48
Multi-Purpose Ball Valves 33 Series Pressures up to 6000 psig (413 bar) Variety of end connections High flow capacity in a compact design Low operating torque www.swagelok.com

Multi-Purpose Ball Valves · 2002-09-02 · Multi-Purpose Ball Valves 4 End Connections Ordering Number Cv Orifice, in. (mm) Dimensions, in. (mm) 2.24 (56.9) A B 1/4 in. female NPT

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Page 1: Multi-Purpose Ball Valves · 2002-09-02 · Multi-Purpose Ball Valves 4 End Connections Ordering Number Cv Orifice, in. (mm) Dimensions, in. (mm) 2.24 (56.9) A B 1/4 in. female NPT

Multi-Purpose Ball Valves

33 Series■ Pressures up to 6000 psig (413 bar)■ Variety of end connections■ High flow capacity in a compact design■ Low operating torque

www.swagelok.com

Page 2: Multi-Purpose Ball Valves · 2002-09-02 · Multi-Purpose Ball Valves 4 End Connections Ordering Number Cv Orifice, in. (mm) Dimensions, in. (mm) 2.24 (56.9) A B 1/4 in. female NPT

2

Multi-Purpose Ball Valves

Directionaloval handle

Blow-out proof ball

Virgin PFA seats standard;UHMWPE optional

Panel mount standard

Bottom loaded blow-out proof stem

Bolted construction guardsagainst accidental disassembly

Patented

■ Pressures to 6000 psig (413 bar)

■ Temperatures from –40 to 450°F (–40 to 232°C)

■ Bi-directional flow

■ Maximum flow capacity (Cv = 0.9 to 2.4)in a compact design

■ Low operating torque

■ Gageable Swagelok® tube fittings(fractional and metric), VCO® O-ring face seal, male NPT and female NPT, ISO, and BSP pipe ends

■ Every valve is factory tested

■ Options and accessories:■ Sour gas service model■ Low temperature model■ Fluorocarbon-free model■ Color-coded handles■ O-rings and lubricants■ Maintenance kits

Pressure-Temperature Ratings

Seat Material Virgin PFA Polyethylene

Body Material CF8M

Temperature, °F (°C) Pressure Rating, psig (bar)

–20 to 100 (–27 to 37)➀

0 to 100 (–17 to 37)➁6000 (413) 6000 (413)

150 (65) 4000 (275) 3000 (206)

200 (93) 2000 (137) 1625 (111)

250 (121) 1700 (117) 0 250 (17.2)

300 (148) 1400 (96.4) –

350 (176) 1100 (75.7) –

400 (204) 0800 (55.1) –

450 (232) 0500 (34.4) –

➀ For polyethylene➁ For virgin PFARatings for valves with PFA seats are based on PFA backup rings, bushing,seats, and fluorocarbon FKM O-rings.Ratings for valves with polyethylene seats are based on UHMWPE backuprings, polyethylene bushing, UHMWPE seats, and ethylene propylene O-rings.Stainless steel L33 series assemblies have temperature limits of –40 to 250°F(–40 to 121°C) at pressures listed.Optional seat materials will affect the valve’s rating. Refer to Optionsand Accessories.

FeaturesThe 33 series ball valve is compact and handles high pressure in a one-quarter turn design. The 33 series features a unique bolt-ed body plus a blow-out proof stem and ball, providing safety and reliability.

� Use in high-pressure service may degrade subsequentseat sealing performance in low-pressure service.

Page 3: Multi-Purpose Ball Valves · 2002-09-02 · Multi-Purpose Ball Valves 4 End Connections Ordering Number Cv Orifice, in. (mm) Dimensions, in. (mm) 2.24 (56.9) A B 1/4 in. female NPT

Testing Every 33 series valve is factory tested with nitrogen at 1000 psig (68.9 bar). Seats have a maximum allowable leak rate of0.1 cm3/min. Shell testing is performed to a requirement of no detectable leakage with a liquid leak detector.

3

Multi-Purpose Ball Valves

Nylon

Set screw 18-8 SS

Panel nut 300 series stainless steel, powdered metal

Stem bearing Polyetheretherketone (PEEK)

Stem 316 SS/A276

Stem back-up rings (2) PFA/D3307

Stem O-ring Fluorocarbon FKM

Stem bushing PFA/D3307

Body CF8M/A351

Seat quad-rings (2) Fluorocarbon FKM

Seats (2) PFA/D3307

Ball 316 SS/A276

End piece O-ring Fluorocarbon FKM

End piece back-up ring PTFE/D1710

End piece CF8M/A351

Hex body nuts (2) Strain-hardened 316 SS/A194, 8M

Socket head body bolts (2) Strain-hardened 316 SS/A193, B8M2

Materials of Construction

1 2

3

4

5

6

7

6

8

9

10 11 12 11 10 13 14

17

15

16

Component Material Grade/ASTM Specification

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Wetted parts shown in italics.

17

Handle

Insert 300 series stainless steel, powdered metal

Lubricant Fluorocarbon-based

Page 4: Multi-Purpose Ball Valves · 2002-09-02 · Multi-Purpose Ball Valves 4 End Connections Ordering Number Cv Orifice, in. (mm) Dimensions, in. (mm) 2.24 (56.9) A B 1/4 in. female NPT

Multi-Purpose Ball Valves

4

End ConnectionsOrderingNumber Cv

Orifice,in. (mm)

Dimensions, in. (mm)

2.24 (56.9)

A B

1/4 in. female NPT

Ordering Information and DimensionsDimensions, in inches (millimeters), are for reference only, subject to change.

Typical valve assembly designates the body as the inlet and the end piece as the outlet.

1/4 in. female ISO tapered

1/4 in. male NPT

1/4 in. SAE 1926-1/MS 16142

1/4 in. Swagelok fitting

6 mm Swagelok fitting

8 mm Swagelok fitting

3/8 in. Swagelok fitting

1/4 in. male VCO fitting

SS-33VF4

SS-33VMS4

SS-33VS4

SS-33VS6MM

SS-33VS8MM

SS-33VS6

SS-33VVCO4➁

0.9

2.4

2.4

3.08 (78.2)

2.16 (54.9)

3.16 (80.3)

3.22 (81.8)

3.28 (83.3)

2.72 (69.1)

1.12 (28.4)

1.45 (36.8)

1.08 (27.4)

1.49 (37.8)

1.52 (38.6)

1.55 (39.4)

1.27 (32.3)

1.12 (28.4)

1.63 (41.4)

1.08 (27.4)

1.67 (42.4)

1.70 (43.2)

1.73 (43.9)

1.45 (36.8)

Swagelok nuts are shown finger-tight, where applicable.➁ VCO fittings are standard with flurocarbon FKM O-rings.

1.70(43.2)

➀ Max panel thicknessMinimum panel thickness is 0.13 (3.3)

2.12(53.8)

0.44(11.2)

0.78 (19.8)panel holedrill size

0.28(7.1)➀

1.84(46.7)

2.00(50.8)

0.188(4.8)

C

SS-33VM4

1.5

SS-33VF4RT

A

B C

Page 5: Multi-Purpose Ball Valves · 2002-09-02 · Multi-Purpose Ball Valves 4 End Connections Ordering Number Cv Orifice, in. (mm) Dimensions, in. (mm) 2.24 (56.9) A B 1/4 in. female NPT

5

Multi-Purpose Ball Valves

Component Material

Seat quad-seal

Buna CEnd piece O-ring

Stem O-ring

BallAlloy R-405

Stem

Seat quad-seal

Ethylene propyleneEnd piece O-ring

Stem O-ring

Materials of Construction

Seat UHMW polyethylene

Seat quad-ring Ethylene propylene

End piece back-up ring UHMW polyethylene

End piece O-ring Ethylene propylene

Stem back-up ring UHMW polyethylene

Stem bushing Polyethylene

Stem O-ring Ethylene propylene

Lubricant Silicone-based

Options and AccessoriesValves for Special ApplicationsValves are available for sour gas, low temperature, and fluoro-carbon-free service. The materials of construction for specialapplications are the same as those shown for the standardvalve in the Materials of Construction table on page 3, exceptas shown below.

Sour GasTemperature rating: 0 to 250°F (–17 to 121°C)

Materials for wetted valve components are selected inaccordance with NACE standard MRO175 for sulfidestress cracking resistant materials.

To order a valve for sour gas service, insert N before thevalve series designator in the valve ordering number.Example: SS-N33VS4.

Low TemperatureTemperature rating: –40 to 250°F (–40 to 121°C)

To order a valve for low temperature service, insert L beforethe valve series designator in the valve ordering number.Example: SS-L33VS4.

Fluorocarbon-FreeTemperature rating: –20 to 250°F (–28 to 121°C)

Materials of Construction

To order a valve for fluorocarbon-free service, replace V withE in the valve ordering number. Example: SS-33ES4.

Component Material

Materials of Construction

Component Material

Valve Type Seal Kit Ordering Number

Standard T-91K-33

Sour Gas T-91K-N33

Low Temperature T-91K-L33

Fluorocarbon-Free PE-91K-33

O-ring Material Designator

Buna -B

Ethylene propylene

Kalrez®

Silicone

-E

-KZ

-SI

Buna C -BC

Handle Color Designator

Blue -BL

Green -GR

Orange -OG

Red -RD

Yellow -YW

Maintenance Seal KitsMaintenance seal kits contain two seats, two seat quad-rings, two stem back-up rings, end piece O-ring, end pieceback-up ring, stem bushing, stem O-ring, stem bearing,lubricant, and instructions. To order, select a seal kitordering number from the table.

A seal kit installation tool is needed for seal kit installation.To order, use ordering number MS-LTK-33.

O-ring OptionsTo order valves with optional O-ring materials, add the appro-priate designator as a suffix to the valve ordering number.

Handles■ The standard handle color is black. Spare black handles

can be ordered separately, using ordering numberSS-5K-33K-BK.

■ To order valves with different color handles, add theappropriate designator to the end of the valve orderingnumber.

Example: SS-33VS4-BL■ To order spare handles in a different color, replace the

-BK in the valve handle ordering number with the colordesignator. Example: SS-5K-33K-BL.

■ To order valves with factory assembled stainless steelhandles for use in an operating environment above250°F (121°C), add -SH as a suffix to the valve orderingnumber. Example: SS-33VM4-SH.

■ To order spare stainless steel handles, use orderingnumber 304-5S-33K.

Page 6: Multi-Purpose Ball Valves · 2002-09-02 · Multi-Purpose Ball Valves 4 End Connections Ordering Number Cv Orifice, in. (mm) Dimensions, in. (mm) 2.24 (56.9) A B 1/4 in. female NPT

Actuation Mode Actuator SeriesPneumatic Actuator

Ordering NumberMounting Bracket Kit

Ordering Number

Double acting➀

131MS-131-DA

MS-MB-33Spring return➁ MS-131-SR

Actuation Mode

ActuatorSeries

SuffixDesignator

Actuation Pressure➀

psig (bar) EndConnection

Size

ActuatorTemperature

Range°F (°C)

MaximumActuatorPressurepsig (bar)

Double acting

131

-31D 40 (2.8) 70 (4.9)

1/8 in. NPT –20 to 200°F (–28 to 93°C)

200 psig(13.7 bar)

Normally closed -31C80 (5.6) NR

Normally open -31O

Single (1 Valve)

Dual➁(2 Valves)

Pneumatic ActuatorsSwagelok offers aluminum rack andpinion 131 series pneumatic actuatorsfor use with 33 series ball valves. Thesecompact, light-weight pneumatic actua-tors are designed for long service lifeand are available in double acting (D),normally closed (C), and normallyopen (O) modes.

131 series actuator

4.09 (104) (D); 4.91 (125) (S)①

3.05(77.5)

1.25(31.8)

1.31(33.3)

1.74(44.2)

① D = Double Acting S = Spring ReturnDimensions, shown in inches (mm), are for reference only, subject to change.

Actuators Factory Assembled onto ValvesTo order valves with pneumatic actuators factory assembled, add the suffix designator from the chart to the valve ordering number.

➀ Actuator pressures are based on valve performance using a valve media of pressurized air or nitrogen.➁ These actuation pressures apply to two valves mounted to one actuator.NR = Not Recommended

Actuators for Field AssemblyDouble acting or spring return pneumatic actuators and mounting bracket kits can be ordered for field assembly by referring to thechart. A kit contains mounting bracket, coupling, lock nut, roll pin, coupling pin, and instructions.

➀ When dual mounting two valves onto one double actuating pneumatic actuator, order two mounting bracket kits.➁ Spring Return pneumatic actuators are available for normally open (O) or normally closed (C) actuation.

High temperature actuatorsare available.

Consult your SwagelokRepresentative for details.

Example: SS-33VF4-31C

0.60(15.2)

0.51(13.0)

1.78(45.2)

0.31(7.9)

1.47(37.3)

1.75(44.4)

2.88(73.2)

Swagelok, VCO—TM Swagelok CompanyKalrez—TM DuPont© 2001 Swagelok CompanyPrinted in U.S.A., MISeptember 2001, R4MS-01-61

Safe Product SelectionWhen selecting a product, the total system design mustbe considered to ensure safe, trouble-free performance.Function, material compatibility, adequate ratings,proper installation, operation, and maintenance are theresponsibilities of the system designer and user.

Caution: Do not mix or interchange parts with those ofother manufacturers.

Page 7: Multi-Purpose Ball Valves · 2002-09-02 · Multi-Purpose Ball Valves 4 End Connections Ordering Number Cv Orifice, in. (mm) Dimensions, in. (mm) 2.24 (56.9) A B 1/4 in. female NPT

OPTIONSVented Valves2-way Straight Pattern Valves When the valve is closed, the downstream port vents toatmosphere through a vent hole in the side of the valve body.2-way Angle Pattern and 3-Way ValvesWhen the valve is closed, the bottom port vents to atmospherethrough a vent hole in the side of the valve body.To order, insert V after the valve series in the ordering number.Example: SS-43VS4.NOTE: Pressure rating for vented valves is 500 psig (34.4 bar).

InstrumentBall Valves

Swagelok, VCR, VCO–TM Swagelok Company17-4 PH – TM AK Steel Corp.© 2001 Swagelok Company Printed in U.S.A., MISeptember 2001, R4MS-01-60

316 Stainless Steel BarAdd -SH as a suffix to the ordering number.Example: SS-43S4-SH.

Aluminum BarAdd -BKB as a suffix to the orderingnumber. Example: SS-43S4-BKB.

Nylon Oval (2- and 3-Way)Add -K as a suffix to the ordering number.Example: SS-43S4-K.NOTE: Nylon oval handles are not available for field assembly.

Handle Kits (include handle and set screw)

➀ For a complete ordering number add the color designator -BK (black),-RD (red), -BL (blue), -GR (green), -YW (yellow), or -OG (orange) to the basic ordering number. Example: BZ-5K-42-RD (brass insert included in handle).

Valve Series

Nylon DirectionalHandle Basic

Ordering Number➀

Stainless SteelBar Handle

Ordering Number

AluminumBar Handle

Ordering Number

41, 41-A, 41X, 42, 42-A, 42X BZ-5K-42 SS-5K-42B A-5S-42B-BK

43, 43-A, 43X, 43Y BZ-5K-43 SS-5K-43B A-5S-43B-BK

43Z BZ-5K-43Z — A-5S-43ZB-BK

44, 44-A, 44X BZ-5K-44 SS-5K-44B A-5S-44B-BK

45, 45-A, 45X, 45Y BZ-5K-45 SS-5K-45B A-5S-45B-BK

40 Series■ On-Off, Switching, and Crossover■ 1/16 to 3/4 in. and 3 to 12 mm end connections■ Pressures to 3000 psig (206 bar)■ Virtually no dead space

www.swagelok.com

Safe Product SelectionWhen selecting a product, the total system design mustbe considered to ensure safe, trouble-free performance.Function, material compatibility, adequate ratings,proper installation, operation, and maintenance are theresponsibilities of the system designer and user.

Caution: Do not mix or interchange parts with those ofother manufacturers.

Handles Factory-Assembled NylonBlack is standard. For other colors, add designator -RD (red),-BL (blue), -GR (green), -YW (yellow), or -OG (orange) as asuffix to the ordering number.Example: SS-43S4-RD.

Valves Assembled Without Lubrication40 series ball valves assembled without lubricant are speciallycleaned and packaged in accordance with SwagelokSpecification SC-11 and are adjusted for factory testing at200 psig (13 bar). Valves have a pressure rating of 200 psig(13 bar). Brass valves are assembled with stainless steelrings, discs, and stem. To order, add -1466 as a suffix to theordering number.Example: SS-43S4-1466.

Low-Temperature ServiceA live loaded packing option is available for 40 series valveswhich extends the temperature range from –65 to 150°F(–53 to 65°C).For more information, see 40 Series Live-Loaded Ball Valves,MS-02-109-SCS.

Oxygen ServiceFor more information about hazards and risks of oxygen-enriched systems, see Oxygen System Safety TechnicalReport, MS-06-13.

Sour Gas Service40 series ball valves with female pipe ends are available forsour gas service. Materials for wetted valve components areselected in accordance with NACE Standard MR0175 forsulfide stress cracking resistant materials. Stem, rings, anddiscs are alloy 400. To order, add -SG as a suffix to theordering number.Example: SS-43F4-SG.

Directional Name PlatesDirectional name plates can be used to indicate the directionof flow through a valve. A matte surface accepts ink or labels.To order, add -WN1 (blank nameplate) or -WN2 (markednameplate) as a suffix to the ordering number.Examples: SS-43S4-WN1, SS-45F8-WN2.

Optional Stem Drillings40 series ball valves are available with a variety of stemdrillings to accommodate many special applications. For moreinformation, see 40 Series Special Flow Path Selection Guide,MS-02-30.

Page 8: Multi-Purpose Ball Valves · 2002-09-02 · Multi-Purpose Ball Valves 4 End Connections Ordering Number Cv Orifice, in. (mm) Dimensions, in. (mm) 2.24 (56.9) A B 1/4 in. female NPT

Materials of Construction

40 Series Valves 40 Series Valves

2

Features of All 40 Series Configurations

Directional handleindicates position of orifice.

Top-loaded designallows packing adjustment with the valve in-line.

End Connectionsare available in gageableSwagelok® tube fittingand a variety of others.➀

Panel nutsecures valve topanel or actuator.

One-piece bodyeliminates multipleseal points.

Standard Production TestingEvery 40 series ball valve is adjustedfor factory testing at 1000 psig (68.9bar) with nitrogen or at its maximumrated pressure if less than 1000 psig(68.9 bar). Seat tests have a maximumallowable leak rate of 0.1 std cm3/min.

1

2

3

4

5

6

7

9 9

10

10

8

11

12

13

Components

Valve Body MaterialsStainless Steel Brass Alloy 400

Grade/ASTM Specification1 Handle nylon (brass insert)2 Set screw 17-4PH/A5643 Packing bolt (43 series)➁ 316SS powdered metal

or 316SS/A276 or A479 brass CDA 360/B16 alloy 405/B16413a Packing bolt (41, 42, 44, 45 series)➁

5 Bushing PTFE/D1710 type 1, Grade 1, Class B6 Lower gland 316SS powdered metal brass CDA 360/B16 alloy 400/B1647 Upper packing PTFE/D1710 type 1, Grade 1, Class B8 Ball stem 316SS/A262 or A484 brass CDA 360/B16➂ alloy 405/B164

9 Side rings 316SS/B525(fluorocarbon

coating)

brass B823➂

(fluorocarbon coating)

alloy 400 (fluorocarbon

coating)10a Side discs

11a Lower packing PTFE/D1710 type 1, Grade 1, Class B

12a Panel nut 316SS/A276 or A479or B783 brass CDA 360/B16

316SS/A276 orA479 or B783

13a Body 316SS/A276 alloy 400/B164

Note: Wetted parts and lubricants are shown in italics.➀ Stainless steel and alloy 400 Swagelok tube fitting ended valves are gageable. ➁ Molybdenum disulfide with hydrocarbon binder coating.➂ 4-way, 5-way, 6-way, and 7-way valves are furnished with stainless steel stem, rings, and discs.

VCO® ended body is furnished with (2) fluorocarbon FKM O-rings.

7

Lubricant: 41, 42, 43 series—silicone-based; 44, 45 series—silicone- and fluorinated-based. For valves assembled without lubrication, see Options section on page 8.

Rack and Pinion Pneumatic Air ActuatorsRack and pinion actuators are compact, lightweight, easy to mount, and can operate with standard shop air. For information on pneumatic actuators, see Swagelok Rack andPinion Pneumatic Actuators, MS-06-87-SCS.

ON

M

KL

D

A

B

mounting hole dia (4)

0.34 in (8.6 mm)

J

E

HG

Q

1/8 in. NPT1/8 in. NPT

Dimensions

41, 41-A,42, 42-A

Minimum Actuator Pressure, psig (bar)required at maximum rated valve pressure

ActuatorModel

ActuatorDesignator

ValveSeries

Actuation Modes

Double Acting Spring ReturnSingle

(one valve)Dual

(two valves)Single

(one valve)Dual

(two valves)

-131(90°) -31

20 (1.4) 35 (2.5) 60 (4.2) 70 (4.9)

43, 43-A, 43Y 80 (5.6)80 (5.6) NR-151

(180°) -5141X, 42X 20 (1.4) 35 (2.5) 60 (4.2) 70 (4.9)43X 50 (3.5) 80 (5.6) 70 (4.9) NR

-133(90°) -33

43, 43-A, 43Y 20 (1.4) 35 (2.5) 65 (4.5) 75 (5.2)

45, 45-A, 45Y 60 (4.2) 100 (6.9) 90 (6.3) NR

-153(180°) -53

43X 20 (1.4) 35 (2.5) 65 (4.5) 70 (4.9)

45X 60 (4.2) 100 (6.9) 85 (5.9) NR

Mounting KitValve Series Actuator Model

41, 41-A, 42, 42-A -13141X, 42X -15143, 43-A -13143X -15143, 43-A -13343X -153

Note: Pressures are based on valve performance using pressurized air or nitrogen. NR: Not Recommended

Actuators for Field Assembly Typical ordering number

Actuator Model Determine valve series thenselect actuator model (see Minimum ActuatorPressure table).

Actuation Mode-DA (double acting)-SR (spring return)

M S - 1 3 1 - D A

S S - 4 3 S 4 - 3 1 D Actuator Designator Determine valve seriesthen select actuator model (see Minimum Actuator Pressure table).

Actuation Mode D - double actingC - spring return

normally closedO - spring return

normally openS - spring return

(3 and 4-way valves)

NOTE: For dual-mounted assemblies (two valves mounted to one actuator), add DM as a suffix to the ordering number. Example: SS-43S4-31DDM

44, 44-A 25 (1.8) 50 (3.5) 70 (4.9) 90 (6.3)

44X 25 (1.8) 50 (3.5) 70 (4.9) 80 (5.6)

Ordering Number

MS-MB-41

MS-MB-43

MS-MB-43-133

43Y-131 MS-MB-43Y

-133MS-MB-43Y-133

44, 44-AMS-MB-44

44X -15345, 45-A -133

MS-MB-4545X -15345Y -133 MS-MB-45Y

OptionsField assembly or factory assembled� Electric Actuators

For information on electric actuators, see Electric ActuatorsCatalog, MS-01-35.

� Solenoid Valvesattach to the actuator to create an electro-pneumaticallyactuated ball valve assembly.

� Limit Switchesindicate actuator position by means of an electrical signal.They meet a variety of NEMA ratings such as NEMA 4(weatherproof), and NEMA 7 (explosion proof).

� Position Indicators provide visual status of a valve.

How To Order Actuators Factory AssembledTypical ordering number (43 series valve with a double acting actuator)

C

F

50 (3.5)

� Packing adjustment may be requiredduring the valve’s service life. Warning:Failure to periodically inspect andmaintain valve packing may lead toproduct malfunction. Serviceinstructions are shipped with each 40series ball valve.

■ Swagelok ball valves are designed tobe used in a fully open or fully closedposition.

� Valves that have not been cycled for aperiod of time may have a higher initialactuation torque.

� 43 series ball valves require an adapterto adjust the packing bolt. Use orderingnumber MS-WK-43. For all other 40series ball valves, packing adjustmentscan be made with standard wrenches.

4 Upper gland 316SS/A167 or A240 alloy 400/B127

The 42 series with VCO or VCR end connections mounted to an actuator is only available factory assembled.

41,42,45 series: brasstype 260, ASTM B36

One-piece ball stemeliminates backlash to ensurealignment of ball and orifice.

ActuatorModel Number

Valve Series

Inches (mm)

90° 180° A B C D E F G H J K L M N O Q

-131 -151

41, 41-A, 41X, 42,42-A, 42X

2.81(71.4)

0.34(8.6)

2.00(50.8)

1.75(44.5)

3.04(77.2)

1.73(43.9)

1.31(33.3)

0.60(15.2)

0.52(13.2)

0.31(7.9)

1.46(37.1)

1.25(31.8)

4.09(104)

4.91(125)

1.80(45.7)

43, 43-A, 43X, 43Y 2.91(73.9)

-133 -153

43, 43-A, 43X, 43Y 3.72(94.5)

2.31(58.7)

4.07(103)

2.32(58.9)

1.75(44.5)

0.75(19.1)

0.81(20.6)

0.44(11.2)

2.16(54.9)

1.56(39.6)

5.89(150)

7.86(200)

2.30(58.4)

44, 44-A, 44X 4.13(104) 0.48

(12.2)

2.00(50.8) 2.56

(65.0)45, 45-A, 45X, 45Y 4.25

(108)

Valve Ordering Number

43, 44 series316SS/A167 or A240

Capsule seat packing� does not require system pressure

to make a seal� allows bi-directional flow� has virtually no dead space� is easily cleaned or purged� is available in optional materials

for system compatibility.

2.19 (55.6)

spring return (O)double acting (N)

3a

mountingholes

Important Information about Packed Valves

80 (5.6)

Page 9: Multi-Purpose Ball Valves · 2002-09-02 · Multi-Purpose Ball Valves 4 End Connections Ordering Number Cv Orifice, in. (mm) Dimensions, in. (mm) 2.24 (56.9) A B 1/4 in. female NPT

1.50(38.1)

Flow Data

40 Series Valves

3

On-off Valves

straightpattern

anglepattern

Note:For angle pattern flow data, see the Flow Data table, page 4.

Technical DataValve Series

Pressure Rating➀

Temperature Range41, 42, 41-A, 42-A, 43-A 2500

50 to 150°F(10 to 65°C)

43 3000

44, 45 250044-A, 45-A 1500

F

J

D

B B1

E

A

H-panelhole drill

G max panelthickness

How to OrderMaterialsAdd SS for 316 stainless steel, B for brass, or M for alloy 400 as aprefix to the Basic Ordering Number.Example: SS-43S4Angle Pattern (40-A Series) Add -A as a suffix to the orderingnumber.Example: SS-43S4-A

Dimensions

172

206

172103

psig bar

2-way

on off on off

W

Cv

Air Flowstd ft3/min at 70°F (21°C)

Pressure Drop to Atmosphere (∆p) psi10 50 100 10 50 100

0.10 1.1 3.0 5.3 0.3 0.7 1.00.20 2.3 6.0 11.0 0.6 1.4 2.00.50 5.6 15.0 27.0 1.6 3.5 5.00.60 6.8 18.0 32.0 1.9 4.2 6.00.90 10.0 27.0 48.0 2.8 6.4 9.01.2 14.0 36.0 64.0 3.8 8.5 12.01.5 17.0 45.0 80.0 4.7

11.015.0

1.6 18.0 48.0 85.0 5.0 16.02.4 27.0 72.0 120.0 7.6 17.0 24.02.6 29.0 78.0 140.0 8.2 18.0 26.03.0 34.0 90.0 160.0 9.5 21.0 30.06.0 68.0 180.0 320.0 19.0 42.0 60.06.3 71.0

190.0330.0

20.0 45.063.0

6.4 72.0 340.0 64.012.0 130.0 360.0 640.0 38.0 85.0 120.0

End Connection

1 1/2(38.1)

BasicOrderingNumber Cv

Orifice

2.43(61.7)

Inches (mm)

1.03(26.2)

MetricSwagelok

tube fitting➃

CvAngle

0.15

0.35

0.90

0.90

2.00

Type Size

4.603.80

in. mm A B B1 D E F G➂ H J W

FractionalSwagelok

tube fitting➃

1/16 -41S1 0.1 0.052 1.3 1.68(42.7)

0.84(21.3)

0.84(21.3)

0.34(8.6)

0.28(7.1)

1.12(28.4)

1/4(6.4)

19/32(15.1)

1.36(34.5)

0.58(14.7)

0.15

1/8 -41S2 0.2 0.093 2.4 2.01(51.1)

1.01(25.7)

1.01(25.7)

0.35

0.90

0.90

2.00

4.60

0.30

0.70

0.75

1/4-42S4 0.6 0.125 3.2 2.21

(56.1)1.10(27.9)

1.10(27.9)

1.701.50

3.50

0.75

0.75

0.35

-43S4 2.40.187 4.8

2.36(59.9)

1.18(30.0)

1.18(30.0) 0.44

(11.2)0.38(9.7)

1.53(38.9)

3/16(4.8)

25/32(19.8)

1.56(39.6)

0.78(19.8)

0.90

3/8-43S6 1.5

0.35

0.90

2.58(65.5)

1.29(32.8)

1.29(32.8)

1.09(27.7)

C➁

0.97(24.6)1.07(27.2)1.17(29.7)1.29(32.8)

-44S6 6.0 0.281 7.1 3.05(77.5)

1.52(38.6)

1.52(38.6)

0.56(14.2)

0.56(14.2)

2.00(50.8) 3/8

(9.5)

1 1/8(28.6)

2.07(52.6)

1.12(28.4)

1.43(36.3)

1/2 -45S8 12.00.406 10.3 3.92

(99.6)1.96(49.8)

1.96(49.8)

0.69(17.5)

0.69(17.5)

3.00(76.2)

1.74(44.2)

1 1/2(38.1)

2.43(61.7)

1.50(38.1)

0.97(24.6)

3/4 -45S12 6.4

1.07(27.2)1.17(29.7)

1.43(36.9)1.74(44.2)0.81(20.6)1.00(25.4)1.03(26.2)

1.25(31.8)

1.56(39.6)1.03(26.2)

1.03(26.2)

3 mm -41S3MM 0.2 0.093 2.4 2.01(51.1)

1.01(25.7)

1.01(25.7) 0.34

(8.6)0.28(7.1)

1.12(28.4)

1/4(6.4)

19/32(15.1)

1.36(34.5)

0.58(14.7)

6 mm-42S6MM 0.6 0.125 3.2 2.21

(56.1)1.10(27.9)

1.10(27.9)

0.94(23.9)0.94(23.9)1.09(27.7)

-43S6MM 2.40.187 4.8

2.39(60.7)

1.20(30.5)

1.20(30.5) 0.44

(11.2)0.38(9.7)

1.53(38.9)

3/16(4.8)

25/32(19.8)

1.56(39.6)

0.78(19.8)8 mm -43S8MM 1.5 2.46

(62.5)1.23(31.2)

1.23(31.2)

10 mm -44S10MM 6.0 0.281 7.1 3.07(78.0)

1.53(38.9)

1.53(38.9)

0.56(14.2)

0.56(14.2)

2.00(50.8) 3/8

(9.5)

1 1/8(28.6)

2.07(52.6)

1.12(28.4)

12 mm -45S12MM 12.0 0.406 10.3 3.92(99.6)

1.96(49.8)

1.96(49.8)

0.69(17.5)

0.69(17.5)

3.00(76.2)

1.50(38.1)

Female NPT

1/8-42F2 0.5 0.125 3.2 1.62

(41.1)0.81(20.6)

0.81(20.6)

0.34(8.6)

0.28(7.1)

1.12(28.4)

1/4(6.4)

19/32(15.1)

1.36(34.5)

0.58(14.7)

-43F2 1.20.187 4.8

2.00(50.8)

1.00(25.4)

1.00(25.4) 0.44

(11.2)0.38(9.7)

1.53(38.9)

3/16(4.8)

25/32(19.8)

1.56(39.6)

0.78(19.8)

1/4-43F4 0.9 2.06

(52.3)1.03(26.2)

1.03(26.2)

-44F4 3.00.281 7.1 2.50

(63.5)1.25(31.8)

1.25(31.8)

0.56(14.2)

0.56(14.2)

2.00(50.8) 3/8

(9.5)

11/8(28.6)

2.07(52.6)

1.12(28.4)3/8 -44F6 2.6

1/2 -45F8 6.3 0.406 10.3 3.12(79.2)

1.56(39.6)

1.56(39.6)

0.69(17.5)

0.69(17.5)

3.00(76.2)

11/2(38.1)

2.43(61.7)

1.50(38.1)

Male NPT 1/4 -43M4 1.2 0.187 4.8 2.00(50.8)

1.00(25.4)

1.00(25.4)

0.44(11.2)

0.38(9.7)

1.53(38.9)

3/16(4.8)

25/32(19.8)

1.56(39.6)

0.78(19.8)

Male NPT to Swageloktube fitting➃

1/4to

1/4-43M4-S4 1.6 0.187 4.8 2.20

(55.9)1.00(25.4)

1.20(30.5)

0.44(11.2)

0.38(9.7)

1.53(38.9)

3/16(4.8)

25/32(19.8)

1.56(39.6)

0.78(19.8)

ISO femaletapered

1/4 -43F4RT 0.9 0.187 4.8 2.06(52.3)

1.03(26.2)

1.03(26.2)

0.44(11.2)

0.38(9.7)

1.53(38.9)

3/16(4.8)

25/32(19.8)

1.56(39.6)

0.78(19.8)

3/8 -44F6RT 2.6 0.281 7.1 2.50(63.5)

1.25(31.8)

1.25(31.8)

0.56(14.2)

0.56(14.2)

2.00(50.8) 3/8

(9.5)

11/8(28.6)

2.07(52.6)

1.12(28.4)

1/2 -45F8RT 6.3 0.406 10.3 3.12(79.2)

1.56(39.6)

1.56(39.6)

0.69(17.5)

0.69(17.5)

3.00(76.2)

11/2(38.1)

2.43(61.7)

1.50(38.1)

VCO 1/4-42VCO4 0.6 0.125 3.2 1.75

(44.4)0.88(22.4)

0.88(22.4) 0.44

(11.2)0.38(9.7)

1.12(28.4) 3/16

(4.8)

19/32(15.1)

1.36(34.5) 0.78

(19.8)-43VCO4 2.4 0.187 4.8 1.88(47.8)

0.94(23.9)

0.94(23.9)

Male VCR®

1/4-42VCR4 0.6 0.125 3.2 2.12

(53.8)1.06(26.9)

1.06(26.9) 0.44

(11.2)0.38(9.7)

1.12(28.4) 3/16

(4.8)

19/32(15.1)

1.36(34.5) 0.78

(19.8)-43VCR4 2.4 0.187 4.8 2.06(52.3)

1.03(26.2)

1.53(38.9)

25/32(19.8)

1.56(39.6)

1/2-44VCR8 6.0 0.281 7.1 2.88

(73.2)1.44(36.6)

1.44(36.6)

0.56(14.2)

0.56(14.2)

2.00(50.8) 3/8

(9.5)

11/8(28.6)

2.07(52.6) 1.50

(38.1)-45VCR8 12.0 0.406 10.3 3.12(79.2)

1.56(39.6)

1.56(39.6)

0.69(17.5)

0.69(17.5)

3.00(76.2)

11/2(38.1)

2.43(61.7)

40 Series Valves

Features� Capsule packing allows crossover of two

or three streams.� Machined stops provide positive port

positioning.

Technical Data

6

Crossover Valves

4-way 6-way

ValveSeries

Pressure RatingTemperature Range

Design

172

134

43Y6 2500

psig bar

43Y6 1500

4-way

6-way103 45Y6 1500 50 to 150°F

(10 to 65°C)

Cv

Air Flowstd ft3/min at 70°F (21°C)

0.08

Pressure Drop to Atmosphere (∆p) psig

10 50 100 10 50 100

0.9 2.4 4.2 0.5 0.8

6-way

0.06 0.7 1.8 3.20.2

0.4 0.6

0.06 0.7 1.8 3.20.2

0.4 0.60.08 0.9 2.4 4.2 0.5 0.8

1.6 18.0 48.0 85.0 5.0 11.0 16.0

F

J

D

E

BA

H-panelhole drill

Gmax panelthickness

F

J

BA

D

E

H-panelhole drill

Gmax panelthickness

Dimensions

➀ 1/8 in. (3.2 mm) minimum panel thickness.➁ Cross port flow may occur during switching. For applications where cross port flow is unacceptable during switching,

specify a 0.049 in. ball orifice. Example: SS-43YFS2-049

➂ Cross port flow may occur during switching. For applications where cross port flow is unacceptable during switching, specify a 0.093 in. ball orifice. Example: SS-45YF8-093

4-way

6-way

End Connection Basic Ordering Number Cv

Orifice Inches (mm)

Type Size in. mm A B D E F G➀ H J4-way

FemaleSwageloktube fitting

1/16 -43YFS1➁ 0.06 0.052 1.3 1.55(39.4)

0.78(19.8) 0.44

(11.2)0.44(11.2)

1.53(38.9)

3/16(4.8)

29/32(23.1)

1.68(42.7)1/8 -43YFS2➁

0.08 0.062 1.61.95(49.5)

0.98(24.9)

FemaleNPT

1/8 -43YF2➁ 1.55(39.4)

0.78(19.8)

0.44(11.2)

0.44(11.2)

1.53(38.9)

3/16(4.8)

29/32(23.1)

1.69(42.9)

1/2 -45YF8➂ 1.6 0.281 7.1 3.13(79.5)

1.56(39.6)

0.69(17.5)

0.69(17.5)

3.00(76.2)

3/8(9.7)

11/2(38.1)

2.43(61.7)

6-wayFemale

Swageloktube fitting

1/16 -43Y6FS1 0.06 0.052 1.3 1.95(49.5)

0.97(24.6)

0.44(11.2)

0.44(11.2)

1.53(38.9)

3/16(4.8)

29/32(23.1)

1.68(42.7)1/8 -43Y6FS2 0.08 0.062 1.6

4-way and 6-way Stop Plate Material:aluminum / ASTM B209 or B211

Water FlowU.S. gal/min at 70°F (21°C)

Water FlowU.S. gal/min at 70°F (21°C)

1.56(39.6)

25/32(19.8)

1.53(38.9)

➀ Pressure ratings for valves with Swageloktube fitting ends may be lower. Please seethe Tubing Data sheet, located in subsection5, Technical Information of your Swagelok Product Binder.

➁ C dimensions apply to the 2-way angle pattern valve only.

➂ 1/8 in. (3.2 mm) minimum panel thickness.➃ Stainless steel and alloy 400 valves with

Swagelok tube fitting ends are gageable.

How to OrderMaterialsAdd SS for 316 stainless steel, B for brass, or M for alloy 400 as a prefix tothe Basic Ordering Number. Example: SS-43YF2

1.20(30.5)

Flow Data

4-way

C

Page 10: Multi-Purpose Ball Valves · 2002-09-02 · Multi-Purpose Ball Valves 4 End Connections Ordering Number Cv Orifice, in. (mm) Dimensions, in. (mm) 2.24 (56.9) A B 1/4 in. female NPT

Flow Data

Technical Data

Dimensions

40 Series Valves 40 Series Valves

4 5

Switching Valves3-way 5-way 7-way

F

J

D

Gmax panelthickness H-panel

hole drill

W

F

J

BA

D

H-panelhole drill

H-panelhole drill

Gmax panelthickness

Gmax panelthickness

J

D

BA

Features� Unique, top-loaded capsule packing allows

reliable switching.� Flow can be switched from a single inlet

to multiple outlets or from multiple inlets to a common outlet.

� 3-way valve has a center-off position.� 5- and 7-way 43 series valves have a

spring-loaded detent for exact port positioning.

ValveSeries

Pressure Rating➀

Temperature Range

172

103

41X, 42X,43X 2500

50 to 150°F(10 to 65°C)

44X, 45X 1500

172

134

43Z 2500

psig bar

43Z6 1500

Design

3-way

5-way

7-way103 45Z 1500

Air Flowstd ft3/min at 70°F (21°C)

Pressure Drop to Atmosphere (∆p) psi10 50 100 10 50 100

0.08 0.9 2.4 4.3 0.3 0.6 0.80.15 1.7 4.5 8.0 0.4 1.0 1.50.30 3.4 9.0 16.0 0.9 2.1 3.00.35 4.0 10.0 19.0 1.1 2.4 3.50.75 8.5 22.0 40.0 2.3 5.3 7.50.80 9.0 24.0 42.0 2.5 5.6 8.00.90 10.0 27.0 48.0 2.8 6.3 9.01.5 17.0 45.0 80.0 4.7 11.0 15.01.7 19.0 51.0 90.0 5.3 12.0 17.02.0 22.0 60.0 100.0 6.3 14.0 20.03.5 39.0 100.0 180.0 11.0 25.0 35.03.8 43.0 110.0 200.0 12.0 27.0 38.04.6 52.0 140.0 240.0 15.0 33.0 46.0

0.07 0.8 2.1 3.7 0.2 0.5 0.73.5 39.0 100.0 180.0 11.0 25.0 35.0

0.05 0.6 1.5 2.6 0.1 0.3 0.50.07 0.8 2.1 3.7 0.2 0.5 0.7

➀ Pressure ratings for valves with Swagelok tube fitting ends may be lower. Please see the Tubing Data sheet, located in subsection 5, Technical Information of your Swagelok Product Binder.

➀ 1/8 in. (3.2 mm) minimum panel thickness.➁ Stainless steel and alloy 400 valves with Swagelok tube fitting ends

are gageable.➂ Cross port flow may occur during switching. For applications where

cross port flow is unacceptable during switching, specify a 0.049 in.ball orifice. Example: SS-43ZF2-049

NOTE: Dimensions shown with Swagelok nuts finger-tight, where applicable. For reference only, subject to change.

Cv

5-way

7-way

3-way 5-way 7-way

How to OrderMaterialsAdd SS for 316 stainless steel, B for brass, or M for alloy 400 as a prefix to the Basic Ordering Number. Example: SS-43XS4

C C

F

C

End ConnectionBasic

Ordering Number Cv

Orifice Inches (mm)

Type Size in. mm A B C D F G➀ H J W3-way

FractionalSwagelok

tube fitting➁

1/16 -41XS1 0.08 0.052 1.3 1.68(42.7)

0.84(21.3)

0.81(20.6)

0.34(8.6)

1.13(28.7)

1/4(6.4)

19/32(15.0)

1.36(34.5)

0.58(14.7)

1/8 -41XS2 0.15 0.093 2.4 2.01(51.1)

1.01(25.7)

0.97(24.6)

1/4-42XS4 0.35 0.125 3.2 2.21

(56.1)1.10(27.9)

1.07(27.2)

-43XS4 0.90 0.187 4.8 2.39(60.7)

1.20(30.5)

1.17(29.7)

0.44(11.2)

1.53(38.9)

3/16(4.8)

25/32(19.8)

1.56(39.6)

0.78(19.8)

3/8 -44XS6 2.0 0.281 7.1 2.89(73.4)

1.45(36.8)

1.43(36.3)

0.56(14.2)

2.00(50.8) 3/8

(9.7)

11/8(28.7)

2.07(52.6)

1.12(28.4)

1/2 -45XS8 4.60.406 10.3 3.48

(88.4)1.74(44.2)

1.74(44.2)

0.69(17.5)

3.00(76.2)

11/2(38.1)

2.43(61.7)

1.50(38.1)3/4 -45XS12 3.8

3 mm -41XS3MM 0.15 1.093 2.4 2.01(51.1)

1.01(25.7)

0.97(24.6) 0.34

(8.6)1.13(28.7)

1/4(6.4)

19/32(15.0)

1.36(34.5)

0.58(14.7)

6 mm-42XS6MM 0.35 0.125 3.2 2.21

(56.11.10(27.9)

1.07(27.2)

-43XS6MM 0.900.187 4.8

2.39(60.7)

1.20(30.5)

1.17(29.7) 0.44

(11.2)1.53(38.9)

3/16(4.8)

25/32(19.8)

1.56(39.6)

0.78(19.8)8 mm -43XS8MM 0.80 2.46

(62.5)1.23(31.2)

10 mm -44XS10MM 2.0 0.281 7.1 2.89(73.4)

1.45(36.8)

1.43(36.3)

0.56(14.2)

2.00(50.8) 3/8

(9.7)

11/8(28.7)

2.07(52.6)

1.12(28.4)

12 mm -45XS12MM 4.6 0.406 10.3 3.48(88.4)

1.74(44.2)

1.74(44.2)

0.69(17.5)

3.00(76.2)

11/2(38.1)

2.43(61.7)

1.50(38.1)

Female NPT

1/8 -42XF2 0.30 0.125 3.2 1.63(41.4)

0.81(20.6)

0.81(20.6)

0.34(8.6)

1.13(28.7)

1/4(6.4)

19/32(15.0)

1.36(34.5)

0.58(14.7)

1/4-43XF4 0.75 0.187 4.8 2.06

(52.3)1.03(26.2)

1.03(26.2)

0.44(11.2)

1.53(38.9)

3/16(4.8)

25/32(19.8)

1.56(39.6)

0.78(19.8)

-44XF4 1.7 0.281 7.1 2.50(63.5)

1.25(31.8)

1.25(31.8)

0.56(14.2)

2.00(50.8) 3/8

(9.7)

11/8(28.7)

2.07(52.6)

1.12(28.4)3/8 -44XF6 1.5

1/2 -45XF8 3.5 0.406 10.3 3.13(79.5)

1.56(39.6)

1.56(39.6)

0.69(17.5)

3.00(76.2)

11/2(38.1)

2.43(61.7)

1.50(38.1)

Male NPT to Swagelok tube fitting➁

1/4

to1/4

-43XS4-S4-M4 0.80 0.187 4.8 2.40(61.0)

1.20(30.5)

1.03(26.2)

0.44(11.2)

1.53(38.9)

3/16(4.8)

25/32(19.8)

1.56(39.6)

0.78(19.8)

ISO femaletapered

1/4 -43XF4RT 0.75 0.187 4.8 2.06(52.3)

1.03(26.2)

1.03(26.2)

0.44(11.2)

1.53(38.9)

3/16(4.8)

25/32(19.8)

1.56(39.6)

0.78(19.8)

3/8 -44XF6RT 1.5 0.281 7.1 2.50(63.5)

1.25(31.8)

1.25(31.8)

0.56(14.2)

2.00(50.8) 3/8

(9.7)

11/8(28.7)

2.07(52.6)

1.12(28.4)

1/2 -45XF8RT 3.5 0.406 10.3 3.13(79.5)

1.56(39.6)

1.56(39.6)

0.69(17.5)

3.00(76.2)

11/2(38.1)

2.43(61.7)

1.50(38.1)

Male VCR 1/4-42XVCR4 0.35 0.125 3.2

2.13(54.1)

1.06(26.9)

1.09(27.7)

0.44(11.2)

1.13(28.7) 3/16

(4.8)

19/32(15.0)

1.36(34.5) 0.78

(19.8)-43XVCR4 0.90 0.187 4.8 1.53(38.9)

5-wayFemale

Swagelok tube fitting

1/8 -43ZFS2➂ 0.07 0.062 1.6 1.94(49.3)

0.97(24.6)

0.97(24.6)

0.44(11.2)

1.53(38.9)

5/32(4.1)

29/32(23.1)

1.69(42.9) —

Female NPT1/8 -43ZF2➂ 0.07 0.062 1.6 1.55

(39.4)0.78(19.8)

0.88(22.4)

0.44(11.2)

1.53(38.9)

5/32(4.1)

29/32(23.1)

1.69(42.9) —

1/2 -45ZF8-ND 3.5 0.406 10.3 3.13(79.5)

1.56(39.6)

1.56(39.6)

0.69(17.5)

3.00(76.2)

3/8(9.7)

11/2(38.1)

2.43(61.7) —

7-wayFemale

Swagelok tube fitting

1/16 -43Z6FS1 0.05 0.052 1.3 1.94(49.3)

0.97(24.6)

0.97(24.6)

0.44(11.2)

1.53(38.9)

5/32(4.1)

29/32(23.1)

1.69(42.9) —

1/8 -43Z6FS2 0.07 0.062 1.6

MetricSwagelok

tube fitting➁

5-way and 7-way Detent Handle Components:Handle: nylon (brass insert)Set screw: 17-4PH stainless steelPins: nickel plated steelSprings: steel/ ASTM A228Detent plate: nickel plated steel

Water FlowU.S. gal/min at 70°F (21°C)

1.20(30.5)

25/32(19.8)

1.56(39.6)

BA

3-way

C

Page 11: Multi-Purpose Ball Valves · 2002-09-02 · Multi-Purpose Ball Valves 4 End Connections Ordering Number Cv Orifice, in. (mm) Dimensions, in. (mm) 2.24 (56.9) A B 1/4 in. female NPT

Flow Data

Technical Data

Dimensions

40 Series Valves 40 Series Valves

4 5

Switching Valves3-way 5-way 7-way

F

J

D

Gmax panelthickness H-panel

hole drill

W

F

J

BA

D

H-panelhole drill

H-panelhole drill

Gmax panelthickness

Gmax panelthickness

J

D

BA

Features� Unique, top-loaded capsule packing allows

reliable switching.� Flow can be switched from a single inlet

to multiple outlets or from multiple inlets to a common outlet.

� 3-way valve has a center-off position.� 5- and 7-way 43 series valves have a

spring-loaded detent for exact port positioning.

ValveSeries

Pressure Rating➀

Temperature Range

172

103

41X, 42X,43X 2500

50 to 150°F(10 to 65°C)

44X, 45X 1500

172

134

43Z 2500

psig bar

43Z6 1500

Design

3-way

5-way

7-way103 45Z 1500

Air Flowstd ft3/min at 70°F (21°C)

Pressure Drop to Atmosphere (∆p) psi10 50 100 10 50 100

0.08 0.9 2.4 4.3 0.3 0.6 0.80.15 1.7 4.5 8.0 0.4 1.0 1.50.30 3.4 9.0 16.0 0.9 2.1 3.00.35 4.0 10.0 19.0 1.1 2.4 3.50.75 8.5 22.0 40.0 2.3 5.3 7.50.80 9.0 24.0 42.0 2.5 5.6 8.00.90 10.0 27.0 48.0 2.8 6.3 9.01.5 17.0 45.0 80.0 4.7 11.0 15.01.7 19.0 51.0 90.0 5.3 12.0 17.02.0 22.0 60.0 100.0 6.3 14.0 20.03.5 39.0 100.0 180.0 11.0 25.0 35.03.8 43.0 110.0 200.0 12.0 27.0 38.04.6 52.0 140.0 240.0 15.0 33.0 46.0

0.07 0.8 2.1 3.7 0.2 0.5 0.73.5 39.0 100.0 180.0 11.0 25.0 35.0

0.05 0.6 1.5 2.6 0.1 0.3 0.50.07 0.8 2.1 3.7 0.2 0.5 0.7

➀ Pressure ratings for valves with Swagelok tube fitting ends may be lower. Please see the Tubing Data sheet, located in subsection 5, Technical Information of your Swagelok Product Binder.

➀ 1/8 in. (3.2 mm) minimum panel thickness.➁ Stainless steel and alloy 400 valves with Swagelok tube fitting ends

are gageable.➂ Cross port flow may occur during switching. For applications where

cross port flow is unacceptable during switching, specify a 0.049 in.ball orifice. Example: SS-43ZF2-049

NOTE: Dimensions shown with Swagelok nuts finger-tight, where applicable. For reference only, subject to change.

Cv

5-way

7-way

3-way 5-way 7-way

How to OrderMaterialsAdd SS for 316 stainless steel, B for brass, or M for alloy 400 as a prefix to the Basic Ordering Number. Example: SS-43XS4

C C

F

C

End ConnectionBasic

Ordering Number Cv

Orifice Inches (mm)

Type Size in. mm A B C D F G➀ H J W3-way

FractionalSwagelok

tube fitting➁

1/16 -41XS1 0.08 0.052 1.3 1.68(42.7)

0.84(21.3)

0.81(20.6)

0.34(8.6)

1.13(28.7)

1/4(6.4)

19/32(15.0)

1.36(34.5)

0.58(14.7)

1/8 -41XS2 0.15 0.093 2.4 2.01(51.1)

1.01(25.7)

0.97(24.6)

1/4-42XS4 0.35 0.125 3.2 2.21

(56.1)1.10(27.9)

1.07(27.2)

-43XS4 0.90 0.187 4.8 2.39(60.7)

1.20(30.5)

1.17(29.7)

0.44(11.2)

1.53(38.9)

3/16(4.8)

25/32(19.8)

1.56(39.6)

0.78(19.8)

3/8 -44XS6 2.0 0.281 7.1 2.89(73.4)

1.45(36.8)

1.43(36.3)

0.56(14.2)

2.00(50.8) 3/8

(9.7)

11/8(28.7)

2.07(52.6)

1.12(28.4)

1/2 -45XS8 4.60.406 10.3 3.48

(88.4)1.74(44.2)

1.74(44.2)

0.69(17.5)

3.00(76.2)

11/2(38.1)

2.43(61.7)

1.50(38.1)3/4 -45XS12 3.8

3 mm -41XS3MM 0.15 1.093 2.4 2.01(51.1)

1.01(25.7)

0.97(24.6) 0.34

(8.6)1.13(28.7)

1/4(6.4)

19/32(15.0)

1.36(34.5)

0.58(14.7)

6 mm-42XS6MM 0.35 0.125 3.2 2.21

(56.11.10(27.9)

1.07(27.2)

-43XS6MM 0.900.187 4.8

2.39(60.7)

1.20(30.5)

1.17(29.7) 0.44

(11.2)1.53(38.9)

3/16(4.8)

25/32(19.8)

1.56(39.6)

0.78(19.8)8 mm -43XS8MM 0.80 2.46

(62.5)1.23(31.2)

10 mm -44XS10MM 2.0 0.281 7.1 2.89(73.4)

1.45(36.8)

1.43(36.3)

0.56(14.2)

2.00(50.8) 3/8

(9.7)

11/8(28.7)

2.07(52.6)

1.12(28.4)

12 mm -45XS12MM 4.6 0.406 10.3 3.48(88.4)

1.74(44.2)

1.74(44.2)

0.69(17.5)

3.00(76.2)

11/2(38.1)

2.43(61.7)

1.50(38.1)

Female NPT

1/8 -42XF2 0.30 0.125 3.2 1.63(41.4)

0.81(20.6)

0.81(20.6)

0.34(8.6)

1.13(28.7)

1/4(6.4)

19/32(15.0)

1.36(34.5)

0.58(14.7)

1/4-43XF4 0.75 0.187 4.8 2.06

(52.3)1.03(26.2)

1.03(26.2)

0.44(11.2)

1.53(38.9)

3/16(4.8)

25/32(19.8)

1.56(39.6)

0.78(19.8)

-44XF4 1.7 0.281 7.1 2.50(63.5)

1.25(31.8)

1.25(31.8)

0.56(14.2)

2.00(50.8) 3/8

(9.7)

11/8(28.7)

2.07(52.6)

1.12(28.4)3/8 -44XF6 1.5

1/2 -45XF8 3.5 0.406 10.3 3.13(79.5)

1.56(39.6)

1.56(39.6)

0.69(17.5)

3.00(76.2)

11/2(38.1)

2.43(61.7)

1.50(38.1)

Male NPT to Swagelok tube fitting➁

1/4

to1/4

-43XS4-S4-M4 0.80 0.187 4.8 2.40(61.0)

1.20(30.5)

1.03(26.2)

0.44(11.2)

1.53(38.9)

3/16(4.8)

25/32(19.8)

1.56(39.6)

0.78(19.8)

ISO femaletapered

1/4 -43XF4RT 0.75 0.187 4.8 2.06(52.3)

1.03(26.2)

1.03(26.2)

0.44(11.2)

1.53(38.9)

3/16(4.8)

25/32(19.8)

1.56(39.6)

0.78(19.8)

3/8 -44XF6RT 1.5 0.281 7.1 2.50(63.5)

1.25(31.8)

1.25(31.8)

0.56(14.2)

2.00(50.8) 3/8

(9.7)

11/8(28.7)

2.07(52.6)

1.12(28.4)

1/2 -45XF8RT 3.5 0.406 10.3 3.13(79.5)

1.56(39.6)

1.56(39.6)

0.69(17.5)

3.00(76.2)

11/2(38.1)

2.43(61.7)

1.50(38.1)

Male VCR 1/4-42XVCR4 0.35 0.125 3.2

2.13(54.1)

1.06(26.9)

1.09(27.7)

0.44(11.2)

1.13(28.7) 3/16

(4.8)

19/32(15.0)

1.36(34.5) 0.78

(19.8)-43XVCR4 0.90 0.187 4.8 1.53(38.9)

5-wayFemale

Swagelok tube fitting

1/8 -43ZFS2➂ 0.07 0.062 1.6 1.94(49.3)

0.97(24.6)

0.97(24.6)

0.44(11.2)

1.53(38.9)

5/32(4.1)

29/32(23.1)

1.69(42.9) —

Female NPT1/8 -43ZF2➂ 0.07 0.062 1.6 1.55

(39.4)0.78(19.8)

0.88(22.4)

0.44(11.2)

1.53(38.9)

5/32(4.1)

29/32(23.1)

1.69(42.9) —

1/2 -45ZF8-ND 3.5 0.406 10.3 3.13(79.5)

1.56(39.6)

1.56(39.6)

0.69(17.5)

3.00(76.2)

3/8(9.7)

11/2(38.1)

2.43(61.7) —

7-wayFemale

Swagelok tube fitting

1/16 -43Z6FS1 0.05 0.052 1.3 1.94(49.3)

0.97(24.6)

0.97(24.6)

0.44(11.2)

1.53(38.9)

5/32(4.1)

29/32(23.1)

1.69(42.9) —

1/8 -43Z6FS2 0.07 0.062 1.6

MetricSwagelok

tube fitting➁

5-way and 7-way Detent Handle Components:Handle: nylon (brass insert)Set screw: 17-4PH stainless steelPins: nickel plated steelSprings: steel/ ASTM A228Detent plate: nickel plated steel

Water FlowU.S. gal/min at 70°F (21°C)

1.20(30.5)

25/32(19.8)

1.56(39.6)

BA

3-way

C

Page 12: Multi-Purpose Ball Valves · 2002-09-02 · Multi-Purpose Ball Valves 4 End Connections Ordering Number Cv Orifice, in. (mm) Dimensions, in. (mm) 2.24 (56.9) A B 1/4 in. female NPT

1.50(38.1)

Flow Data

40 Series Valves

3

On-off Valves

straightpattern

anglepattern

Note:For angle pattern flow data, see the Flow Data table, page 4.

Technical DataValve Series

Pressure Rating➀

Temperature Range41, 42, 41-A, 42-A, 43-A 2500

50 to 150°F(10 to 65°C)

43 3000

44, 45 250044-A, 45-A 1500

F

J

D

B B1

E

A

H-panelhole drill

G max panelthickness

How to OrderMaterialsAdd SS for 316 stainless steel, B for brass, or M for alloy 400 as aprefix to the Basic Ordering Number.Example: SS-43S4Angle Pattern (40-A Series) Add -A as a suffix to the orderingnumber.Example: SS-43S4-A

Dimensions

172

206

172103

psig bar

2-way

on off on off

W

Cv

Air Flowstd ft3/min at 70°F (21°C)

Pressure Drop to Atmosphere (∆p) psi10 50 100 10 50 100

0.10 1.1 3.0 5.3 0.3 0.7 1.00.20 2.3 6.0 11.0 0.6 1.4 2.00.50 5.6 15.0 27.0 1.6 3.5 5.00.60 6.8 18.0 32.0 1.9 4.2 6.00.90 10.0 27.0 48.0 2.8 6.4 9.01.2 14.0 36.0 64.0 3.8 8.5 12.01.5 17.0 45.0 80.0 4.7

11.015.0

1.6 18.0 48.0 85.0 5.0 16.02.4 27.0 72.0 120.0 7.6 17.0 24.02.6 29.0 78.0 140.0 8.2 18.0 26.03.0 34.0 90.0 160.0 9.5 21.0 30.06.0 68.0 180.0 320.0 19.0 42.0 60.06.3 71.0

190.0330.0

20.0 45.063.0

6.4 72.0 340.0 64.012.0 130.0 360.0 640.0 38.0 85.0 120.0

End Connection

1 1/2(38.1)

BasicOrderingNumber Cv

Orifice

2.43(61.7)

Inches (mm)

1.03(26.2)

MetricSwagelok

tube fitting➃

CvAngle

0.15

0.35

0.90

0.90

2.00

Type Size

4.603.80

in. mm A B B1 D E F G➂ H J W

FractionalSwagelok

tube fitting➃

1/16 -41S1 0.1 0.052 1.3 1.68(42.7)

0.84(21.3)

0.84(21.3)

0.34(8.6)

0.28(7.1)

1.12(28.4)

1/4(6.4)

19/32(15.1)

1.36(34.5)

0.58(14.7)

0.15

1/8 -41S2 0.2 0.093 2.4 2.01(51.1)

1.01(25.7)

1.01(25.7)

0.35

0.90

0.90

2.00

4.60

0.30

0.70

0.75

1/4-42S4 0.6 0.125 3.2 2.21

(56.1)1.10(27.9)

1.10(27.9)

1.701.50

3.50

0.75

0.75

0.35

-43S4 2.40.187 4.8

2.36(59.9)

1.18(30.0)

1.18(30.0) 0.44

(11.2)0.38(9.7)

1.53(38.9)

3/16(4.8)

25/32(19.8)

1.56(39.6)

0.78(19.8)

0.90

3/8-43S6 1.5

0.35

0.90

2.58(65.5)

1.29(32.8)

1.29(32.8)

1.09(27.7)

C➁

0.97(24.6)1.07(27.2)1.17(29.7)1.29(32.8)

-44S6 6.0 0.281 7.1 3.05(77.5)

1.52(38.6)

1.52(38.6)

0.56(14.2)

0.56(14.2)

2.00(50.8) 3/8

(9.5)

1 1/8(28.6)

2.07(52.6)

1.12(28.4)

1.43(36.3)

1/2 -45S8 12.00.406 10.3 3.92

(99.6)1.96(49.8)

1.96(49.8)

0.69(17.5)

0.69(17.5)

3.00(76.2)

1.74(44.2)

1 1/2(38.1)

2.43(61.7)

1.50(38.1)

0.97(24.6)

3/4 -45S12 6.4

1.07(27.2)1.17(29.7)

1.43(36.9)1.74(44.2)0.81(20.6)1.00(25.4)1.03(26.2)

1.25(31.8)

1.56(39.6)1.03(26.2)

1.03(26.2)

3 mm -41S3MM 0.2 0.093 2.4 2.01(51.1)

1.01(25.7)

1.01(25.7) 0.34

(8.6)0.28(7.1)

1.12(28.4)

1/4(6.4)

19/32(15.1)

1.36(34.5)

0.58(14.7)

6 mm-42S6MM 0.6 0.125 3.2 2.21

(56.1)1.10(27.9)

1.10(27.9)

0.94(23.9)0.94(23.9)1.09(27.7)

-43S6MM 2.40.187 4.8

2.39(60.7)

1.20(30.5)

1.20(30.5) 0.44

(11.2)0.38(9.7)

1.53(38.9)

3/16(4.8)

25/32(19.8)

1.56(39.6)

0.78(19.8)8 mm -43S8MM 1.5 2.46

(62.5)1.23(31.2)

1.23(31.2)

10 mm -44S10MM 6.0 0.281 7.1 3.07(78.0)

1.53(38.9)

1.53(38.9)

0.56(14.2)

0.56(14.2)

2.00(50.8) 3/8

(9.5)

1 1/8(28.6)

2.07(52.6)

1.12(28.4)

12 mm -45S12MM 12.0 0.406 10.3 3.92(99.6)

1.96(49.8)

1.96(49.8)

0.69(17.5)

0.69(17.5)

3.00(76.2)

1.50(38.1)

Female NPT

1/8-42F2 0.5 0.125 3.2 1.62

(41.1)0.81(20.6)

0.81(20.6)

0.34(8.6)

0.28(7.1)

1.12(28.4)

1/4(6.4)

19/32(15.1)

1.36(34.5)

0.58(14.7)

-43F2 1.20.187 4.8

2.00(50.8)

1.00(25.4)

1.00(25.4) 0.44

(11.2)0.38(9.7)

1.53(38.9)

3/16(4.8)

25/32(19.8)

1.56(39.6)

0.78(19.8)

1/4-43F4 0.9 2.06

(52.3)1.03(26.2)

1.03(26.2)

-44F4 3.00.281 7.1 2.50

(63.5)1.25(31.8)

1.25(31.8)

0.56(14.2)

0.56(14.2)

2.00(50.8) 3/8

(9.5)

11/8(28.6)

2.07(52.6)

1.12(28.4)3/8 -44F6 2.6

1/2 -45F8 6.3 0.406 10.3 3.12(79.2)

1.56(39.6)

1.56(39.6)

0.69(17.5)

0.69(17.5)

3.00(76.2)

11/2(38.1)

2.43(61.7)

1.50(38.1)

Male NPT 1/4 -43M4 1.2 0.187 4.8 2.00(50.8)

1.00(25.4)

1.00(25.4)

0.44(11.2)

0.38(9.7)

1.53(38.9)

3/16(4.8)

25/32(19.8)

1.56(39.6)

0.78(19.8)

Male NPT to Swageloktube fitting➃

1/4to

1/4-43M4-S4 1.6 0.187 4.8 2.20

(55.9)1.00(25.4)

1.20(30.5)

0.44(11.2)

0.38(9.7)

1.53(38.9)

3/16(4.8)

25/32(19.8)

1.56(39.6)

0.78(19.8)

ISO femaletapered

1/4 -43F4RT 0.9 0.187 4.8 2.06(52.3)

1.03(26.2)

1.03(26.2)

0.44(11.2)

0.38(9.7)

1.53(38.9)

3/16(4.8)

25/32(19.8)

1.56(39.6)

0.78(19.8)

3/8 -44F6RT 2.6 0.281 7.1 2.50(63.5)

1.25(31.8)

1.25(31.8)

0.56(14.2)

0.56(14.2)

2.00(50.8) 3/8

(9.5)

11/8(28.6)

2.07(52.6)

1.12(28.4)

1/2 -45F8RT 6.3 0.406 10.3 3.12(79.2)

1.56(39.6)

1.56(39.6)

0.69(17.5)

0.69(17.5)

3.00(76.2)

11/2(38.1)

2.43(61.7)

1.50(38.1)

VCO 1/4-42VCO4 0.6 0.125 3.2 1.75

(44.4)0.88(22.4)

0.88(22.4) 0.44

(11.2)0.38(9.7)

1.12(28.4) 3/16

(4.8)

19/32(15.1)

1.36(34.5) 0.78

(19.8)-43VCO4 2.4 0.187 4.8 1.88(47.8)

0.94(23.9)

0.94(23.9)

Male VCR®

1/4-42VCR4 0.6 0.125 3.2 2.12

(53.8)1.06(26.9)

1.06(26.9) 0.44

(11.2)0.38(9.7)

1.12(28.4) 3/16

(4.8)

19/32(15.1)

1.36(34.5) 0.78

(19.8)-43VCR4 2.4 0.187 4.8 2.06(52.3)

1.03(26.2)

1.53(38.9)

25/32(19.8)

1.56(39.6)

1/2-44VCR8 6.0 0.281 7.1 2.88

(73.2)1.44(36.6)

1.44(36.6)

0.56(14.2)

0.56(14.2)

2.00(50.8) 3/8

(9.5)

11/8(28.6)

2.07(52.6) 1.50

(38.1)-45VCR8 12.0 0.406 10.3 3.12(79.2)

1.56(39.6)

1.56(39.6)

0.69(17.5)

0.69(17.5)

3.00(76.2)

11/2(38.1)

2.43(61.7)

40 Series Valves

Features� Capsule packing allows crossover of two

or three streams.� Machined stops provide positive port

positioning.

Technical Data

6

Crossover Valves

4-way 6-way

ValveSeries

Pressure RatingTemperature Range

Design

172

134

43Y6 2500

psig bar

43Y6 1500

4-way

6-way103 45Y6 1500 50 to 150°F

(10 to 65°C)

Cv

Air Flowstd ft3/min at 70°F (21°C)

0.08

Pressure Drop to Atmosphere (∆p) psig

10 50 100 10 50 100

0.9 2.4 4.2 0.5 0.8

6-way

0.06 0.7 1.8 3.20.2

0.4 0.6

0.06 0.7 1.8 3.20.2

0.4 0.60.08 0.9 2.4 4.2 0.5 0.8

1.6 18.0 48.0 85.0 5.0 11.0 16.0

F

J

D

E

BA

H-panelhole drill

Gmax panelthickness

F

J

BA

D

E

H-panelhole drill

Gmax panelthickness

Dimensions

➀ 1/8 in. (3.2 mm) minimum panel thickness.➁ Cross port flow may occur during switching. For applications where cross port flow is unacceptable during switching,

specify a 0.049 in. ball orifice. Example: SS-43YFS2-049

➂ Cross port flow may occur during switching. For applications where cross port flow is unacceptable during switching, specify a 0.093 in. ball orifice. Example: SS-45YF8-093

4-way

6-way

End Connection Basic Ordering Number Cv

Orifice Inches (mm)

Type Size in. mm A B D E F G➀ H J4-way

FemaleSwageloktube fitting

1/16 -43YFS1➁ 0.06 0.052 1.3 1.55(39.4)

0.78(19.8) 0.44

(11.2)0.44(11.2)

1.53(38.9)

3/16(4.8)

29/32(23.1)

1.68(42.7)1/8 -43YFS2➁

0.08 0.062 1.61.95(49.5)

0.98(24.9)

FemaleNPT

1/8 -43YF2➁ 1.55(39.4)

0.78(19.8)

0.44(11.2)

0.44(11.2)

1.53(38.9)

3/16(4.8)

29/32(23.1)

1.69(42.9)

1/2 -45YF8➂ 1.6 0.281 7.1 3.13(79.5)

1.56(39.6)

0.69(17.5)

0.69(17.5)

3.00(76.2)

3/8(9.7)

11/2(38.1)

2.43(61.7)

6-wayFemale

Swageloktube fitting

1/16 -43Y6FS1 0.06 0.052 1.3 1.95(49.5)

0.97(24.6)

0.44(11.2)

0.44(11.2)

1.53(38.9)

3/16(4.8)

29/32(23.1)

1.68(42.7)1/8 -43Y6FS2 0.08 0.062 1.6

4-way and 6-way Stop Plate Material:aluminum / ASTM B209 or B211

Water FlowU.S. gal/min at 70°F (21°C)

Water FlowU.S. gal/min at 70°F (21°C)

1.56(39.6)

25/32(19.8)

1.53(38.9)

➀ Pressure ratings for valves with Swageloktube fitting ends may be lower. Please seethe Tubing Data sheet, located in subsection5, Technical Information of your Swagelok Product Binder.

➁ C dimensions apply to the 2-way angle pattern valve only.

➂ 1/8 in. (3.2 mm) minimum panel thickness.➃ Stainless steel and alloy 400 valves with

Swagelok tube fitting ends are gageable.

How to OrderMaterialsAdd SS for 316 stainless steel, B for brass, or M for alloy 400 as a prefix tothe Basic Ordering Number. Example: SS-43YF2

1.20(30.5)

Flow Data

4-way

C

Page 13: Multi-Purpose Ball Valves · 2002-09-02 · Multi-Purpose Ball Valves 4 End Connections Ordering Number Cv Orifice, in. (mm) Dimensions, in. (mm) 2.24 (56.9) A B 1/4 in. female NPT

Materials of Construction

40 Series Valves 40 Series Valves

2

Features of All 40 Series Configurations

Directional handleindicates position of orifice.

Top-loaded designallows packing adjustment with the valve in-line.

End Connectionsare available in gageableSwagelok® tube fittingand a variety of others.➀

Panel nutsecures valve topanel or actuator.

One-piece bodyeliminates multipleseal points.

Standard Production TestingEvery 40 series ball valve is adjustedfor factory testing at 1000 psig (68.9bar) with nitrogen or at its maximumrated pressure if less than 1000 psig(68.9 bar). Seat tests have a maximumallowable leak rate of 0.1 std cm3/min.

1

2

3

4

5

6

7

9 9

10

10

8

11

12

13

Components

Valve Body MaterialsStainless Steel Brass Alloy 400

Grade/ASTM Specification1 Handle nylon (brass insert)2 Set screw 17-4PH/A5643 Packing bolt (43 series)➁ 316SS powdered metal

or 316SS/A276 or A479 brass CDA 360/B16 alloy 405/B16413a Packing bolt (41, 42, 44, 45 series)➁

5 Bushing PTFE/D1710 type 1, Grade 1, Class B6 Lower gland 316SS powdered metal brass CDA 360/B16 alloy 400/B1647 Upper packing PTFE/D1710 type 1, Grade 1, Class B8 Ball stem 316SS/A262 or A484 brass CDA 360/B16➂ alloy 405/B164

9 Side rings 316SS/B525(fluorocarbon

coating)

brass B823➂

(fluorocarbon coating)

alloy 400 (fluorocarbon

coating)10a Side discs

11a Lower packing PTFE/D1710 type 1, Grade 1, Class B

12a Panel nut 316SS/A276 or A479or B783 brass CDA 360/B16

316SS/A276 orA479 or B783

13a Body 316SS/A276 alloy 400/B164

Note: Wetted parts and lubricants are shown in italics.➀ Stainless steel and alloy 400 Swagelok tube fitting ended valves are gageable. ➁ Molybdenum disulfide with hydrocarbon binder coating.➂ 4-way, 5-way, 6-way, and 7-way valves are furnished with stainless steel stem, rings, and discs.

VCO® ended body is furnished with (2) fluorocarbon FKM O-rings.

7

Lubricant: 41, 42, 43 series—silicone-based; 44, 45 series—silicone- and fluorinated-based. For valves assembled without lubrication, see Options section on page 8.

Rack and Pinion Pneumatic Air ActuatorsRack and pinion actuators are compact, lightweight, easy to mount, and can operate with standard shop air. For information on pneumatic actuators, see Swagelok Rack andPinion Pneumatic Actuators, MS-06-87-SCS.

ON

M

KL

D

A

B

mounting hole dia (4)

0.34 in (8.6 mm)

J

E

HG

Q

1/8 in. NPT1/8 in. NPT

Dimensions

41, 41-A,42, 42-A

Minimum Actuator Pressure, psig (bar)required at maximum rated valve pressure

ActuatorModel

ActuatorDesignator

ValveSeries

Actuation Modes

Double Acting Spring ReturnSingle

(one valve)Dual

(two valves)Single

(one valve)Dual

(two valves)

-131(90°) -31

20 (1.4) 35 (2.5) 60 (4.2) 70 (4.9)

43, 43-A, 43Y 80 (5.6)80 (5.6) NR-151

(180°) -5141X, 42X 20 (1.4) 35 (2.5) 60 (4.2) 70 (4.9)43X 50 (3.5) 80 (5.6) 70 (4.9) NR

-133(90°) -33

43, 43-A, 43Y 20 (1.4) 35 (2.5) 65 (4.5) 75 (5.2)

45, 45-A, 45Y 60 (4.2) 100 (6.9) 90 (6.3) NR

-153(180°) -53

43X 20 (1.4) 35 (2.5) 65 (4.5) 70 (4.9)

45X 60 (4.2) 100 (6.9) 85 (5.9) NR

Mounting KitValve Series Actuator Model

41, 41-A, 42, 42-A -13141X, 42X -15143, 43-A -13143X -15143, 43-A -13343X -153

Note: Pressures are based on valve performance using pressurized air or nitrogen. NR: Not Recommended

Actuators for Field Assembly Typical ordering number

Actuator Model Determine valve series thenselect actuator model (see Minimum ActuatorPressure table).

Actuation Mode-DA (double acting)-SR (spring return)

M S - 1 3 1 - D A

S S - 4 3 S 4 - 3 1 D Actuator Designator Determine valve seriesthen select actuator model (see Minimum Actuator Pressure table).

Actuation Mode D - double actingC - spring return

normally closedO - spring return

normally openS - spring return

(3 and 4-way valves)

NOTE: For dual-mounted assemblies (two valves mounted to one actuator), add DM as a suffix to the ordering number. Example: SS-43S4-31DDM

44, 44-A 25 (1.8) 50 (3.5) 70 (4.9) 90 (6.3)

44X 25 (1.8) 50 (3.5) 70 (4.9) 80 (5.6)

Ordering Number

MS-MB-41

MS-MB-43

MS-MB-43-133

43Y-131 MS-MB-43Y

-133MS-MB-43Y-133

44, 44-AMS-MB-44

44X -15345, 45-A -133

MS-MB-4545X -15345Y -133 MS-MB-45Y

OptionsField assembly or factory assembled� Electric Actuators

For information on electric actuators, see Electric ActuatorsCatalog, MS-01-35.

� Solenoid Valvesattach to the actuator to create an electro-pneumaticallyactuated ball valve assembly.

� Limit Switchesindicate actuator position by means of an electrical signal.They meet a variety of NEMA ratings such as NEMA 4(weatherproof), and NEMA 7 (explosion proof).

� Position Indicators provide visual status of a valve.

How To Order Actuators Factory AssembledTypical ordering number (43 series valve with a double acting actuator)

C

F

50 (3.5)

� Packing adjustment may be requiredduring the valve’s service life. Warning:Failure to periodically inspect andmaintain valve packing may lead toproduct malfunction. Serviceinstructions are shipped with each 40series ball valve.

■ Swagelok ball valves are designed tobe used in a fully open or fully closedposition.

� Valves that have not been cycled for aperiod of time may have a higher initialactuation torque.

� 43 series ball valves require an adapterto adjust the packing bolt. Use orderingnumber MS-WK-43. For all other 40series ball valves, packing adjustmentscan be made with standard wrenches.

4 Upper gland 316SS/A167 or A240 alloy 400/B127

The 42 series with VCO or VCR end connections mounted to an actuator is only available factory assembled.

41,42,45 series: brasstype 260, ASTM B36

One-piece ball stemeliminates backlash to ensurealignment of ball and orifice.

ActuatorModel Number

Valve Series

Inches (mm)

90° 180° A B C D E F G H J K L M N O Q

-131 -151

41, 41-A, 41X, 42,42-A, 42X

2.81(71.4)

0.34(8.6)

2.00(50.8)

1.75(44.5)

3.04(77.2)

1.73(43.9)

1.31(33.3)

0.60(15.2)

0.52(13.2)

0.31(7.9)

1.46(37.1)

1.25(31.8)

4.09(104)

4.91(125)

1.80(45.7)

43, 43-A, 43X, 43Y 2.91(73.9)

-133 -153

43, 43-A, 43X, 43Y 3.72(94.5)

2.31(58.7)

4.07(103)

2.32(58.9)

1.75(44.5)

0.75(19.1)

0.81(20.6)

0.44(11.2)

2.16(54.9)

1.56(39.6)

5.89(150)

7.86(200)

2.30(58.4)

44, 44-A, 44X 4.13(104) 0.48

(12.2)

2.00(50.8) 2.56

(65.0)45, 45-A, 45X, 45Y 4.25

(108)

Valve Ordering Number

43, 44 series316SS/A167 or A240

Capsule seat packing� does not require system pressure

to make a seal� allows bi-directional flow� has virtually no dead space� is easily cleaned or purged� is available in optional materials

for system compatibility.

2.19 (55.6)

spring return (O)double acting (N)

3a

mountingholes

Important Information about Packed Valves

80 (5.6)

Page 14: Multi-Purpose Ball Valves · 2002-09-02 · Multi-Purpose Ball Valves 4 End Connections Ordering Number Cv Orifice, in. (mm) Dimensions, in. (mm) 2.24 (56.9) A B 1/4 in. female NPT

OPTIONSVented Valves2-way Straight Pattern Valves When the valve is closed, the downstream port vents toatmosphere through a vent hole in the side of the valve body.2-way Angle Pattern and 3-Way ValvesWhen the valve is closed, the bottom port vents to atmospherethrough a vent hole in the side of the valve body.To order, insert V after the valve series in the ordering number.Example: SS-43VS4.NOTE: Pressure rating for vented valves is 500 psig (34.4 bar).

InstrumentBall Valves

Swagelok, VCR, VCO–TM Swagelok Company17-4 PH – TM AK Steel Corp.© 2001 Swagelok Company Printed in U.S.A., MISeptember 2001, R4MS-01-60

316 Stainless Steel BarAdd -SH as a suffix to the ordering number.Example: SS-43S4-SH.

Aluminum BarAdd -BKB as a suffix to the orderingnumber. Example: SS-43S4-BKB.

Nylon Oval (2- and 3-Way)Add -K as a suffix to the ordering number.Example: SS-43S4-K.NOTE: Nylon oval handles are not available for field assembly.

Handle Kits (include handle and set screw)

➀ For a complete ordering number add the color designator -BK (black),-RD (red), -BL (blue), -GR (green), -YW (yellow), or -OG (orange) to the basic ordering number. Example: BZ-5K-42-RD (brass insert included in handle).

Valve Series

Nylon DirectionalHandle Basic

Ordering Number➀

Stainless SteelBar Handle

Ordering Number

AluminumBar Handle

Ordering Number

41, 41-A, 41X, 42, 42-A, 42X BZ-5K-42 SS-5K-42B A-5S-42B-BK

43, 43-A, 43X, 43Y BZ-5K-43 SS-5K-43B A-5S-43B-BK

43Z BZ-5K-43Z — A-5S-43ZB-BK

44, 44-A, 44X BZ-5K-44 SS-5K-44B A-5S-44B-BK

45, 45-A, 45X, 45Y BZ-5K-45 SS-5K-45B A-5S-45B-BK

40 Series■ On-Off, Switching, and Crossover■ 1/16 to 3/4 in. and 3 to 12 mm end connections■ Pressures to 3000 psig (206 bar)■ Virtually no dead space

www.swagelok.com

Safe Product SelectionWhen selecting a product, the total system design mustbe considered to ensure safe, trouble-free performance.Function, material compatibility, adequate ratings,proper installation, operation, and maintenance are theresponsibilities of the system designer and user.

Caution: Do not mix or interchange parts with those ofother manufacturers.

Handles Factory-Assembled NylonBlack is standard. For other colors, add designator -RD (red),-BL (blue), -GR (green), -YW (yellow), or -OG (orange) as asuffix to the ordering number.Example: SS-43S4-RD.

Valves Assembled Without Lubrication40 series ball valves assembled without lubricant are speciallycleaned and packaged in accordance with SwagelokSpecification SC-11 and are adjusted for factory testing at200 psig (13 bar). Valves have a pressure rating of 200 psig(13 bar). Brass valves are assembled with stainless steelrings, discs, and stem. To order, add -1466 as a suffix to theordering number.Example: SS-43S4-1466.

Low-Temperature ServiceA live loaded packing option is available for 40 series valveswhich extends the temperature range from –65 to 150°F(–53 to 65°C).For more information, see 40 Series Live-Loaded Ball Valves,MS-02-109-SCS.

Oxygen ServiceFor more information about hazards and risks of oxygen-enriched systems, see Oxygen System Safety TechnicalReport, MS-06-13.

Sour Gas Service40 series ball valves with female pipe ends are available forsour gas service. Materials for wetted valve components areselected in accordance with NACE Standard MR0175 forsulfide stress cracking resistant materials. Stem, rings, anddiscs are alloy 400. To order, add -SG as a suffix to theordering number.Example: SS-43F4-SG.

Directional Name PlatesDirectional name plates can be used to indicate the directionof flow through a valve. A matte surface accepts ink or labels.To order, add -WN1 (blank nameplate) or -WN2 (markednameplate) as a suffix to the ordering number.Examples: SS-43S4-WN1, SS-45F8-WN2.

Optional Stem Drillings40 series ball valves are available with a variety of stemdrillings to accommodate many special applications. For moreinformation, see 40 Series Special Flow Path Selection Guide,MS-02-30.

Page 15: Multi-Purpose Ball Valves · 2002-09-02 · Multi-Purpose Ball Valves 4 End Connections Ordering Number Cv Orifice, in. (mm) Dimensions, in. (mm) 2.24 (56.9) A B 1/4 in. female NPT

Bal l Va lvesGenera l Purposeand Specia l Appl icat ion

60 Ser ies■ 1/8 to 2 in. and 6 to 25 mm sizes

■ Stainless steel, carbon steel, brass, and special alloy materials

■ On-off (2-way) and switching (3-way) valves

■ Compensating seat design

■ Live-loaded, two-piece stem packing

www.swagelok.com

Page 16: Multi-Purpose Ball Valves · 2002-09-02 · Multi-Purpose Ball Valves 4 End Connections Ordering Number Cv Orifice, in. (mm) Dimensions, in. (mm) 2.24 (56.9) A B 1/4 in. female NPT

2 60 Series Ball Valves

Unique coned-discspring-loaded seat■ compensates for seat

wear, pressure, andtemperature changes

■ reduces seat wearfrom pressure surges

■ seals regardless offlow direction

Support ringcontains the seat andprotects against seatbulge, premature wear,and deformation

Seat

Flange sealprovides leaktightseal between flangeand center body

ContentsPage

Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Materials of Construction . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Pressure-Temperature Ratings . . . . . . . . . . . . . . . . . . . . . . 6

Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Dimensions

Swagelok Tube Fitting End Connections . . . . . . . . . . . . . 9

Female Pipe Thread End Connections . . . . . . . . . . . . . . 10

Tube and Pipe Socket Weld Connections . . . . . . . . . . . . 11

Pipe Butt Weld Connections . . . . . . . . . . . . . . . . . . . . . . 12

Tube Extension End Connections . . . . . . . . . . . . . . . . . . 13

VCO® and VCR® Face Seal Fitting End Connections . . . 13

Sanitary Fitting End Connections . . . . . . . . . . . . . . . . . . 14

Mixed End Connections . . . . . . . . . . . . . . . . . . . . . . . . . 14

Special Application Valves

Steam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Thermal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Chlorine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

All Welded . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Low Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Rapid-Cycle Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Rack and Pinion Pneumatic Actuators . . . . . . . . . . . . . . . . 22

Features■ Quarter-turn actuation■ Stainless steel, carbon steel, brass, and special alloys■ Lever, oval, extended oval, and locking handles■ Variety of end connections in 1/8 to 2 in. and 6 to 25 mm sizes■ Pneumatic and electric actuators■ Mounting brackets and couplings to enable mounting of

ISO 5211 standard actuators■ Optional vent porting

On-Off (2-Way) Valve

Ball

Coned-disc springOxygen ServiceFor more information about hazards and risks of oxygen-enriched systems, see the Swagelok Oxygen System Safetytechnical report.

Important InformationAbout Packed Valves■ Packing adjustment may be required during the valve’s

service life.■ Swagelok ball valves are designed to be operated in a fully

open or fully closed position.

Page 17: Multi-Purpose Ball Valves · 2002-09-02 · Multi-Purpose Ball Valves 4 End Connections Ordering Number Cv Orifice, in. (mm) Dimensions, in. (mm) 2.24 (56.9) A B 1/4 in. female NPT

60 Series Ball Valves 3

Directional stem flatsshow open or closed position

Stem springscompensate for changesin pressure andtemperature, and wear

Grounding springgrounds stem to providecontinuity for antistaticprotection

Live-loaded, 2-piece chevron stem packing■ requires less operating torque■ improves performance■ compensates for stem wear

High-strength stem bearings■ provide smooth actuation■ eliminate galling between

valve stem and body■ resist wear

Bottom-loaded stem■ prevents stem blowout■ enhances system safety

Switching (3-Way) ValveAll stainless steel switching ball valves incorporate many of the features of the on-off (2-way) design. The one-piece centerbody uses no welding and allows 180° actuation. Theswitching design allows the user to:■ divert flow from a common inlet to one of two outlets■ block flow from one inlet port and bleed out the opposite port.

Flexing seat design ensures leaktight seal in both low-and high-pressure systems

Under low pressure, seals are created by the coned discspring-loaded seats pushing against the ball. Pressure is not required to create a seal.

Under high pressure, the ball is forced downstream, flexing thedownstream seat and creating a seal. The upstream seat alsoflexes with the ball movement and maintains a seal.

Flow

Flow

Page 18: Multi-Purpose Ball Valves · 2002-09-02 · Multi-Purpose Ball Valves 4 End Connections Ordering Number Cv Orifice, in. (mm) Dimensions, in. (mm) 2.24 (56.9) A B 1/4 in. female NPT

4 60 Series Ball Valves

Component

Valve Body Materials ➀

21 Flanges (2) 316L SS/A479 or CF3M/A351 WCB ➄ /A216

Stainless Steel Carbon Steel Brass

Brass CDA 360/B16

Material Grade/ASTM Specification

22 Body fasteners (4) 316 SS ➇ gr B8M cl 2/A193

1 Stem nut 316 SS

316 SS

Silicone based and PTFE based; other lubricants available

2 Stem spring ➁ Strain-hardened 316 SS/A240

3 Stop plate ➁

304 SS/A2404 Handle

5 Handle sleeve Vinyl

6 Grounding spring 302 SS/A313

7 Stem nut ➂

8 Stem springs (2) Strain-hardened 316 SS/A240

9 Gland PTFE-coated 316 SS/B783 Brass CDA 360/B16

10 Packing support Polyetheretherketone (PEEK)

11 Top packingReinforced PTFE ➃

12 Bottom packing

13 Body 316 SS/A479 or CF3M/A351W60—316L SS/A479 WCB ➄ /A216 Brass CDA 360/B16

Cadmium-plated ➈ carbon steel grade 8/SAE J429 ➉

23 Body hex nuts (8 or 4) 316 SS gr 8M str hd/A194

14 Stem bearings (2) Alloy X750 ➅ /AMS 5542 PEEK ➅

15 Stem 316 SS/A276

16 Ball 316 SS/A276 62 series—316 SS/A276;63, 65 series—brass CDA 360/B16

Cadmium-plated ➈ carbon steel grade 8/SAE J995

Lubricants

17 Support rings (2) 316 SS/A240

18 Seats (2) Reinforced PTFE ➃

19 Coned-disc springs (2) Strain-hardened 316 SS/A240

20 Flange seals (2) Fluorocarbon FKM ➆

Wetted components listed in italics.➀ Special alloy materials available include alloy 400, alloy C-276, alloy 20, alloy 600, and titanium. Contact your independent Swagelok sales and service

representative.➁ 62 series—no upper stem spring and stop plate integral with handle.➂ Valves assembled with pneumatic actuators contain a lock tab (not shown) to secure the nut to the stem.➃ Additional materials available; see Additional Seat Materials, below.➄ Coated with hydrocarbon rust-preventive compound.➅ Coated with molybdenum disulfide with hydrocarbon binder.➆ Additional materials available; see Flange Seal Kits, page 21.➇ Black bolts urethane coated.➈ 62 series—black bolts are cadmium plated with urethane coating; 63, 65, 67, 68 series—black bolts are zinc plated with lacquer coating.➉ 62 series—material specification is ASTM A574.

62 series—nuts are grade 4130 or 4140/ASTM A322 or A331.

Additional Seat Materials

➀ Molybdenum disulfide coated.➁ 67 and 68 series—PEEK-lined seat springs.

Materials of Construction

Valves with Seats of... Also Contain...

UHMWPE

UHMWPE packing,PEEK stem bearing ➀ ,

ethylene propylene O-rings, anduncoated packing gland

Virgin PTFE Virgin PTFE packing

Carbon/glass PTFE Same as valves with PTFE seats

Alloy X750 ➀ S17400 SS ball ➀ and316 SS back seats

And these Lubricants

Hydrocarbon basedand silicone based

Silicone based and PTFE based

Silicone based, fluorinatedtungsten disulfide based, and

PTFE based

PEEK ➀ ➁ PEEK stem bearing ➀ and packing ➀ PTFE based

Page 19: Multi-Purpose Ball Valves · 2002-09-02 · Multi-Purpose Ball Valves 4 End Connections Ordering Number Cv Orifice, in. (mm) Dimensions, in. (mm) 2.24 (56.9) A B 1/4 in. female NPT

60 Series Ball Valves 5

Testing

Plastic-Seated ValvesEvery 60 series ball valve is factorytested with nitrogen at 1000 psig(69 bar) or its maximum workingpressure if less than 1000 psig (69 bar).Seats have a maximum allowable leakrate of 0.1 std cm3/min.

Shell testing with nitrogen at 1000 psig(69 bar) or the maximum rated pressureif less than 1000 psig (69 bar) isperformed on 62, 63, and 65 seriesvalves to a requirement of no detectableleakage with a liquid leak detector.

Shell testing with water at 1.5 times themaximum working pressure isperformed on 67 and 68 series valves.

Special-Application ValvesCertain valves may have differenttesting requirements, as described inSpecial-Application Valves.

Cleaning and PackagingEvery 60 series ball valve is cleaned andpackaged in accordance with SwagelokSpecification SC-10. Cleaning andpackaging in accordance with SpecialCleaning and Packaging (SC-11) isavailable. Contact your independentSwagelok representative for moreinformation about SC-11 processing.

Metal-Seated Valves and3-Way PEEK-Seated ValvesEvery 60 series ball valve is factorytested with nitrogen at 50 psig (3.4 bar)for leaktight integrity of the seats asspecified by FCI 70-2 SpecificationClass VI.

Shell testing with nitrogen at 1000 psig(69 bar) or the maximum rated pressureif less than 1000 psig (69 bar) isperformed on 62, 63, and 65 seriesvalves to a requirement of no detectableleakage with a liquid leak detector.

Shell testing with gas at 1.5 times themaximum working pressure isperformed on 67 and 68 series valves.

14

15

2120 19 18 17 16

1312

11

10

9

8

7

6

4

53

2

1

23

22

Page 20: Multi-Purpose Ball Valves · 2002-09-02 · Multi-Purpose Ball Valves 4 End Connections Ordering Number Cv Orifice, in. (mm) Dimensions, in. (mm) 2.24 (56.9) A B 1/4 in. female NPT

6 60 Series Ball Valves

Pressure-Temperature RatingsPressure-temperature ratings are based on standardmaterials of construction, as listed on page 4 and in the tablenotes below. Ratings for valves with alternative materials ofconstruction may not match those shown. For example,

Material Stainless Steel Steel Brass

–20 (–28) to 100 (37)150 (65)200 (93)250 (121)

2200 (151)1850 (127)1500 (103)1150 (79.2)

1500 (103)1210 (83.3)930 (64.0)880 (60.6)

2200 (151)1850 (127)1500 (103)1150 (79.2)

2000 (137)1680 (115)1360 (93.7)1050 (72.3)

1500 (103)1260 (86.8)1030 (70.9)800 (55.1)

300 (148)350 (176)400 (204)450 (232)

800 (55.1)560 (38.5)330 (22.7)100 (6.8)

780 (53.7)560 (38.5)330 (22.7)100 (6.8)

800 (55.1)560 (38.5)330 (22.7)100 (6.8)

730 (50.2)410 (28.2)100 (6.8)

560 (38.5)330 (22.7)100 (6.8)

Reinforced PTFE Seats (60T Series)

Temperature, °F (°C) Working Pressure, psig (bar)

Series62, 63, 65,W63, W65

62, 63, 65,67, 68 6267, 68 63, 65

Flow Pattern On-Off (2-Way)

800 (55.1)560 (38.5)330 (22.7)100 (6.8)

1000 (68.9)1000 (68.9)1000 (68.9)1000 (68.9)

Stainless Steel

62, 63, 65

Switching (3-Way)

500 (34.4)500 (34.4)330 (22.7)100 (6.8)

500 (34.4)500 (34.4)500 (34.4)500 (34.4)

67, 68

Ratings based on reinforced PTFE seats and packings and alloy X750 stem bearings on stainless steel or steel, PEEK stem bearings onbrass, and fluorocarbon FKM O-rings.Fastener materials: 316 SS on stainless steel valves and carbon steel grade 8 on steel or brass valves.Steel valves with Swagelok tube fitting end connections: 375°F (190°C) max.

Material Stainless Steel

Temperature, °F (°C)

Steel

Working Pressure, psig (bar)

Series 63, 65 63, 65 67, 6867, 68

–20 (–28) to 350 (176)400 (204)450 (232)

1000 (68.9)970 (66.8)800 (55.1)

500 (34.4)500 (34.4)500 (34.4)

1000 (68.9)1000 (68.9)800 (55.1)

500 (34.4)500 (34.4)500 (34.4)

Flow Pattern On-Off (2-Way)

Alloy X750 Seats (60M Series)

Ratings based on alloy X750 seats and stem bearings, reinforced PTFEpackings, and fluorocarbon FKM O-rings.Fastener materials: 316 SS on stainless steel valves and carbon steel grade 8on steel valves.Steel valves with Swagelok tube fitting end connections: 375°F (190°C) max.

Material Stainless Steel

Temperature, °F (°C)

Steel

Working Pressure, psig (bar)

Series 62 67, 68 62, 63, 6563, 65 67, 68

–20 (–28) to 100 (37)150 (65)200 (93)250 (121)

2500 (172)2430 (167)1870 (128)1620 (111)

2500 (172)2030 (139)1560 (107)1480 (101)

1500 (103)1210 (83.3)930 (64.0)880 (60.6)

2500 (172)2250 (155)2000 (137)1620 (111)

2200 (151)1960 (135)1760 (121)1570 (108)

300 (148)350 (176)400 (204)450 (232)

1240 (85.4)860 (59.2)480 (33.0)100 (6.8)

1240 (85.4)860 (59.2)480 (33.0)100 (6.8)

780 (53.7)680 (46.8)480 (33.0)100 (6.8)

1240 (85.4)860 (59.2)480 (33.0)100 (6.8)

1240 (85.4)860 (59.2)480 (33.0)100 (6.8)

Flow Pattern On-Off (2-Way)

730 (50.2)410 (28.2)100 (6.8)

2000 (137)1680 (115)1360 (93.7)1050 (72.3)

Brass

62

560 (38.5)330 (22.7)100 (6.8)

1500 (103)1260 (86.8)1030 (70.9)800 (55.1)

63, 65

1000 (68.9)860 (59.2)480 (33.0)100 (6.8)

1000 (68.9)1000 (68.9)1000 (68.9)1000 (68.9)

Stainless Steel

62, 63, 65

Switching (3-Way)

500 (34.4)500 (34.4)480 (33.0)100 (6.8)

500 (34.4)500 (34.4)500 (34.4)500 (34.4)

67, 68

Carbon/Glass PTFE Seats (60C Series)

Ratings based on carbon/glass PTFE seats, reinforced PTFE packings, and alloy X750 stem bearings on stainless steel or steel; PEEK stem bearings on brass;and fluorocarbon FKM O-rings.Fastener materials: 316 SS on stainless steel valves and carbon steel grade 8 on steel or brass valves.Steel valves with Swagelok tube fitting end connections: 375°F (190°C) max.

W63, W65

2500 (172)2500 (172)2000 (137)1620 (111)

1240 (85.4)860 (59.2)480 (33.0)100 (6.8)

2-way, stainless steel 67 and 68 series valves with reinforcedPTFE seats are rated at 2200 psig at 100°F (151 bar at 37°C)when assembled with optional cadmium-plated carbon steelgrade 8 fasteners.

Page 21: Multi-Purpose Ball Valves · 2002-09-02 · Multi-Purpose Ball Valves 4 End Connections Ordering Number Cv Orifice, in. (mm) Dimensions, in. (mm) 2.24 (56.9) A B 1/4 in. female NPT

60 Series Ball Valves 7

Material Stainless Steel

Temperature, °F (°C)

Steel

Working Pressure, psig (bar)

Series62, W63,

W65 67, 68 6263, 65 63, 65

–20 (–28) to 100 (37)150 (65)200 (93)250 (121)

3000 (206)2080 (143)1160 (79.9)250 (17.2)

2500 (172)2030 (139)1160 (79.9)250 (17.2)

1500 (103)1210 (83.3)930 (64.0)250 (17.2)

3000 (206)2080 (143)1160 (79.9)250 (17.2)

2500 (172)2030 (139)1160 (79.9)250 (17.2)

Flow Pattern On-Off (2-Way)

2200 (151)1960 (135)1160 (79.9)250 (17.2)

67, 68

2000 (137)1680 (115)1160 (79.9)250 (17.2)

Brass

62

Polyethylene Seats (60E Series)

1500 (103)1260 (86.8)1030 (70.9)

250 (17.2)

63, 65

1000 (68.9)1000 (68.9)1000 (68.9)250 (17.2)

Stainless Steel

62, 63, 65

Switching (3-Way)

500 (34.4)500 (34.4)500 (34.4)250 (17.2)

67, 68

Ratings based on UHMWPE seats and packings, PEEK stem bearings, and ethylene propylene O-rings.Fastener materials: 316 SS on stainless steel valves and carbon steel grade 8 on steel or brass valves.Steel valves with Swagelok tube fitting end connections: 375°F (190°C) max.

Material Stainless Steel

Temperature, °F (°C)

Steel

Working Pressure, psig (bar)

Series 62 67, 68 6263, 65 63, 65

–20 (–28) to 100 (37)150 (65)200 (93)250 (121)

3000 (206)2420 (166)1870 (128)1770 (121)

2500 (172)2030 (139)1560 (107)1480 (101)

1500 (103)1210 (83.3)930 (64.0)880 (60.6)

3000 (206)2250 (155)2010 (138)1770 (121)

2500 (172)2250 (155)2010 (138)1770 (121)

1500 (103)1260 (86.8)1030 (70.9)

800 (55.1)

63, 65

Flow Pattern On-Off (2-Way)

2200 (151)1960 (135)1760 (121)1570 (108)

67, 68

2000 (137)1680 (115)1360 (93.7)1050 (72.3)

Brass

62

PEEK Seats (60P Series)

300 (148)350 (176)400 (204)450 (232)

1600 (110)1430 (98.5)1260 (86.8)800 (55.1)

1310 (90.2)1140 (78.5)970 (66.8)800 (55.1)

780 (53.7)690 (47.5)590 (40.6)500 (34.4)

1520 (104)1280 (88.1)1040 (71.6)800 (55.1)

1520 (104)1280 (88.1)1040 (71.6)800 (55.1)

560 (38.5)330 (22.7)100 (6.8)

1370 (94.3)1180 (81.3)990 (68.2)800 (55.1)

730 (50.2)410 (28.2)100 (6.8)

Flow Pattern Switching (3-Way)

Series 62 63, 65 67, 68

Material Stainless SteelTemperature, °F (°C) Working Pressure, psig (bar)

–20 (–28) to 350 (176)400 (204)450 (232)

1000 (68.9)1000 (68.9)800 (55.1)

1000 (68.9)970 (66.8)800 (55.1)

500 (34.4)500 (34.4)500 (34.4)

Ratings based on PEEK seats, packings, and stem bearings, and fluorocarbon FKM quad-seal flange seals.Fastener materials: 316 SS on stainless steel valves and carbonsteel grade 8 on steel or brass valves.Steel valves with Swagelok tube fitting end connections: 375°F(190°C) max.

Virgin PTFE Seats (60V Series)

Material Stainless Steel

Temperature, °F (°C)

Steel Brass

Working Pressure, psig (bar)

Series62, 63, 65,W63, W65

62, 63, 65,67, 68 6267, 68 63, 65

–20 (–28) to 100 (37)150 (65)200 (93)250 (121)

1500 (103)1500 (103)1500 (103)1150 (79.2)

1500 (103)1210 (83.3)930 (64.0)880 (60.6)

1500 (103)1500 (103)1500 (103)1150 (79.2)

1500 (103)1500 (103)1360 (93.7)1050 (72.3)

1500 (103)1260 (86.8)1030 (70.9)800 (55.1)

300 (148)350 (176)400 (204)450 (232)

800 (55.1)560 (38.5)330 (22.7)100 (6.8)

780 (53.7)560 (38.5)330 (22.7)100 (6.8)

800 (55.1)560 (38.5)330 (22.7)100 (6.8)

730 (50.2)410 (28.2)100 (6.8)

560 (38.5)330 (22.7)100 (6.8)

Flow Pattern On-Off (2-Way)

800 (55.1)560 (38.5)330 (22.7)100 (6.8)

1000 (68.9)1000 (68.9)1000 (68.9)1000 (68.9)

Stainless Steel

62, 63, 65

Switching (3-Way)

500 (34.4)500 (34.4)330 (22.7)100 (6.8)

500 (34.4)500 (34.4)500 (34.4)500 (34.4)

67, 68

Ratings based on virgin PTFE seats and packings and alloy X750 stem bearings on stainless steel or steel, PEEK stem bearings onbrass, and fluorocarbon FKM O-rings.Fastener materials: 316 SS on stainless steel valves and carbon steel grade 8 on steel or brass valves.Steel valves with Swagelok tube fitting end connections: 375°F (190°C) max.

Page 22: Multi-Purpose Ball Valves · 2002-09-02 · Multi-Purpose Ball Valves 4 End Connections Ordering Number Cv Orifice, in. (mm) Dimensions, in. (mm) 2.24 (56.9) A B 1/4 in. female NPT

Ordering Information

On-Off (2-Way) ValvesSelect an ordering number from the Dimensions tablesstarting on page 9.

See the table below for availability of other valve bodymaterials. To order, replace SS with B or S.

Examples: B-62TS4S-62TS4

8 60 Series Ball Valves

Valve Body Material Designator Availability316 SS SS Not available in chlorine series

Brass B

2-way 62, 63, 65 series only;not available in steam, thermal,

fire, chlorine, all-welded, orquad seal-packed valves

Carbon steel S 2-way only;required in chlorine series

Additional Seat MaterialsMost valve ordering numbers specify reinforced PTFE seatmaterial. For other seat materials, replace T with the desireddesignator.

Examples: SS-62PS4S-62ES4

Seat Material Designator Availability

Reinforced PTFE T Not available in steam, thermal,or chlorine series

Alloy X750 MNot available in steam, fire,

chlorine, or all-welded series;required in thermal series

PEEK PNot available in fire, thermal,chlorine, or all-welded series;

required in steam series

UHMWPE E Not available in steam, fire,thermal, or chlorine series

Virgin PTFE VNot available in steam, fire, or

thermal series; required inchlorine series

Carbon/glass PTFE C Not available in steam, thermal,or chlorine series

Switching (3-Way) ValvesSwitching (3-way) valves are available with:

■ stainless steel valve body material

■ standard or low-temperature service

■ all seat materials except alloy X750

■ bottom end connections shown below at right.

To order a switching (3-way) valve with three of the same endconnections, insert X into the valve ordering number.

Example: SS-62XTF4

To order a switching (3-way) valve with a different bottomend connection, insert X into the valve ordering number andadd a bottom end connection designator.

Example: SS-62XTF4-S4

To order three different end connections, contact yourindependent Swagelok representative.

Cross-Port Mixing of FluidsA spherical ball is available in valves with UHMWPE or PEEKseats to prevent cross-port mixing of fluids. To order, insert Ointo the ordering number.

Example: SS-62XOPF4

ValveSeries Bottom End Connection Designator

Lin. (mm)

621/4 in. female NPT1/4 in. female ISO tapered1/4 in. Swagelok tube fitting

-F4-F4RT-S4

3.12 (79.2)3.12 (79.2)3.35 (85.1)

63

3/8 in. Swagelok tube fitting1/2 in. female NPT1/2 in. female ISO tapered1/2 in. Swagelok tube fitting

-S6-F8-F8RT-S8

4.37 (111)4.19 (106)4.19 (106)4.48 (114)

65

3/4 in. female NPT3/4 in. female ISO tapered1 in. female NPT1 in. female ISO tapered

-F12-F12RT-F16-F16RT

5.45 (138)

67 11⁄2 in. female NPT -F24 6.86 (174)

68 2 in. female NPT -F32 7.21 (183)

L

Page 23: Multi-Purpose Ball Valves · 2002-09-02 · Multi-Purpose Ball Valves 4 End Connections Ordering Number Cv Orifice, in. (mm) Dimensions, in. (mm) 2.24 (56.9) A B 1/4 in. female NPT

60 Series Ball Valves 9

DimensionsDimensions, in inches (millimeters), are for reference only and are subject to change.

Swagelok Tube Fitting End ConnectionsDimensions shown with Swagelok nuts finger-tight. See Ordering Information, page 8.

Swagelok HydraulicSwaging UnitWhen installing a Swagelok60 series ball valve with tubefittings larger than 1 in., theSwagelok MHSU hydraulicswaging unit is needed. Theunit swages the ferrules ontothe tubing without applyingstress to fitting body threads.See the Swagelok MultiheadHydraulic Swaging Unitcatalog for more information.

H

F

G

E

J➀

DC

SizeOrificein. (mm) Cv

OrderingNumber

Dimensions, in. (mm)

1 in. 0.875 (22.2) 40SS-65TS16 5.36 (136) 2.68 (68.1) 2.94 (74.7) 2.52 (64.0) 1.25 (31.8) 6.00 (152)

C D E F G H J➀

1/4 in. 0.188 (4.8) 1.2SS-62TS43.17 (80.5) 1.59 (40.4) 1.66 (42.2) 1.26 (32.0) 0.68 (17.3) 2.37 (60.2) 1.35 (34.3)

2.50 (63.5)

8 mm 0.250 (6.4) 2.5SS-62TS8MM

3/8 in. 0.281 (7.1) 3.8SS-62TS6

10 mm SS-62TS10MM 3.20 (81.3) 1.60 (40.6)

12 mm 0.375 (9.5) 7.5SS-63TS12MM4.04 (103) 2.02 (51.3) 2.35 (59.7) 1.79 (45.5) 0.89 (22.6) 4.50 (114) 1.78 (45.2)

1/2 in. 0.406 (10.3)SS-63TS8

3/4 in. 0.516 (13.1) 13.6SS-63TS12

25 mm 0.875 (22.2) 40SS-65TS25MM 5.36 (136) 2.68 (68.1) 2.94 (74.7) 2.52 (64.0) 1.25 (31.8) 6.00 (152) 2.50 (63.5)

1 1/2 in. 1.250 (31.8) 100SS-67TS24 7.59 (193) 3.79 (96.3) 4.03 (102) 3.14 (79.8) 1.53 (38.9)9.14 (232)

3.06 (77.7)

2 in. 1.500 (38.1) 130SS-68TS32 9.95 (253) 4.97 (126) 4.16 (106) 3.36 (85.3) 1.74 (44.2) 3.47 (88.1)

All 67 and 68 stainless steel steam and thermal series valves and 67 and 68 series valves with UHMWPE seats are assembled with silver-plated front ferrules. All other 67 and 68 series stainless steel valves are assembled with PFA-coated front ferrules.➀ Height and width of 63 through 68 series flanges. Height of 62 series flange is 1.59 in. (40.4 mm); width is J dimension.

4.04 (103) 2.02 (51.3) 2.35 (59.7) 1.79 (45.5) 0.89 (22.6) 4.50 (114) 1.78 (45.2)

0.281 (7.1) 3.8

7.5

6 mm 0.188 (4.8) 1.2SS-62TS6MM3.17 (80.5) 1.59 (40.4)

1.66 (42.2) 1.26 (32.0) 0.68 (17.3) 1.35 (34.3)2.37 (60.2)

18 mm 0.516 (13.1) 13.6SS-63TS18MM

Page 24: Multi-Purpose Ball Valves · 2002-09-02 · Multi-Purpose Ball Valves 4 End Connections Ordering Number Cv Orifice, in. (mm) Dimensions, in. (mm) 2.24 (56.9) A B 1/4 in. female NPT

10 60 Series Ball Valves

SizeOrificein. (mm) CvOrdering Number

Dimensions, in. (mm)

C D E F G H J➀

1/8 in.0.281 (7.1) 3.8

SS-62TF22.16 (54.9) 1.08 (27.4) 1.66 (42.2) 1.26 (32.0) 0.68 (17.3) 2.37 (60.2) 1.35 (34.3)

1/4 in. SS-62TF4

3/8 in.0.516 (13.1) 12

SS-63TF6

1/2 in. SS-63TF8

3/4 in. SS-65TF123.59 (91.2) 1.80 (45.7)

1 1/4 in.1.250 (31.8)

90SS-67TF204.39 (112) 2.19 (55.6) 4.03 (102) 3.14 (79.8) 1.53 (38.9)

9.14 (232)3.06 (77.7)

1 1/2 in. SS-67TF24

2 in. 1.500 (38.1) 130SS-68TF32

Female ISO Tapered

1/2 in. 0.516 (13.1) 12SS-63TF8RT 2.70 (68.6) 1.35 (34.3) 2.35 (59.7) 1.79 (45.5) 0.89 (22.6) 4.50 (114) 1.78 (45.2)

3/4 in.0.875 (22.2)

31SS-65TF12RT 3.59 (91.2) 1.80 (45.7)2.94 (74.7) 2.52 (64.0) 1.25 (31.8) 2.50 (63.5)

Female Pipe Thread End ConnectionsFemale NPT pipe thread dimensions conform to ASME B1.20.1. ISO tapered threaddimensions conform to ISO 7/1, BS21, DIN-2999, and JIS B0203. See OrderingInformation, page 8.

Female NPT

1 in. 38SS-65TF16

1/4 in. 0.281 (7.1) 3.8SS-62TF4RT 2.16 (54.9) 1.08 (27.4) 1.66 (42.2) 1.26 (32.0) 0.68 (17.3) 2.31 (58.7) 1.35 (34.3)

1 in. 38SS-65TF16RT 4.45 (113) 2.23 (56.6)

Male Lagging Extension to Female NPT with Gauge Ports1/2 to1/2 in. 0.411 (10.4) 7.5SS-63TM8L-GF8

5.44 (138) 2.34 (59.4) 2.35 (59.7) 1.79 (45.5) 0.89 (22.6) 4.50 (114) 1.78 (45.2)3/4 to1/2 in. 0.500 (12.7) 11.3SS-63TM12L-GF8

2.70 (68.6) 1.35 (34.3) 2.35 (59.7) 1.79 (45.5) 0.89 (22.6) 4.50 (114) 1.78 (45.2)

2.94 (74.7) 2.52 (64.0) 1.25 (31.8) 6.00 (152) 2.50 (63.5)0.875 (22.2)31

100

4.94 (125) 2.47 (62.7) 4.16 (106) 3.36 (85.3) 1.74 (44.2) 3.47 (88.1)

3.09 (78.5)

D1

6.00 (152)

H

F

G

E

J➀

DC

➀ Height and width of 63 through 68 series flanges. Height of 62 series flange is 1.59 in. (40.4 mm); width is J dimension.

H

F

G

E

J➀

DC

Steam Trap Test AssemblyDesigned for use with saturated steamsystems, the steam trap test assembly is made up of two 63 series ball valvesand a customer-supplied steam trap. Thetest assembly offers fast visual monitoringof condensate removal with a simplequarter turn of the test valve.

Isolation valve

Test valve

Steam trap

D1

Page 25: Multi-Purpose Ball Valves · 2002-09-02 · Multi-Purpose Ball Valves 4 End Connections Ordering Number Cv Orifice, in. (mm) Dimensions, in. (mm) 2.24 (56.9) A B 1/4 in. female NPT

60 Series Ball Valves 11

SizeOrificein. (mm) Cv

OrderingNumber

Dimensions, in. (mm)

6.00(152)

4.50(114)

9.14(232)

2.37(60.2)

H

0.757(19.2)

2.50(63.5)

1.78(45.2)

A B C D E F G

1/4 in. 0.188 (4.8) 1.2SS-62TSW4T 0.257(6.5)

0.540(13.7) 2.16

(54.9)1.08(27.4)

1.66(42.2)

1.26(32.0)

0.68(17.3)

3/8 in.

3.06(77.7)

1.35(34.3)

SS-62TSW6T

J➀

1.050(26.7)

0.50(12.7)

0.38(9.7)

0.28(7.1)

1/2 in. 0.411 (10.4) 7.5SS-63TSW8T

K

0.507(12.9)

Tube Socket Weld

1 1/2 in.

0.75(19.1)

100SS-67TSW24P

3/4 in. 0.516 (13.1) 13.6SS-63TSW12T

1.920(48.8)

4.57(116)

2.29(58.2)

1 in. SS-65TSW16T 1.009(25.6)

1.315(33.4)

Pipe Socket Weld

2 in. 1.500 (38.1) 130

1 1/4 in. 1.125 (28.6) 80SS-67TSW20T 1.259(32.0)

1.660(42.2) 4.39

(112)2.19(55.6)

4.03(102)

3.14(79.8)

1.53(38.9)

1 1/2 in. 1.250 (31.8)

SS-68TSW32P

SS-67TSW24T

2.411(61.2)

2.957(75.1)

4.94(125)

2.47(62.7)

4.16(106)

3.36(85.3)

1.70(43.2)

2 in. 1.500 (38.1) 130SS-68TSW32T

1 1/4 in.1.250 (31.8)

90SS-67TSW20P 1.680(42.7) 2.450

(62.2)

1/2 in. 0.516 (13.1) 15SS-63TSW8P 0.860(21.8)

1.228(31.2)

2.70(68.6)

1.34(34.0)

2.35(59.7)

1.79(45.5)

0.89(22.6)

3/4 in.0.875 (22.2)

36SS-65TSW12P 1.070(27.2)

1.660(42.2) 3.59

(91.2)1.80(45.7)

2.94(74.7)

2.52(64.0)

1.25(31.8)

1 in.

3.47(88.1)

42SS-65TSW16P 1.335(33.9)

1.783(45.3)

4.51(115)

2.25(57.2) 4.03

(102)3.14(79.8)

1.53(38.9) 9.14

(232)

3.06(77.7)

3.41(86.6)

0.51(13.0)

0.281 (7.1) 3.8

0.840(21.3)

0.382(9.7)

0.675(17.1)

6.00(152)

3.59(91.2)

1.80(45.7)

2.94(74.7)

2.52(64.0)

1.25(31.8)

2.50(63.5)

2.012(51.1)

2.760(70.1)

4.94(125)

2.47(62.7)

4.16(106)

3.36(85.3)

4.50(114)

2.70(68.6)

1.34(34.0)

2.35(59.7)

1.79(45.5)

0.89(22.6)

1.78(45.2)

1.74(44.2)

1.509(38.3)

2.450(62.2)

0.62(15.7)

0.44(11.2)

0.38(9.7)

0.31(7.9)

0.875 (22.2) 40

100

Tube and Pipe Socket Weld End ConnectionsPipe socket diameter and depth conform to ASME B16.11. See Ordering Information, page 8.

H

F

G

E

J➀

DC

B

K

A B

K

A

Tube Socket Weld Pipe Socket Weld

➀ Height and width of 63 through 68 series flanges. Height of 62 series flange is 1.59 in. (40.4 mm); width is J dimension.

Swagelok Welding Systems The Swagelok welding system offersconsistent, repeatable orbital gas

tungsten arc welds (GTAW). It can beused to weld a variety of weld endconnections available on Swagelok60 series ball valves.

Page 26: Multi-Purpose Ball Valves · 2002-09-02 · Multi-Purpose Ball Valves 4 End Connections Ordering Number Cv Orifice, in. (mm) Dimensions, in. (mm) 2.24 (56.9) A B 1/4 in. female NPT

12 60 Series Ball Valves

Pipe Butt Weld End ConnectionsPipe butt weld end connections conform to ASME B16.25. See Ordering Information, page 8.

SizeOrificein. (mm) Cv

OrderingNumber

Dimensions, in. (mm)

4.50(114)

2.37(60.2)

H

0.884(22.5)

1.78(45.2)

1.35(34.3)

A B C D E F G J➀

1.050(26.7)

1/2 in. 0.516 (13.1) 15SS-63TW8P10 0.674(17.1)

1 1/2 in. 100SS-67TW24P40

3/4 in.0.875 (22.2)

36SS-65TW12P10

1.610(40.9)

4.47(114)

2.23(56.6)

1 in. SS-65TW16P10 1.097(27.9)

1.315(33.4)

Schedule 40

2 in. 1.500 (38.1) 130

1 1/2 in. 1.250 (31.8)

SS-68TW32P40

SS-67TW24P10

2.067(52.5)

2.375(60.3)

4.86(123)

2.43(61.7)

4.16(106)

3.36(85.3)

1.74(44.2)

2 in. 1.500 (38.1) 130SS-68TW32P10

1 in. 90SS-65TW16P40 1.049(26.6)

1.315(33.4)

1/4 in. 0.188 (4.8) 1.2SS-62TW4P40 0.364(9.2)

0.540(13.7)

2.08(52.8)

1.04(26.4)

1.66(42.2)

1.26(32.0)

0.68(17.3)

1/2 in. 0.516 (13.1) 15SS-63TW8P40 0.622(15.8)

0.840(21.3)

2.69(68.3)

1.34(34.0)

2.35(59.7)

1.79(45.5)

0.89(22.6)

3/4 in.

3.47(88.1)

36SS-65TW12P40 0.824(20.9)

1.050(26.7)

3.46(87.9)

1.73(43.9)

3.47(88.1)

0.840(21.3)

3.46(87.9)

1.73(43.9)

2.157(54.8)

2.375(60.3)

4.78(121)

2.39(60.7)

4.16(106)

3.36(85.3)

4.50(114)

2.69(68.3)

1.34(34.0)

2.35(59.7)

1.79(45.5)

0.89(22.6)

1.78(45.2)

1.74(44.2)

1.682(42.7)

1.900(48.3)

40

100

Schedule 10

6.00(152)

3.59(91.2)

1.80(45.7) 2.94

(74.7)2.52(64.0)

1.25(31.8)

2.51(63.8)

1/4 in. 0.188 (4.8) 1.2SS-62TW4P10 0.410(10.4)

0.540(13.7)

2.37(60.2)

2.08(52.8)

1.04(26.4)

1.66(42.2)

1.26(32.0)

0.68(17.3)

1.35(34.3)

4.47(114)

2.23(56.6)

4.03(102)

3.14(79.8)

1.53(38.9) 9.14

(232)

3.06(77.7)

4.50(114)

2.37(60.2)

1.78(45.2)

1.35(34.3)

1 1/2 in. 100SS-67TW24P80 1.500(38.1)

Schedule 80

2 in. 1.500 (38.1) 130SS-68TW32P80 1.939(49.3)

2.375(60.3)

5.09(129)

2.55(64.8)

4.16(106)

3.36(85.3)

1.74(44.2)

1 in. 0.875 (22.2) 40SS-65TW16P80 0.942(23.9)

1.315(33.4)

1/4 in. 0.188 (4.8) 1.2SS-62TW4P80 0.302(7.7)

0.540(13.7) 2.08

(52.8)1.04(26.4)

1.66(42.2)

1.26(32.0)

0.68(17.3)

1/2 in. 0.411 (10.4) 7.5SS-63TW8P80 0.546(13.9)

0.840(21.3) 2.69

(68.3)1.34(34.0)

2.35(59.7)

1.79(45.5)

0.89(22.6)

3/4 in. 13.6SS-63TW12P80 0.742(18.8)

1.050(26.7)

3.45(87.6)

1.73(43.9)

2.94(74.7)

2.52(64.0)

1.25(31.8)

6.00(152)

2.50(63.5)

3.47(88.1)

3/8 in. 0.281 (7.1) 3.8SS-62TW6P80 0.423(10.7)

0.675(17.1)

1.250 (31.8)1.900(48.3)

1 1/4 in. 1.125 (28.6) 80SS-67TW20P80 1.281(32.5)

1.660(42.2) 4.57

(116)2.28(57.9)

4.03(102)

3.14(79.8)

1.53(38.9) 9.14

(232)

3.06(77.7)

6.00(152)

2.50(63.5)

3.59(91.2)

1.80(45.7) 2.94

(74.7)2.52(64.0)

1.25(31.8)

0.875 (22.2)

1.250 (31.8)4.03(102)

3.14(79.8)

1.53(38.9)

1.900(48.3) 9.14

(232)

3.06(77.7)

0.516 (13.1)

H

F

G

E

J➀

DC

➀ Height and width of 63 through 68 series flanges. Height of 62 series flange is 1.59 in. (40.4 mm); width is J dimension.

BA

Page 27: Multi-Purpose Ball Valves · 2002-09-02 · Multi-Purpose Ball Valves 4 End Connections Ordering Number Cv Orifice, in. (mm) Dimensions, in. (mm) 2.24 (56.9) A B 1/4 in. female NPT

60 Series Ball Valves 13

SizeOrificein. (mm) CvOrdering Number

Dimensions, in. (mm)

2.37(60.2)

HA B C D E F G

1/4 in. 0.180(4.6)

1.1SS-62TW4T35-30.035(0.89)

0.250(6.4)

8.12(206)

4.05(103)

1.66(42.2)

1.26(32.0)

0.68(17.3)

3/8 in.

1.35(34.3)

J➀

0.750(19.1)

1/2 in.

0.402(10.2)

7.2SS-63TW8T49-3 0.049(1.2)

3/4 in. 0.620(15.7)

18SS-65TW12T65-3

1 in. SS-65TW16T65-3 1.000(25.4)

0.370(9.4)

6.1SS-63TW8T65-3

0.065(1.7)

1 1/2 in. 1.250(31.8)

SS-67TW24T65-3

2 in. 1.500(38.1)

130SS-68TW32T65-3

0.500(12.7)

2.000(50.8)

11.3(287)

5.65(144)

4.16(106)

3.36(85.3)

4.50(114)

8.51(216)

4.26(108)

2.35(59.7)

1.79(45.5)

0.89(22.6)

1.78(45.2)

1.74(44.2)

1.500(38.1)

0.870(22.1)

36

100 10.5(267)

5.27(134)

4.03(102)

3.14(79.8)

1.53(38.9) 9.14

(232)

3.06(77.7)

WallThickness

0.035 in.

0.049 in.

0.065 in.

3.47(88.1)

Tube Extension End ConnectionsTube extensions are available on stainless steel valves only. Tube extension materialis 316L SS. See Ordering Information, page 8.

H

F

G

E

J➀

DC

➀ Height and width of 63 through 68 series flanges. Height of 62 series flange is 1.59 in. (40.4 mm); width is J dimension.

B

A

6.00(152)

9.53(242)

4.77(121)

2.94(74.7)

2.52(64.0)

1.25(31.8)

2.50(63.5)

SS-62TW6T35-3 0.281(7.1)

3.8

VCO O-ring Face Seal and VCR Metal Gasket Face Seal Fitting End ConnectionsFace seal fitting end connections require minimal axial clearance for ease of installation and service.VCO fitting contains fluorocarbon FKM O-ring. See Ordering Information, page 8.

VCRFitting

VCOFitting

Pressure ratings of valves with VCR or VCO fitting end connections are based on the ratings of the mating fitting; see the Swagelok VCR Metal Gasket Face SealFittings, or Swagelok VCO O-ring Face Seal Fittings catalog.➀ Height and width of 63 series flange. Height of 62 series flange is 1.59 in. (40.4 mm); width is J dimension.

SizeOrificein. (mm) CvOrdering Number

2.37 (60.2)

HC D E F G

1/4 in. 0.188 (4.8) 1.2SS-62TVCO4 2.60 (66.0) 1.30 (33.0) 1.66 (42.2) 1.26 (32.0) 0.68 (17.3)

1/2 in.

1.35 (34.3)

SS-63TVCO8

J➀

1/4 in. 0.188 (4.8) 1.2SS-62TVCR4

VCO O-ring Face Seal Fitting

1/2 in. 0.406 (10.3) 7.5SS-63TVCR8

VCR Metal Gasket Face Seal Fitting

0.406 (10.3) 7.5

2.37 (60.2)2.47 (62.7) 1.23 (31.2) 1.66 (42.2) 1.26 (32.0) 0.68 (17.3) 1.32 (33.5)

Dimensions, in. (mm)

4.50 (114)3.25 (82.6) 1.62 (41.1) 2.35 (59.7) 1.79 (45.5) 0.89 (22.6) 1.78 (45.2)

4.50 (114)3.63 (92.2) 1.81 (46.0) 2.35 (59.7) 1.79 (45.5) 0.89 (22.6) 1.75 (44.5)

H

F

G

E

J➀

DC

Page 28: Multi-Purpose Ball Valves · 2002-09-02 · Multi-Purpose Ball Valves 4 End Connections Ordering Number Cv Orifice, in. (mm) Dimensions, in. (mm) 2.24 (56.9) A B 1/4 in. female NPT

14 60 Series Ball Valves

Sanitary Fitting End Connections Valves with Swagelok TS and SC sanitary fitting end connections are available instainless steel only. The maximum pressure rating is 300 psig (20.6 bar); workingpressure and temperature ratings of these valves may be limited by the gasketmaterial and clamp used.

TS sanitary fitting end connections havea surface finish roughness average (Ra)of 15 µin. (0.38 µm). For moreinformation, see the Swagelok SanitaryFittings catalog.

SC sanitary clamp end connections areISO 2852 compatible.

See Ordering Information, page 8.

SizeOrificein. (mm) CvOrdering Number

Dimensions, in. (mm)

4.50(114)

HA B C D E F G

1/2 in. 0.370(9.4)

7.5SS-63TTS80.99(25.1)

0.37(9.4) 3.50

(88.9)1.75(44.4)

2.35(59.7)

1.79(45.5)

0.89(22.6)

1.78(45.2)

J➀

1.37(34.8)

3/4 in. 15SS-63TTS12

1 1/2 in. 1.250(31.8)

100SS-67TTS24

2 in. SS-68TTS32 1.87(47.5)

0.873(22.2)

42SS-65TTS161.99(50.5)

0.62(15.7)

6.25(159)

3.12(79.2)

4.16(106)

3.36(85.3)

1.74(44.2)

3.47(88.1)

1.500(38.1)

130

H

F

G

E

J➀

DC

B A

➀ Height and width of 63 through 68 series flanges. Height of 62 series flange is 1.59 in. (40.4 mm); width is J dimension.

1 in.

9.14(232)

5.50(140)

2.75(69.9)

4.03(102)

3.14(79.8)

1.53(38.9)

0.87(22.1)

6.00(152)

4.50(114)

2.25(57.2)

2.94(74.7)

2.52(64.0)

1.25(31.8)

3.06(77.7)

2.50(63.5)

2.52(64.0)

Mixed End Connections60 series valves can be ordered with two different end connections. Contact your independent Swagelok representative forordering information.

0.516(13.1)

SizeOrificein. (mm) CvOrdering Number

Dimensions, in. (mm)

0.516(13.1)

2.37(60.2)

H

1 in.

A B C D E F G

1/2 in. 0.281(7.1)

7.1SS-62TSC80.99(25.1)

0.37(9.4)

3.56(90.4)

1.78(45.2)

1.66(42.2)

1.26(32.0)

0.68(17.3)

1.35(34.3)

J➀

1.37(34.8) 9.14

(232)

5.50(140)

2.75(69.9)

3/4 in. 13.2SS-63TSC12

4.03(102)

3.14(79.8)

1.53(38.9)

0.87(22.1)

6.00(152)

4.50(114)

1 1/2 in. 1.250(31.8)

100SS-67TSC24

2.25(57.2)

2.94(74.7)

2.52(64.0)

1.25(31.8)

2 in.

3.06(77.7)

2.50(63.5)

SS-68TSC32 1.87(47.5)

2.52(64.0)

0.875(22.2)

42SS-65TSC16 1.99(50.5)

0.62(15.7)

6.25(159)

3.12(79.2)

4.16(106)

3.36(85.3)

1.74(44.2)

3.47(88.1)

1.500(38.1)

130

TS Sanitary Fittings

SC Sanitary Clamp Fittings

1.98(50.3)

4.50(114)

4.06(103)

2.03(51.5)

2.35(59.7)

1.79(45.5)

0.89(22.6)

1.78(45.2)

➀ Height and width of 63 through 68 series flanges. Height of 62 series flange is 1.59 in. (40.4 mm); width is J dimension.

Page 29: Multi-Purpose Ball Valves · 2002-09-02 · Multi-Purpose Ball Valves 4 End Connections Ordering Number Cv Orifice, in. (mm) Dimensions, in. (mm) 2.24 (56.9) A B 1/4 in. female NPT

60 Series Ball Valves 15

Special-Application Valves

Steam Service (S60P Series)Steam service ball valves can reduce lost energy, downtime,and safety hazards associated with leaking valves in a steamsystem. Unlike conventional sealing methods, the patenteddesigns of the seats and stem packing in the steam series ballvalves resist the erosive nature of steam, thus improvingperformance and enhancing safety.

Features■ Stainless steel or carbon steel materials.■ PEEK (polyetheretherketone) seats and stem seals

■ resist absorption of water■ resist erosive damage of steam.

Reinforced Grafoilflange sealsmaintain leaktightintegrity at hightemperatures

Encased 8-bolt constructionresists differential thermal expansionof body components during rapidtemperature cycling

Ordering InformationTo order, insert S before the series designator and replaceT with P.

Example: SS-S62PS4

To order steel valve body material, replace SS with S.

Example: S-S62PS4

Wetted components listed in italics.All other components same as shown on page 4.➀ Impregnated with hydrocarbon-based lubricant.➁ S62P, S63P, and S65P series—RTV sealant.

Materials of Construction

Valve Series Kit Ordering Number

S62P SS-91K-S62P

S65P SS-91K-S65P

S63P SS-91K-S63P

S67P SS-91K-S67P

S68P SS-91K-S68P

Material Grade/ASTM Specification

Packings, stembearing, seats (2) Molybdenum disulfide-coated PEEK

Component

Back sheets (2) S62P, S65P, S67P, S68P series—Grafoil;S63P series—N/A

Valve Body Material

Flange seals (2) Grafoil with 316 SS➀➁

Lubricant PTFE based

Body fasteners (8) Grade B8M class 2/A193

Zinc phosphate-coated grade B7/A193

Stainless Steel Steel

Material Stainless Steel

Temperature, °F (°C)

Steel

Working Pressure, psig (bar)

Series 62 67, 68 62, 63, 6563, 65 67, 68

–20 (–28) to 100 (37)150 (65)200 (93)250 (121)

2500 (172)2420 (166)2350 (161)2280 (157)

2500 (172)2320 (159)2150 (148)1980 (136)

2000 (137)1920 (132)1830 (126)1750 (120)

2500 (172)2250 (155)2010 (138)1770 (121)

2000 (137)1820 (125)1650 (113)1480 (101)

300 (148)350 (176)400 (204)450 (232)

2200 (151)2120 (146)2050 (141)1980 (136)

1910 (131)1840 (126)1770 (121)1700 (117)

1670 (115)1600 (110)1530 (105)1460 (100)

1520 (104)1280 (88.1)1040 (71.6)800 (55.1)

1310 (90.2)1140 (78.5)970 (66.8)800 (55.1)

500 (260)550 (287)600 (315)

1910 (131)1100 (75.7)200 (13.7)

1660 (114)1100 (75.7)200 (13.7)

1410 (97.1)1100 (75.7)200 (13.7)

710 (48.9)620 (42.7)200 (13.7)

710 (48.9)620 (42.7)200 (13.7)

Pressure-Temperature Ratings Seal KitsSeal kits contain instructions andcomponents of the materials listed inMaterials of Construction.Kits contain stem springs, gland,packing support, packings, stembearing, seats, seat springs, backsheets, flange seals, lubricant, andsealant.

Select a kit ordering number.

Saturated Steam RatingsStainless Steel Valves

1050 psig at 550°F (72.3 bar at 287°C)

Carbon Steel Valves

680 psig at 500°F (46.8 bar at 260°C)

Steel valves with Swagelok tube fitting end connections: 375°F (190°C) max.

Page 30: Multi-Purpose Ball Valves · 2002-09-02 · Multi-Purpose Ball Valves 4 End Connections Ordering Number Cv Orifice, in. (mm) Dimensions, in. (mm) 2.24 (56.9) A B 1/4 in. female NPT

16 60 Series Ball Valves

Thermal Service (T60M Series)The Swagelok thermal service ball valve, with its unique,spring-like metal seat, is designed to maintain a seal with a minimum seat load against the ball.

Features■ 316 SS or carbon steel material with Grafoil packing

and alloy X750 seats■ Resists contamination of the thermal liquid.■ Enhances safety in thermal liquid systems.■ Meets or exceeds FCI 70-2 for leaktight shutoff.■ Exceeds performance requirements of Fire Test

Standard API 607, 4th edition.

Component

Valve Body Material

Lubricant

Packing bearing Alloy X750➀ /AMS 5542

Fluorinated tungsten disulfide

Packing,➁flange seals (2)➂ Grafoil with 316 SS

Material Grade/ASTM Specification

Ball S17400 SS ➀ /A564

Seats Alloy X750 ➀ /AMS 5542

Body fasteners (8) Grade B8M class 2/A193

Zinc phosphate-coated grade B7/A193

Stainless Steel Steel

Valve Series Kit Ordering Number

T65M SS-91K-T65M

T63M SS-91K-T63M

T67M SS-91K-T67M

T68M SS-91K-T68M

Wetted components listed in italics.All other components same as shown on page 4.➀ Coated with molybdenum disulfide with hydrocarbon binder.➁ Impregnated with fluorocarbon-based lubricant.➂ Impregnated with hydrocarbon-based lubricant. T63M and T65M series—RTV

sealant.

Ordering InformationThermal series ball valves are available in 63, 65, 67, and 68series sizes. To order, insert T before the series designatorand replace the second T with M.

Example: SS-T63MS8

To order steel valve body material, replace SS with S.

Example: S-T63MS8

Smooth, quarter-turn rotary operation■ resists outside

contaminants■ provides reliable

containment ofthermal liquids

Unique, spring-loadedmetal seats■ provide positive leaktight

sealing at temperaturesup to 850°F (454°C)

■ work equally well in low-and high-pressuresystems.

Materials of Construction

Encased 8-boltconstruction

resists differential thermalexpansion of bodycomponents during rapidtemperature cycling

Seal KitsSeal kits contain instructions and components of the materialslisted in Materials of Construction.Kits contain ball, seats, packing, flange seals, stem bearings,back seats, packing supports, stem springs, lubricant, andsealant.

Select a kit ordering number.

Material Stainless Steel

Temperature, °F (°C) Working Pressure, psig (bar)

Series 63, 65 63, 65 67, 6867, 68

–65 (–53) to 400 (204)450 (232)500 (260)550 (287)600 (315)

1000 (68.9)1000 (68.9)1000 (68.9)1000 (68.9)1000 (68.9)

500 (34.4)500 (34.4)500 (34.4)500 (34.4)500 (34.4)

1000 (68.9)800 (55.1)710 (48.9)620 (42.7)540 (37.2)

500 (34.4)500 (34.4)500 (34.4)500 (34.4)500 (34.4)

650 (343)700 (371)750 (398)800 (426)850 (454)

1000 (68.9)1000 (68.9)1000 (68.9)1000 (68.9)1000 (68.9)

500 (34.4)500 (34.4)500 (34.4)500 (34.4)500 (34.4)

450 (31.0)370 (25.4)280 (19.2)200 (13.7)

450 (31.0)370 (25.4)280 (19.2)200 (13.7)

Steel

Pressure-Temperature Ratings

Steel valve ratings limited to –20°F (–28°C).Steel valves with Swagelok tube fitting end connections: 375°F (190°C) max.

Packing supports (2),back seats (2) 316 SS/A276

Page 31: Multi-Purpose Ball Valves · 2002-09-02 · Multi-Purpose Ball Valves 4 End Connections Ordering Number Cv Orifice, in. (mm) Dimensions, in. (mm) 2.24 (56.9) A B 1/4 in. female NPT

60 Series Ball Valves 17

Live-loadedGrafoil stempacking

provides a reliablestem seal duringnormal conditionsand maintains aseal in the event of fire

High-strength metalstem bearings

provide smoothactuation, resist wearand extrusion, andmaintain packing loadin the event of fire

Grafoil flange seals

provides leaktight containment undernormal and fire conditions, eliminatingthe need for a secondary flange seal

Vented ball

allows pressure to equalize between valve bodyand upstream port, preventing overpressurizationand potential seal blowout under fire conditions

Encased 8-bolt construction

maintains body integrity and bodyseals during rapid temperaturechanges resulting from fireexposure and water quenching

Compensatingseat design

live loads the seat tocompensate for wear andchanges in temperature or pressure during normalconditions and reducesdistortion of seats frompressure surges

Fire Series (A60T Series)Fire series ball valves meet fire test specification API Standard 607, 4th edition.

Materials of Construction

Ordering Information

Fire series ball valves are available in 63, 65, 67, and 68series sizes. To order, insert A in the ordering number.

Example: SS-A63TS8

To order steel valve body material, replace SS with S.

Example: S-A63TS8

See the Swagelok Fire Series Ball Valves catalog for more details.

Testing

In addition to the requirements given in Testing, page 5, fireseries ball valves meet those of API Standard 607, 4th edition,and Swagelok WS-166 Fire Test Specification. See theSwagelok Fire Series Ball Valves catalog for more details.

Wetted components listed in italics.All other components same as shown on page 4.➀ RTV sealant on flange seals.

Pressure-Temperature Ratings

Steel valve ratings limited to –20°F (–28°C).Steel valves with Swagelok tube fitting end connections: 375°F (190°F) max.

Component

Valve Body Material

Lubricants

Packing supports (2) Polyimide

Fluorinated tungsten disulfide;molybdenum with hydrocarbon binder;nickel antiseize in hydrocarbon carrier

Packing,flange seals (2)➀ Grafoil with 316 SS wire

Material Grade/ASTM Specification

Body fasteners (8) Grade B8M class 2/A193

Zinc phosphate-coated grade B7/A193

Seats with integralweir rings (2)

Glass-filled reinforced PTFE;Grafoil with 316 SS wire

Coned-disc springs (2) Grafoil-lined 316 SS/A167

Stainless Steel Steel

67, 68

2000 (137)1600 (110)1000 (68.9)400 (27.5)

300 (20.6)200 (13.7)100 (6.8)

Material Name Stainless Steel, Steel

Series 63, 65

Temperature °F (°C) Working Pressure psig (bar)

–40 (–40) to 100 (37)150 (65)200 (93)250 (121)

2200 (151)1600 (110)1000 (68.9)400 (27.5)

300 (148)350 (176)400 (204)

300 (20.6)200 (13.7)100 (6.8)

Grafoil weir ring

provides seat seal against the ball during fire conditions, even if only a portion of the seat is destroyed

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18 60 Series Ball Valves

Component Material Grade/ASTM Specification

Fluorinated-based with PTFE

Lower stem nut Alloy 400

Packing support, stembearing ECTFE

Packing Virgin PTFE/ASTM D1710

Vented ball Alloy R-405/B164

Support rings (2) 62, 63 series—alloy 400/B12765, 67, 68 series—316 SS/A167

Seats (2) Virgin PTFE

Coned-disc springs (2) Alloy X750/AMS 5542

Flanges (2) WCB/A216

Lubricant

Chlorine Series (C60V Series)Features■ Materials include carbon steel valve body with virgin PTFE

seats and packing, in accordance with the guidelines of theChlorine Institute Pamphlet 6, Piping Systems for DryChlorine.

■ Upstream ball vent prevents overpressurization in ball and body when valve is closed.

Pressure-Temperature Ratings300 psig at –20 to 250°F (20.6 bar at –28 to 121°C).

Cleaning and PackagingC60V series valve bodies and flanges are cleaned in mineralspirits followed by an aqueous cleaning solution containing a surfactant. All other wetted components are cleaned inaccordance with Special Cleaning and Packaging (SC-11).

C60V series ball valves are capped and sealed individually in desiccant packaging and are tagged for chlorine service.

TestingEvery chlorine series valve is factory tested with nitrogen at300 psig (20.6 bar). Seats have a maximum allowable leakrate of 0.04 std cm3/min.

Shell testing with gas at 300 psig (20.6 bar) is performed on62, 63, and 65 chlorine series valves.

Shell testing with gas at 1.5 times the maximum workingpressure is performed on 67 and 68 chlorine series valves.

Ordering InformationSelect an ordering number from the Dimensions tables forSwagelok tube fitting, female NPT, or tube and pipe socket

Materials of Construction

All-Welded Valves (W60T Series)FeaturesAll-welded ball valves incorporate the proven design features of the on-off (2-way)ball valve, all-welded body construction, and live-loaded packing to ensure totalsystem fluid containment.

TestingIn addition to the requirements given in Testing, page 5, ahydrostatic shell test is performed with pure water at 1.5times the working pressure.

Dimensions and OrderingInformationDimensions in inches and (millimeters) arefor reference only, subject to change.

Select an ordering number.

To order other seat materials, replace T withC for carbon/glass PTFE, E for UHMWPE,or V for virgin PTFE.

Example: SS-W63CF8

Full penetration weld

provides one-piece bodyconstruction for leaktightfluid containment

H

J

EF

CD

G

SizeOrderingNumber

Orificein. (mm) Cv C D E F G H J

Female NPT End Connections

1/2 in. SS-W63TF8 0.516 (13.1) 12 2.69 (68.3) 1.34 (34.0) 2.32 (58.9) 1.79 (45.5) 0.96 (24.4) 4.50 (114) 1.60 (40.6)

1 in. SS-W65TF16 0.875 (22.2) 38 3.59 (91.2) 1.79 (45.5) 2.93 (74.4) 2.52 (64.0) 1.26 (32.0) 6.00 (152) 2.24 (56.9)

Dimensions, in. (mm)

Seal KitsKits contain instructions, stemsprings, gland, packing support,packings, stem bearing, seatsubassemblies, flange seals, andlubricant.

Select a kit ordering number.

ValveSeries

Kit OrderingNumber

C62V SS-91K-C62V

C65V SS-91K-C65V

C63V SS-91K-C63V

C67V SS-91K-C67V

C68V SS-91K-C68V

Wetted components listed in italics.All other components same as shown on page 4.

Body fasteners (4) Cadmium-plated carbon steel grade 8/SAE J429

weld end connections. Insert C before the series designator.Replace SS and T with S and V, respectively.

Example: S-C62VS4

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60 Series Ball Valves 19

Features■ Temperature rating –65 to 250°F

(–53 to 121°C).

■ Available in 2-way and 3-way 62, 63,65, 67, and 68 series sizes instainless steel and in 2-way 62, 63,and 65 series sizes in brass.

■ Available with seat materials shown in the table below.

Ordering InformationTo order, insert L in the ordering number.

Examples: SS-L62TS4SS-L62XTS4

Seal KitsSeal kits contain instructions andcomponents of the materials listed in Materials of Construction. See Seal Kits, page 21.

Materials of Construction

Pressure-Temperature Ratings

Stainless Steel

Stem bearing Molybdenum disulfide-coated PEEK

Flange seals Buna C

Material

Brass

Component

Valve Body Material

Wetted components listed in italics.All other components same as shown on page 4.

Wetted components listed in italics.All other components same as shown on page 4.➀ Coated with molybdenum disulfide with hydrocarbon binder.

Materials of Construction

Ordering InformationTo order, insert R before the seriesdesignator in the valve ordering number.

Example: SS-R63TS8

Pressure-Temperature Ratings

Valve Series

Pressure Ratingat 0 to 100°F(–17 to 37°C)

Pressure Ratingat 400°F(204°C)

R62T, R63T, R65T 2200 psig (151 bar)330 psig (22.7 bar)

R67T, R68T 1500 psig (103 bar)

ComponentMaterial Grade/

ASTM Specification

Packing bolt➀ , spacer ring 316 SS/A276

Top quad-seal support,stem bearing PEEK

Flange seal, stem quad seal Fluorocarbon FKM

Lower quad-seal support Reinforced PTFE

Valve Series Kit Ordering NumberR62T SS-91K-R62T

R65T SS-91K-R65T

R63T SS-91K-R63T

R67T SS-91K-R67TR68T SS-91K-R68T

Seal KitsSeal kits contain instructions andcomponents of the materials listed in Materials of Construction.

Kits contain stem spring, quad sealsupports, spacer ring, stem quad seal,stem bearing, seats, seat springs,flange seals, and lubricant.

Select a kit ordering number.

Stainless Steel

ReinforcedPTFE

Carbon/Glass PTFE Polyethylene Virgin PTFE

Reinforced PTFE, Carbon/GlassPTFE, Polyethylene Virgin PTFE

Working Pressure, psig (bar)

–65 (–53) to 100 (37)

2200 (151)2200 (151)2200 (151)

2500 (172)2500 (172)2500 (172)

3000 (206)2500 (172)2500 (172)

1500 (103)1500 (103)1500 (103)

2000 (137)1500 (103)1500 (103)

1500 (103)1500 (103)1500 (103)

626365

Brass

67, 68 1500 (103) 1500 (103) 1500 (103) 1500 (103) —

Switching (3-Way)

–65 (–53) to 100 (37)62, 63, 65 1000 (68.9) 1000 (68.9) 1000 (68.9) 1000 (68.9) — —

67, 68 500 (34.4) 500 (34.4) 500 (34.4) 500 (34.4) — —

Temperature, °F (°C)

Valve Body Material

SeatMaterial

Valve Series

On-Off (2-Way)

See Pressure-Temperature Ratings, page 6, for ratings from 100 to 250°F (37 to 121°C).

Valves for Low-Temperature Service (L60 Series)

Valves for Rapid-Cycle Service (R60T Series)The quad seal-packed ball valve may be moreeffective in applications requiring rapid cycling of a valveor when packing adjustments may be difficult.

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20 60 Series Ball Valves

Vented Valves

■ Allows vertical or horizontalmounting.

■ Can be installed on panelsup to 3/16 in. (4.8 mm) for62 series and 1/4 in.(6.4 mm) thick for 63, 65, 67,and 68 series.

■ Fits oval and lever handle.

■ Provides template for drillingholes.

Ordering InformationSelect an ordering number.

For 4-Bolt ValvesAssembled with CarbonSteel Bolts

Kit includes self-cinching nut,cover plate, cap screws,panel mount brackets, twostainless and two carbonsteel bolts, and instructions.

Options and Accessories

Handles

Panel Mount KitLow Dead Space Inserts

■ Reduce fluid entrapment around the ball, stem, and seatswhile the valve is in the open or closed position.

■ For use in select ball valves; not for use on steam, thermal,or fire series valves.

■ Made from carbon/glass reinforced PTFE.

To order, add -LD as a suffix to the valve ordering number.

Examples: SS-62TS4-LD; SS-62XTS4-F8-LD

Kits for Field AssemblySelect an ordering number.

For 4-Bolt Valves Assembledwith Stainless Steel Studsand All 8-Bolt Valves

Kit includes self-cinching nut,cover plate, cap screws, panelmount brackets, andinstructions.

On-Off (2-Way)

63 TGC-91K-63-LDTGC-91K-L63-LD

65 TGC-91K-65-LDTGC-91K-L65-LD

67 TGC-91K-67-LDTGC-91K-L67-LD

68 TGC-91K-68-LDTGC-91K-L68-LD

Switching (3-Way)

63 TGC-91K-63X-LDTGC-91K-L63X-LD

65 TGC-91K-65X-LDTGC-91K-L65X-LD

67 TGC-91K-67X-LDTGC-91K-L67X-LD

68 TGC-91K-68X-LDTGC-91K-L68X-LD

Kit Ordering Numbers

Vent Passage

VentPassage

External Vent Option Internal Vent Option

ValveSeries All OtherLow Temperature

62 TGC-91K-62-LDTGC-91K-L62-LD

62 TGC-91K-62X-LDTGC-91K-L62X-LD

ValveSeries

Kit OrderingNumber

62 MS-PMK-62

63 MS-PMK-63

65 MS-PMK-65

67 MS-PMK-67

68 MS-PMK-68

ValveSeries

Kit OrderingNumber

62 MS-PMK-S62

63 MS-PMK-S63

65 MS-PMK-S65

67 MS-PMK-S67

68 MS-PMK-S68

Locking Lever Bracket Handle Oval Handle

A variety of handle options is available for use with 60 seriesball valves. To order a locking lever bracket handle, add -JLas a suffix to the ordering number. To order an oval handle,add -JK as a suffix to the ordering number. For additionalinformation and dimensions, see the Swagelok Process BallValves Handle Options catalog.

On-off (2-way) ball valves are available with either an internalor an external vent. These vents are available for eitherupstream or downstream service. For details and orderinginformation, see the Swagelok 60 Series Ball Valves Externaland Internal Vent Options catalog.

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60 Series Ball Valves 21

Seal KitsThe swing-out design of 4-bolt valves allows fast and easymaintenance with the valve in-line.

Kits contain:■ gland■ packing support■ packings■ stem bearings■ seat subassemblies■ flange seals■ ball in alloy X750 seal kit only■ lubricant appropriate to seat

material, shown on page 4■ instructions.

Actuator Options

Position Indicatorsdisplay visual status of a valve. To order, contact yourindependent Swagelok representative.

Electropneumatic Actuationadds a solenoid valve to the pneumatic actuator to allowactuation by an electrical signal. For more information, see theSwagelok Electro-Pneumatically Actuated Ball Valves catalog.

ISO 5211-Compliant Actuatormounting bracket kits are available. For more information,contact your independent Swagelok representative.

Fastener KitsEach 4-bolt valve kit contains stem nuts, body fasteners, and body nuts. Select an ordering number.

Flange Seal KitsEach 4-bolt valve kit contains two flangeseals, lubricant, and instructions. Toorder, insert a material designator as a prefix and a uniform size number as a suffix to the basic ordering number.

Example: VA70-91K-121

To order a seal kit for a stainless steel or steel valve, add a seat material designator as a suffix to the basic orderingnumber.

Example: SS-91K-62T

To order a seal kit for a brass valve, replace SS with B.

Example: B-91K-62T

To order a seal kit for a low-temperature service valves, insert L before the series designator.

Example: SS-91K-L62T

Basic OrderingNumber

ValveSeries Seat Material Designator

SS-91K-62-62 T Reinforced PTFEM Alloy X750C Carbon/glass reinforced PTFEP PEEKE UHMWPEV Virgin PTFE

Valve Series

Valve Body Material

62 316-61K-62 S-61K-62

63 316-61K-63 S-61K-63

65 316-61K-65 S-61K-65

67 316-61K-67 S-61K-67

68 316-61K-68 S-61K-68

Material DesignatorTemperature Range

°F (°C)Basic Ordering

NumberStandard Flange SealUniform Size Number

VA70 Fluorocarbon FKM –20 to 450(–28 to 232)

-91K-

017 62 series121 63 series129 65 series141 67 series147 68 series

BN70 Buna N➀

EP70 Ethylene propyleneNE70 Neoprene

–20 to 250(–28 to 121)

BC70 Buna MS 28775 – 65 to 250(–53 to 121)

T PTFE 50 to 150(10 to 65)

Stainless Steel Brass, Steel

Limit Switchesindicate actuator position by means of an electrical signal.They meet various NEMA ratings such as NEMA4(weatherproof) and NEMA7 (explosion proof). To order, contact your independent Swagelok representative.

Electric Actuatorsare rugged and lightweight, and connect alternating- or direct-current power sources. For more information, see theSwagelok 141 and 142 Series Electric Actuators catalog.

SS-91K-68-

SS-91K-67-

SS-91K-65-

SS-91K-63-

68

67

65

63

Fastener Kit Ordering Number

➀ 62, 63, and 65 series valves only.

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22 60 Series Ball Valves

Rack and Pinion Pneumatic Actuators

90° Actuation (130 Series)180°Actuation (150 Series)Swagelok rack and pinion pneumaticactuators are compact, lightweight,easily mountable, and can be operatedwith standard shop air.

Low-pressure spring-return actuators forapplications with lower-pressure air areavailable. Contact your independentSwagelok representative.

Features■ 90° actuation for 2-way flow patterns.

■ 180° actuation for 3-way flowpatterns.

■ Urethane finish on body and cap.

■ Factory tested for proper operation.

Technical DataFor technical data, including actuatortypes materials of construction, andpressure-temperature ratings, see theSwagelok Rack and Pinion PneumaticActuators catalog.

Ordering InformationFor Field Assembly

1. From Table 1, select the actuatorseries that corresponds with yourvalve series, flow pattern, seatmaterial, system pressure, andminimum actuator pressure.

Example: 133

2. Find this actuator series number inTable 2, confirm the valve series andtype, and select the actuator orderingnumber and mounting bracket kitordering number.

Example: MS-133-DA and MS-MB-63

3. For dual-mounted valves (two valvesmounted to one actuator), order twomounting bracket kits.

Required actuator pressures are based on valve performance using pressurized air or nitrogen.

Minimum Actuator Pressure, psig (bar)

135

133

62

2-way

C, E, T, V Maximumvalve rating

Single

70 (4.9)

— 30 (2.1) 60 (4.2) 131

Spring Return

75 (5.2) 15 (1.1) 20 (1.4) 133

P

1050 (72) — 50 (3.5) 85 (5.9)

1311500 (103)—

55 (3.8) 100 (6.9)

2500 (172) 65 (4.5) —

1050 (72) 70 (4.9) 80 (5.6) 20 (1.4) 35 (2.5)133

2500 (172) 80 (5.6) 90 (6.2) 25 (1.8) 45 (3.1)

3-way

C, E, T, V

Maximumvalve rating

70 (4.9) — 30 (2.1) 60 (4.2) 151

75 (5.2) 80 (5.6) 15 (1.1) 20 (1.4) 153

P— — 50 (3.5) 85 (5.9) 151

65 (4.5) 75 (5.2) 20 (1.4) 35 (2.5) 153

63

2-way

C, E, T, V— 70 (4.9) — 131

80 (5.6) — 40 (2.7) 70 (4.9)

133

M — 90 (6.2) —

P

1050 (72) 80 (5.6)

35 (2.5) 60 (4.2)

1500 (103) 85 (5.9) 45 (3.1) 75 (5.2)

2000 (137) 95 (6.5) 55 (3.8) 100 (6.9)

2500 (172) — 70 (4.9) —

T (fire)

Maximumvalve rating

70 (4.9) — —

3-way

C, E, T, V— 95 (6.5) — 151

80 (5.6) — 40 (2.7) 70 (4.9) 153

P— 85 (5.9) — 151

80 (5.6) — 30 (2.1) 60 (4.2) 153

65

2-way

C, E, T, V100 (6.9) — 70 (4.9) — 133

65 (4.5) 80 (5.6) 30 (2.1) 45 (3.1)

M — 60 (4.2) —

P

1050 (72) 95 (6.5) — 50 (3.5) 90 (6.2)

1500 (103) — 85 (5.9) —

1050 (72) 65 (4.5) 80 (5.6) 25 (1.8) 40 (2.7)

1351500 (103) 75 (5.2)

35 (2.5) 60 (4.2)

2500 (172) 80 (5.6) 50 (3.5) 90 (6.2)

T (fire)

Maximumvalve rating

70 (4.9) —

3-way

C, E, T, V— 70 (4.9) — 153

80 (5.6) — 30 (2.1) 45 (3.1) 155

P— 50 (3.5) 90 (6.2) 153

75 (5.2) 85 (5.9) 20 (1.4) 30 (2.1) 155

67

2-way

C, E, T, V 70 (4.9) — 35 (2.5) 60 (4.2)135

M — 80 (5.6) —

P

1050 (72) 80 (5.6)—

45 (3.1) 70 (4.9)135

1500 (103) 90 (6.2) 60 (4.2) 100 (6.9)

2000 (137) — 75 (5.2) —135

T (fire)

Maximumvalve rating

80 (5.6)

3-wayC, E, T, V 85 (5.9)

35 (2.5)60 (4.2)

155P 60 (4.2) 65 (4.5)

68

2-way

C, E, T, V 80 (5.6) 55 (3.8) 90 (6.2)

135

M — 100 (6.9) —

P

1050 (72) 90 (6.2) — 60 (4.2) 100 (6.9)

1500 (103)—

75 (5.2)—

2000 (137) 90 (6.2)

T (fire)Maximum

valve rating90 (6.2)

3-wayC, E, T, V

55 (3.8)90 (6.2)

155P — 100 (6.9)

Dual Single

Double Acting

DualValveSeries

SeatMaterial

Designator

SystemPressurepsig (bar)

Actuator Series

FlowPattern

Table 1—Actuator Pressure Required at System Pressure

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60 Series Ball Valves 23

Actuator Model

Actuators for Field Assembly Factory Assemblies

Actuator Ordering Number Actuator Designator

131or

151

62

2-way MS-131-SR MS-131-DA MS-MB-62 -31C -31O

3-way MS-151-SR MS-151-DA MS-MB-62 -51S -51D

Steam MS-131-SR-HT MS-131-DA-HT MS-MB-S62 -31CHT -31OHT -31DHT

63

2-way MS-131-SR MS-131-DAMS-MB-63-131

— -31D

3-way MS-151-SR MS-151-DA -51S -51D

All weldedMS-131-SR MS-131-DA

MS-MB-73-131 -31C -31O -31D

Steam MS-MB-63-131 -31CHT -31OHT -31DHT

133or

153

62

2-way MS-133-SR MS-133-DAMS-MB-62-133

-33C -33O -33D

3-way MS-153-SR MS-153-DA -53S -53D

Steam MS-133-SR-HT MS-133-DA-HT MS-MB-S62-133 -33CHT -33OHT -33DHT

63

2-way MS-133-SR MS-133-DAMS-MB-63

3-way MS-153-SR MS-153-DA -53S -53D

All welded MS-133-SR MS-133-DA MS-MB-73-133 -33C -33O -33D

Fire➀ MS-133-SR-FP —

MS-MB-63

-33CFP —

Steam MS-133-SR-HTMS-133-DA-HT

-33CHT -33OHT-33DHT

Thermal

65

2-way MS-133-SR MS-133-DAMS-MB-65

-33C -33O -33D

3-way MS-153-SRMS-133-SR

MS-153-DAMS-133-DA

-53S -53D

All welded MS-MB-75-133 -33C -33O -33D

Steam MS-133-SR-HTMS-133-DA-HT

-33CHT -33OHT-33DHT

Thermal

135or

155

65

2-way MS-135-SR MS-135-DAMS-MB-65-135

-35C -35O -35D

3-way MS-155-SR MS-155-DA -55S -55D

All welded MS-135-SR MS-135-DA MS-MB-75-135 -35C -35O -35D

Fire➀ MS-135-SR-FP —

MS-MB-65-135

-35CFP —

Steam MS-135-SR-HTMS-135-DA-HT

-35CHT -35OHT-35DHT

Thermal

67

2-way MS-135-SR MS-135-DA

MS-MB-67

-35C -35O -35D

3-way MS-155-SR MS-155-DA -55S -55D

Fire➀ MS-135-SR-FP — -35CFP —

Steam MS-135-SR-HTMS-135-DA-HT

-35CHT 35OHT35DHT

Thermal

68

2-way MS-135-SR MS-135-DA

MS-MB-68

-35C -35O -35D

3-way MS-155-SR MS-155-DA -55S -55D

Fire➀ MS-135-SR-FP — -35CFP —

Steam MS-135-SR-HTMS-135-DA-HT

-35CHT -35OHT-35DHT

Thermal

NormallyClosed

Spring Return

NormallyOpen

-31D

DoubleActing

➀ Fire series ball valves are assembled to a fail-safe pneumatic actuator that contains a Swagelok fusible plug and a Swagelok mud-dauber fitting. The fusible plug melts if the external temperature reaches 280°F (137°C), relieving pressure in the actuator and allowingthe valve to cycle closed.

Spring ReturnMounting

Bracket KitOrdering Number

FlowPatternor Valve

TypeValveSeries

Double Acting

Table 2—Actuator Ordering Numbers

Factory Assemblies

1. Select a valve from the catalog.Example: SS-62TS4

2. Find the valve series (62), type(2-way), and seat material designator(T) in Table 1.

3. Confirm minimum actuator pressureneeded to drive actuator and actuatortype (spring return or double acting).Example: 30 psig (2.1 bar) pressureis required to drive a double-acting

actuator. Select actuator model 131.

4. See Table 2 and find the actuatormodel in the first column. Confirm thevalve series and flow pattern or valvetype, and find the factory assembliesactuator designator in the lastcolumn.Example: 31D

5. Add this designator as a suffix tocomplete the ordering number.Example: SS-62TS4-31D

6. For dual-mounted valves, (two valvesmounted to one actuator), add DM asa suffix to the ordering number.Example: SS-62TS4-31DDM

Note: Factory-assembled valves withUHMWPE seats and packing areassembled with nonfluorocarbonpneumatic actuators (designator -NF).

— —

— —

— —

— —

— —

-33C -33O -33D

MS-MB-65

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Rack and Pinion Actuator Dimensions

ON

LK

MP

mountingholes

B

C

D

A

EG F

JH

Q C

Pmounting

holes

C

G

ValveSeries

FlowPatternor Valve

Type

Dimensions, in. (mm)

A B C D E F G H J K L M N (D) O (S) P Q R

131 or 151 Series

622-way,3-way

3.08(78.2)

0.34(8.6)

1/8 in.NPT

1.75(44.4)

3.04(77.2)

1.73(43.9)

1.31(33.3)

0.60(15.2)

0.52(13.2)

0.31(7.9)

1.46(37.1)

1.25(31.8)

4.09(104)

4.91(125)

0.34(8.6)

1.75(44.4)

—63 3.55

(90.2)1.62(41.1)

63 Allwelded

3.62(91.9)

1.65(41.9)

1.41(35.8)

133 or 153 Series

622-way,3-way

3.52(89.4)

0.48(12.2)

1/8 in.NPT

2.31(58.7)

4.07(103)

2.32(58.9)

1.75(44.5)

0.75(19.1)

0.81(20.6 )

0.44(11.2)

2.16(54.9)

1.56(39.6)

5.89(150)

7.86(200)

0.34(8.6)

2.31(58.7)

63

3.95(100)

Allwelded

4.06(103)

2.09(53.1)

1.41(35.8)

65

2-way,3-way 4.85

(123)

2.31(58.7)

Allwelded

2.38(60.5)

1.72(43.7)

135 or 155 Series

65

2-way,3-way 6.10

(155)

0.60(15.2)

1/2 in.NPT

3.06(77.7)

5.27(134)

3.27(83.1)

2.00(50.8)

0.97(24.6)

1.33(33.8)

1.44(36.6)

3.15(80.0)

4.00(102)

8.41(214)

11.9(302)

0.53(13.5)

1.69(42.9)

Allwelded

3.47(88.1)

2.13(54.1)

67 2-way,3-way

6.62(168) 1.69

(42.9)—

68 2-way,3-way

6.89(175)

Swagelok, VCO, VCR—TM Swagelok CompanyGrafoil—TM UCAR Carbon Company Inc.© 2001, 2002 Swagelok CompanyPrinted in U.S.A., MI July 2002, R4MS-01-146

Safe Product SelectionWhen selecting a product, the total system design mustbe considered to ensure safe, trouble-free performance.Function, material compatibility, adequate ratings,proper installation, operation, and maintenance are theresponsibilities of the system designer and user.

Caution: Do not mix or interchange parts with those ofother manufacturers.

ON

LK

M

P mountingholes

B

C

D

A

R

P mountingholes

C

(D) = double acting; (S) = spring return.

All Welded

Page 39: Multi-Purpose Ball Valves · 2002-09-02 · Multi-Purpose Ball Valves 4 End Connections Ordering Number Cv Orifice, in. (mm) Dimensions, in. (mm) 2.24 (56.9) A B 1/4 in. female NPT

Trunnion Bal l Va lves

83 Ser ies and H83 Ser ies■ Pressures up to 10 000 psig (689 bar)

■ 1/8 to 1/2 in. and 6 to 12 mm Swagelok tube fitting or NPT end connections

■ 316 stainless steel materials

www.swagelok.com

Page 40: Multi-Purpose Ball Valves · 2002-09-02 · Multi-Purpose Ball Valves 4 End Connections Ordering Number Cv Orifice, in. (mm) Dimensions, in. (mm) 2.24 (56.9) A B 1/4 in. female NPT

2 Trunnion Ball Valves

1500 (103)

Features■ Compact, maximum flow design

■ Low operating torque

■ 2- or 3-way flow patterns

■ Panel mounting

■ Pneumatic and electric actuatorsavailable

Heavy-dutydirectionalhandle

Bottom-loaded,blowout-proof stem

Spring-loadedseats

Blowout-prooftrunnion-style ball

Cleaning and PackagingEvery Swagelok trunnion ball valve is cleaned and packagedin accordance with Swagelok Standard Cleaning andPackaging (SC-10).

Important Information AboutBall Valves■ Valves that have not been cycled for a

period of time may have a higherinitial actuation torque.

■ Swagelok ball valves are designed tobe operated in a fully open or fullyclosed position.

TestingEvery Swagelok trunnion ball valve is factory tested withnitrogen at 1000 psig (68.9 bar). Seats have a maximumallowable leak rate of 0.1 std cm3/min. Shell testing isperformed to a requirement of no detectable leakage witha liquid leak detector.

SeatMaterial

TemperatureRating,°F (°C)

Pressure Rating at 100°F (37°C)psig (bar)

PEEK 0 to 450(–17 to 232)

Stainless Steel Alloy 400

PCTFE,reinforced

nylon

0 to 250(–17 to 121) 6000 (413) 5000 (344)

PTFE

Flow Coefficient(Cv)

2-way valves—1.0 to 1.6

depending on endconnection;

3-way valves—0.75

83 Series

H83 Series

PEEK 0 to 450(–17 to 232)

6000 to 10 000(413 to 689)

depending on endconnection

2-way valves—1.0 to 1.6

depending on endconnection;

3-way valves—0.75

Technical Data

1500 (103)

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Trunnion Ball Valves 3

83 SeriesPressure-temperature ratings for 83series valves are based on listedseat materials, fluorocarbon FKMO-rings, and reinforced PTFEbackup rings.Low-temperature L83 series ballvalves are available. See page 8.

Pressure-Temperature Ratings

Material 316 SS

Seat MaterialPCTFE,Nylon PTFE PEEK

PCTFE,Nylon PTFE PEEK

Temperature, °F (°C) Working Pressure, psig (bar)

0 (–17) to 100 (37)150 (65)200 (93)250 (121)

6000 (413)3000 (206)2000 (137)1000 (68.9)

1500 (103)1125 (77.5)750 (51.6)625 (43.0)

6000 (413)5800 (399)5000 (344)4100 (282)

5000 (344)3000 (206)2000 (137)1000 (68.9)

1500 (103)1125 (77.5)750 (51.6)625 (43.0)

5000 (344)4690 (323)4390 (302)4100 (282)

300 (148)350 (176)400 (204)450 (232)

————

500 (34.4)375 (25.8)250 (17.2)125 (8.6)

3200 (220)2300 (158)1400 (96.4)500 (34.4)

————

500 (34.4)375 (25.8)250 (17.2)125 (8.6)

3200 (220)2300 (158)1400 (96.4)500 (34.4)

Alloy 400

Material 316 SS

End ConnectionsF2, F4,

S6MM, S4 S8MM S12MM S6 S8 S10MM

Temperature, °F (°C) Working Pressure, psig (bar)

0 (–17) to 100 (37)150 (65)200 (93)250 (121)

10 000 (689)7 500 (516)5 000 (344)4 100 (282)

7500 (516)7500 (516)5000 (344)4100 (282)

6600 (454)6600 (454)5000 (344)4100 (282)

6500 (447)6500 (447)5000 (344)4100 (282)

6700 (461)6700 (461)5000 (344)4100 (282)

6000 (413)5900 (406)5000 (344)4100 (282)

300 (148)350 (176)400 (204)450 (232)

3 200 (220)2 300 (158)1 400 (96.4)

500 (34.4)

3200 (220)2300 (158)1400 (96.4)500 (34.4)

3200 (220)2300 (158)1400 (96.4)500 (34.4)

3200 (220)2300 (158)1400 (96.4)500 (34.4)

3200 (220)2300 (158)1400 (96.4)500 (34.4)

3200 (220)2300 (158)1400 (96.4)500 (34.4)

Flow Data at 70°F (20°C)83 Series 2-Way0.187 in. (4.75 mm) orifice, 1.2 Cv

83 Series 3-Way0.187 in. (4.75 mm) orifice, 0.75 Cv

Pressure Drop toAtmosphere (∆p)

psi (bar)Air Flow,

std ft3/min (std L/min)Water Flow,

U.S. gal/min (L/min)

10 (0.68) 14.0 (396) 3.8 (14.3)

50 (3.4) 36.0 (1019) 8.5 (32.1)

100 (6.8) 64.0 (1812) 12.0 (45.4)

Pressure Drop toAtmosphere (∆p)

psi (bar)Air Flow,

std ft3/min (std L/min)Water Flow,

U.S. gal/min (L/min)

10 (0.68) 8.0 (226) 2.4 (9.0)

50 (3.4) 23.0 (651) 5.3 (20.0)

100 (6.8) 40.0 (1132) 7.5 (28.3)

H83 Series 3-Way0.187 in. (4.75 mm) orifice, 0.75 Cv

H83 Series 2-Way0.187 in. (4.75 mm) orifice, 1.2 Cv

Pressure Drop toAtmosphere (∆p)

psi (bar)Air Flow,

std ft3/min (std L/min)Water Flow,

U.S. gal/min (L/min)

150 (10.3) 92 (2805) 15 (56.7)

600 (41.3) 340 (9627) 29 (109)

1000 (68.9) 570 (16 140) 38 (143)

Pressure Drop toAtmosphere (∆p)

psi (bar)Air Flow,

std ft3/min (std L/min)Water Flow,

U.S. gal/min (L/min)

150 (10.3) 57 (1614) 9.2 (34.8)

600 (41.3) 210 (5946) 18 (69.1)

1000 (68.9) 350 (9912) 24 (90.8)

H83 SeriesPressure-temperature ratings forH83 series valves are based onPEEK seats, fluorocarbon FKMO-rings, and reinforced PTFEbackup rings.Low-temperature LH83 series ballvalves are available. See page 8.

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4 Trunnion Ball Valves

Materials of Construction

83 Series

2-Way

7

6

10

Wetted components listed in italics.➀ Ball trunnions are PTFE coated in 83 series 2-way valve.

Stainless Steel

2-Way 2-Way

PTFE/D1710

Material Grade/ASTM Specification

1 Handle Phenolic with brass insert

PTFE/D1710

2 Set screw 17-4 PH®

PEEK

3 Panel nut 316 SS/B783

PEEK

4 Stop pin(2-way—2; 3-way—1)

— —

— —

5 Body 316 SS/A479 Alloy 400/B164

6 Stem 316 SS/A276

7 Stem O-rings(2-way—2; 3-way—1) Fluorocarbon FKM

9 Secondary stem backup ring — —

10 Stem bearing ReinforcedPTFE

ReinforcedPTFE

11 Ball ➀ 316 SS/A276 Alloy R-405/B164

12 Trunnion backup rings (2) ReinforcedPTFE

ReinforcedPTFE

13 Trunnion O-rings (2) FluorocarbonFKM

FluorocarbonFKM

15 Seats (2) PCTFE/AMS 3650, PTFE/D1710,reinforced nylon or PEEK

16 Seat carriers (2) 316 SS/A276 Alloy R-405/B164

17 Seat springs (6 with PTFE;12 with all others) Alloy X-750/AMS 5542J

18 Seat carrier guides (2) 316 SS/A276 Alloy R-405/B164

19 Seat carrier backup rings (4) Reinforced PTFE

20 Seat carrier O-rings (2) Fluorocarbon FKM

21 End screw seals (2) PTFE/D1710

22 End screws (2) 316 SS/A479 Alloy R-405/B164

8 Primary stem backup ring — —

14 Trunnion bearings — —

Lubricants Molybdenum disulfide and fluorinated based

Alloy 400

3-Way 3-Way

PEEK PEEK

PEEK PEEK

Alloy R-405/B164

Component

Valve Body Material3-Way

12 13

11

Stainless steel

1

2

3

4

5 15

16

18

19 19

2021

22

11

17

14

6

7

98

10

S21800/A276

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Trunnion Ball Valves 5

2

Wetted components listed in italics.➀ Ball trunnions are Xylan® coated.

14

13

1

3

4

16

17 17

18 19

205

6

11 11

12

2-Way 3-Way

H83 Series

Lubricants

Material Grade/ASTM Specification

4 Stop pin(2-way—2; 3-way—1)

20 End screws (2) 316 SS/A479

8 Primary stem backup ring PEEK

2-Way 3-Way

1 Handle Phenolic with brass insert

2 Set screw 17-4 PH®

Component

3 Panel nut

Molybdenum and tungstendisulfide and fluorinated based

316 SS/B783

Stainless steel

5 Body 316 SS/A479

6 Stem 316 SS/A276

9 Stem O-ring Fluorocarbon FKM

7 Secondary stem backup rings PTFE/D1710

10 Stem bearing PEEK

11 Ball ➀ S21800/A276

12 Plug (2-way only) 316 SS/A276

13 Seats (2) PEEK

14 Seat carriers (2) 316 SS/A276

15 Seat springs (12) Alloy X-750/AMS5542J

16 Seat carrier guides (2) 316 SS/A276

17 Seat carrier backup rings (4) Reinforced PTFE

18 Seat carrier O-rings (2) Fluorocarbon FKM

19 End screw seals (2) PTFE/D1710

15

9

78

10

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6 Trunnion Ball Valves

Ordering Information83 SeriesSelect the desired valve ordering number.Valve ordering numbers specify stainless steel material. Toorder valves of alloy 400 material, substitute designator M forSS in the ordering number.Example: M-83KF2.Valve ordering numbers specify a PCTFE seat. To order valveswith other seat materials,substitute the desireddesignator for K in theordering number.Example: SS-83TF2.

H83 SeriesSelect the desired valve ordering number.

1.50(38.1)

B

83 Series 2-Way

Dimensions

Dimensions shown with Swagelok nuts finger-tight, where applicable. Dimensions, in inches (millimeters), are for reference only and are subject to change.For more information about pressure ratings of valves with tube fitting end connections, see Swagelok Tubing Data or Metric Tubing Data.

1.84(46.7)

29/32(23.0)panel

hole drill

0.38 (9.7) maxpanel thickness

0.58(14.7)

BA

83 Series 3-Way1.50(38.1)

B

1.83(46.5)

29/32(23.0)panel

hole drill

0.38 (9.7) maxpanel thickness

BA

1.06(26.9)

1/4 in. femaleNPT port

Seat Material DesignatorPTFE T

Reinforced nylon N

PEEK P

B

1.84(46.7) 29/32 (23.0)

panel hole drill

0.38 (9.7) maxpanel thickness

BA

1.06(26.9)

1/4 in. femaleNPT port

0.51(13.0)

H83 Series1.50(38.1)

0.50(12.7)

0.50(12.7)

End Connections FlowCoefficient

(Cv)

83 SeriesValve

Ordering Number

H83 Series Valve

Ordering Number

Dimensions, in. (mm)

Type Size A B

2-Way Valves, 0.187 in. (4.75 mm) Orifice

Female NPT

1/8 in. 1.2 SS-83KF2 SS-H83PF22.94 (74.7) 1.47 (37.3)

1/4 in. 1.0SS-83KF4 —— SS-H83PF4 3.93 (99.8) 1.97 (50.0)

Swageloktube fitting

1/4 in. 1.6 SS-83KS4 SS-H83PS4 4.14 (105) 2.07 (52.6)

3/8 in. 1.4 SS-83KS6 SS-H83PS6 4.39 (112) 2.19 (55.6)

1/2 in. 1.0 SS-83KS8 SS-H83PS8 4.60 (117) 2.30 (58.4)

6 mm 1.6 SS-83KS6MM SS-H83PS6MM 4.14 (105)2.07 (52.6)

8 mm 1.5 SS-83KS8MM SS-H83PS8MM

10 mm 1.3 SS-83KS10MM SS-H83PS10MM 4.41 (112) 2.20 (55.9)

12 mm 1.0 SS-83KS12MM SS-H83PS12MM 4.60 (117) 2.30 (58.4)

3-Way Valves, 0.187 in. (4.75 mm) Orifice

Female NPT

1/8 in.

0.75

SS-83XKF2 SS-H83XPF22.94 (74.7) 1.47 (37.3)

SS-83XKF4 —— SS-H83XPF4 3.93 (99.8)

Swageloktube fitting

SS-83XKS4 SS-H83XPS4 4.14 (105) 2.07 (52.6)

SS-83XKS6 SS-H83XPS6 4.39 (112) 2.19 (55.6)

SS-83XKS8 SS-H83XPS8 4.60 (117) 2.30 (58.4)

SS-83XKS6MM SS-H83XPS6MM 4.14 (105)2.07 (52.6)

SS-83XKS8MM SS-H83XPS8MM 4.15 (105)

SS-83XKS10MM SS-H83XPS10MM 4.41 (112) 2.20 (55.9)

SS-83XKS12MM SS-H83XPS12MM 4.60 (117) 2.30 (58.4)12 mm

10 mm

8 mm

6 mm

1/2 in.

3/8 in.

1/4 in.

1/4 in.

4.15 (105)

1.97 (50.0)

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Trunnion Ball Valves 7

Pneumatic ActuatorsSwagelok trunnion ball valves can beequipped with rack and pinion pneumaticactuators in double-acting or spring-return models and in single (one-valve)or dual (two-valve) configurations.These pneumatic actuators can beoperated with a standard shop airsupply. For more information, seeSwagelok Rack and Pinion PneumaticActuators.

Dimensions

83 Series Actuator Pressure Required at Valve Pressure RatingRequired actuator pressures based on valve media of air or nitrogen.

1/8 in. NPT

ValveSeries

ActuatorModel

Pressure inValve

psig (bar)

Actuation Modes

Double Acting Spring Return

Single Dual Single Dual

Minimum Actuator Pressure, psig (bar)

832-way

-311500 (103) 30 (2.0) 50 (3.4) 70 (4.8) 80 (5.5)

6000 (413) 35 (2.4) 60 (4.1) 75 (5.1) NR

-331500 (103) 15 (1.0) 20 (1.3) 65 (4.4) 70 (4.8)

6000 (413) 20 (1.3) 25 (1.7) 70 (4.8) 75 (5.1)

833-way

-511500 (103) 35 (2.4) 60 (4.1) 75 (5.1)

NR6000 (413) 45 (3.1) 85 (5.8) NR

-531500 (103) 15 (1.0) 25 (1.7) 70 (4.8) 75 (5.1)

6000 (413) 20 (1.3) 35 (2.4) 75 (5.1) NR

90° actuation required for 2-way valves; 180° actuation required for 3-way valves.NR = not recommended.

A

B

D

C

EFGHJ

K LM

NO

Q

G

0.34 (8.6)mounting

holes

Dimensions, in inches (millimeters), are for reference only and are subject to change.(D) = double acting; (S) = spring return.

90° Actuation

180° Actuation

ActuatorModel

Dimensions, in. (mm)

A B C D E F G H

-31, -51 3.17(80.5)

0.34(8.6) 2.00

(50.8)

1.75(44.4)

3.04(77.2)

1.73(43.9)

1.31(33.3)

0.60(15.2)

-33, -53 4.08(104)

0.48(12.2)

2.31(58.7)

4.07(103)

2.32(58.9)

1.75(44.4)

0.75(19.1)

ValveSeries

ActuatorModel

Pressure inValve

psig (bar)

Actuation Modes

90° Actuation

Double Acting Spring Return

180° Actuation

Single Dual Single Dual

Minimum Actuator Pressure, psig (bar)

10 000 (689)H832-way

-31

1 500 (103) 35 (2.4) 60 (4.1) 75 (5.1)

NR

55 (3.7) 100 (6.8)

6 000 (413) 45 (3.1) 85 (5.8)NR

-33

1 500 (103) 15 (1.0) 25 (1.7) 70 (4.8) 75 (5.1)

6 000 (413) 20 (1.3) 35 (2.4) 75 (5.1) 85 (5.8)

H833-way

-51

1 500 (103) 35 (2.4) 60 (4.1) 75 (5.1)

NR

10 000 (689)

6 000 (413) 45 (3.1) 85 (5.8)NR

25 (1.7) 45 (3.1)

-53

1 500 (103) 15 (1.0) 25 (1.7) 70 (4.8) 75 (5.1)

80 (5.5) 90 (6.2)

6 000 (413) 20 (1.3) 35 (2.4) 75 (5.1)NR

10 000 (689) 55 (3.7) 100 (6.8)

10 000 (689) 25 (1.7) 45 (3.1) 80 (5.5)

H83 Series Actuator Pressure Required at Valve Pressure RatingRequired actuator pressures based on valve media of air or nitrogen.

0.81(20.6)

0.52(13.2)

J

0.44(11.2)

0.31(7.9)

K

2.16(54.9)

1.46(37.1)

L

1.56(39.6)

1.25(31.8)

M

5.89(150)

4.09(104)

N (D)

7.86(200)

4.91(125)

O (S)

2.56(65.0)

1.89(48.0)

Q

Electric ActuatorsElectric actuators are available. SeeSwagelok Electric Actuators.

1/8 in. NPT

0.34 (8.6)mounting

holes

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Trunnion Ball Valves 8

Ordering InformationTo order a Swagelok trunnion ball valve equipped with apneumatic actuator:1. Add the desired actuator model designator as a suffix

to the valve ordering numberExample: SS-83KF2-31; SS-H83PF2-31.

2. Add the desired actuation mode designator as a suffixto the ordering number.Example: SS-83KF2-31D; SS-H83PF2-31D.

3. For dual-mounted assemblies (two valves mounted toone pneumatic actuator), add DM as a suffix to theordering number.Example: SS-83KF2-31DDM; SS-H83PF2-31DDM.

ValveSeries

ActuatorModel

Mounting Kit OrderingNumber

83, H832-way

-31 MS-MB-83-131

-33 MS-MB-83-133

83, H833-way

-51 MS-MB-83-131

-53 MS-MB-83-133-53

-51

-33

-31

DesignatorActuation Mode Designator

Double acting D

Normally closed spring return C

Normally open spring return O

3-way valve spring return S

Pneumatic Actuator Kits

To order pneumatic actuator kits to retrofit existing Swagelok trunnion ball valves:1. Start with MS-1.2. Add the desired actuator model designator, omitting

the dash.Example: MS-131.

3. Add -DA for double acting or -SR for spring return.Example: MS-131-DA.

The mounting kit must be ordered separately; select theappropriate mounting kit ordering number. Dualassemblies require two mounting kits.

83 Series and H83 SeriesLow-Temperature ServiceTrunnion ball valves for low-temperature service, with atemperature rating of –40 to 200°F (–40 to 93°C), areavailable. Low-temperature valves have low-temperatureBuna O-rings. All other materials and ratings are the sameas those of standard valves.To order a valve for low-temperature service, insertdesignator L before the series designator in the valveordering number.Example: SS-L83KF2; SS-LH83PF2.Contact your Swagelok representative for informationabout valves for service down to –65°F (–53°C).

Material 316 SS, Alloy 400

Seat Material PCTFE, Nylon, PEEK PTFE

Temperature, °F (°C) Working Pressure, psig (bar)

–40 (–40) to 0 (–17) 6000 (413) 1500 (103)

L83 Series Pressure-Temperature Ratings

Material 316 SS

End ConnectionsF2, F4,

S6MM, S4 S8MM S12MM S6 S8 S10MM

Temperature, °F (°C) Working Pressure, psig (bar)

–40 (–40) to 0 (–17) 10 000 (689) 7500 (516) 6600 (454) 6500 (447) 6700 (461) 6000 (413)

See 83 Series Pressure-Temperature Ratings for ratings from 0 to 200°F(–17 to 93°C).

LH83 Series Pressure-Temperature Ratings

See H83 Series Pressure-Temperature Ratings on page 2 for ratings from 0 to 200°F (–17 to 93°C).

Upstream (UV) VentWhen an upstream-vented valve is closed, full shutoffoccurs at the downstream seat. Upstream system mediapasses through the vent hole in the ball trunnion andvents to atmosphere through the bottom of the trunnion.To order, insert designator DV (downstream) or UV(upstream) immediately after the seat material designatorin the valve ordering number.Examples: SS-83KDVF2; SS-83KUVF2.

83 Series and H83 Series Oxygen ServiceFor more information about hazards and risks of oxygen-enriched systems, see Oxygen System Safety TechnicalReport.

Options83 Series Vent OptionsA downstream or upstream ball vent is available in 83series 2-way valves. The vent port in the ball does notintersect the main flow passage, ensuring no leakage ofsystem media from the vent port. When the valve is open,flow is straight through. The pressure rating with a ballvent is reduced to 500 psig (34.4 bar).

Downstream (DV) VentWhen a downstream-vented valve is closed, full shutoffoccurs at the upstream seat. Downstream system mediapasses through the vent hole in the ball trunnion andvents to atmosphere through the bottom of the trunnion.

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9 Trunnion Ball Valves

83 Series and H83 Series Handles Black phenolic handles arestandard. Colored phenolic,oval, and 316 stainlesssteel bar handles areavailable. To order, add thedesired handle designatoras a suffix to the valveordering number.Example: SS-83KF2-RD;SS-H83PF2-RD.

Handle KitsHandle kits contain a handle and set screw.To order a standard black phenolic handle kit, useordering number PH-5K-83-BK. To order handles in othercolors, substitute the desired handle designator for -BK inthe kit ordering number.Example: PH-5K-83-RD.To order a 316 stainless steel bar handle kit, use kitordering number SS-5K-83.

H83 Series Seal KitsSeal kits containcomponents of the samematerials as newcomponents. See Materialsof Construction, page 5 orLow-Temperature Service,page 8.

■ instructions■ stem■ O-rings■ backup rings■ stem bearing■ ball■ seat subassemblies (seats and seat carriers)■ seat springs■ end screw seals■ lubricant■ lubricant MSDS.

Accessories83 Series Seal KitsSeal kits contain components of the same materials asnew components. See Materials of Construction,page 4, or Low-Temperature Service, page 8.For a complete ordering number, add the desired seatmaterial designator as a suffix to the basic seal kitordering number.Example: SS-9K-83K.

Seat Material Designator

PTFE T

Reinforcednylon N

PEEK P

PCTFE K

ValveSeries

Seal KitOrdering Number

H83P SS-9K-H83P

H83XP SS-9K-H83XP

LH83P SS-9K-LH83P

LH83XP SS-9K-LH83XP

Handle DesignatorBlack phenolic -BK

Red phenolic -RD

Blue phenolic -BL

Green phenolic -GR

Yellow phenolic -YW

Orange phenolic -OG

Stainless steel bar -SH

Oval -K

Seal kit ordering numbersspecify stainless steelmaterial. For alloy 400material, substitutedesignator M for SS in thebasic ordering number.Example: M-9K-83K.

Valve Series

Basic Seal KitOrderingNumber Kit Contents

83 SS-9K-83Instructions, O-rings, stem bearing,ball, seat subassemblies (seatsand seat carriers), seat springs,end screw seals, lubricant, andlubricant Material Safety DataSheet (MSDS)

L83 SS-9K-L83

83X SS-9K-83XInstructions, stem, O-rings, backuprings, bearings, ball, seatsubassemblies (seats and seatcarriers), seat springs, end screwseals, lubricant, and lubricantMSDS

L83X SS-9K-L83X

Page 48: Multi-Purpose Ball Valves · 2002-09-02 · Multi-Purpose Ball Valves 4 End Connections Ordering Number Cv Orifice, in. (mm) Dimensions, in. (mm) 2.24 (56.9) A B 1/4 in. female NPT

Swagelok—TM Swagelok Company17-4PH—TM AK Steel Corp.Xylan—DuPont© 2000, 2002 Swagelok CompanyPrinted in U.S.A., MIMay 2002, R2MS-01-166

Safe Product SelectionWhen selecting products, the total system design mustbe considered to ensure safe, trouble-free performance.Function, material compatibility, adequate ratings,proper installation, operation, and maintenance are theresponsibilities of the system designer and user.

Caution: Do not mix or interchange parts with those ofother manufacturers.