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MULTI-FUNCTION CNC LATHE FCL-18/25 SERIES

MULTI-FUNCTION CNC LATHE

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Page 1: MULTI-FUNCTION CNC LATHE

MULTI-FUNCTION CNC LATHE

FCL-18/25 SERIES

Page 2: MULTI-FUNCTION CNC LATHE

These new generation lathes feature ANILAM 4200T conversational & G-code control, heavier bed, more rigid tailstock design and a higher cam and worm gear ratio that ensure very smooth gear changes regardless of chuck or workpiece weight. The spindle bore is machined in one setup to ensure perfect alignment at all times. Extensive toolpath programming is no longer needed because of the machine's factory programmed machining cycles such as rough and finish passes, profiling, chamfering, grooving, threading, drilling and tapping.

Tool compensation and gear cheange are automatic.

MULTI- UNCTION CNC LATHE

FMACHINE FEATURES1

FCL-1860

Depending on the user's needs, these lathes can function as a high precision manual lathe, a lathe with digital readout, a lathe with powerfeed and jog modes, a lathe with a TEACH mode for CNC turning or a lathe with full CNC capability.

A frequency drive and servo drive provide infinitely variable speed and feed rate. The spindle speed automatically adjusts to varying diameters, giving the machine constant surface speed and the capability to deliver high accuracy, consistent repeatab ility and superior surface finish.

Page 3: MULTI-FUNCTION CNC LATHE

2CONTROL SPECIFICATIONS

MULTI- UNCTION CNC LATHE

Page 4: MULTI-FUNCTION CNC LATHE

MULTI- UNCTION CNC LATHE

3 CONTROL SPECIFICATIONS

F

Page 5: MULTI-FUNCTION CNC LATHE

4CONTROL SPECIFICATIONS

Page 6: MULTI-FUNCTION CNC LATHE

Ergonomically positioned handwheels feature simultaneous movement of bothX & Z axes with adjustable resolutions.

The panel also allows functions such as manual tool check, teach mode and/or programmed operation.

Ø75 mm Quill diameter for 18/25 series

Industry-proven Grinding Machine Spindle Technology. The spindle i n C h e v a l i e r ' s n e w l a t h e s i s assembled by the same division that manufactures its grinding spindles. Hence, i t has the same r ig idi ty, accuracy and p rec is ion you 've always expected from any Chevalier product.

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P r e c i s i o n G r o u n d B a l l s c r e w s Ha rdened and g round p rec i s i on ba l l sc rews a re mounted on h igh precision bearings on both X and Y axes. Ballscrew accuracy is verified by laser calibration equipment.

The heavy duty cast tailstock features a hardened and ground quill providing easy movement for precision cutting and drilling capability while maintaininghigh rigidity for part support.

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Wear Resistant Ways The machine ways, saddle and bore are all hardened and ground. The entire way surface is hand-scraped, a l l o w i n g f u l l l u b r i c a t i o n i n a l l contact points. With no friction and reduced wear, high accuracy can be maintained even under extreme operating conditions.

MACHINE CONSTRUCTION5

Page 7: MULTI-FUNCTION CNC LATHE

The un i t features a patented cam-dr iven auto gear shift ing mechanism. The chrome molybdenum alloy steel gears are hardened and ground and supported by high load capacity precision bearings for better transmission of torsional forces during heavy cutting.

Heavy Duty Headstock

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Hardened & Ground Guideways

MACHINE CONSTRUCTION

Note: Brass tube is opt.

2” 3” 4” 6”

BIG SPINDLE BORE

The machine bed is constructed with Meehanite cas t ings wh ich have been quenched and high-frequency annealed for excellent rigidity andsuperior dampening capability.

Model Standard Opt.(A2-11) Opt. (A2-11)

FCL-1840/1860/1880 2”(56mm) D1-6 N/A N/A

FCL-2560/2580 3”(85mm) D1-8 4”(105mm) 6”(153mm)

Aluminum Tube STD.

Page 8: MULTI-FUNCTION CNC LATHE

FCL-18/25 SERIES CNC LATHE POWER TORQUE CHART ANILAM CONTROL

7 SPINDLE MOTOR OUTPUT

Page 9: MULTI-FUNCTION CNC LATHE

Description FCL-1840/1860/1880 FCL-2560/2580

Swing

Swing over bed 18.1"(460mm) 24.8"(630mm)

Max. machining diameter 18.1"(460mm) 24.8"(630mm)

Swing over cross slide 9.1"(230mm 15.7"(400mm)

Center height 9.1"(230mm) 12.4"(315mm)

Distance Between center 39.4"/59.1"/78.7" (1000/1500/2000mm) 59.1"/78.7"(1500/2000mm)

Headstock

Spindle speeds 33-3100rpm 27~2250rpm, 80~1500rpm (opt.) /10~800rpm opt.)

Spindle nose D1-6 D1-8, A2-11(opt.)

Spindle bore 2.2"(56mm) 3.3"(85mm), 4"(105mm)(opt.)/6"(153mm)(opt.)

Taper in spindle MT#6 1/16, 1/20(opt.)

Saddle

Longitudinal travel(Z-axis) 35.4"/55.1"/74.8"(900/1400/1900mm) 53.1"/73"(1350/1850mm)

Cross-slide travel (X-axis) 11"(280mm) 13.8"(350mm)

Size of toolpost shank 0.98"(25mm)

Tailstock

Diameter 3"(75mm)

Travel 8.3"(210mm)

Taper MT#5

Motor

10HP(opt.) AC Servo(opt.) 20HP (opt.) AC Servo(opt.Spindle motor

Drives(spindle) AC & Inverter

Drives(X,Z) X=1.34HP, Z=2HP

Coolant pump motor 1/6Hp

(X,Z) Drives

Feed rates (X,Z) 196.9"(5000mm/min)

Rapid traverse (X,Z) 196.9"/315"(5000/8000mm/min)

Accuracy

Positioning accuracy JIS B6331/11.81” X +/-0.0002”, Z +/-0.0004”

Repeatability Under± 0.0002"(±0.005mm)

Width of bed 13.8"(350mm)

Rated power, approx 16KVA 20KVA

Approx, machine weight 6380/7480/8580lbs(2900/3400/3900kgs) 8470/9570lbs(3850/4350kgs) Packing Dimensions (L x W x H)

106"/124"/144"x77”x80” 124"/144"x77”x80” (2692/3150/3658 x 1950 x 2040mm) (3150/3658 x 1950 x 2040mm)

Note: The manufacturer reserves the right to modify the design, specifications, mechanisms, …etc. of the machine without notice, all the specifications shown above are justs for reference

GENERAL SPECIFICATION 8

FCL-18/25 SERIES CNC LATHE POWER TORQUE CHART ANILAM CONTROL

Page 10: MULTI-FUNCTION CNC LATHE

OPTIONAL ACCESSORIES

V8 Vertical turret

1. Steady rest 2. Manual tailstock 3. Automatic Lubrication system 4. Worklight 5. Coolant system 6. Safety door with reinforced glass 7. X,Z axis electric handwheel 8. 4-way toolpost (25x25mm) 9. Tool box10. Fully Enclosed Splash Guard11. Oil Chiller Preparation

STANDARD ACCESSORIES

Steady rest

D max

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D max

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40

D t max

LTD t max

SWING OVER CROSS SLIDE

SWING OVER BEDSWING OVER BED

SWING OVER CROSS SLIDE

40 LT

Model D max D t max L t

FCL-1840/1860/1880 9.1” (230mm) 18.1” (460mm) 9.1” (230mm)

FCL-2560/2580 15.7” (400mm) 24.8” (630mm) 12.4” (315mm)

FOUR WAY TOOL POST

Model D max D t max L t FCL-1840/1860 9.1” (230mm) 18.1” (460mm) 9.1” (231mm) FCL-2560/2580 15.7” (400mm) 20.6” (522mm) 10.3” (262mm)

8 STATION TURRET

MAX. TURNING DIAMETER

No. 34, Hsing Kong Road, Shang Kang, Chang HuaTAIWAN 509TEL: 886-4-7991126 FAX: 886-4-7980011http://www.chevalier.com.twE-mail: [email protected] Factory TEL:886-4-25673266

Manufactured by

Manual Grinders CNC Profile Grinders Automatic CNC GrindersMolecular Decomposition Process(MDP) Grinder VMC w. turntable VMC (various sizes) Flat Bed CNC Lathes Slant Bed CNC Lathes

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1. Follow rest2. Quick change toolpost3. V8 hydraulic vertical turret4. Sauter CNC turret5. 3 jaw scroll chuck(manual)6. 4-jaw scroll chuck (manual)7. Hydraulic power chuck system8. Face plate9. Live center10. Chip conveyor11. Hydraulic tailstock12. Gap Bed13.Spindle Oil Chiller

B 77”(1950)

C 80

”(20

40)

Model A B C FCL-1840 106”(2700mm) 77”(1950mm) 80”(2040mm)

FCL-1860/2560 124”(3150mm) 77”(1950mm) 80”(2040mm)

FCL-18802580 144”(3658mm) 77”(1950mm) 80”(2040mm)

GENERAL DIMENSIONS