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David Conway
5 December 2017
Multifunction Phased Array RadarAdvanced Technology Demonstrator
Sponsors: Mike Emanuel, FAA ANG-C63Kurt Hondl, NSSL
Lincoln Laboratory Air Traffic Control Workshop 2017MPAR ATD - 25 December 2017
Multifunction Phased Array Radar (MPAR) for Aircraft and Weather Surveillance
• 9 Radar System Designs• Rotating Dish Technology• Many Nearing End-of-Life
ASR-8 ASR-9 ASR-11Terminal Area Aircraft
NEXRAD
Long Range Weather
TDWR
Terminal Area Weather
Current Aircraft and Weather Radars
Multifunction Phased Array Radar
Long Range AircraftARSR-1/2 ARSR-3 ARSR-4 FPS-20/66/67
• Lower Life Cycle Cost– Reduced radar count from > 600 to 400– Lower O&M (no moving parts)– Streamlined training and sparing
infrastructure• Increased performance benefits
– Adaptive Scan Strategies– Higher sample rates
Lincoln Laboratory Air Traffic Control Workshop 2017MPAR ATD - 35 December 2017
Adaptive Beam Scanning
Lincoln Laboratory Air Traffic Control Workshop 2017MPAR ATD - 45 December 2017
Phased Array Advantages for Weather Sensing
1 minute Updates (e.g. MPAR Requirement)
4 minute Updates(e.g. NEXRAD Rate)
• Set-Up– Two forecasting teams
presented video clips from data set
– Clips differed by the update rate
o 4 min for NEXRADo 1 min for MPAR
• Result– Median difference in
tornado declaration time ~ 20 minutes earlier for the higher sample rate loop
Tornado Track
Fast Update RateSlow Update Rate
Lincoln Laboratory Air Traffic Control Workshop 2017MPAR ATD - 55 December 2017
Design Concept
Frequency: S-Band (2.7 – 3.1 GHz)Diameter: 4m & 8mT/R Modules/Face: 5,000 / 20,000Beamwidth: 2 / 1°Bandwidth: 5 MHzPeak power: 16 W / elementPolarization: Dual linear/circular
Array cost/m2: $60K / m2
• Panel-based Aperture• Polarization Diverse for Weather• Multiple Beams for Timeline
Weather(1 dual pol beam)
Aircraft Surveillance
Weather Surveillance
Two 6 x 2 beam clusters
Aircraft(up to 24 linear pol beams)
EASY
HARD
Key Challenge: Reduce array cost from current $1M / m2 to $60K / m2
T/R = Transmit / Receive
Lincoln Laboratory Air Traffic Control Workshop 2017MPAR ATD - 65 December 2017
FY 07-11• T/R Module and
Aperture Printed Circuit Board (PCB) Assembly development
• Custom integrated Circuit (IC) chip set development
FY 13-15 • Polarimetric
Performance• Digital beam
clusters• Verify thermal
management
• Initial radar testing
FY 12-13• Component re-
spin• “Tileable”• Backplane
design• Thermal Design
• Range testing
FY15-18• Terminal MPAR
Size, 4m• Real time radar
backend• Aircraft/ Weather
Processing• Specification
Development
Development Timeline
MPAR ATDPerformance Assessment
Gen2 PanelsGen1 Panel
2 PanelSubarray
10 Panel Demonstrator
76 Panel Advanced Technology
DemonstratorFirst Panel
Lincoln Laboratory Air Traffic Control Workshop 2017MPAR ATD - 75 December 2017
Gen1 Aperture PCB Assembly
Overlapped Digital Subarray
Beamformer
Dual Polarized Balance–feed Stacked Patch
Dual Pol, 6W/Pol T/R Module< $25 at volume
Heat Sink
Top View Bottom View
Critical Technologies
16”
Fully populated 64 element Aperture PCB Assembly • Dual simultaneous polarization• 2.7 – 2.9 GHz operating band• Transmit and receive functionality
PCB = Printed Circuit BoardT/R = Transmit / Receive
Lincoln Laboratory Air Traffic Control Workshop 2017MPAR ATD - 85 December 2017
Development Timeline
FY 07-11• T/R Module and
Aperture Printed Circuit Board (PCB) Assembly development
• Custom integrated Circuit (IC) chip set development
• Initial cost/performance data
FY 13-15 • Polarimetric
Performance• Digital beam
clusters• Verify thermal
management
• Initial radar testing
FY 12-13• Component re-
spin• “Tileable”• Backplane
design• Thermal Design
• Range testing
FY15-18• Terminal MPAR
Size, 4m• Real time radar
backend• Aircraft/ Weather
Processing• Specification
Development
MPAR ATDPerformance Assessment
Gen2 PanelsGen1 Panel
2 PanelSubarray
10 Panel Demonstrator
76 Panel Advanced Technology
DemonstratorFirst Panel
Lincoln Laboratory Air Traffic Control Workshop 2017MPAR ATD - 95 December 2017
MPAR Panel
Air Flow
AperturePCB
T/RModules Standoffs
DC/LogicInterconnects
BackplanePCB
TxDriver
Panel Structure
Lincoln Laboratory Air Traffic Control Workshop 2017MPAR ATD - 105 December 2017
Ten Panel Demonstrator System Components / Set-up for String Testing on Hanscom Runway
String Testing of 10 Panel Demo
Lincoln Laboratory Air Traffic Control Workshop 2017MPAR ATD - 115 December 2017
• “Birdbath” Mode• Looking up, rain drops are
always round!
Polarimetric Radar Measurements
Bright Band
Lincoln Laboratory Air Traffic Control Workshop 2017MPAR ATD - 125 December 2017
Development Timeline
FY 07-11• T/R Module and
Aperture Printed Circuit Board (PCB) Assembly development
• Custom integrated Circuit (IC) chip set development
• Initial cost/performance data
FY 13-15 • Polarimetric
Performance• Digital beam
clusters• Verify thermal
management
• Initial radar testing
FY 12-13• Component re-
spin• “Tileable”• Backplane
design• Thermal Design
• Range testing
FY15-18• Terminal MPAR
Size, 4m• Real time radar
backend• Aircraft/ Weather
Processing• Specification
Development
MPAR ATDPerformance Assessment
Gen2 PanelsGen1 Panel
2 PanelSubarray
10 Panel Demonstrator
76 Panel Advanced Technology
Demonstrator (ATD)First Panel
Lincoln Laboratory Air Traffic Control Workshop 2017MPAR ATD - 135 December 2017
Advanced Technology Demonstrator(ATD)
• 4,864 element array (76 Panels)• 58 kW peak radiated power• 2.7-3.1 GHz• Dual polarization• 48 digital receiver channels• Real time processing• Shipment to NSSL February 2018
4 mNational Weather Radar
Testbed (NWRT)Norman, OK
Lincoln Laboratory Air Traffic Control Workshop 2017MPAR ATD - 145 December 2017
Radar Testbed Interior Layout
Radar Backend:Receivers, Exciters,
Digital Signal Processing (DSP)
• Azimuth Rotary Platform
• System Power• HVAC
MIT-LL Lead
48VDC Rectifier Banks
Pedestal and Elevation rotator
Antenna Array
Beam-Steering Generator (Array
Control Computer)
Application Software
Lincoln Laboratory Air Traffic Control Workshop 2017MPAR ATD - 155 December 2017
ATD Assembly, Integration, and Test
Cable/BeamformerFab & Test
Antenna Frame
Alignment
Install Cables/
Beamformers
Backplane Testing Panel Testing
Install Panels
Antenna Testing
(Phase 1)
Radar Testing
(Phase 2)
Integrate Backend
Electronics
Lincoln Laboratory Air Traffic Control Workshop 2017MPAR ATD - 165 December 2017
Array Installation in Nearfield Chamber
Lincoln Laboratory Air Traffic Control Workshop 2017MPAR ATD - 175 December 2017
First ATD Tests: Element Health Check
Array Viewed from Non-Radiating Side
• Each element measured one at a time using remote probe
• Measurement time for all elements, all modes: <30 minutes
• Tests repeated roughly once per day.
Remote probe
Lincoln Laboratory Air Traffic Control Workshop 2017MPAR ATD - 185 December 2017
Reference State Data Collect
• Nearfield probe moves directly in front of element-under-test
• Insertion gain and phase measured for each element in the array at its reference state
• Data used for precision electrical alignment of all elements in the array
Rx Ref. State Amplitude
Rx Ref. State Phase
Lincoln Laboratory Air Traffic Control Workshop 2017MPAR ATD - 195 December 2017
Nearfield-to-Farfield Transform (NF2FF)
NF2FF
• Raw NF scan data is on a regular 2-D grid plane (physical space)
• Data is transformed to Farfieldpattern using FFT-based process
• Antenna FF Pattern is adjusted using waveguide probe calibration dataset (“Probe Compensation”)
NF = Nearfield FF = FarfieldFFT = Fast Fourier Transform
Lincoln Laboratory Air Traffic Control Workshop 2017MPAR ATD - 205 December 2017
Next Steps
Delivery
• Disassembly of system• Shipment to NSSL• Installation on site
Integration and Test
• Calibration and alignment• Design Verification Test• Initial Operational
Capability
Operation
• Polarimetric radar calibration
• Weather• Severe storm science
Lincoln Laboratory Air Traffic Control Workshop 2017MPAR ATD - 215 December 2017
• MIT Lincoln Laboratory is developing, building, testing and fielding a 4-meter S-band dual-polarization active phased array antenna
• The MPAR ATD is the culmination of work sponsored by the FAA and NOAA since FY 2007 on low-cost active phased array technology– ATD development has informed FAA investment decisions for Next
Generation primary aircraft surveillance– The ATD will serve as the primary weather research asset for the
National Severe Storms Laboratory in Norman, Oklahoma
Summary
Lincoln Laboratory Air Traffic Control Workshop 2017MPAR ATD - 225 December 2017
Legal Notices
Distribution Statement: Approved for public release; distribution is unlimited.
This material is based upon work supported by the National Oceanic and Atmospheric Administration and the Federal Aviation Administration under Air Force Contract No. FA8721-05-C-0002 and/or FA8702-15-D-0001. Any opinions, findings, conclusions or recommendations expressed in this material are those of the author(s) and do not necessarily reflect the views of the National Oceanic and Atmospheric Administration or the Federal Aviation Administration.
© 2017 Massachusetts Institute of Technology.
Delivered to the US Government with Unlimited Rights, as defined in DFARS Part 252.227-7013 or 7014 (Feb 2014). Notwithstanding any copyright notice, U.S. Government rights in this work are defined by DFARS 252.227-7013 or DFARS 252.227-7014 as detailed above. Use of this work other than as specifically authorized by the U.S. Government may violate any copyrights that exist in this work.