: JUBAIL 2 INDUSTRIAL CITY, KINGDOM OF SAUDI ARABIAScope of work: A021- Coker Unit A071- LPG Merox Unit

Job Description

Review of inspection test plan (ITP) for project. Stage wise inspection for piping as per ASME B31.3(Process piping) and ASME B31.1(Power piping) Performing inspection for piping material storage & handling for visual damages. For conformity to specification

(size, scheduling, rating, marking, color code requirements) mill certificates, packing list material identification and traceability according to material types (pipe, elbow, tee, reducer, weld-o-let, Nipple, etc)

Verification of heat number during incoming material inspection as per project standard and ASME. Witness all alignment, orientation and dimensions of installed piping. Witness of flange joint assembly and bolt torque. Ensure the blinds are removed after hydro testing and correct rating gasket are installed. Inspection of gasket,

supports, valves prior to line re-instatement acceptance as per the latest drawing, codes and specification standard.

Reviewing piping isometric drawings and details. Check all weld sizes, Profile and locations. Inspection during fabrication and erection such as Pipe cut length, edge preparation, fit-up, branch connections,

flanged joints, valve connections, bolt, nuts, washer, gasket and tolerances cleaning requirements. Check installed piping components as per piping and instrument diagrams (P&ID). Checking Fit-Up, Dimension inspection as per Isometric drawings. Inspection for installation of piping at site. Inspection of Piping supports as per Isometric Drawings. Find out the pipe, fittings, and various types of valves, stud bolt and gasket as per bill of materials in Isometric

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drawing by given code. Making a re-instatement punch list and clearing the N items. Reviewing of Hydro test Packages. Punch listing, line

checking, System punches, Pre-commissioning.

HYDROTEST & PNEUMATIC TEST & VALVE HYDROTEST

Review and Preparing of Hydro test Packages. Witnessing of Hydro test of Piping, Valves as required along with the client Inspector. Co-ordinate with construction, testing group and QC Department in preparation of the requirements of each test pack, Hydro testing and facilitate close out of any outstanding punch items before and after Hydro test. Review fabrication of piping procedure and hydro-test procedure for the project. Review valves MTC valves ratings and materials to make a request for PRV (pressure relief valve) and Pressure Gauges & review all gauges and PRV calibration certificates. Witness Visual inspection of valves before test. Incoming valve inspection as per PO (purchase order) and packaging list. Witness of hydro-testing as per client specification and standard. Visual Inspection and Hydrostatic/Pneumatic Test at vendor shop and hydro test shop. Ensuring Vents are open during filling and draining lines. Valve hydro test inspection activities flow as per API-598.

Position; QA/QC ASST MANAGERCompany; ESSAR PROJECTS (INDIA) LIMITED Essar House 11 K.K.MARG Mahalaxmi, Mumbai India.Inclusive dates: January 01, 2011 – December 10,2012Projects: REFINERY Client: INDIAN OIL CORPORATION LIMITED(IOCL)PMC: FOSTER WHEELER (G.B) LIMITEDLocation: PARADEEP,ORISSAScope of work: AVU Unit ,NHT ,CCR Unit & SWS Unit

Job Description:

Responsible for generating enquiry sheets for all equipments. Closely interacts with the vendors for the error free documentation and manufacturing of equipments. Ensures that all documentation during the fabrication process is compiled by vendors & TPI to ensure Quality. Approves the release note which is sent to vendors for procurement. Ensures that all required documentation at the time of delivery are compiled by vendors. Ensure that all QA plans are followed by vendors and issues are resolved. Responsible for vendor evaluation as per the SOP and shall maintain record of the approved Vendors. The approved vendor list is updated every quarter looking into the project requirements. Shall organize the manpower requirement from third party inspection agencies, from time to time for inspection. Holds meetings with vendors, users, TPI and purchasers to ensure that Quality requirements are duly addressed. Guides surveyors for various material identification & job progress requirements. Establishing and maintaining the quality plan.

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INDIA EXPERIENCE: OIL AND GAS PROJECT

Preparing required Procedures and ITP as per scope of work Preparing PQP and submitting for approval. Preparation of minutes of meeting for weekly meetings held with clients. Preparation of WPS and PQR as Per Project Material Specification and ASME SEC IX. Familiar with A.S.M.E –Sec-IX, ASME-Sec-V ASME Sec-2 part-C. Completion of all documents for the ISO Audit as per client requirement. Familiar with ISO 9001-2008. Preparing IBR Packages and submitting to IBR authority for approval. Familiar with OHSAS 18001:2007. Presenting for Audit of OHSAS 18001:2007.

Position ; Executive Mechanical (QA/QC)

Company; IOT Engineering Projects Limited 6th floor Sai Samarth business park Opposite geetmala, next to wasan motors workshop Deonar, Mumbai INDIAInclusive dates: October 15, 2008 – July 25,2009Project: GUJARAT REFINERY Main contractor; Indian Oil Tanking Limited (IOTL)Client: INDIAN OIL CORPORATION LIMITED(IOCL)PMC: TOYO ENGINEERING INDIA LIMITEDLocation: VADODARA,GUJARATScope of work: Integral upgradation residual project (IRUP) (OFFSITE PIPING)

Job Description: Fit-Up and Weld Visual inspection. Co-Ordination with all NDE works as per requirement. Interpretation & evaluation of radiography films & witness of other NDT. Witnessing and conducting the welder qualification test as per ASME Sec-IX. Witnessing and certifying the procedure qualification record. Monitoring the baking system for welding consumables. Controlling various welding defects by doing root-cause analysis. Familiar with various welding process like SMAW, GTAW.

Position ; Executive Mechanical(QA/QC)Company; IOT Engineering Projects Limited 6th floor Sai Samarth business park Opposite geetmala, next to wasan motors workshop Deonar, Mumbai INDIAInclusive dates: August 12, 2009 – January 01,2011Project: ULTR MEGA POWER PROJECT 5X800 MWMain contractor; DOOSAN INDIA PROJECT LIMITEDClient: CGPL (Subsidiary of TATA power)

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INDIA EXPERIENCE: POWER PROJECT

MANUFACTURER; DOOSAN HEAVY INDUSTRIES & CONSTRUCTIONLocation: MUNDRA,GUJARATScope of work: BOILER #02 BOILER #04 Job Description: All quality activities in pressure parts ,mills and rotary parts in boiler H.P Parts of Boiler ground inspection & Offering the Boiler inspector & check out Arrange I.B.R Welder Qualification as per A.S.M.E –sec IX. Check out Panels, tube, coil, Header Fit up Welding, Weld visual & N.D.T. Offering N.D.T & check the radiography film. Prepare the Erection welding Schedule, Inspection & Test plan & Quality assurance plan. Arrange the P.W.H.T test & Hardness test as per requirement. Check the Material Spectral analysis. Arrange the all alloy steel welding, welding procedure as per IBR and erection welding

Schedule like-P12, P91, T23, T12, T91, T92 Visually inspection of P12, P91, T23, T12, T91, T92, SA210 Gr C, 106C. Materials. Inspection of materials and welding consumables as per specification. Conducting visual inspection on welds and parent material. Preparation and attending of punch list for erection. Solving the NCRs for violation found during inspection. Alignment & level checking. Preparing IBR documents. Preparation of Hydro-test documents and site preparation. Structural steel fabrication inspection Fit up checking ,material verification & dimensional analysis Managing all documentation and data control. Checking of preheat & post heat. Establishing and maintaining the quality plan Inspection and clearance of FIT-UP, material verification & weld visual inspection Establishing and maintaining the quality plan reports Familiar with A.S.M.E –Sec-I, A.S.M.E-Sec IX, ASME-Sec-V.ASME Sec-2 part-C . Complete all document for the Audit as per our client requirement Carried out Weld Visual Inspection of Welding. Prepare the P.Q.R & Welding procedure specification. As per codes& standard.

PREPARATION OF QUALITY CONTROL DOCUMENT : WHICH INCLUDE Radiography monitoring register &Radiography report file. Pre-heating report ,PWHT report, SR report, Fit-up and Weld visual report, DPT report, MPT report, UT report, NDT offering file. Hydro test pack. Welder performance tracking record on weekly basic. Preparing the release note.

Position ; GET Mechanical (QA/QC) Company; IOT Engineering Projects Limited 6th floor Sai Samarth business park Opposite geetmala, next to wasan motors workshop Deonar, Mumbai, INDIA.

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Inclusive dates: November 01, 2007– November 15,2008Project: PANIPET REFINERY Main contractor; Indian Oil Tanking Limited (IOTL)Client: INDIAN OIL CORPORATION LIMITED(IOCL)PMC: ENGINEER INDIA LIMITED (E.I.L)Location: PANIPET,HARYANAScope of work: Naptha Cracker Offsite Piping

Job Description: Co-Ordination with all NDE works as per requirement. Fit up and weld visual inspection. Witnessing and conducting the welder qualification test as per ASME – Sec IX. Monitoring the baking system for welding consumables. Controlling various welding defects by doing root-cause analysis Familiar with various welding process like SMAW, GTAW. Attending the repairs occurred in the joints day by day.

TERTIARY DME IN MECHANICAL ENGINEERING 2007

SECONDARYInfant Jesus higher secondary SchoolManali Newtown, Chennai, India 2006

ARAMCO APPROVED QA/QC PIPING INSPECTOR FEB 2013

AECOM APPROVED PIPING INSPECTOR MAY 2014

ASNT LEVEL 2, JUNE 2009

CSWIP 3.1 AWAITING RESULT

1. Sound Knowledge of Microsoft Word & Excel.2. Auto cad and cadian.3. Auto spool and Spool Man

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EDUCATIONAL ATTAINMENT:

ACADEMIC QUALIFICATION COLLEGE/ UNIVERSITY YEAR OF PASSING

LICENSES / CERTIFICATIONS:

EXTRACURRICULAR ACTIVITIES:

DATELICENSE/CERTIFICATION

KEY SKILLS:

1. Project Management and Control2. Project Quality Inspections and Certification.3. Quality Management in Piping and Structure.4. Knowledge of ASME,IS and API Codes

1. Team work and knowledge gaining attitude.2. Honesty & Sincerity.3. Good communication skill & Convincing power.4. Leadership Style.5. Decisions Making.6. Initiative,7. Dedication towards work.

Birth Date - JUNE 13, 1985

Citizenship - INDIAN

Civil Status - SINGLE

Religion - Christ (R.C)

Language Spoken - Tamil, Telugu, Malayalam, Hindi, English & little french

PASSPORT NO - K6164532

Driving License (Saudi Arabia) - 2337409615

Driving License (India) - TN20Z20040004642

P.C.SAGARDate: Place:

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PERSONAL DATA:

PERSONAL STRENGTH:

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MY UPDATED CV-QAQC ENGINEER